Halsey Taylor HTHBWF-HRFSER Owners Manual

HTHB-8*, HTHB-LR*, HTHB-8*-2, HTHB-8*-3, HTHB-LR*-2

HTHB-8-NF*, HTHB-LR-NF*, HTHB-8-NF*-2, HTHB-8-NF*-3, HTHB-LR-NF*-2

Installation/Care/Use Manual

Hydroboost In Wall Bottle Filling S tation

HTHB-8* HTHB_LR*

HTHB-8-NR* HTHB_LR-NR*

Installer T o assure you install this model easily and correctly , PLEASE READ THESE SIMPLE INSTRUCTIONS BEFORE ST ARTING THE INST ALLATION. CHECK YOUR INST ALLATION FOR COMPLIANCE WITH PLUMBING , ELECTRICAL AND OTHER APPLICABLE CODES. After installation, leave these instructions inside the fountain for future reference.

IMPORTANT

ALL SERVICE TO BE PERFORMED BY AN AUTHORIZED SERVICE PERSON

IMPORTANT! INSTALLER PLEASE NOTE.

THE GROUNDING OF ELECTRICAL EQUIPMENT SUCH AS TELEPHONE, COMPUTERS, ETC. TO WA TER LINES IS A COMMON PROCEDURE. THIS GROUNDING MA Y BE IN THE BUILDING OR MA Y OCCUR A WA Y FROM THE BUILDING . THIS GROUNDING CAN CAUSE ELECTRICAL FEEDBACK INTO A FOUNT AIN, CREA TING AN ELECTROL YSIS WHICH CAUSES A MET ALLIC T ASTE OR AN INCREASE IN THE METAL CONTENT OF THE WATER. THIS CONDITION IS A VOIDABLE BY USING THE PROPER MA TERIALS AS INDICA TED. ANY DRAIN FITTINGS PROVIDED BY THE INST ALLER SHOULD BE MADE OF PLASTIC TO ELECTRICALL Y ISOLA TE THE FOUNT AIN FROM THE BUILDING PLUMBING SYSTEM. WE SUGGEST THA T THE BOTTLE FILLER BE PROTECTED BY A GROUND FAUL T CIRCUIT INTERRUPTER (GFCI)

1/4" O.D. TUBE WATER INLET TO COOLER

3/8" O.D. UNPLATED COPPER TUBE CONNECT COLD WATER SUPPLY

NOTE: WATER FLOW

DIRECTION

BUILDING WATER INLET

SERVICE STOP (NOT FURNISHED)

FIG. 2FIG. 1

98558C (Rev. E - 6/2011)

HTHB-8*, HTHB-LR*, HTHB-8*-2, HTHB-8*-3, HTHB-LR*-2

HTHB-8-NF*, HTHB-LR-NF*, HTHB-8-NF*-2, HTHB-8-NF*-3, HTHB-LR-NF*-2

HTHP-8*, HTHB-LR*, HTHP-8-NR*, HTHB-LR-NR* ROUGH IN

98558C (Rev. E - 6/2011)

FIG. 3

PAGE 2

HTHB-8*, HTHB-LR*, HTHB-8*-2, HTHB-8*-3, HTHB-LR*-2

HTHB-8-NF*, HTHB-LR-NF*, HTHB-8-NF*-2, HTHB-8-NF*-3, HTHB-LR-NF*-2

INSTALLATION INSTRUCTIONS

1. Install mounting frame. See mounting frame instructions.

2. Install remote chiller. See chiller instructions.

3. EWF3000 WA TERSENTR Y PLUS FIL TER INSTALLA TION

(Filtered units only. For non filtered units proceed to step 4b)

NOTICE: Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system.

1)These filter kits must be installed in compliance with all state and local laws and regulations governing the installation and use of this product. Maximum inlet water temperature 100°F (38°C).

2) See filter instructions for filter assembly. Insert 3/8" elbow fitting into the inlet side of filter head, insert 1/4" polytube or 1/4" x 90° elbow into outlet of filter head prior to mounting the filter head assembly into the remote chiller

3) Mount filter head to the side of the remote chiller using the filter mounting bracket and screws supplied.

CAUTION: If supply pressure will ever exceed 100 psi, install a pressure regulator to limit the inlet pressure to the filter to 100 psi or below. DO NOT ATTACH HOT WATER LINE TO FILTER. To make connections on the

filter head, loosen locknut. Push the tube end past both o-rings to a positive stop in the filter head recess - approx. 1", locknut may have to be backed out a little more. Screw the locknut hand tight to seal (See Fig. 5). Ends of tubing must be cut square and free of burrs and sharp ends that could cut or nick the o-rings.

NOTE: SCREW THE LOCKNUT

HAND TIGHT TO SEAL

FIG . 5

4a. Make water supply connections for Fltered units. Install a shut-off valve and union connection to building water supply

(valve and union not provided). Turn on the water supply and flush the line thoroughly.

4b. Make water supply connections for Non Fltered units. Install a shut-off valve and union connection to building water

supply (valve and union not provided). Turn on the water supply and flush the line thoroughly. intsall the in-line strainer between the valve and the cooler. The in-line stainer is not installed on filtered units.

5. (Filtered units only. For non filtered units proceed to step 7) Make connection between filter head and building supply line. Insert the 3/8" water line into the inlet side of the filter head by pushing it in until it reaches a positive stop, approximately 3/4" (19mm). Install two 1/4" x 1/4" unions (provided) on the chiller. One on the inlet tube, and the other on the outlet tube.

6. Make connection between the filter head and the remote chiller. Insert end of 1/4" O.D. poly tubing from the filter head (provided) into union on chiller inlet

7. Mount the upper panel to the mounting frame, aligning holes in the hinge brackets with holes in the mounting frame (three places). Mount with adaquete size screws (Not provided) Close the door and verify that the lock brackets on the side and bottom of the panel align with the slots on the mounting frame. Also verify that the panel is hanging high enough that it covers the top of the mounting frame. If adjustments need to be made, open the door and loosen the three screws on the hinge and adjust accordingly and then retighten the screws.

8. Connect water line from the water station by inserting the 1/4" O.D. poly tubing into the union on the chiller outlet.

9. Close the upper door and attach the drain fittings to drain tube. Re-attach elbow to p-trap and cut waste tube to required length using plumbing hardware and trap as a guide.

PLUMBING DIAGRAM

FIG . 6

TO BOTTLE FILLER

INLET

STRAINER

CHILLER

INLET

FIL TER

PAGE 3

CHILLER

NON FIL TEREDFIL TERED

98558C (Rev. E - 6/2011)

HTHB-8*, HTHB-LR*, HTHB-8*-2, HTHB-8*-3, HTHB-LR*-2

HTHB-8-NF*, HTHB-LR-NF*, HTHB-8-NF*-2, HTHB-8-NF*-3, HTHB-LR-NF*-2

10. Lock the door in place using two set screws (provided) on the side of the panel ,and a ¼ x 20 bolt thru the front of the panel into the nut in the frame.

11. (Filtered nits only) Install filter cartridge, remove filter from carton, remove protective cap, attach filter to filter head by firmly inserting into head and rotating filter

clockwise.

12. Turn water supply on and inspect for leaks. Fix all leaks before continuing.

13. Once unit has been inspected for leaks, and any leaks found corrected, plug Bottle Filler into wall (power cord not supplied on 220V models). Be sure to reinstall fuse to the circuit or switch the circuit breaker back to the “ON” position.

14a. (Filtered units) Once power is applied to Bottle Filler, the GREEN LED light should illuminate showing good filter status

along with the LCD Bottle Counter.

14b.(Non Filtered units) Once power is applied to Bottle Filler, the LCD Bottle Counter should illuminate.

15. Verify proper dispensing by placing cup, hand, or any opaque object in front of sensor area and verify water dispenses. Note: the first initial dispenses might have air in line which may cause a sputter. This will be eliminated once all air is purged from the line. A steady stream of water assures all air is removed. The sensor has a 30 second maximum ON time. It may be necessary to step away from beam a few times to allow chiller tank to refill. Check for leaks.

16. Mount the lower panel to the mounting frame, aligning holes in the hinge brackets with holes in the mounting frame (three places). Mount with adaquete size screws (Not provided) Close the door and verify that the lock brackets on the side of the panel align with the slots on the mounting frame. If adjustments need to be made, open the door and loosen the three screws on the hinge and adjust accordingly and then retighten the screws.

17. Lock the lower door in place using two set screws (provided) on the side of the panel.

MOUNTING FRAME

UPPER P ANEL

LOWER P ANEL

FIL TER LOCATION

OPTIONAL

HINGE BRACKETS

DRAIN LOCA TION

CHILLER

FIG . 6

98558C (Rev. E - 6/2011)

PAGE 4

HTHB-8*, HTHB-LR*, HTHB-8*-2, HTHB-8*-3, HTHB-LR*-2

HTHB-8-NF*, HTHB-LR-NF*, HTHB-8-NF*-2, HTHB-8-NF*-3, HTHB-LR-NF*-2

BF6-BF7-BF8 PROGRAMS

SETTING THE CONTROL BOARD

VERIFY CONTROL BOARD SOFTW ARE

1) To verify the software program of the control board the unit will need to be shut down and restarted. The chiller (if present) does not need to be shut down and restarted.

2) The units lower panel must be open to access the power cord and wall outlet.

3) Shut down the unit by unplugging the power cord from the wall oulet.

4) Restart the unit by plugging the power cord back into the wall outlet.

5) Upon start up the bottle count display will show the software designation of BF6, BF7, BF8 or BF9.

6) Reference the BF6-BF7-BF8 or BF9 instructions for setting the control board.

ACCESSING THE PROGRAMING BUTON

1) To access the program button the lower panel of the unit must be must be opened. The programming button is loacted at the bottom right corner of the upper panel. This area of the unit is concealed by the lower panel.

RESET THE FILTER MONIT OR

1) Instructions apply to filtered units only.

2) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through three messages: “RST FLTR” – Reset Filter Status LED “RST BCNT” – Reset Bottle Count “RNG SET” – Range Set for IR Sensor If the program button is not pushed again the display will scroll through the three messages above for three cycles and then default back to bottle count and be back in run mode.

3) When the display changes to "RST FLTR", depress the button again. The display will change to show "FLT=". Depress the button again and the display will show "FLTR=0".

4) The green LED shoud now be illuminated indicating that the visual filter monitor has been reset.

RESETTING BOTTLE COUNT

“RNG SET” – Range Set for IR Sensor If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode.

2) When the display changes to "RST BCNT", depress the button again. The display will change to show current bottle count value i.e. "BC0033183".

3) Depress the button again and the display will change to "BTLCT=0" for approximately 2 seconds and then return to run mode displaying 000000.

4) You can test the bottle counter by running water approximately 5 seconds to see bottle counter advance 1.

SETTING RANGE OF THE IR SENSOR

1) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through three messages: “RST FLTR” – Reset Filter Status LED “RST BCNT” – Reset Bottle Count “RNG SET” – Range Set for IR Sensor

2) If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode.

3) When display shows “RNG SET” push program button once the display will show current value (can be 1 – 10) i.e. “RNG = 3”.

4) Once display shows current value push the program button to scroll through value of 1 – 10. Select the desired range setting.

5) Once range is selected allow approximately 4 seconds to pass and then the display will go back to bottle counter and be in run mode.

6) Test bottle filler by placing bottle or hand in front of sensor to make sure water is dispensed.

98558C (Rev. E - 6/2011)

HTHB-8*, HTHB-LR*, HTHB-8*-2, HTHB-8*-3, HTHB-LR*-2

HTHB-8-NF*, HTHB-LR-NF*, HTHB-8-NF*-2, HTHB-8-NF*-3, HTHB-LR-NF*-2

SETTING THE CONTROL BOARD

VERIFY CONTROL BOARD SOFTW ARE

1) To verify the software program of the control board the unit will need to be shut down and restarted. The chiller (if present) does not need to be shut down and restarted.

2) The units lower panel must be open to access the power cord and wall outlet.

3) Shut down the unit by unplugging the power cord from the wall oulet.

4) Restart the unit by plugging the power cord back into the wall outlet.

5) Upon start up the bottle count display will show the software designation of BF6, BF7, BF8 or BF9.

6) Reference the BF6-BF7-BF8 or BF9 instructions for setting the control board.

ACCESSING THE PROGRAMING BUTON

RESET THE FILTER MONIT OR

1) Instructions apply to filtered units only.

2) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through two messages: “RST BCNT” – Reset Filter Monitor “SETTINGS” – System Settings Sub Menu If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode.

3) When the display changes to “RST FLTR”, depress the button again. The display will change to show “FLT =”. Depress the button again and the display will show “FLTR =0”

4) The Green LED should be illuminated indicating that the visual filter monitor has been reset.

SETTING RANGE OF THE IR SENSOR

1) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through two messages: “RST FLTR” – Reset Filter S t atus LED “SETTINGS” – System Settings Sub Menu If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode.

3) When display shows “RNG SET” push program button once the display will show current value (can be 1 – 10) i.e. “RNG = 3”.

4) Once display shows current value push the program button to scroll through value of 1 – 10. Select the desired range setting.

5) Once range is selected allow approximately 4 seconds to pass and then the display will go back to bottle counter and be in run mode.

6) Test bottle filler by placing bottle or hand in front of sensor to make sure water is dispensed.

BF9 PROGRM

SETTING UNIT TYPE

1) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through two messages: “RST FLTR” – Reset Filter Status LED “SETTINGS” – System Settings Sub Menu If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode.

3) When display shows “UNIT TYPE” push program button once the display will show current value Can be REFRIG or NONREFRIG

4) Push buton once to change value. Once value is selected the display will show the new value. (Can be REFRIG or NONREFRIG) “REFRIG“ - stands for refrigerated product. In this setting the flow rate is estimated at 1.0 gallon per minute. “NONREFRIG“ - stands for nonrefrigerated product. In this setting the flow rate is estimated at 1.5 gallons per minute. Both “REFIG“ and “NONREFRIG“ simutate 1 bottle equal to 20 oz.

5) Allow approximately 4 seconds to pass and the display will return to bottle counter and be in run mode.

RESETTING BOTTLE COUNT

1) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through two messages: “RST FLTR” – Reset Filter Status LED “SETTINGS” – System Settings Sub Menu If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode.

2) When the display changes to “SETTINGS”, depress the button again. The display will change to show “RNG SET“- Range set for IR sensor. “UNIT TYPE“ - Type of unit (REFRIG or NONREFRIGE) “RST BCNT“ - Reset bottle count If the button is not pushed again the display will scroll through the three messages above for the cycles and return to run mode.

3) When display shows “RST BCNT” push program button once the display will show current value i.e. “BC0033183”.

4) Once display shows current value push the program button once more to reset back to 0. The display will show BTLCT = 0 for approximately 2 seconds and then return to run mode showing 00000000 bottles.

5) To test bottle counter, you can place bottle or hand in front of sensor for approx 5 seconds to see bottle counter count 00000001. (This is based on filling a 16 oz bottle)

98558C (Rev. E - 6/2011)

PAGE 5

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