HAKO Sweepmaster P650, Sweepmaster B650, 6403.20, 6403.10 Instruction Manual

Instruction Manual

Sweepmaster P650 (6403.10) Sweepmaster B650 (6403.20)

Introduction

Preface

Dear Customer, We are certain that the excellent qualities of the vehicle will justify the faith you have shown in us through your purchase. Your safety, and that of others, basically lies in your ability to control and operate the vehicle. Before using the equipment for the first time, read this original manual thoroughly, act according to the information contained and keep it in a safe place for future reference or subsequent owners. Please read the Chapter "Safety Information" prior to starting the vehicle to ensure it is operated and used safely. The instruction manual contains all the most important information regarding operation, maintenance and service. Throughout this instruction manual, sections which concern safety are indicated by corresponding warning symbols. Should you have any questions in respect of the vehicle or instruction manual, your authorized Hako dealer is available to provide help at any time.

Please be expressly advised that you cannot base any legal claims on the information contained in this manual. Ensure only original spare parts are used should any repairs be necessary. Only such original spare parts warrant that the equipment is reliably ready to use at all times. Subject to modification as required by technical advancement.

Valid as of: April 2014

Hako GmbH D-23843 Bad Oldesloe Hamburger Str. 209-239 Phone ++49 (0) 4531 8060

Proper use

The Sweepmaster is a manually operated sweeper for industrial/commercial use and serves to clean up dry and wet waste from indoor and outdoor areas such as production plants, warehouses, car parks, parking blocks, pedestrian precincts, market squares, railway stations and filling stations. The Sweepmaster can clean all types of industrial floor, concrete, asphalt and tar, paving and interlocking stone paving. It is not permitted for use on public roads with motor traffic. The Sweepmaster B650 can be upgraded with a carpet kit so it can also be used to clean dry waste from carpets. Any use beyond this is regarded as improper use. The manufacturer is not considered liable for any damage resulting from improper use; the user is solely responsible for all the risks. Intended use also includes maintaining and observing the operating, maintenance and repair conditions prescribed by the manufacturer.

Introduction

The Sweepmaster may only be operated, serviced and repaired by personnel who are familiar with the work involved and are aware of the risks. The applicable accident prevention laws must be observed and any generally accepted health and safety directives must be maintained. Based on the conception, design and construction of the model introduced onto the market by us, the machine complies with the applicable basic safety and health requirements stipulated in the EC directives (refer to the Declaration of Conformity). The EC Declaration of Conformity is no longer considered valid in the event of modifications to the machine not authorized by us. The manufacturer is not deemed liable for any damage resulting from unauthorized modifications to the machine

Notes on warranty

The terms defined in the purchase agreement apply. Claims for compensation related to damage are excluded from the terms of warranty when the damage is the result of failure to observe regulations concerning service and maintenance. Maintenance work must be performed by authorized Hako service centers and confirmed in the “Maintenance Report” which serves as a warranty logbook. The following are excluded from the terms of warranty: wear and tear through overuse, defective fuses, improper handling and use or unauthorized modifications. Claims under the terms of warranty are also annulled when damage occurs to the vehicle resulting from the use of parts or accessories not explicitly approved by us or from failure to observe maintenance regulations.

Acceptance of the machine

Inspect the vehicle immediately on delivery for signs of transport damage. Replacement will be made when confirmation is provided immediately by the freight carrier with regard to the damage and the damage report is sent to our authorized sales partner together with the consignment note.

Introduction

Disposing of the machine

Render the machine inoperable. It must not represent a source of risks to children. Dispose of the machine in accordance with the applicable local regulations. For further information on disposal and recycling, contact the authorized Hako dealer where you purchased the machine.

Used batteries with the recycling symbol contain reusable commodities. The heavy metals contained simultaneously represent a serious risk to health and to the environment. Never open batteries or damage them. Never touch, inhale or swallow any material inside batteries. Health hazard! Never allow batteries to pollute the environment. Risk of contaminating the ground and water! In accordance with the symbol with the crossed out bin, these batteries must not be disposed of in domestic waste. The return and recycling of old batteries must be agreed on with your authorized Hako dealer in accordance with the Battery Law § 6 and § 8 (BattG).

Introduction

Introduction . . . . . . . . . . . . . 2

Preface . . . . . . . . . . . . . . . . . . 2

Proper use . . . . . . . . . . . . . . . 2

Notes on warranty . . . . . . . . . 3

Acceptance of the machine . . 3

Disposing of the machine . . . . 4

1 Safety Information . . . . . . . . 7

1.1 Safety and warning symbols . 7

1.2 General information . . . . . . . . 8

1.3 Operating information. . . . . . . 8

1.4 Maintenance information . . . . 9

1.5 Particular risks . . . . . . . . . . . 10

1.6 Environmental protection . . . 11

1.7 Labels on the machine . . . . . 12

2 Starting Up . . . . . . . . . . . . . 16

2.1 Before starting up for the first

time. . . . . . . . . . . . . . . . . . . . 16

2.1.1 Unpacking . . . . . . . . . . . . . . 16

2.1.2 Refueling the machine (only Sweepmaster P650) . . 17

2.1.3 Checking the oil level (only Sweepmaster P650) . . 17

2.1.4 Connecting the battery (only Sweepmaster B650) . . 17

2.1.5 Initial battery charge (only Sweepmaster B650) . . 17

2.1.6 Instruction. . . . . . . . . . . . . . . 18

2.2 Before starting up each day . 18

3 Operation . . . . . . . . . . . . . . 19

3.1 Method of operation . . . . . . . 19

3.2 Operating and indicator

elements. . . . . . . . . . . . . . . . 20

3.2.1 Operating elements . . . . . . . 20

3.2.2 Operating panel . . . . . . . . . . 24

3.3 Operation . . . . . . . . . . . . . . . 26

3.3.1 Switching on. . . . . . . . . . . . . 26

3.3.2 Accelerating . . . . . . . . . . . . . 27

3.3.3 Stopping . . . . . . . . . . . . . . . . 27

3.3.4 Vacuumsweeping. . . . . . . . . 27

3.3.5 Switching off. . . . . . . . . . . . . 28

3.3.6 After finishing work. . . . . . . . 29

3.3.7 Loading and transportation . 29

3.4 Function faults . . . . . . . . . . . 30

3.5 Options. . . . . . . . . . . . . . . . . 30

4 Technical Data . . . . . . . . . . 31

5 Maintenance and

Service . . . . . . . . . . . . . . . . 33

5.1 Hako system maintenance. . 33

5.2 Maintenance report . . . . . . . 34

5.3 Maintenance Plan . . . . . . . . 35

5.4 Engine . . . . . . . . . . . . . . . . . 38

5.4.1 Checking the engine oil level 39

5.4.2 Refilling engine oil . . . . . . . . 39

5.4.3 Changing/Draining the engine

oil change. . . . . . . . . . . . . . . 39

5.4.4 Oil sensor . . . . . . . . . . . . . . . 40

5.4.5 Disassembling the air filter . . 40

5.4.6 Cleaning the air filter . . . . . . 40

5.4.7 Installing the air filter . . . . . . 40

5.5 Battery system . . . . . . . . . . . 41

5.5.1 Charging battery. . . . . . . . . . 42

5.5.2 Total discharge signal transduc-

er (TSG) . . . . . . . . . . . . . . . . 42

5.5.3 Servicing the drive batteries. 42

5.5.4 Removing battery . . . . . . . . . 42

5.5.5 Inserting batteries. . . . . . . . . 43

5.5.6 Disposing of batteries. . . . . . 43

5.6 Drives . . . . . . . . . . . . . . . . . . 44

5.6.1 Adjusting the drive belt. . . . . 45

5.7 Side brush . . . . . . . . . . . . . . 47

5.7.1 Side brush wear, readjustment 48

5.7.2 Changing the side brush . . . 48

5.8 Rotary brush. . . . . . . . . . . . . 49

5.8.1 Cleaning the brush space . . 50

5.8.2 Changing the rotary brush . . 50

5.8.3 Setting the sweeping pattern 51

5.8.4 Changing the sealing strips . 51

5.9 Dirt hopper . . . . . . . . . . . . . . 54

5.9.1 Removing the dirt hopper. . . 55

Table of Content

5.9.2 Emptying the dirt hopper . . . 55

5.9.3 Inserting the dirt hopper . . . . 55

5.9.4 Changing the seals . . . . . . . 55

5.10 Dust vacuum . . . . . . . . . . . . 56

5.10.1 Clearing dust deposits from panel air filter during operation. . 57

5.10.2 Removing the panel air filter 57

5.10.3 Cleaning the panel air filter thor-

oughly. . . . . . . . . . . . . . . . . . 57

5.10.4 Replacing the sealing strips . 57

5.10.5 Inserting panel air filters . . . . 58

5.10.6 Checking the suction turbine 58

5.10.7 Checking the filter system for

leaks. . . . . . . . . . . . . . . . . . . 58

5.11 Special equipment . . . . . . . . 59

EC Declaration of Conformity 60

Table of Content

Safety Information

1 Safety Information

1.1 Safety and warning symbols

The following warning symbols appear in the instruction manual in those sections in which your safety, the safety of the machine and environment could be affected:

Symbol Damage to... Definition

Safety information persons

or property

Safety symbol to indicate dangerous situations arising through failure to follow instructions or prescribed work procedures precisely or through ignoring them altogether.

Note the machine Important information on handling the machine to

maintain its functioning ability.

Risk to environment the environment Risks to the environment through using substances

which represent a risk to health and the environment.

Safety Information

1.2 General information

• In addition to the information

provided in this instruction manual, all the legally applicable health and safety provisions must be observed.

• Before starting up the machine for

the first time, read the instruction manual supplied with it thoroughly as well as any separate manuals provided with additional or attachment devices and observe all the information during work.

• The equipment may only be

operated, serviced and repaired by personnel trained by Hako technical experts.

• This vehicle is not intended to be

used by persons (including children) with limited physical or mental capabilities or persons without sufficient experience and ability.

• Particular attention should be paid to

the information regarding safety. Technical expertise is the key to preventing errors when operating the machine and ensuring trouble-free operation.

• The instruction manual must always

be kept at the operating location of the machine and, as a result, should

kept in a safe place on the equipment.

• If the equipment is sold or rented out, these documents should be transferred to the new owner/ operator. The transfer should be confirmed!

• The warning labels attached to the machine provide important information concerning safe operation. Illegible or missing labels must be replaced by new ones.

• For reasons of safety, always use original spare parts.

1.3 Operating information

• The machine is not suitable for clearing up fluids, dust or substances which represent a health hazard, are inflammable or explosive. No burning items may be cleared up, e.g. glowing cigarettes. In addition, it is forbidden to clean up wood dust, e.g. beech and oak dust

- health hazard!

• When the machine is in vacuumsweeping mode, it must not be driven through puddles of water.

• Before starting the machine up for the first time, the battery to be used must be fully charged, properly, by implementing the initial battery charge routine (only Sweepmaster B650). Hako assumes no liability for damage to the battery caused by a fault when the battery is charged for the first time.

• The machine together with the working equipment must be checked in terms of proper condition and operational safety each time prior to use. Clear any faults immediately! The machine must not be used when not in a sound condition.

Safety Information

• Only start the machine when the hood is closed and locked and the lever of the shaking device has been pushed in.

• Before starting work, the operator must be fully familiar with all adjustment, operating and control elements as well as their respective function! It is too late to do this when the machine is actually in operation!

• Always wear heavy duty, non-slip footwear when working with the machine.

• The machine may only be used on those surfaces which have been approved by the contractor or person appointed by him.

• The manner of driving must be adapted to the local conditions.

• It is forbidden to use the machine in potentially explosive atmospheres.

• Do not let the engine run indoors! Risk of poisoning (only Sweepmaster P650)! Ensure sufficient ventilation when working indoors.

• When using the machine, it is essential to pay attention to third parties, especially children.

• Pay attention to hot parts of the

engine, risk of burns.

• It is prohibited to transport passengers.

• Accelerate the machine immediately after switching on the rotary brush, otherwise imprints of the brush could be produced on the floor.

• Never leave the machine unattended as long as the engine is running.

• Remove the ignition key to prevent unauthorized use of the machine.

• Never leave batteries in a discharged state but recharge them as soon as possible (only Sweepmaster B650).

• When transporting the machine, switch the engine off and raise the side brush.

• The Sweepmaster can be used on surfaces with a maximum gradient of 2%.

• Steps or curbs up to a maximum of 4 cm can be driven over.

• It is forbidden to manipulate switches and safety equipment.

1.4 Maintenance information

• The maintenance work and maintenance intervals prescribed in the instruction manual must be adhered to.

• Operating personnel must complete the necessary daily and weekly maintenance work. All other maintenance work must be completed at your nearest Hako service center.

• The machine must be inspected by a recognized technical expert in respect of operational safety, within the terms of the applicable accident prevention laws, at reasonable intervals (we recommend at least once a year) and following modification or repairs.

• Spare parts must comply with the minimum technical requirements stipulated by the manufacturer! This is ensured by the use of original spare parts.

• The machine must be switched off prior to cleaning or servicing it or to replacing parts.

Safety Information

• Suitable tools must be used for cleaning and maintenance work.

• When working with the hood raised, it must be opened up fully to prevent it from accidentally dropping or slamming shut.

• When working on the electrical system, always disconnect the battery cable (only Sweepmaster B650).

• Battery may only be handled and changed by properly skilled maintenance personnel (only Sweepmaster B650).

• Pay attention that the insulation of the charger cable is not damaged and cannot be damaged during the charging process. The cable must not chafe against anything. In the case of defective insulation, do not use the on-board charger (only Sweepmaster B650).

• Check the exhaust system at regular intervals (only Sweepmaster P650).

• It is not permitted to clean the machine with a pressure washer or steam blaster.

• It is not permitted to use aggressive and corrosive cleaning agents.

• Allow the machine to dry properly

after being cleaned, e.g. over the weekend.

• Do not carry out any welding, drilling, sawing or grinding work on the frame sections. Damaged parts may only be changed at an authorized Hako service center.

1.5 Particular risks

Refueling (only Sweepmaster P650)

• Take the utmost care when handling fuel: Increased risk of fire! Never refuel near open flames or incendiary sparks! Never smoke when refueling!

• Never refuel indoors!

• Before refueling, switch off the engine and remove the ignition key.

• Wipe up spilled fuel immediately!

Batteries (only Sweepmaster B650)

• To prevent creeping currents, always keep the batteries clean and dry, protect from soiling such as by metal dust.

• Never lay any metallic objects or tools on batteries. Risk of short circuit and deflagration!

• When charging the batteries, there must be sufficient ventilation in the

charging area. Otherwise, there is a risk of explosion!

• Batteries must not be connected or disconnected when conducting electricity.

• Wash your hands thoroughly after working on batteries.

Information on the power plug

• Only take hold of the power plug and power cable when your hands are dry.

• Never insert the power plug in the socket if the base is wet or damp.

• Never immerse the power cable or power plug in water or other fluids clean them in running water. Risk of electric shock!

• Dry any power plugs and power cables which have become damp with a dry cloth before connecting them in power sockets.

• Pay attention that the power socket is dry.

• We recommended the use of splashproof power sockets complying with DIN VDE 0620-1.

• Pay attention that no water or fluids can get on to live machine parts. If water should penetrate to such

Safety Information

parts, disconnect the power plug immediately and have the vehicle checked at an authorized Hako service center.

• The power connection cable must be inspected for signs of damage at regular intervals. If damage is detected, the cable must be replace prior to further use.

Health hazard

• The shaking device for cleaning the panel air filter may only be actuated when the dirt hoppers are in the machine and have been raised.

• It is forbidden to eat, drink and smoke in battery charging rooms.

Safety equipment

• Never operate the Sweepmaster without the hood being closed and locked (safety equipment)!

• Do not open the hood when the engine is running!

Safety Information

1.6 Environmental protection

• Sufficient factual knowledge is required in order to use substances which could represent a risk to health and the environment, e.g oil and lubricants.

• Observe the applicable laws and local regulations when disposing of waste and cleaning agents, also refer to the Water Resources Act.

• Observe the applicable laws and local regulations when disposing of waste oil (only Sweepmaster P650).

• Used batteries with the recycling symbol must not be disposed of in household waste, refer to Section Disposing of batteries.

Safety Information

1.7 Labels on the machine

The following safety and warning labels are attached to the machine where easily legible.

Missing or illegible labels must be replaced immediately.

Choke (Fig. 1/1) (only Sweepmaster P650)

Lock, dirt hopper

(Fig. 1/2)

Company logo (Fig. 1/3)

Fig. 1

Safety Information

Fig. 2

Safety Information

Bypass flap (Fig. 2/1)

Only use maintenance-free batteries

(Fig. 2/2) (only Sweepmaster B650)

Wear compensator for rotary brush

(Fig. 2/3)

Rating plate (Fig. 2/4)

Wear compensator for side brush

(Fig. 2/5)

Oil label (Fig. 2/6) (only Sweepmaster P650)

Engine oil, only use SAE 15 W 40 .

12 V label (Fig. 2/7) (only Sweepmaster B650)

12 V

Safety Information

Fig. 3

Shaking device (Fig. 3/1)

Type of machine (Fig. 3/2)

Sweepmaster P650 Sweepmaster B650

Lower/Raise side brush (Fig. 3/3)

Read and observe the instruction manual (Fig. 3/4)

Gradient (Fig. 3/5)

Starting Up

2Starting Up

2.1 Before starting up for the first time

2.1.1 Unpacking

Remove the packaging, open the fastening straps and take the Sweepmaster from the pallet. For reasons of packaging, the handlebar of the Sweepmaster is pivoted forwards. First of all, pivot the handlebar to its operating position.

Pivoting the handlebar to its operating position

1. Loosen the wing bolts (Fig. 4/1) on

the right and left sides of the handlebar (Fig. 4/2) a few revolutions until the handlebar (Fig. 4/2) can be straightened up.

2. Pivot the handlebar (Fig. 4/2)

towards the rear and set it to a height convenient for the user.

3. Tighten the wing bolts (Fig. 4/1) on

the right and left sides of the handlebar (Fig. 4/2).

Fig. 4

Starting Up

2.1.2 Refueling the machine (only Sweepmaster P650)

Unscrew the fuel tank cap (Fig. 7/5) and fill approx. 2.5 l gasoline. Screw the fuel tank cap back on.

Only refuel the machine when the engine has cooled down. Otherwise, any spilled gasoline can evaporate if it lands on hot machine parts. Health hazard through inhaling vapors!

Refueling must not be carried out in closed rooms.

Refueling may only be carried out when the engine is switched off! Remove the ignition key.

It is forbidden to smoke or use fire when refueling or working on or near components containing fuel.

Wipe up any spilled fuel!

Wipe up spilled fuel with a cloth and dispose of the cloth according to the applicable environmental laws.

2.1.3 Checking the oil level (only Sweepmaster P650)

Engine oil is filled at the factory. As a precaution, however, check the oil level again on site, refer to Section 5.4.1.

2.1.4 Connecting the battery (only Sweepmaster B650)

Before starting up for the first time, connect the positive cable of the device as illustrated in Figure 5 to the positive pole (Fig. 5/1) of the battery in the device.

2.1.5 Initial battery charge (only Sweepmaster B650)

Before starting up the machine for the first time, the batteries used must be fully charged by completing the initial battery charge, refer to Section 5.5.1. Hako assumes no liability for damage to the battery resulting from failing to carry out the initial battery charge properly.

Risk of explosion! When charging the battery, there must be sufficient ventilation in the charging area.

Fig. 5

Starting Up

2.1.6 Instruction

Operators must receive instruction before putting the machine into service. Only technicians from your local, authorized Hako dealer are allowed to provide initial instruction on how to use the machine. The manufacturing plant notifies the dealer immediately after delivering the machine and the dealer will contact you to arrange a date for providing the initial instruction.

2.2 Before starting up each day

Carry out the following checks before starting the machine:

1. Check the parking space for signs of leaks.

2. Only Sweepmaster P650: Check the engine oil level with the dipstick and refill, if necessary; refer to Section

5.4.2.

3. Only Sweepmaster P650: Check the fuel supply and refill fuel, if necessary, refer to refer to paragraph 2.1.2.

4. Only Sweepmaster B650: Check the charge status of the battery and recharge, if necessary.

5. Check the fill level of the dirt hopper and empty them, if necessary.

6. Check the levels of wear on the rotary brush and side brush.

7. Check the ergonomic position of the handlebar and readjust it, if necessary.

Operation

3Operation

3.1 Method of operation

The Sweepmaster is a manually operated sweeper machine with a drive for the dry cleaning of hard floors and carpets. The side brush (Fig. 6/4), located on the right-hand side of the machine, sweeps the dirt away from corners and edges into the path of the rotary brush (Fig. 6/3). The rotary brush (Fig. 6/3) sweeps the dirt into the dirt hopper (Fig. 6/2) using the overhead throw method. The particulate matter (depicted gray in Fig. 6) is forced against the panel air filter (Fig. 6/1) by the suction turbine (Fig. 6/5) and filtered out there. Only dust-free air is fed back into the ambient air.

Fig. 6

1 Panel air filter 2 Dirt hoppers 3 Rotary brush 4 Side brushes 5 Suction turbine

Sweepmaster P650

The Sweepmaster P650 is equipped with a gasoline engine and is filled with approx. 2.5 l gasoline.

Sweepmaster B650

To charge the battery, the Sweepmaster B650 is equipped with a corresponding, fully automatic onboard charger. To protect the battery against total discharge, the Sweepmaster B650 is provided with a total discharge signal transducer (TSG) which indicates the battery status during the charging process and discharging.

4321

Operation

3.2 Operating and indicator elements

3.2.1 Operating elements

1 Side brush lever 2Hood 3 Hood lock 4 Bypass flap 5 Fuel tank cap

(only Sweepmaster P650)

6 Choke

(only Sweepmaster P650)

7 Recoil starter

(only Sweepmaster P650)

Fig. 7

Operation

Side brush lever (Fig. 7/1)

Use the lever to lower or raise the side brush. Lever forward: Side brush is lowered. Lever to rear: Side brush is raised.

Hood with lock (Fig. 7/2)

Only operate the machine with the hood closed!

The hood should only be opened for maintenance and repair work. In this case, unlock the lock (Fig. 7/3) using a square wrench and pivot the hood up.

Bypass flap (Fig. 7/4)

On opening the bypass flap, the vacuum operation is interrupted. If necessary, open up the bypass flap by hand.

Vacuuming should be interrupted when wet waste could be vacuumed up.

Fuel tank cap (Fig. 7/5)

Only for Sweepmaster P650 with gasoline engine. The fuel tank cap closes the fuel tank.

Choke (Fig. 7/6)

Only for Sweepmaster P650 with gasoline engine. The choke must be pulled out before cold starting the engine.

Recoil starter (Fig. 7/7)

Only for Sweepmaster P650 with gasoline engine. The engine is then started by pulling the recoil starter after having set the key switch to Position 1 beforehand.

Operation

1 Drive bar 2 Handlebar 3 Operating panel 4 Wing bolt for handlebar 5 Charger cable 6 Shaking device lever 7 Dirt hopper 8 Dirt hopper lock

Fig. 8

Operation

Drive bar (Fig. 8/1)

The drive bar serves to activate and deactivate the wheel drive. The drive bar must be pulled up towards the handlebar with the fingers so that the wheel drive operates and the machine moves forward. If the drive bar is released, the machine stops (safety circuit).

Handlebar (Fig. 8/2)

The machine is guide/steered via the handlebar.

Release the drive bar when turning sharp corners.

The two wing bolts (Fig. 8/4) serve to adjust the handlebar to an optimal position for the user.

Operating panel (Fig. 8/3)

Refer to Section 3.2.2.

Charger cable (Fig. 8/5)

The charger cable of the Sweepmaster B650 is located in the recess which also contains the shaking device lever.

Shaking device lever (Fig. 8/6)

To clean the panel air filter, pull the shaking device lever out then push back in again; repeat this several times.

Dirt hopper lock (Fig. 8/8)

To remove the dirt hopper, move the locking lever to the right (when facing the front) and, at the same time pivot the handlebar forwards. The frame of the dirt hoppers is lowered as a result so that the hopper can be removed towards the rear. To lock the hopper, pull the handlebar to the rear until the lock audibly engages.

Operation

3.2.2 Operating panel

Sweepmaster P650

Fig. 9

1 Key switch

Key switch (Fig. 9/1)

The key switch serves to secure the machine against unauthorized use.

Key switch positions

Position 0: Off Position 1: On (engine ready to start)

Operation

Sweepmaster B650

1 Key switch 2 Charge control indicator 3 Battery discharge status indicator

Key switch (Fig. 10/1)

The key switch serves to switch the drive motor on and off and secure the machine against unauthorized use.

Key switch positions

Position 0: Off Position 1: On (engine on)

Charge control indicator (Fig. 10/2)

During the charging process, the machine electronics indicates the charge status via four green LEDs.

The Sweepmaster B650 can only be charged when the key switch is in Position 0.

As the charge level increases, it is indicated by the LEDs which light up progressively from left to right.

Fig. 10

Operation

Flashing or individually lit LEDs indicate an error status, also refer to the charger instruction manual.

Battery discharge status (Fig. 10/3)

During operation, the machine electronics indicates the discharge status of the battery by means of a red LED (left) and three green LEDs (right). When all three green LEDs light up, the batteries are fully charged. As the batteries become progressively discharges, the LEDs go out in succession from right to left. When the last green LED goes out, the red LED starts to flash (early warning of imminent shutdown). After a certain time, the red LED lights up continuously indicating the "battery empty" status. Shortly afterwards, the drive motor is automatically switched off to protect the battery from a total discharge. The machine should only be restarted when the battery have been charged.

3.3 Operation

The Sweepmaster must not be used in domestic or office areas.

Practice all the operating steps in a training area and only use the machine in the areas specified for deployment when you are familiar with all the operations.

3.3.1 Switching on

The motor must not be started when the hood is open! Risk of injury through belt drive and rotating fan!

Sweepmaster P650

Before starting the Sweepmaster P650, pay attention to the following:

1. Set the key switch (Fig. 10/1) to Position 1.

2. Pull out the choke (Fig. 7/6) in the case of a cold start.

3. Pull the recoil starter cord (Fig. 7/7) until the starter clutch perceptibly

engages (slight resistance) and then pull the starter cord (Fig. 7/7) hard and fast to start the engine.

4. Release the starter cord (Fig. 7/7) and let it recoil back into the housing.

5. Then push the choke (Fig. 7/6) back in, slowly.

If the engine does not start immediately, use the starter cord again exactly as described above.

The engine and sweeping functions are activated.

Sweepmaster B650

Set the key switch to Position 1.

Operation

3.3.2 Accelerating

When the engine is running:

1. Use your fingers to pull the drive bar (Fig. 11/1) against the handlebar (Fig. 11/2).

2. Steer the machine with the handlebar (Fig. 11/2) in the required direction.

Fig. 11

3.3.3 Stopping

1. Release the drive bar (Fig. 11/1). The machine decelerates and comes to a stop.

Do not park the machine on carpets while the engine is running. Risk of fire through the flooring overheating due to the rotating rotary brush! Exception: The machine is equipped with a carpet kit (option) which automatically switches the rotary brush off when stopping the machine.

3.3.4 Vacuumsweeping

Ensure sufficient ventilation when sweeping indoors!

It is forbidden to sweep up dust which represents a health hazard!

1. Check the machine, refer to paragraph 2.2.

2. Open the bypass flap if damp waste is to be cleared up.

3. Switch the machine on, refer to paragraph 3.3.1. The engine and sweeping functions are activated.

Drive away immediately after switching on the machine otherwise it is possible that marks will be produced on the floor by the rotating rotary brush.

Operation

4. Lower the side brush: Move the lever (Fig. 7/1) forwards.

5. Accelerating: pull the drive bar up, refer to paragraph 3.3.2.

6. Drive to the ground surface to be cleaned.

Steps and curbs up to a height of 4 cm can be driven over, carefully. When driving over thresholds, release the drive bar and tip the machine back a little so that the front roller can negotiate the step.

7. Operate the shaking device occasionally, refer to paragraph ”Operating the shaking device”.

8. Check the contents of the dirt hopper regularly and empty as necessary, refer to paragraph ”Emptying the dirt hopper”.

Do not overload the dirt hopper! This can affect the stopping distance. Caution, particularly when sweeping up dirt such as metallic chippings!

Tip out the dirt hopper from a low height when emptying to prevent dust swirling around! If necessary, pay attention to the wind direction and evade any clouds of dust! Health hazard!

3.3.5 Switching off

Turn the key switch to Position 0.

Remove the ignition key when leaving the machine to prevent unauthorized use.

Operation

3.3.6 After finishing work

1. Operate the shaking device.

2. Empty the dirt hopper.

3. Check the brush area for any residual waste and remove it if necessary, refer to Section “Cleaning the brush space“.

4. Clean the machine, if necessary.

Warning - do not clean electrical components with liquids! Risk of electric shock!

It is not permitted to clean the machine with a pressure washer or steam blaster.

Operating the shaking device

Push and pull the lever (Fig. 8/6) in and out several times in succession to clean dust from the panel air filter.

Only operate the shaking device when the engine is switched off.

Emptying the dirt hopper

1. Move the locking lever (Fig. 8/8) to the right (looking to the front) and, at the same time, tip the handlebar (Fig. 8/2) to the front.

2. Remove the dirt hopper (Fig. 12/2) from the machine and empty it.

Carry the dirt hopper (Fig. 12/2) by the handles (Fig. 12/1).

Fig. 12

Observe the applicable laws and local regulations when disposing of waste.

3.3.7 Loading and transportation

When loading the machine and transporting it to its area of deployment, the side brush must be raised.

When loading the machine, take its weight into account, refer to Section ‘‘Technical Data‘‘.

Transp orti ng

The machine must be properly secured. It must not slip or tip during transportation! Risk of injury!

When transporting on a vehicle or trailer, the machine must be secured against rolling away: Lash down the machine securely at the front and rear.

Operation

• Secure the machine at the front with a strap which must be fed through the two openings (Fig. 13/1) near the front wheel (Fig. 13/2).

• At the rear, thread a strap around the bottom ends of the handlebar and fix the strap to the transporter.

Fig. 13

3.4 Function faults

• If the machine is overloaded, the engine speed drops. Set the key switch to Position 0. Check the side brush, rotary brush and brush area for residual waste and remove the waste, if necessary. Ensure that there is sufficient fuel in the tank (only Sweepmaster P650) or that the battery is sufficiently charged (only Sweepmaster B650). Start the machine. If the fault occurs again, contact a Hako service center.

If the machine cannot be switched off, pay attention to the rotating fan when you disconnect the cable or pull out the spark plug connector! Risk of injury!

3.5 Options

The basic machine can be upgraded by adding further components. The order and spare parts numbers for these components are provided in brackets.

• Carpet kit (6460) By fitting the carpet kit on the Sweepmaster B650, the machine is converted for clearing up dry waste from carpets.

Please refer to the spare parts catalogue on our internet site at www.hako.com for accessories, such as rotary brushes, side brushes etc.

Technical Data

4 Technical Data

Machine length cm 110 Machine height (handlebar folded forward) cm 72 Machine width (including side brush) cm 69 Working width (with / without side brush) cm 71 / 51 Rotary brush width cm 51 Rotary brush diameter cm 25 Side brush diameter cm 40 Theoretical area coverage (with / without side brush) m²/h 3525 / 2525 Sweeping speed kph 5 Dirt hopper volume Liter 35 Load capacity, dirt hopper (Maximum 25 Kg!) kg 25 Filter surface m² 1,5 Power output (Sweepmaster P650 / Sweepmaster B650) kW 3.3 / 0.75 Weight, ready to use (Sweepmaster P650 / Sweepmaster B650) kg 102 / 122 Climbing capacity %2 Ambient temperature

Sweepmaster P650 Sweepmaster B650

ºC ºC

-10 to +40 0 to +40

Technical Data

Noise emission values

Sweepmaster P650 Sweepmaster B650

The sound pressure level (LpA) (at the ear of the operator) measured according to DIN IEC 60335-2-72 under normal working conditions is: dB (A) 77 66

Measurement inaccuracy (KpA): dB (A) 2 2 The sound power level (LwAd) measured according to DIN EN

60335-2-72 under normal working conditions is: dB (A) 92 84

Vibration values

The weighted, effective value of the acceleration, established in accordance with ISO 5349-1, to which the upper limbs (handarm) are exposed under normal working conditions is:

m/s² < 2,5 < 2,5

The weighted, effective value of the acceleration, established in accordance with ISO 2631-1 to which the body (feet-seat surface) is exposed under normal working conditions is: m/s² < 0,5 < 0,5

Maintenance and Service

5 Maintenance and

Service

General information

It is essential to pay attention to the information in Chapter "Safety Information" before completing any service or maintenance work!

By adhering to the maintenance work recommended by us, you can be sure that the machine is always ready to be put into operation. Maintenance and repair work necessary on a daily and weekly basis can be carried out by an operator trained to complete the work, all other Hako system maintenance may only be completed by personnel who are correspondingly qualified and trained. Please contact your nearest Hako service center or authorized Hako dealer. Failure to observe this annuls any rights to claims under the terms of guarantee in respect of resulting damage or consequential damage. Always specify the serial number in the case of inquiries and spare parts orders, refer to section 1.7 - Rating plate.

5.1 Hako system maintenance

The Hako system maintenance:

• ensures that the Hako machine is always ready for operation (preventive maintenance),

• minimizes operating costs, maintenance and repair costs,

• ensures the machine has a long service life.

Hako system maintenance is arranged into individual modules explaining the special technical work to be carried out and prescribes the intervals at which the work should be performed. Parts to be replaced for the individual maintenance tasks are defined and provided in spare parts kits.

Hako system maintenance, customer

Work to be carried out by the customer according to the service and maintenance instructions in the instruction manual (daily and weekly). The driver/operator receives proper instruction when the machine is delivered.

Hako one-off system maintenance

After the first four weeks or the first 20 operating hours.

Hako system maintenance I

Six-monthly. To be completed by skilled personnel from an authorized Hako service center according to the machine-specific system maintenance with spare parts kit.

Hako system maintenance II

Annually. To be completed by skilled personnel from an authorized Hako service center according to the machine-specific system maintenance with spare parts kit - including safety check.

Maintenance and Service

5.2 Maintenance report

Handover

Upgrading

Test drive Handover to customer

Instruction completed on: