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I
.PERAToN
t,!F'"':l,l
@'E
E
T
SERVICE
PARTS
cARE
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CONTENTS
ILI-USTRATIONS, SPARE PARTSJ OPEITATION
INFORMA'I'ION
Operating Proccdures
Maintenance
'lrouble
Speed
Wiring Diagram
241328 Main
24/3213
24132B
Control Trouble
of Machine
Shooting
Assembly
'huck
Scrubhead
Assombly
Shooting
Asscmbly
AND
SERVICE
PAGE
NO.
1
3
4
6
7
8
10
I2
.-
v
241328
24/328
Limited
Bulkhead Assembly
Squeegee Assembly
Warranty
14
16
Back Page
@
o
INSPEC'I'ION
carefuuv
lnpack
:::11.,,:.r'l*-,
ULDC'I'RICAIThis
nachine
SI'trCIAIll I:"0 l,*'and
Do
nol
3) wh'c
telwhonc
OATTERIDS
Scrubbers
Pan
No.
Wc
do
pnyrical
BATTERY
.Wdning:
safety
8lass6.
CHARCINC
Patt
Nobauerics
bar!.rics
to piovide
is ba(ery ore.are.l
SAFATY
openie
nacrine
connecrion
are
shipped
956720/809360
not
recommcnd
si2e and
SERVICE
Battcry
Removc
OF BATTERIES
957r261a32r7r (36v
pell
in a
:vay
flod spsr
venrinS.nd
and inspc.r your
and any
fqt,re4
and codponcnls
this
machire
is
boxcs. doo.
capaciry.
acid can
verrilarcd
danase
PRECAU'I'IONS
or
nc(
in oDc,alion
'{i$out
6v 220AH
mixing
AND
causc bums.
mctal
icq.ky.
or name.
access
OP!]RATIN(:
..rubber for
is rrte
and
is dcsigncd ro
m.\ins parrs
an
flaomabre
srecial a
ia;s. crc
baueries.
AMp
INSTALLATION:
Do no!
?3,?\Mp
arca;
sascs scne,atad_qt
rhc
ro
bartery inspecuon
responsib
au*
.nrion
z0 Hour
hour capacitics.
wi)€a wortjng
ll5y inpuo
Too cover,
shipirhg
olcrare
qfire
md,\,n^
a splGion
nabri.rs
shourd
Rare
lay r@ls
b:lrcry
ca1s.
A\ I)
SETVICE
damage_
i,y
of rhc
on 36 volb
is
when
such
d
paid
be
Any auernale
on
or
..
mctrl
charger
a".sing
"
pafl
No.
zeoiro,
MANUAL
Each
unir
dcrive,ins
D.C.
in or.rlrion.
opcralcd
sorve
s. rhinnqs.
,"
";.,*;-;",;-;;
ba(ery
arcund
objats
barrcrics.
o!
rop
is
rccomm€ldcrt
",i".,*-"*
,r,."ra
is
resrc.i
*,,i.,
six 6
votr
near
extlosive
d;:
scts
car
w@r
or bancries.
b charge
"_0,."i"".
i"
JJii,tng
and
lhoroughly
*"ro
"i.
baltcries.
nalcfials
**.
;;_
,,rc,
be used
prorccrivc
b3nencs.
,n"
ln:lcckd
* -,;r*o
!.pors.
o.
""
er€ctrical
if lh€y cqusl
clorhing
char8c
^rway5
"r-ging
ables.
and
charsc
"y"tu
e-
Fluid
l€vch
nor
uscd
ro! €ircnd'i pcliods
Barteri€s
8AT'TDRY
CAUTION:
cquipmclr
should
sholtd
CABLE
b€ checlod
be chdged
ROUTINO
DECAL
7q
Famitia.iiy
a.d/o. pcotte.
before
or tinc.
aflcr
ech
7t5so2
740r68
lr!ul]
@@
It,rnr
will .onnouine
and afi.r
battc.ies.
usc or wncn
charSidS
should
+q +o
I
o+
740t67
rhis
and
be
banc.y
'l
-'1
t.t
nachine
b. Dsinrained
lcpr
fu,v
chargcd
condirion
indicaro.
--
+
o+-
740164
is
cssenrial
ar
FRONT
..., .
before
dre p.opcr
wirrr
l-ii"r,
shows
OF
I{ACI{ItIE
enreing
levels.
LOW
"rr*g"
ctlARoE.
ar@s
rf
s.!!bbe!
once
is
a *eek.
241328 CONTROL PANEL
s
I Reversc
2
Vacuum
3 Spced
4 Deadman
Mode
Switch
Conlrol Knob
Swttch
5 Forward Mode
Solution
6
MOUNTTNC
Lift up
th. !'ro wiagnua
(prc's'*c
may now lift Il|is
and
MOUNTTNG
Roratc *lo_(squ@gec
scrurclv.
vacutrm
The
TRANSPORTATION
lnsure
sr''rs.
lsed
rorward/rew^e
machine
SCRUABI^"c
'lower
Iift otrto coupling.
r.nk.
esrieated
Tcrazzo
Tile noors
Cernen!
rhar
ro
is leurcrv
Conrol
OF ERUST{ES
front
whici
lcveo.
Thcn conn@t
The tamp
slow
on
up
OF
SQUEEGEE
Hand
brcaking.in
floors
floors
.hc
machine and
dovn
in th€
should
panel;
righten
tied down
R€d Indicator
Lever
creen
ftrdicalor
Lever
rerease ratches
rct i! iL
328
model rhcrc is a hingcd
.nd r@ch ua.ter
Tum blush
Lift
ro rh. righr snd
vacuum hosc ro
rh. re nur
periods
Light
Modcrale prcssure
llcavy
OF MACHINE
have a capaciry
or lrop the
corlcsponding posirion.
for rhc
?rcssurc
p.essrrc
irs a*a.hhenrs
ro preves!
on 6ids
L@k &r:lf::9
!o slid.
diretioa
in
squcegce,
securcly
machine
rouing an.r
.of
,assembry
lcfr
our supporr
iltustrat
mounr
squ.cecc ,rc
clqr
or ar
rquc€g€c
and
(do
I-2hous
15 - 30
loading_ra.$
le.s! 2,000
rhe
on
when
nor
ripping.
splasblu{ds.
ilro
lpk;hsuard
5m.
d
in
Figu.c
a!
rear
ch@k
orhcr
ujc wrcnch
as
follows:
rinutes
ru".
ramp by
ctosing
nansponrng,-
Do
The!
.emove
high
losirion
;
"uiJ-*ii*
Brushes
cna
by r.noving
ir,"
noi
can
2.
of
hachinc
or hosc
or plicrs).
tor,in-g
tle
* *- ir,"i
operalc
7
B.ush
8
Brush
9
Forward/Revcrse
l0
Squeegee
ll
Baitery
12
Opcrating
13
Brake
Lcver
fron!
sprshgoard
iy
i."uing
Li"r"
low
bc
insrallcrr.
pirh
tec
io
inrur"
it i"
the
blushes.
*,;""
.r
Ueaanan
handles
ir," driv€
swrrcrr
;h.cLs
in
Switch
Pressure
Lever
Twisi
Lifl
Condirion
Range
b rq
nu!, providcd,
squeeSec.
..c down
cauge
by rcnoving
u-i*_a
brusb.
puu
"tu"r,oa
nrotor
and telving
arc
blockcd
locarions_
crjp
Oauge
." +r
yor
tock bact
righrcn
ro i,,r"r
a
d splash
can
rhc
and
bc
r)
prcven!
To
2)
Tu.n
7) Tun
8)
Put machin€
9) Sqkec
splashing.
spe€d
rolrtol
on s.rubber
inlo forward with
dsdman
adj6t
knob
swirct.
swnch
fronr
countercloct
a{ijusr
ard
splash
forwad/revcrse
gudd
wisc
lo low speed
speed ragc
ro
r/8" aborc
posiri@_
swilcr_
of
Daclinc by hins
'2
floot
.n<r
si<re sptash
steei onrrot
surds
tnob
ro
wjrh
liehdy
itumb
rouch
of
]cfr
*o
i0)
Wher
usirs
ielenc,
lo sou€€p€e bt"dc.
Adj6r
locting
solurion
Drai!
whca
i.dicarcs
DRAINI]\C
r)
2)
dotor
3)
squbbinS
ring prolided
var!e
vacuun
rhe
rank
rhis.
Unhook
Flush
ucuun
rank
floar ssenbry.
ReinsraU
OF
6e
STRIPPI^"C
The procedure
1)
Apply
a low
2)
use
ltripping
for
the
32-8.
3) Adjust
mrcbine
POLISHING
Polishins
'nc
amoutu
and
bru3hes
az-B,
wrcn
of nnish powder
llacing
ir undc. dre
forcc daired
on tcve..
be Lu.ned
tank
is fulr, a
Whcn 1nis
YACUUM
wirh
hosc
off 8 ro
qch
rime
soluto. ank
floar w autonaiica[v
occurs, rurn off
TAI\K
tank drain
hosq remove rosc plus.
clan water if area b.ins
and
llug
hook in
PROCEDUR!]S
tu
Oo s.me as
foam wa)(
at6chm$rs'
specd and
arc availablc
urins ritesc
for scnbbinS,
and 6nish
such as
stripping forcc
fo. use on 1hi.
brushes'
gac..ted
squc.8@_
wirh pressurc
ln making
1o .ecr before
r!ms,
is
soluti.n
placc.
bui wirn
stippcr ro
pori_crit
rhc
ro obuin
no $rution
polhhing
by
lev€r-
fi'€d.
Froati.s
il ir raommcnd.d
rle
r!m
This wi'
snut
off sucrioo,
varve, lacuum
and
scrubbcd
is verv
rne
ftc noor,
and
Brush.
marimun
nuchincr
pdt
is lpplicd.
may
bc pictcd
posirions
is bcsun.
alloe
dEib.
dirtv.
f.ltowjng
"tt.*
part
No.
srilping
809448
No.
ro
lhc
noo.,
tp
rtrat
Rcsr,rl
uni
A chansc
-ot_
*a
This
excepriotrs:
.*"rion
"
809654
for
nor
by
folding
can
bc
rhe
terupled
altained
machi.c
.";;,;;-ft."
usc
in vacuun
*.',r
-.i"._-
can be
rime
fo. rhe
ot
z4-8,
done
5 1o
efficien.y.
rhe
24_8,
is
d;
""iou;
a warelampcnca
be
srowed
berwecn
by
r0
and
part
an<t
op".","..
rhrolch
do(n
!s tur.
hfnr8s
doror
removing
minur.s.
parr
No.609535
nanocl to*ct
rhe
trsc
of
qd
ihc
r b.ins
nors
lercr
.*uud
No_ aQ96?9
for
.*".","rr
o
o
llORCE
F:rcc
lhtc
minnnum'
and
o:
This
uses
ON
SQUEEGEE
squccsee
lh:
is donc
consisrcot
barlery
Tcrazzo
Tilc
floors - mod.ratc
Cemen!
MAINTENANCE
SPEET'
The_sleed
NOT
l. Do
CONTROL.."IT
cotrot
^BUSED.
!o. subjer
a.
Moro.
b. Machine
2.
3. Checl
4.
VACU{,M
Molor brushs
rnan
ov€rall
CARAON
Insp&t
(ae
Tak.
nor
batt€ry
Take .are
ro prevenr
MOTOR
catr
ooce bru'h
machhe perfomec.
BRUSIIES
$6e
brushq
can bc adjosrcd
bv rurnins rr,e
wirh good
power
nccdlcssly.
-
floors
-
flooro
bevy prcssure
perfol'a.ce-
lighl
lressurc
!.essure
by incr@sing (or
knulrcd nu!r.
Thc Be
Thc fouowins
rt rs
are
OF MACHINE
TS TMPORTANT
is
a solid_slare dcsign
To prolong
Eachine ro
cu.cuir
is
ro
shofl our moro,.ijcuir whe, pe,fomin8
contrerions
b. repr&€d
,eprscedenr
utri1
tjfe, follow $€se
h€vy cuderr dmws,
i!
"ON"
is rctr
used !o puU
ro insure tLat rhcy
revcGed
conn@rions wha
wirb B.ush sel
wil *Nc lery
load orhd lhan
and is lor tu lle
IN
DRIVE MOTOR
one .v<y
la monrlG
TO
anir wilr
posnior
hi6] cuifnr
b€sr
or
OBSERVE
sde for
r@ondcndatioE:
phi.t
wfiea
irs owa wcigtl-
{o trot l&se.
p{i
Z2O !on.s.
decr@sjos)
reconrmcnair:rar
of more
forcc
lcconmcid€d
THE
. v.ry
pjll
occur
nachine.s
movcncnr
minreoance.
sedcitrg
and/or
N;. ?4lo0s.
co6'slmprion.
inre.e!
of
@(mmical
rhc
spiinc
,rJ
i".1-
rhan
is ."arir"a
,qo"ug"" pi",.ur".,
FOI,LOWING
ro.g pcriod
of rimc
if:
is bloaked
ieplac,rij
Brushs
shour<r
This
rhc
unduc
hachi{e
rcnsio!
""
'ir,"
""".",
on rhc
,q.*g""
undue
PRECAUTIONS:
wirrroui
o. held back_
hatrdi6.
be
,.Dtaccd onrv ore
cun.nr cotrsmprid
6a
squ@sE
u"
rubbd wear
aoy
ietuins. rr:
i"p,
nounr
"
More
rower
"
Fnsq
trc(
removc rhe
!p
D,iL end ot
birrcrics,
rn,thin.
batrcry pan,
an,l
",r.tdliJ
squ@gee.
h! ovcr
sctub
o. iF
head
i,onr
assembly,
end.
vacutrm
Iank and
solurion
Ia l.
Tie b'shes can noq te insp€.ed lv rc,novina rhe
brush lcngrhs: if trrc
foui
rs! be replaccd Rcplace wi,h Brusn
comfrDraror fo.
0.
83 385
and/or excessire wcai-
tils
cnd of a brust
blct
ser,
If n
is evcn with
pa.
air vcnl
No- 81r855.
is ia
rins ned
.nc
poor.ondirion.
elgc
whe.
rne
en{r of
of dre
i.srauing
.e!Lacc drirc
brusi
rne diive
horder
new
brushcs,
noror
,,oior.
Ermine
or shorer,
aiso insrecr
qilh
au
rbe brusn
pa.t
No_
{
Also ch6r. a.d adjusr
DRIVE CHA]II.
CARBON BRUSIIES
I$pat
Reholc
back crd
qnh
Rcplace notor wilh
LUBRICATION
l. Grese calers
2.
3.
SQUEEGEE
whcn
picklp.
lot tighreE
Pdl
'ouve
Ttc
1r
re.noving
rhould
grasa,
.hese
bfuh6
scro! hsd sscmbrv.
of brosh is cv€n wnh
Palr No. 833474.
Lighdy
Oil !U moving pdts
grcasc
RUBBERS
dc rhick
Ilxle.ded
No. 809395 on
rcar !q!@gec
s.rcws
crlarN
Driv. chain
occome
thc barreries.
bc
also
is durablc aud wiu givc
n@cs*ry
repraced.
ch@k
drive r.liu whcr
IN I'RU5IT
once cv€ry
When installiig
Idr No.
odcc cvery wee!
dnle chain
such
rubbcr
life catr bc obhincd bv
so riShrrv tlar
24.8 or 809532
!o adjust te
ballcry
check srack
sploctct and differenrial
DRIVI
rix monts
Then remove rhe
rhe €nsc
8333?9 if connuLlror
fininss
Gwo
once evcry
as hioger lnd pre$ule
rubbcr is damaSe!
squceSec rubbcrc are
sion i!
pan,
in
tvo
or 32.8, if.cquircd.
will
rqueegc., scrubhcad
cl!.in
servicing drive
MO'TORS
o.
360 holrs_
lir lcnt
ot .[e brush
ne* brushes,
is
iI
pcr
cEstcd
qceks
o. elc.y
poiDrs
worn
or
reve*ing
!.ouble
frce servicc
bc necesssrv
and adjusr
for atignnenl.
ro a dcncclion
moror
ridg .n
holds o.
also
irsp€r
condirion.
loor
or
t5 hou6.
30
oflce
cice$ively,
providcd
it.
made
10 butgc
!ddc!
ro
ri! the
ass€mbry
Adjus! if our
l,rusnq.
qch
nroror an<t
shorrer,
comnrularor
hou6.
every
monrh
i! vill causc
ir is
lnd
con.lidons
machin€
aod
ranks.
of r/8'
of dlignncnr_
Foltow procedure
€xminc
rhc
brush
must
be rctlaced-
pjB
or cvery
not ro.n
sho*
oi noilnal
on it.
tf chain
.
for
a! uncvetr
3/16".
and/or
60
hoors.
srreling
or othcrwise
machinc
front.
This can
is woE
i-igr,rry
o! inc{i
brush
teogrbsi if fie
ciccssive wexr.
and poor
d;daged.
cdge.
RepL.e wid
usc. sholld
bc doic by
or damagcd
"out
in
solution
"h"i,r
seclion
Rcpracc
Do
(
n
*irr,
TANKS
Ar the
end of
Or@
a w@k
the
dEin
covcr
1, Inefiicienr
2-
Scrubbing
a dav'! eo.k
or
15 hours fte vacutrm lank
and
sdubbint.,
had
(or
wort cvcle),
sqat'ig oui lhe debris wiih
Aoors
is had
to raise_
tnc vacuum
bcrL
strould be cl@nc<t
fie smlU
TROUBI-]] SIIOOTING
lroe
aid sotulion
of
sc(l€d dcb.is.
proridcd
for
rants
fiis
should
This .an
purlosc.
be draincd
bc.
donc by
Rinsc wirh
and
flushed
r€movinS
warcr.
:-:r"-::.
-
r:.r.::r::i
-- :
l.
Aruclrtuenrs, wh.n moDnrirg. do no. cleai
gear-unirs
-
fronL Pnd
of nra.Iioc
is
lou low.
@'
SolLUon.
fo.
has pne!dr,ric rnes.
4.
S.]ueesee rliqts-
Solurion: Ch€k rer squcegee .ubbc.
\,laLc surc
vorn
5.
Odor dcvelopme.t
solurion:
hose.
6.
Drive conpooenls
Lold cluntinS
Chain is properly
Thc
moror.
Machine pulls
mechinc
problen
7. v.cuuD
ch".L
mach.nc ro bc sure il i nor
*eai
noise could be causcd bv *om
wom ro
if
sc.ub
sc.Dbber attachmenls.
lnspect and clsn rhoroughly ite
NOTU: supcr starh-Trole 64 disi.rcctanr
If noise
rha! i1
could
not picking
less lhan 9 3/4'
sohdon is being fcd
0. chaucrins roisc.
rensioded ir rhe stack sidc can
lesisrr
to
one side vhilc
polls
also b. a bad caster on rhc sidc
thc b€rings ..e
ro - if thc nachinc puus
u!.
\il'rng
un
di:mcrc.,
for imbedded .bj€ls. cleani
onLo brush
First chat chain
motor bearings. To ch@k
runnin8. This could
rctltrce
lroterly.
vacrun tank,
cl€ncr can
be moven
bad. Itcplace
bc clused
to rhc ri8h!
1he hachinc pulls
uneven
wilh pa.r
rension.
moror as
secdon of
S
revcrse,
Usc ntore
solurion tank. squccs@, vacuum
be helpful
tf ir
freely fte
for rhis
necdcd.
qorn
by
ch@k
rh. righr
ro.
flod_ Check
809983. o. '
or rcplrcc
scrubbinS
ifl reducidg odo6.
is roo ri8hr,
tticlncss
remole
whecl
chain
borinrs
sid. eheit
of $c chain
qlrccL
divc
82818?
solurion,.
wiil
ir
from sDrocK€Ls ano
your
if
worn
if
Rcplacc
cause these
up or dowi.
on rhc
beerings.
ol darnaged.
rirc:
nrtrchnre
qell
sounds.
run
side ot rhc
Thc
.:j,
a
Solurion:
hosc .onn@rions.
squcc8ee
sc.ub-h%d
8.
Ch..ger
solution:
g.neral,
coyer
.halger *hon
voltale
inpu!
codPoncnts,
9.
Us. cy.l" roo
sotlrion:
gravny
conne.tioos.
Ch@l
.har€d
10.
Motors will
rr. swilch
ar
b.ushs
failur
Wlter
lif! should be 40-60" with
check va.uun
inler and .hcck
alla.hmenLs.
malfunction.
consulr mainlciaicc and
nEke
rurc lhargcr h
-
ir shoutd bc
wn.n
shorr.
chek vohagc
1.260-t.265.
Replace batreiies
otr oorors. €specialty
for outpu., ir may .ccd
Check bartery
for proper
-
squeegee rubbcs for scvere *car.
Clcan and/o. roair vrc\rum
pu1
it h ir use_
110
lsessary.
on baneries aftd full cha.gingi
Chec* ba ciy elecriolyle l.rot_
lcads
.onlacti.g:
fully .harged
rank d6in hose
repair dal" conrained
in upriSht positior
Mrk. sure
vohr,
120
rhar will not hold e charse.
repan.
volls.
lDd
maxinln.
plug
nroror.
phen
Reda@
bafreri.s.
ro insurc
in
cha.ging
inlcr
ourpur
Chek
Che4k
sol.
Make
sure
brochurc
_
and ourlct
Reptace
rolase
for
loosc
Lubri.6re
brushes
seal! around
che.k
solurion
l,crcqirl
rhis
helps
.ords
fauhy
sfiould
or .oroderl
casrcrs.
on -oros
hoses
for horcs.
properly
is
fo! ;clailcd
keep unir cool.
a.e
n;! b.okcn.
fues,
ammeter,
be 41
45 vorrs {irh
bau€ry
Reducc
whed
crcan our
fccding
inro!$alion.
scrubbing preslre_
ne€d€d_
inlo
Do not
ctteck
sDccific
lc,ds and
T€s
Ac
Ir
o
5
Stced conlrol docs nor au.cdon-
1?
solulion:
conneliors. Machine
cofrFnenls
coslrol ar
SYMtToIt
PROCF,DIIRI
The sped €onrror h$ blilr
nccdcd, # 811296.
-l)
^r)
2)
l)
Turn rhe
lf rhc
machinc
tocle.d in high o.
rhat havc
check
Ili,
Ch@L {or
Ror
a
lorenliomer€r
broten. Thcsc voutd
runs
tine, suddcnly will
'iherc
should
replace lhe drivc
a
dew unil, and ty
Machinc
for a
always
is
cood
be a loud
syicm solcroid.
,,,hisrr,,rpced.
in
connecdon
M, and LO or thc €onnecrinS
rhc knob being ii8ht
e rhe conrol
trumbcr of rinres.
is srill oo
knob [ron] fuU Counq
This has a seli-cluning
.slow'
ro
.high.
in
uorecrion
tow speed_
bc causcd
nor run.
click or snapting
lo nn nachire_
oi rtre
block.
on rhe
(tu
CCW).
spcc4
reptaccflcnt
gua.d
ro
Inrp€r
Conrol
rhrcc wircs
enlirc
by a dtecl
Firs acrivalc
sourd,
Thc probtcm
If rhis
krob has
r.om ttc porcnrionrcrcr
porenriomerer
Clo.k,whc (CCW)
lcdon
Again anempr
of
1he
againsr
rcvdsed
sFRt conrot
shofl
de?dmar
Tnis
couid t,c
docsnt
solve problcnr
in
no etfecr.
shafr.
ro
on rhe
conkol.
to opcrarc
Frenlionretcr
conrccrions.
for
brrn marks
the cncun
swilct wilh
is 1nc sotenoid
porenrionrcrt.
lhc
rcfcr ro
.o rcrmnrab
tull Clock Wise
rt,c
nachinc
wilt
repai. rhc
check
ltetlacc
rhe
acrivatnrg.
spccd conr$l
(CW)
,,forqurd,,.
in
unir.
ba.ery
of
enliic
fo,q2rd.
R;pkce
@
If
ltie
Remov. thc
lne teminal
mechanical damagc
should
soap and vater,