HAKO 7090.11, 7090.21, 7090.35, 7090.41, 7090.51 Operating Manual

...

Operating Manual

Hakomatic B115R (7090.11/.21/.35/.41/.51/.81/.91)

Preface

Dear Customer, We are certain that the excellent qualities of the vehicle will justify the faith you have shown in us through your purchase. Please read the Chapter "Safety Information" prior to starting the vehicle to ensure it is operated and used safely. Your safety, and that of others, basically lies in your ability to control and operate the vehicle. Before using the equipment for the first time, read this original manual thoroughly, act according to the information contained and keep it in a safe place for future reference or subsequent owners. The operating manual contains all the most important information regarding operation, maintenance and service. Throughout this manual, texts which concern safety are indicated by the corresponding danger pictogram. Should you have any questions in respect of the vehicle or operating instruction manual, your authorized Hako dealer is available to provide help at any time.

You are expressly advised that you cannot base any legal claims on the information contained in this manual. Ensure only original spare parts are used should any repairs be necessary. Only such original spare parts warrant that the equipment is reliably ready to use at all times. We reserve the right to make technical modifications in the interest of further development.

Valid as of: September 2011

Hako-Werke GmbH D-23843 Bad Oldesloe Hamburger Str. 209-239 Tel. ++49 (04531) 8060

Intended use

The Hakomatic B115R is a scrubber dryer for the wet cleaning of hard floors. Any use beyond this is regarded as improper use. The manufacturer is not considered liable for any damage resulting from improper use; the user is solely responsible for all the potential risks involved. Intended use also includes maintaining and observing the operating, maintenance and repair conditions prescribed by the manufacturer. The Hakomatic B115R may only be operated, serviced and repaired by personnel who are familiar with the work involved and are aware of the risks. The applicable accident prevention laws must be observed and any generally accepted health and safety directives must be maintained. The

manufacturer is not deemed liable for any damage resulting from unauthorized modifications to the vehicle.

Introduction

Based on the conception, design and construction of the model introduced onto the market by us, the machine complies with the applicable basic safety and health requirements stipulated in the EC directives (refer to the Declaration of Conformity). The EC Declaration of Conformity is no longer considered valid in the event of modifications to the machine not authorized by us. The manufacturer is not deemed liable for any damage resulting from unauthorized modifications to the vehicle.

Notes on warranty

The terms defined in the purchase agreement apply. Claims for compensation related to damage are excluded from the terms of warranty when the damage is the result of failure to observe regulations concerning service and maintenance. Maintenance work must be performed by authorized Hako service centers and confirmed in the “Maintenance Report” which serves as a warranty logbook. The following are excluded from the terms of warranty: wear and tear through overuse, defective fuses, improper handling and use or unauthor-

ized modifications. Claims under the terms of warranty are annulled when damage occurs to the vehicle resulting from the use of parts or accessories not explicitly approved by us or from failure to observe maintenance regulations.

Acceptance of the vehicle

The vehicle must be inspected directly after delivery for signs of transport damage. Replacements for transport damage will be made when confirmation is provided immediately by the transporting company with regard to the damage and send the damage report to us together with the consignment note.

Introduction

Table of Contents

Preface. . . . . . . . . . . . . . . . . . 2

Intended use . . . . . . . . . . . . . 2

Notes on warranty . . . . . . . . . 3

Acceptance of the vehicle . . . 3

1 Safety Information . . . . . . . . 6

1.1 Safety and warning labels . . . 6

1.2 General information . . . . . . . . 7

1.3 Operating information. . . . . . . 7

1.4 Maintenance information . . . . 8

1.5 Particular risks . . . . . . . . . . . . 9

1.6 Environmental protection . . . 10

1.7 Labels on the vehicle . . . . . . 11

2 Operation . . . . . . . . . . . . . . 15

2.1 Unpacking . . . . . . . . . . . . . . 15

2.2 Prior to starting up for the first

time . . . . . . . . . . . . . . . . . . . 15

2.2.1 Instruction. . . . . . . . . . . . . . . 15

2.2.2 Assembling the squeegee . . 15

2.2.3 Battery type . . . . . . . . . . . . . 16

2.2.4 Installing the trough battery . 17

2.2.5 Installing the driving/block

battery . . . . . . . . . . . . . . . . . 18

2.2.6 Checking the battery plugs. . 19

2.2.7 Initial battery charge. . . . . . . 19

2.3 Cleaning operation . . . . . . . . 20

2.3.1 Check the battery charge. . . 21

2.3.2 Charging the battery. . . . . . . 21

2.3.3 Emptying the waste water tank 23

2.3.4 Filling the clean water tank. . 24

2.3.5 Adjusting the driver's seat . . 25

2.3.6 Switching the vehicle on. . . . 26

2.3.7 Charge status indicator . . . . 27

2.3.8 Switching the vehicle off. . . . 28

2.3.9 After completing cleaning. . . 29

2.4 Service code table . . . . . . . . 30

2.5 Loading and transporting . . . 31

2.6 Special equipment and

accessories . . . . . . . . . . . . . 32

3 Operation . . . . . . . . . . . . . . 34

3.1 Method of operation . . . . . . . 34

3.2 Operating and indicator

elements. . . . . . . . . . . . . . . . 35

3.2.1 Left-hand operating panel . . 35

3.2.2 Right-hand operating panel . 37

3.2.3 On the vehicle . . . . . . . . . . . 43

4 Technical Data . . . . . . . . . . 46

5 Maintenance and

Service . . . . . . . . . . . . . . . . 49

5.1 Hako system maintenance. . 49

5.2 Proof of Maintenance . . . . . 50

5.3 Maintenance Plan . . . . . . . . 51

5.4 Battery system . . . . . . . . . . . 55

5.4.1 Water filling system . . . . . . . 56

5.4.2 Charge status indicator (TSG) . 56

5.4.3 Servicing the driving batteries . 56

5.4.4 Disposing of batteries. . . . . . 56

5.5 Waste water and clean water

tank . . . . . . . . . . . . . . . . . . . 57

5.5.1 Cleaning the clean water tank . 58

5.5.2 Cleaning the clean water filter . 58

5.5.3 Cleaning the waste water tank. 58

5.6 Disk brush head . . . . . . . . . . 59

5.6.1 Cleaning the brushes . . . . . . 60

5.6.2 Changing the brushes . . . . . 60

5.7 Cylindrical brush head . . . . . 61

5.7.1 Emptying the dirt hopper . . . 62

Table of Contents

5.7.2 Disassembling the brushes . 62

5.7.3 Installing the brushes . . . . . . 62

5.8 Deflector. . . . . . . . . . . . . . . . 63

5.8.1 Pivoting the deflector away . 63

5.8.2 Changing the deflector rubber . 63

5.9 Squeegee. . . . . . . . . . . . . . . 64

5.9.1 Cleaning the squeegee . . . . 65

5.9.2 Changing the sealing strips . 65

5.9.3 Adjusting the sealing strips. . 66

EC Declaration of Conformity 69

Safety Information

1 Safety Information

1.1 Safety and warning labels

All information related to personal safety, safety of the vehicle and environmental protection are assigned the following symbols throughout the operating manual:

Symbol Hazardous for ... Definition

Danger persons

or property

Safety information to prevent the development of hazardous situations resulting from ignoring or failing to follow instructions or prescribed work procedures.

Note the equipment Important information on handling the equipment in

order to maintain its functionality.

Ecological hazard the environment Ecological hazard through the use of substances

which represent a potential hazard to health and the environment.

Safety Information

1.2 General information

• In addition to the information provid-

ed in this operating manual, all the legally applicable health and safety provisions must be observed.

• Before starting up the vehicle for the

first time, read the operating manual supplied with it thoroughly as well as any separate manuals provided with additional or attachment devices and observe all the information during work.

• The vehicle may only be operated,

serviced and repaired by personnel trained by Hako technical experts.

• Particular attention should be paid to

the information regarding safety. Technical expertise is the key to preventing errors when operating the equipment and ensuring trouble-free operation.

• The operating manual must always

be kept at the operating location of the vehicle and, as a result, should kept in a safe place on the vehicle.

• If the equipment is sold or rented out,

these documents should be transferred to the new owner/operator. The transfer should be confirmed!

• The warning labels attached to the equipment provide important information concerning safe operation. Labels which are illegible or missing must be replaced.

• Original spare parts must be used to ensure safety.

1.3 Operating information

• Before starting the vehicle up for the first time, the battery to be used must be fully charged, properly, by implementing the initial battery charge routine. Please pay attention to the operating manual provided with the charging unit as well as the manual from the battery manufacturer. Hako assumes no liability for damage to the battery caused by a fault when the battery is charged for the first time.

• Check the operational safety of the vehicle each time before starting it up! Clear any faults immediately!

• Before starting work, the operator must be fully familiar with all adjustment, operating and control elements as well as their respective function! It is too late to do this when the vehicle is actually in operation!

• Always wear heavy duty, non-slip footwear when working with the vehicle.

• The vehicle may only be driven and the equipment used on those surfaces which have been approved by the contractor or person appointed by him.

Safety Information

• When using the vehicle, it is essential to pay attention to third parties, especially children.

• Start driving immediately after switching on the brush head drive otherwise imprints of the brush could be produced on the floor. Always raise the brush head before driving over thresholds.

• Only use cleaning agents suitable for the vendor (non-foaming) and observe all the use, disposal and warning information provided by the cleaning agent manufacturer.

• Never vacuum up any explosive fluids, undiluted acids or solvents! Examples of these include gasoline, paint thinner and heating oil, which can form explosive gases or mixtures when swirled up with the vacuumed air, and also acetone, undiluted acids and solvents if they corrode materials in the vehicle.

• For safety reasons, the driver's seat is equipped with a seat contact switch. The vehicle can only be started when the operator is sitting on the driver's seat. The function of the seat contact switch must not be bypassed.

• The vehicle is not suitable for clearing up hazardous, inflammable or explosive fluids, dust or substances.

• It is forbidden to use the vehicle in potentially explosive atmospheres.

• It is forbidden to transport persons or heavy objects.

• It is forbidden to tow machines or operate as a trailer.

• Remove the ignition key to prevent unauthorized use of the vehicle.

• When driving the vehicle to the area of use, the squeegee and brush head must be raised. The style of driving must be adapted to the local conditions.

• The vehicle has been conceived for use on level surfaces with a maximum gradient of 2%.

• Drive slowly on wet ground due to the risk of skidding, particularly when cornering. Drive especially slowly when cornering while driving downhill.

• Only drive uphill on gradients up to 10% for maximally 1 minute and with the utmost care.

1.4 Maintenance information

• Operating personnel must complete the necessary daily and weekly maintenance work. All other maintenance work must be completed at your nearest authorized Hako service center.

• The maintenance work and maintenance intervals prescribed in the operating manual must be adhered to.

• Suitable tools must be used for cleaning and maintenance work.

• The vehicle must be inspected by a recognized technical expert in respect of operational safety, within the terms of the applicable accident prevention laws, at reasonable intervals (we recommend at least once a year) and following modification or repairs .

• Spare parts must comply with the minimum technical requirements stipulated by the manufacturer! This is ensured by the use of original spare parts.

• The vehicle and motors must be switched off prior to cleaning or servicing it or to replacing parts.

• Remove the ignition key to prevent unauthorized use of the vehicle.

Safety Information

• Always disconnect the battery plug before starting any work on the electrical installation.

• It is not permitted to clean the vehicle with a pressure washer or steam blaster.

• It is not permitted to use aggressive and corrosive cleaning agents.

• Allow the vehicle to dry after being cleaned, e.g. over the weekend.

• Only start the vehicle up when all the safety equipment has been installed and brought to its protecting position.

• When working in the area of the raised waste water tank, it must be opened fully to prevent it accidentally slamming shut.

1.5 Particular risks Electronics

• Only use original fuses with the prescribed amperage.

• In the case of defects in the electrical installation, switch the vehicle off immediately and clear the fault.

• Work on the electrical equipment may only be carried out by electricians who have received the necessary training and in accordance with the electrical engineering regulations.

• The vehicle's electrical equipment must be inspected/checked at regular intervals. Defects, such as loose connections and cable damage, must be rectified immediately.

Batteries

• Observe the information in the operating manual provided by the battery manufacturer.

• Batteries may only be handled and changed by properly skilled maintenance personnel.

• Due to a change in the center of gravity, only approved batteries may be installed at the intended position.

• Never lay any metallic objects or

tools on batteries - risk of short circuit!

• Ensure sufficient ventilation in the charging area when charging the batteries – risk of explosion!

• To prevent creeping currents, always keep the batteries clean and dry and protect from becoming soiled, e.g. by metal dust.

• Batteries must not be connected or disconnected when live.

• When closing the seat console, pay attention that no cables are damaged.

• It is forbidden to eat, drink and smoke in battery charging rooms.

• Wash you hands thoroughly after handling batteries.

• For further safety information, see supplementary sheet 88-60-2556 Notes on driving batteries.

Safety equipment

• Never operate the vehicle without the hood being closed and locked (safety regulation)!

Safety Information

1.6 Environmental protection

• Personnel must have the necessary skills when working with substances which represent a risk to health and the environment, e.g. oils and lubricants.

• Always observe the applicable legal regulations and local directives when disposing of refuse, waste water and cleaning agents, also refer to the German Water Resources Act (WHG).

• Used batteries must not be thrown in the household waste.

Safety Information

1.7 Labels on the vehicle

The following safety and warning labels are attached to the vehicle where easily legible. Missing or illegible labels must be replaced immediately.

Company logo (Fig. 1/1)

Machine model (Fig. 1/2)

Rating plate (Fig. 1/3)

Water temperature, max. 50° (Fig. 1/4)

Label: Do not step on deflectors! (Fig. 1/5)

Read and observe the operating manual (Fig. 2/6)

Label: Explosive gases! (Fig. 2/7)

Label: Water overflow! (Fig. 2/8)

Waste water drainage (Fig. 3/9)

Clean water drainage (Fig. 3/10)

Label: Working width (Fig. 3/11)

Hakomatic B115R

XXX/XX

Safety Information

Fig.1

Safety Information

Fig.2

Safety Information

Fig.3

Operation

2 Operation

2.1 Unpacking

Remove the packaging and take the Hakomatic B115R from the pallet after loosening the tightening straps.

2.2 Prior to starting up for the first time

2.2.1 Instruction

Operators must receive instruction before the vehicle is put into service. Only technicians from your local authorized Hako dealer are allowed to provide initial instruction on the machine. The manufacturing plant will notify the dealer immediately after delivering the vehicle and the dealer will contact you to arrange a date.

2.2.2 Assembling the squeegee

1. Use the star-shaped knobs (Fig. 4/1)

to fix the squeegee on the squeegee lift (Fig. 4/2).

2. Connect the suction hose (Fig. 4/3)

to the nozzle (Fig. 4/4).

Fig.4

1 4

Operation

2.2.3 Battery type

Various batteries can be selected for use with the Hakomatic B115R. Refer to the table for the various battery types and it must then be set in the Configuration menu. The settings can only be made at an authorized Hako service center!

Battery type Order no.

Trough battery 24 Volt/320 Ah - PzS low-maintenance Trough battery 24 Volt/280 Ah - PzV maintenance-free Driving battery 6 Volt/180 Ah - GiV maintenance-free Block battery 6 Volt/240 Ah - GiV maintenance-free

745002 7451 7411 7401

Operation

2.2.4 Installing the trough battery

1. Switch off the vehicle with the key

switch and secure it by applying the parking brake.

2. Open the seat console (Fig. 5/1).

3. Install the battery (Fig. 5/2) in the

battery trough accordance with illustration.

Replacing/Installing is only possible with the aid of a crane and appropriate lifting gear. Please read the information provided in the operating manual of the battery manufacturer. Trough batteries weigh up to 280 kg. For reasons of safety, we strongly recommend having this work completed at an authorized Hako service center.

4. Check the battery plug (Fig. 5/3),

refer to Section 2.2.6.

Fig.5

Operation

2.2.5 Installing the driving/block battery

1. Switch off the vehicle with the key

switch and secure it by applying the parking brake.

2. Open the seat console (Fig. 6/1).

3. Position the batteries in the battery

tray in accordance with the figure.

Replacing/Installing is only possible with the aid of appropriate lifting gear. Please read the information provided in the operating manual of the battery manufacturer. For reasons of safety, we strongly recommend having this work completed at an authorized Hako service center.

4. Connect the battery poles in accor-

dance with the connection diagram (Fig. 6/2).

5. Pay attention they are firmly fixed

and grease the poles.

6. Check the battery plug (Fig. 6/3),

refer to Section 2.2.6.

Fig.6

Operation

2.2.6 Checking the battery plugs

The battery plugs (Fig. 7/1 and 2) on the vehicle, batteries and stationary chargers must be coded with the colored coding pins (Fig. 7/3) according to the battery and nominal voltage. The connectors on the charger are coded at the factory according to the charge characteristic curve so that on changing the charge characteristic curve (according to the battery), the connector coding must be changed.

Fig.7

Connector coding

Socket housing of the battery:

• Gray for wet batteries

• Green for maintenance-free gel batteries

Connector body on the vehicle:

• Yellow for both battery types

Voltage coding

Insert the coding pin (Fig. 7/3) so that the nominal voltage can be read through the window in the housing. Always select the same nominal voltage for the socket and connector. The following three conditions must be fulfilled for the complete system:

1. The voltage coding must be the same for all connectors and sockets.

2. The color of the coding pin in the vehicle is yellow.

3. The color of the coding pin in the charger connector (vehicles without built-in charger) complies with the battery plug.

2.2.7 Initial battery charge

Before starting the vehicle up for the first time, the batteries to be used must be fully charged, properly, by implementing the initial battery charge routine. Please pay attention to the operating manual provided with the charging unit as well as the manual from the battery manufacturer. Hako assumes no liability for damage to the battery caused by a fault when the battery is charged for the first time.

24 V

36 V

Operation

2.3 Cleaning operation

Read and follow the safety information in Chapter 1 before operating the vehicle.

1. Check the parking space for signs of leaks. Hoses, lines and tanks must show no signs of leaks or damage.

2. Check the battery charge, refer to Section 2.3.1.

The current charge status appears in the indicator field. Charge the battery, if necessary, refer to Section 2.3.2.

3. Drain off the waste water tank, refer to Section 2.3.3.

You are informed the waste water tank is full via the indicator field.

4. Fill the clean water tank, refer to Section 2.3.4.

The maximum temperature is 50°C.

5. Adjust the driver's seat, refer to Section 2.3.5.

6. Lock the side deflector.

7. Switch on the vehicle with the key switch and set the required driving direction using the driving direction selection switch, refer to Section

2.3.6.

The operating hour counter displays the software version, the last service code (if applicable) and operating hours in succession. Service code table, refer to Section 2.4

8. Press the button for the brush head and squeegee.

The vehicle is ready for operation.

9. Press the button for the clean water supply.

The clean water supply is activated.

10.Press the button for the clean water dosing.

The clean water quantity is set.

11.If necessary, press the button for brush pressure adjustment.

The brush pressure is activated.

Start driving immediately after switching on the brush head drive otherwise imprints of the brush could be produced on the floor! Always raise the brush head before driving over thresholds!

Operation

2.3.1 Check the battery charge

The batteries are charged using the integrated battery charger (Fig. 8/1). The batteries can be charged as soon as the first field in the charge status indicator (Fig. 8/2) goes out, at the latest, however, after the cleaning functions have switched off (all fields go out).

2.3.2 Charging the battery

1. Move the vehicle to a piece of level ground, switch it off and apply the parking brake.

2. Open the seat console and connect the battery charger to the power outlet using the power cable (Fig. 8/3).

The seat console (Fig. 8/4) must be open during the charging process!

Never let batteries stand around in a discharged state but recharge them immediately!

Fig.8

Operation

Checking the charging process

You can monitor the charging process by means of the LED on the integrated charger. When the charging process is started (by connecting the power plug or battery connection), the green LED flashes (according to the characteristic curve set). While the charging program is active, the yellow LED (Fig. 9/1) lights up. When the charging program has ended, the green LED (Fig. 9/2) lights up. A trickle charge is then supplied. The battery is again ready for use. The vehicle cannot be switched on while the integrated charger is in operation!

The red LED (Fig. 9/3) signals an error.

• Invalid characteristic curve - red LED flashes fast

• Battery error (no battery, charging time exceeded) - red LED flashes slowly

• Device too hot - red LED lights up (error is not automatically reset)

Fig.9

Operation

2.3.3 Emptying the waste water tank

Empty the waste water tank (Fig. 10/1) daily, as necessary or following the acoustic warning and indicator in the display.

1. Drive to an appropriate disposal

point.

2. Park the vehicle so that the draining

hose (Fig. 10/2) reaches the drain in the floor.

3. Switch off the vehicle.

Observe the applicable laws and local regulations when disposing of cleaning agents!

4. Remove the draining hose from the

holder and open the plug (Fig. 10/3) by turning it 90° counterclockwise. Empty the waste water tank completely.

Fig.10

Operation

2.3.4 Filling the clean water tank

1. Fill the clean water tank (Fig. 11/1) before starting work or as necessary. Park the vehicle on a level floor area.

2. Open the tank cap (Fig. 11/2) and fill the clean water tank through the opening (Fig. 11/3) (max. temperature 50°C).

3. Mix the cleaning agent in accordance with the manufacturer's instructions.

Only use cleaning agents approved by Hako for their vendors (non-foaming). These products meet the requirements stipulated in the washing and cleaning agent directive (WRMG - Wasch- und Reinigungsmittelgesetzes).

Fig.11

Operation

2.3.5 Adjusting the driver's seat

The driver's seat (Fig. 12/1) can be adjusted with the lever (Fig. 12/2) so that the driver can sit comfortably with all the operating elements within easy reach.

The vehicle is equipped with an electronically monitored seat contact switch. Damage or manipulation of the seat contact switch causes the vehicle to be locked against use.

Fig.12

Operation

2.3.6 Switching the vehicle on

For safety reasons, the driver's seat is equipped with a seat contact switch. The vehicle can only be started when the operator is sitting on the driver's seat.

1. Pull the power plug (Fig. 13/1) from the socket and place it in the holding recess.

2. All control levers must be in their neutral position.

3. Switch on the vehicle with the key switch (Fig. 13/3) and set the required direction using the driving direction selection switch (Fig. 13/5). The operating hour counter (Fig. 13/4) displays the software version, the last service code (if applicable) and operating hours in succession. Service code table, refer to Section 2.4.

Fig.13

Operation

2.3.7 Charge status indicator

The charge status indicator (Fig. 14/1) provides information on the current charge status of the batteries up to the total discharge limit. If the batteries are fully charged when the vehicle is switched on, all four fields light up under battery icon. While the vehicle is in operation, the fields go out according to the discharge of the battery power. When the top three fields have gone out, the permissible low discharge level is reached. The bottom field begins to flash and an acoustic warning signal is issued. All the cleaning units are switched off after three minutes, the vacuuming function following a 15 second rundown time. The vehicle can then be driven at reduced driving speed to a charging point for the batteries. For information on charging the batteries, refer to Section 2.3.2

If the vehicle is switched on, an acoustic warning signal continues to be issued. When the battery charging process has been completed, the status is cleared and the vehicle is again ready to operate.

Fig.14

Operation

2.3.8 Switching the vehicle off

1. Release the accelerator (Fig. 15/1) slowly to its zero position. The vehicle slows until it eventually stops. You can decelerate more quickly by applying the vehicle's brake (Fig. 15/3).

2. Move the driving direction selector switch (Fig. 15/2) to its zero position.

3. Apply the brake (Fig. 15/3) to its end position and then release it to lock it.

4. Switch off the clean function.

5. Switch the vehicle off with the key switch (Fig. 15/4).

Remove the ignition key when getting off the vehicle to prevent unauthorized use.

Fig.15

Operation

2.3.9 After completing cleaning

1. Drive to an appropriate maintenance area.

2. Stop the vehicle, raise the brush head and squeegee and remove the key.

3. Empty the waste water tank and flush it.

Observe the applicable laws and local regulations when disposing of cleaning agents.

4. Check the clean water filter (Fig. 16/1).

5. Check the sealing strips (Fig. 16/2) and suction hose (Fig. 16/3).

6. Check the electrical equipment, functions and settings.

7. For information on charging the battery, refer to Section 2.3.1

8. Clean the machine. If the machine is to be shutdown for a longer period, the clean water tank must be emptied.

It is not permitted to clean the vehicle with a pressure washer or steam blaster.

Fig.16

Operation

2.4 Service code table

In the case of system errors, a four-digit error code appears in the operating panel in addition to the service indicator (wrench symbol). The dots in the service code flash. Clear the fault or note down the service

code and inform your authorized Hako dealer. When the cause is cleared, the error must finally be acknowledged by turning the key switch OFF/ON.

Code Fault Cause Solution

1.2.5.2. Brushes stop Foreign bodies between brush and shaft

• Check the brushes for foreign bodies and remove them, as necessary.

1.2.6.1. Brushes stop Foreign bodies block the brush • Check the brushes for foreign bodies and remove them, as necessary.

1.2.6.3. Brush attachment and brush

motor are switched off

Foreign bodies between the

brush head and vehicle.

• Check the brush head for foreign bodies and remove them, as necessary.

1.4.6.1. Squeegee lift and suction turbine are switched off

• Foreign bodies between the squeegee and vehicle.

• Squeegee is jammed

• Check the holding attachment for foreign bodies and remove them, as necessary.

• Free the squeegee.

3.3.1.1. Service interval has expired Refer to maintenance schedule

3.4.5.1. Cleaning function is switched off

• Parking brake is applied

• Foreign bodies are interfering with the drive chain or drive wheels

• Release the parking brake.

• Remove the foreign bodies

Operation

2.5 Loading and transporting

When the vehicle is loaded for transport or driven to its point of use, the squeegee and brush head must be raised.

Take the weight of the vehicle into account when loading it, refer to Section "Technical Data".

Transporting

When the vehicle is to be transported on another vehicle or trailer, it must be secured against rolling away. Lash the machine down securely. Fix the vehicle in place with lashing straps.

Operation

2.6 Special equipment and accessories

Refer to the table below for the order numbers of the special equipment and accessory parts.

Only the special equipment and accessory parts listed here may be used. Please contact the authorized Hako dealer responsible for you.

Special equipment for Hakomatic B115R Order no.

Warning equipment with flashing light and acoustic signal Working lights Comfort seat Mop holder and toolkit net for cleaning tools Large particle sieve for waste water tank Large particle sieve for clean water tank Onboard chemical dosing system Tool connection fittings Vacuuming and spraying hose Floor scrubbing and vacuuming tool

7091 7092 7093 7095 7060 7679 767845 737602 7766 7009

Operation

Accessories for disk brushes Pcs. TB 650 TB 750 TB 900

Light to medium soiling - PPN 0.5 Light to medium soiling, structured floors - K901 Light to medium soiling, structured floors - SIC PA 600 Medium to heavy soiling - PPN 0.8 Medium to heavy soiling - SIC PA 6/600 Very heavy soiling / basic cleaning, SIC PA 6/180 Extremely heavy soiling / basic cleaning, SIC PA 6.12/120 Specially for use on structured multi-storey car park floors

2 2 2 2 2 2 2 2

7513 7517

7515 730702 7519 7521

7514 7518

7516 7308 7520 7522 7684

7544 7547 7317 7543

7545 7546 7686

Accessories for super-pads with drive plates Pcs. TB 650 TB 750 TB 900

Light soiling - red Routine cleaning - brown Basic cleaning and heavy soiling - black Medium soiling and routine cleaning - green Poly pads (microfiber pads) Also necessary: drive plates (pad holders) with center lock

5 5 5 5 2 2

752505 752705 752905 787105 708502 7523

752605 752805 753005 787205 708602 7524

755105 754905 755005 787405 708802 7548

Accessories for cylindrical brushes Pcs. WZB 600 WZB 700 WZB 850

Light to medium - PA 6/0.7 mm Medium to heavy, structured floors - SIC PA 6.12/500 Very heavy soiling / basic cleaning - SIC PA 6.12/180

1 1 1

7021 7022 7023

7096 7099 7094

7681 7682 7683

Operation

3 Operation

3.1 Method of operation

The Hakomatic B115R is a scrubberdrier for the wet cleaning of hard floors.

The vehicle can be supplied fitted with a disk brush head or cylindrical brush head. This manual contains illustrations of both versions.

When a cleaning operation is activated, cleaning agent is fed from the clean water tank (Fig. 17/1) to the rotating brushes on the brush head (Fig. 17/2). As the vehicle is driving forwards, the cleaning solution applied to the brushes and floor is vacuumed up by means of the squeegee (Fig. 17/3) and fed to the waste water tank (Fig. 17/4).

Fig.17

Operation

3.2 Operating and indicator elements

3.2.1 Left-hand operating panel

1 Key switch 2 Horn button 3 Driving direction selection switch 4 Switch for working lights or hazard

warning system (option)

5 Scrubbing-vacuum tool (option)

Fig.18

2 3

4 5

Operation

Key switch (Fig. 18/1)

It serves to switch the electrical system on and off and to secure the vehicle against unauthorized use. (When switched on, the operating hour counter also appears in the display.) When the switch is set to OFF, all the switching functions are returned to their original state (reset).

Horn button (Fig. 18/2)

It serves to sound the horn

Driving direction selection switch (Fig. 18/3)

It serves to select the driving direction:

• Control forward = forward drive

• Control lever O = neutral position

• Control lever back = reverse drive

To change the driving direction, stop the vehicle by applying the service brake, select the new direction and accelerate again.

Switch for working lights or hazard warning system (option) (Fig. 18/4)

It serves to switch the buzzer and warning light on and off, as well as to switch the working lights on and off. Function is also possible without the key switch. (Warning light / Working lights are options).

Scrubbing-vacuum tool (option) (Fig. 18/5)

This serves to activate the manual floor scrubbing and vacuuming tool. The function is can only be activated when the parking brake is applied, the accelerator is not pressed and the driver is

not seated in the driver's seat

Operation

3.2.2 Right-hand operating panel

1 Indicator field 2 Button, silence kit (option) 3 Button, chemical dosage (option) 4 Button, squeegee and suction

turbine 5 Button, brush drive 6 Button, brush pressure adjustment 7 Button, clean water dosing 8 Button, clean water supply 9 Button, boost function 10 Button, brush head and squeegee

(Hakomatic button)

Fig.19

Operation

Indicator field (Fig. 19/1)

The indicator field provides a central function monitoring facility and indicates all operating states.

Button for silent kit (option) (Fig. 19/2)

This button is used to switch the suction turbine to Silent mode. The Silent mode icon appears in the indicator field.

Button for chemical dosage (option) (Fig. 19/3)

This button is used to switch on the chemical dosage. The chemical dosage icon appears in the indicator field.

Button for squeegee and suction turbine (Fig. 19/4)

The button is used to lower/raise the squeegee and switch the suction turbine on/off. After the suction turbine is switched off:

• the squeegee is raised after a delay

• the suction turbine is shutdown after a delay.

Button for brush drive (Fig. 19/5)

This button is used to switch the drive and water supply on/off and simultaneously lower the brush head.

Button for brush pressure adjustment (Fig. 19/6)

The button is used to increase the brush pressure if this is necessary due to the degree of soiling.

Button for clean water dosage (Fig. 19/7)

This button is used to regulate the quantity of clean water. In addition, the quantity of water is adapted to the driving speed. The clean water quantity being supplied is displayed in the indicator field by a six-section icon.

Button for clean water supply (Fig. 19/8)

This button is used to switch the clean water supply on and off.

Operation

Button for boost function (Fig. 19/9)

The boost function only works in combination with the Hakomatic button. When the boost function has been activated, the icons for scrubbing (Fig. /11), suction turbine operation (Fig. /9), clean water supply at level 6 (Fig. /2) and the icon for brush pressure adjustment (Fig. /12) flash on the indicator field. After one minute, the machine automatically switches back to the operating mode in which the machine was running before the boost function was activated. The boost function can be stopped at any time by pressing any button, whereby the newly selected function will be activated. Conditions for the boost function:

• charge status of the battery is ok,

• suction turbine has not been deactivated by the float switch,

• Hakomatic button is activated.

Button for brush head and squeegee (Hakomatic button) (Fig. 19/10)

The Hakomatic button serves to switch the brush drive and suction turbine on/off with simultaneous lowering/raising of the brush head and squeegee, respectively. The water quantity last selected is supplied.

Operation

Indicator field

1 Icon, silent kit (option) 2 Icon, clean water dosage 3 Icon, waste water tank full 4 Icon, parking brake 5 Icon, service indicator 6 Icon, charge status indicator (TSG) 7 Icon, chemical dosage (option) 8 Icon, scrubbing-vacuum tool

(option) 9 Icon, suction turbine drive 10 Icon, operating hour counter 11 Icon, scrubbing 12 Icon, brush pressure adjustment

Fig.20

1 2 3

11 12

Operation

Icon, silent kit (option) (Fig. 20/1)

The icon appears when the option has been activated. The right-hand, lower bar goes out when the function is switched on via the button.

Icon, clean water dosage (Fig. 20/2)

The icon appears when the clean water supply button has been actuated and the brush head is lowered.

Icon, waste water tank full (Fig. 20/3)

The icon appears when the waste water tank is full. Emptying the waste water tank, refer to Section 2.3.3.

Icon, parking brake (Fig. 20/4)

The icon appears when the driving direction selection switch is in its neutral position and driving has been stopped.

Icon, service indicator (Fig. 20/5)

The service indicator lights up when an error has occurred in the system and the cleaning or driving process has been interrupted. In addition to the service indicator, a four-digit service code appears in the display of the operating hour counter. Please note down the service code and notify the authorized Hako dealer responsible for you.

Icon, charge status indicator (Fig. 20/6)

After switching the vehicle on, the charge status indicator appears in the display. The current battery charge status is indicated during operation. For further information, refer to Section

2.3.7.

Icon, chemical dosage (option) (Fig. 20/7)

The icon appears when the chemical dosage (option) is switched on.

Operation

Icon, scrubbing-vacuum tool (option) (Fig. 20/8)

The icon appears when the scrubbingvacuum tool button (A) has been switched on. A floor scrubbing and vacuuming tool (option) can be deployed in conjunction with the scrubbing-vacuum function to apply and vacuum up cleaning liquids in areas difficult to access.

Icon, suction turbine drive (Fig. 20/9)

The icon appears when the suction turbine drive has been switched on. The suction turbine continues to run for 15 seconds after the vacuuming function has been switched off. The icon flashes during this period.

Icon, operating hour counter (Fig. 20/10)

After switching the machine on, the software version and last service code appear briefly in the operating hour counter. The operating hour counter then indicates the number of operating hours currently accumulated.

Icon, scrubbing (Fig. 20/11)

The icon appears when scrubbing mode has been switched on.

Icon, brush pressure adjustment (Fig. 20/12)

The icon appears when brush pressure adjustment has been switched on.

1.1.1.1

Operation

3.2.3 On the vehicle

1 Accelerator 2 Brake / Parking brake 3 Clean water tank filling neck 4 Water filter 5 Waste water draining hose 6 Clean water draining hose (with

water level indicator)

Fig.21

Operation

Accelerator pedal (Fig. 21/1)

When the vehicle has been switched on, the accelerator is used to control the driving speed in a continuously variable adjustment. An operator must be seated on the driver's seat. On releasing your foot from the accelerator, the vehicle decelerates and automatically returns to its neutral position.

Brake / Parking brake (Fig. 21/2)

The mechanical brake serves to slow the vehicle down and park the vehicle.

Clean water filling neck (Fig. 21/3)

The clean water tank is filled through a filling neck which can be opened.

Clean water filter (Fig. 21/4)

When the water is fed from the clean water tank to the brush head, the water is cleaned by a filter insert.

Waste water draining hose (Fig. 21/5)

The waste water draining hose is used to drain of the waste water which has been vacuumed up.

Clean water draining hose (Fig. 21/6)

The draining hose is used to drain the clean water tank.

Operation

Lever for cylindrical brush support (Fig. 22/1)

This lever is used to lock/unlock the cylindrical brush support. The cylindrical brushes can be disassembled quickly, without the need for tools.

Dirt hopper, cylindrical brush head (Fig. 22/2)

The cylindrical brush head is provided with a dirt hopper equipped with a lock. The dirt hopper can be removed to be cleaned.

Ejector for disk brushes (Fig. 21/3)

The brush ejector enables the brushes to be disassembled quickly, without the need of any tools.

Power connection (Fig. 22/4)

The charger is supplied with power via the power connection.

Fig.22

Technical Data

4 Technical Data

Unit TB 650 TB 750 TB 900 WZB 700 WZB 850

Dimensions

Vehicle length, with squeegee cm 166 166 166 166 166 Vehicle width, with squeegee cm 86.5 96 112 96 112 Vehicle height cm 144 144 144 144 144

Working width

Brush head cm 65 75 90 70 85 Squeegee cm 86.5 110 110 110 110

Weights

Weight (empty, without batteries) kg 345 345 347 345 347 Total weight (ready to operate) kg 720 720 727 720 727

Driving performance

Driving speed (forwards/reverse) kph 7.0/3.4 7.0/3.4 7.0/3.4 7.0/3.4 7.0/3.4 Climbing capacity % 10 10 10 10 10 Ramp angle (straight/inclined) Degrees 15°/5° 15°/5° 15°/5° 15°/5° 15°/5° Turning circle cm 170 170 180 170 180

Wheels

Wheels (front/rear) Type EUTHAN 80 EUTHAN 80 EUTHAN 80 EUTHAN 80 EUTHAN 80 Wheel diameter mm 305 305 305 305 305 Drive (oil filling) Liters 0.5 0.5 0.5 0.5 0.5

Technical Data

Unit TB 650 TB 750 TB 900 WZB 700 WZB 850

Tank volume

Clean water tank tank Liters 116 116 116 116 116 Waste water tank Liters 116 116 116 116 116

Brush head

No. of brushes Pieces 2 2 2 2 2 Brush speed rpm 210 200 215 850 850

Suction

Air flow rate

m3/h

110 110 118 110 118

Vacuum mbar 170 170 170 170 170

Electrical installation

Nominal voltage V 24 24 24 24 24 Nominal power (max.) (P1) W 3260 3260 3260 3100 3100 Power consumption, drive motor (P1 / S2-120

min)

W 816 816 816 816 816

Power consumption, aspirating engine (P1) W 528 528 528 528 528 Power consumption, brush motor (P1) W 960 960 960 876 876 Power consumption, water pump (P1) W 100 100 100 100 100 Protection class III III III III III Type of protection IPX3 IPX3 IPX3 IPX3 IPX3

Technical Data

Noise emission value

The sound power level (LwAd) measured according to EN 60335-2-72 under normal under working conditions is:

dB (A) 85

The sound pressure level (LpA) measured according to DIN EN 60335-2-72 (at the driver's ear) under normal working conditions is:

dB (A) 66

Measurement inaccuracy (KpA): dB (A) 2

Vibration

The weighted effective value of acceleration, measured in accordance with DIN EN ISO 5349, to which the upper parts of the body (hand-arm) are exposed under normal working conditions:

m/s² < 2.5

Maintenance and Service

5 Maintenance and

Service

General information

It is essential to pay attention to the information in Chapter "Safety Information" before completing any service or maintenance work!

By adhering to the maintenance work recommended by us, you can be sure that the vehicle is always ready to be put into operation. Maintenance and repair work necessary on a daily and weekly basis can be carried out by a driver trained to complete the work, all other Hako system maintenance may only be completed by personnel who are correspondingly qualified and trained. Please contact your nearest Hako service center or authorized Hako dealer. Failure to observe this annuls any rights to claims under the terms of guarantee in respect of resulting damage or consequential damage. Always specify the serial number in the case of inquiries and spare parts orders, refer to Section 1.7 - Rating plate.

5.1 Hako system maintenance

The Hako system maintenance:

• ensures that the Hako vehicle is always ready for operation (preventive maintenance),

• minimizes operating costs, maintenance and repair costs,

• ensures the vehicle has a long service life.

Hako system maintenance provides individual modules explaining the special technical work to be carried out and prescribes the intervals at which the work should be performed. Parts to be replaced for the individual maintenance tasks are defined and provided in spare parts kits.

Hako system maintenance K:

Work to be carried out by the customer according to the service and maintenance instructions in the operating manual (daily and weekly). The driver/operator receives proper instruction when the vehicle is delivered.

Hako system maintenance I:

(every 250 operating hours) Completed by technical experts from an authorized Hako service center in accordance with the specific vehicle system maintenance using spare parts kits.

Hako system maintenance II:

(every 500 operating hours) Completed by technical experts from an authorized Hako service center in accordance with the specific vehicle system maintenance using spare parts kits.

Hako system maintenance III/S:

(every 1000 operating hours, safety check) Completed by technical experts from an authorized Hako service center in accordance with the specific vehicle system maintenance using spare parts kits. Completion of all legally prescribed, safety-related tests in accordance with UVV, BGV, TÜV and VDE requirements.

Maintenance and Service

5.2 Proof of Maintenance

Handover

Upgrading

Test drive Handover to customer

Instruction completed on: