SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
spogg@hally-gally-spielplatzgeraete.de
•
www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_02_116-01-en-000.doc - 1 -
A Assembly Instructions
Trampoline “Piccolo”
Art. 20.02.116
with Special Installation Frame
Operator: ___________________________________________________________
Location: ___________________________________________________________
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
spogg@hally-gally-spielplatzgeraete.de
•
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Revision history
Revision 0 – 2011-04-11
First allowed Version
Revision 0 – 2011-04-11
Assembly instructions
All rights reserved.
© Copyright 2011 Huck Seiltechnik GmbH
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_02_116-01-en-000.doc - 3 -
Contents
A Assembly Instructions ...................................................................................................................1
1 Introduction Assembly ...................................................................................................................5
2 Datasheet.........................................................................................................................................5
3. Delivery Contents (parts list with part numbers) ........................................................................7
4. Post Installation Checks ..............................................................................................................16
B Maintenance Instructions ............................................................................................................17
5 Introduction Maintenance ............................................................................................................19
6 General Maintenance Information ...............................................................................................20
7 Specific Maintenance Advice ......................................................................................................21
8 Maintenance Timetable ................................................................................................................22
9 Regular Maintenance....................................................................................................................23
10 Monthly Maintenance ...................................................................................................................24
11 Quaterly Maintenance ..................................................................................................................24
12 Annual Maintenance .....................................................................................................................25
13 Hand Over Document ...................................................................................................................37
List of Tables
Table 3-1: Delivery Contents, in words ............................................................................................... 7
Table 3-2: Delivery Contents, in symbols ........................................................................................... 7
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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1. Introduction Assembly
1.1 General Information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of the
equipment and fixation components in the parts list provided (see Tables 3-1
and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max. slope up to 3%).
Any spare parts that may be required can be obtained directly from your
supplier.
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another similar
lubricant.
We hereby confirm that this play equipment has been tested and certified in
accordance with the play equipment standard EN 1176.
Drawings / Views
All optical drawings are showing only the measurements/dimensions and are
no mandatory technical views of the complete item.
We reserve the right to change technical details of our articles which are
serving for the further development of our articles and are reasonable for the
customer.
Measurement tolerances
Because of the properties and characteristics of the components, minor
measurement tolerances compared to the indication on the sketches are
possible. This concerns all shown measurements except the foundation
measurements resp. measurements below upper edge ground level/play area.
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_02_116-01-en-000.doc - 5 -
2.
Datasheet
Space Requirement: 1.25 m x 1.25 m and/or 3.75 m x 3.75m including
safety zone.
Required safety surface:
Surface material Description
mm
Minimum
thickness of layer
mm
Maximum
height of fall
mm
Topsoil grass <= 1000*
Chipped bark 20 – 80 grain size 300/400 <= 2000/3000
Wood chippings 5 – 30 grain size 300/400 <= 2000/3000
Sand 0.2 – 2 grain size 300/400 <= 2000/3000
Gravel 2 – 8 grain size 300/400 <= 2000/3000
Other ground
materials
As recommended
by manufacturer
1. Name and overall dimension of the largest component:
1 Trampoline 1.25 m x 1.25 m
2. Name and weight of the heaviest component::
Trampoline 139 kg
3. Intended age group: 3 years and over
Excavation Area:
1 x. 1.40 m long x 1.40 m wide,0,565 m deep incl. 10 cm drainage layer
Round off foundation edges (min.R = 100 mm)! Sizes of fundations are designed for soils
class“4-5” (natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor portion of stone
(portion < 30% with bigger diameter of 63 mm grain size)
Soil class 5 : ground with soil class 3 and 4 with big portion of stones
(portion > 30% with bigger diameter of 63 mm grain size)
In case of sandy and soft soils, the surface measure of foundations have to be enlarged
for about 50%!
4. Assembly time, once groundwork is complete: 1-2 hours.
Required assistance: 2 people
5. Any spare parts which may be required can be obtained directly from
your supplier
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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6. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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3. Delivery Contents
(parts list with part numbers)
Table 3-1: Delivery Contents, in words
Pos. Quantity Element /
Description
Size O.K. Missin
g
1
1 Trampoline L.: 1,25 m x B.: 1,25 m x H.:
16,5 cm
2
1 Installation frame
L.: 1,25 m x B.: 1,25 m x H.:
30 cm
1.2 In Symbols
Table 3-2: Delivery Contents, in symbols
Pos. Quantity Symbol
1
1
Art.-Nr. 20.02.116
L.: 1,25 m x B.: 1,25 m x H.: 16,5 cm
2
1
L.: 1,25 m x B.: 1,25 m x H.: 30 cm
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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4. Erection Instructions
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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Attention !!!
Attention !!!Attention !!!
Attention !!!
Handle with care!
Check for transport damages before and after unloading from Transporter!
Do not raise Trampoline on the inner rubber edging!
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
spogg@hally-gally-spielplatzgeraete.de
•
www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_02_116-01-en-000.doc - 11 -
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
spogg@hally-gally-spielplatzgeraete.de
•
www.hally-gally-spielplatzgeraete.de
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SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
spogg@hally-gally-spielplatzgeraete.de
•
www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_02_116-01-en-000.doc - 13 -
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
spogg@hally-gally-spielplatzgeraete.de
•
www.hally-gally-spielplatzgeraete.de
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SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
spogg@hally-gally-spielplatzgeraete.de
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T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_02_116-01-en-000.doc - 15 -
A.z.Ar.
Excavate.1,40 m x 1,40 m =
Trampoline/Foundation frame (1,25 m x 1,25 m)
G
Drainage layer
O.K.
Top-ground surface
PS
Required space including safety zone
S: A - A
View: A - A
TF !
Parting line 1 cm around the Trampoline / (shown in orange in
diagrams) !!
WH-Bor !
Connect trampoline to foundation frame
Zus.F.Pl.
Provided upon request!
Wet pour tiles placed around trampoline
T.anh. !
Lifting trampoline to install or clean!
(1. Trampoline in natural ground surfacing)
Installing:
View A.z.Ar.
When lifting or lowering the trampoline pay attention that it is equally
lifted on all 4 outer corners!
The Trampoline must be installed evenly onto the foundation.
Cleaning:
After excavating the area on the folding hinge side has been done,
proceed as followed:
Lot ! OK.Tr.
Upper edge of Trampoline:
Install equally level.
Lot ! OK.FER./SER.
Upper edge of foundation:
Install equally level.
TAM
Trampoline outer measurements
Pay attention that the parting line/joint is kept clean!
Styrofoam
Place 1cm thick styrofoam in the area around the trampoline (max.
height of the styrofoam is the lower edge of outer rubber surfacing
on top of the trampoline!)
(view diagram)
Sand
(Granulat)
Fill the parting line/joint with sand or granulate!
(view diagram)
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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5. Post Installation Checks
If the equipment has not been installed safely, you must ensure that the
public is prevented from using it.
5.1 Marking filler depth
Labelling the posts to show the depth of material provided as fall protection
(i.e. loose filler).
5.2 The equipment has not been installed safely in the following cases:
Safe equipment installation is not complete.
The protective surface has not been installed yet.
Appropriate maintenance work cannot guarantee operational safety.
5.3 Removal of all assembly aids
Please make sure that all assembly aids have been removed from the playing
area. The equipment must not be approved for use until this check has been
made.
5.4 Information about inspection of the equipment before it is used for the
first time
There are no special inspection requirements to be met before the equipment
is used for the first time.
5.5 Retighten bolts
After one week of play, please retighten all bolts again. Later upon respective
maintenance.
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_02_116-01-en-000.doc - 17 -
B Maintenance Instructions
Trampoline “Piccolo”
Art. 20.02.116
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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Revisionshistorie
Revision 0 – 2011-04-11
Maintenance instructions.
Revision 0 – 2011-04-11
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_02_116-01-en-000.doc - 19 -
6. Introduction Maintenance
6.1 General Information
This equipment should be installed, inspected, maintained and operated in accordance with EN 1176-7 guidelines.
Please note: Providing any necessary repairs are carried out, a piece of
play equipment that is inspected regularly cannot become so damaged
that it is dangerous.
Any spare parts which may be required can be obtained directly from your
supplier.
This equipment should only be assembled, maintained and repaired by
persons with the necessary expertise.
A copy of the inspection record should be given to the operator,
who must confirm receipt.
This maintenance instruction is based on the standard
“EN 1176-1:2008”.
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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7. General Maintenance Information
7.1 Maintenance intervals
Maintenance intervals are based on average use. Please note that more frequent
inspections and/or maintenance are required if the play equipment is subject to
intensive use.
7.2 Inspection frequency
The frequency of inspections must be based on actual use. Factors that affect
frequency include vandalism, location (e.g. coastal proximity), air pollution and the
age of the equipment.
7.3 Maintenance products and procedures
All nuts and bolts are hot-dip galvanised or stainless steel. One of the
characteristics of stainless steel is that uncontrolled cold welding may occur when
the nuts are tightened. To prevent this, it is necessary to spray the nuts and bolts
with Teflon spray or another similar lubricant.
7.4 Spare parts
All spare parts must conform to the manufacturer’s specifications.
7.5 Identifying spare parts
All spare parts are listed in the parts list. The parts list follows the installation
requirements.
7.6 Special instructions for the disposal of individual equipment components
No special instructions are necessary for the disposal of individual equipment
components.
7.7 Special measures during the break-in period
No later than 2 weeks after assembly, all screwed connections should be
checked and tightened if necessary.
7.8 Drainage holes
All drainage holes should be kept clear.
7.9 Maintenance of protective surfaces
Surfaces providing fall protection must also be maintained regularly. It is
particularly important to maintain the correct level of loose surface material and
add more if necessary.
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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7.10 Faults
Faults must be repaired as soon as they are detected. If serious defects
that compromise safety cannot be repaired straight away, the public must
be prevented from using the equipment with immediate effect.
7.11 Loose screws
Loose screws always cause quality problems and put safety at risk.
Therefore, loose screws should always be tightened and checks carried
out to ensure that there are no missing screws (e.g. look out for holes you
can see through).
7.12 Preventing equipment use
Use of the equipment should be prevented in the event of incomplete
installation, disassembly, maintenance, repairs and faults.
7.13 Safeguarding the guarantee
Steel posts and footings are guaranteed if regular maintenance is carried out
and recorded in writing. Maintenance first takes place after 3 years. The steel
posts must be excavated as far as the concrete foundations and checked for
corrosion. Zinc paint should be applied to any corroded areas and scratches.
Specific maintenance advice
None
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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8. Maintenance Timetable
8.1 Special Advices
8.1.1 Maintenance interval
We strongly advise you to carry out inspections and maintenance work within
the specified periods as use of the equipment, the weather and malicious
vandalism cause wear and tear that compromises the safety and function of
the equipment.
8.1.2 Maintenance intervals in the event of intensive use
Please note that more frequent inspections and/or maintenance are required if
the play equipment is subject to intensive use.
8.1.3 Faults that compromise safety
In the event of a fault that compromises safety, quick action must be
taken. This may involve repairing it immediately or shutting down and
dismantling the equipment.
8.1.4 Faults that compromise function
Faults that compromise function should also be repaired immediately.
Such faults lower the value of the equipment to the user and encourage
malicious vandalism, which may render the equipment less safe. Any
damage should also be repaired
immediately.
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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9. Maintenance (Image)
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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10. Monthly Maintenance
• Check the spaces between the equipment and the ground (clearance and
height of fall).
• Check the ground surface in the area with fall protection for hard objects and loose
foundations.
• Check all connecting elements and fittings for wear and tear and tighten if necessary.
Replace damaged or missing parts.
• Check that moving metal parts (joints, springs, etc.) move smoothly and are not worn.
Replace if necessary. It is not necessary to lubricate joints as we only use
maintenance-free metal roller bearings.
• Check all attachments such as chains, ropes, nets, etc. for damage and replace if
necessary.
• Check rubber parts, sleeves, etc. for wear and tear or damage and replace if
necessary.
• If necessary, remove excess padding material from the post footings due to danger of
rotting.
• Check the surface of wooden parts for damage caused by the weather or external
influences and mould. Repair or replace if necessary.
• Check the surface of plastic and metal parts, e.g. slides, for damage and replace if
necessary.
11 Quarterly maintenance
• Detailed inspection of the operation and stability of the equipment paying particular
attention to any wear and tear.
• Tighten all forms of attachment.
• Repaint and retreat surfaces.
• Maintenance of fall protection surfaces.
• Lubrication of joints.
• Check the height of the fall and top up with loose filler if necessary. If the posts are
labelled, top up as far as the mark.
• Retighten all bolts
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_02_116-01-en-000.doc - 25 -
Annual Maintenance
12 Annual Maintenance
• Ascertaining that the equipment, foundations and surfaces are safe for
operation.
• In particular, the equipment should be checked for decay and corrosion. It
may be necessary to dig out or excavate certain components in order to do so. Zinc
paint should be applied to corroded areas and scratches.
• Stability (check posts, bracing, foundations, etc.).
• Ascertaining whether there are any changes in equipment safety as a result of repairs
that have been carried out or components that have been added or replaced.
.
The equipment must be inspected by someone with the necessary expertise in strict
compliance with the instructions issued by the manufacturer.
A copy of the inspection record should be given to the operator, who must confirm receipt.
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_02_116-01-en-000.doc 35
13 Maintenance Printout
Name of Item: Trampoline “Piccolo” __________________ / Art-No. 20.02.116 _________________________________________
Location: _________________________________________________________________________________________________
Customer or Operator: ______________________________________________________________________________________
(Town, Council, School, etc)
Date of
inspection
Inspector O.K. Accessible Barriered Defects Repaired
by
Date
SPOGG Sport-Güter GmbH • Schulstr. 27 • 35614 Aßlar/Berghausen
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14 Hand Over Document
After the installation of the equipment pass the installation and maintenance documents
to the operator. The operator has to receive the hand over documents. The complete
filled and signed hand over document should be sent to the supplier.
Art.-No.: 20.02.116
Type of Item: Trampoline “Piccolo” Special Installation Frame
Serial Number: _______________________________________________________
Customer or Operator (Town, Council, School, etc.):
___________________________________________________________________
___________________________________________________________________
Competent Person in Charge:
___________________________________________________________________
___________________________________________________________________
Installation Company (Address):
___________________________________________________________________
___________________________________________________________________
Responsible Assistant (Assembler):
___________________________________________________________________
___________________________________________________________________
Received the complete assembly instructions, maintenance instructions and maintenance printout
___________________________________________________________________
(Signature of Operator) (Signature of Installation Company)
(Stamp)
Date: _____________________
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