HAKO Sweepmaster D1200 RH, Sweepmaster P1200 RH, 6300.20, 6300.10 Instruction Manual

Instruction Manual

Sweepmaster P1200 RH (6300.10)
Sweepmaster D1200 RH (6300.20)

2

Introduction

Preface

Dear customer, It is our desire that the
good characteristics of the Sweepmas­ter should justify the confidence you
demonstrated by making this purchase.
Prior to the first drive, carefully read the
chapter "Safety Information” as well, in
order to ensure you a safe working with
the machine.
Your own safety, as well as the safety of
others, depends to a great extent on
how the vehicle is moved and operated.
Before using the equipment for the first
time, read this original manual thor­oughly, act according to the information
contained and keep it in a safe place for
future reference or subsequent owners.
The manual provides valuable informa­tion about operation, service and main­tenance. The warning symbols as used
in this manual identifies items relevant
to safety. Please observe the safety
provisions (see chapter "Safety Infor­mation”).
Your authorised Hako dealer will be
pleased to answer further questions re­garding the vehicle or the operation and
maintenance manual.

Please be advised explicitly that we
cannot accept any legal issues out of
the contents of this manual.
If repair work has to be performed make
sure that only genuine spare parts are
used; only genuine spare parts may
guarantee a dependable machine.
We reserve the right for technical im­provement.

Valid as of: April 2014

Hako GmbH
D-23843 Bad Oldesloe
Hamburger Str. 209-239
Telephon [phone]

Proper use

The Sweepmaster is a sweeper intend­ed for commercial use and has been
exclusively designed for collecting dry
and moist matter from floor surfaces in
e.g. factories, storage buildings, park­ing grounds and pedestrian areas. Us­ing the machine beyond this scope of
application will be deemed improper
use; The manufacturer cannot be held
liable for consequential damages; the
user alone bears the risk. The Sweep­master is not suitable for collecting tox­ic, combustible or other matters which
are hazardous to health. The term of
proper use also includes operation,
maintenance and repair work to be per­formed in compliance with the manufac­turer's specifications. The
Sweepmaster may only be used by per­sons that are familiar with the machine
and aware of possible hazards in­volved. The applicable Accident Pre­vention Regulations and further
regulations in vigour concerning as­pects of safety and working medicine
will have to be complied with.
Based on the conception, design and
construction of the model introduced

Introduction

3

onto the market by us, the machine
complies with the applicable basic safe­ty and health requirements stipulated in
the EC Directive (refer to Declaration of
Conformity). This declaration is no long­er considered valid in the event of mod­ifications to the machine not authorized
by us. The manufacturer is not deemed
liable for any damage resulting from un­authorized modifications to the ma­chine.

Notes on warranty

The terms of the sales contract apply.
Damages are not subject to warranty if
they are due to non-compliance with the
maintenance and service provisions.
The maintenance work has to be per­formed by an authorized Hako service
center and confirmed in the "Mainte­nance certificate" which is the warranty
document.
The following is excluded from
warranty: fuses, natural wear, damages
caused by overload, inexpert handling
and unauthorized modification of the
machine. Moreover, any claim for war­ranty cannot be accepted if damages of
the machine are caused by fitting parts
or accessories without Hako's prior and

explicit consent or by non-compliance
with the maintenance instructions.

Acceptance of the machine

Upon arrival, check machine for possi­ble damages in transit. Follow unpack­ing instructions on shipping pallet. Each
unit has been tested and throughly in­spected before shipment. Any damage
is the responsibility of the delivery carri­er who should be notified immediately.

Disposing of the machine

Render the machine inoperable. It must
not represent a source of risks to chil­dren. Dispose of the machine in accor­dance with the applicable local
regulations. For further information on
disposal and recycling, contact the au­thorized Hako dealer where you pur­chased the machine.
Used batteries with the recycling sym­bol contain reusable commodities. The
heavy metals contained simultaneously
represent a serious risk to health and to
the environment. Never open batteries
or damage them. Never touch, inhale or
swallow any material inside batteries.
Health hazard! Never allow batteries to
pollute the environment. Risk of con­taminating the ground and water! In ac-

cordance with the symbol with the
crossed out bin, these batteries must
not be disposed of in domestic waste.
The return and recycling of old batteries
must be agreed on with your authorized
Hako dealer in accordance with the Bat­tery Law § 6 and § 8 (BattG).

Regulations for Approval

According to §18 of the German Motor­Vehicle Construction and Use Regula­tions (StVZO), the Sweepmaster is an
automotive machine. The manufactur er
supplies the expertise required for type
approval. On the base of this expertise,
the local approval authority submits the
valid type approval.
Unnecessary is a registration number.
According to §29 of the German Motor
Vehicle Construction and Use Regula­tions (StVZO) is a general inspection
unnecessary too, as the type definite
maximum speed is minor 20km/h.
According to the German Motor Vehicle
Construction and Use Regulations
(StVZO), the machine has to be
equipped with first aid kit, warning trian­gle and the type approval certificate
when being used on public roads, paths
and places.

Introduction

4

Any modification carried out at the
Sweepmaster and having an influence
on the type approval specifications and
are not indicated there will ren de r th e
type approval invalid. Before receiving
a new type approval, the machine has
to be presented to an authorized expert
for issue of new expertise. This exper­tise turns type approval after being
stamped by approval authority..

Driving Licence

According to the Driving Licence Act,
any person who is driving a vehicle run­ning at a construction-defined maxi­mum speed of 6 km/h or more on, public
roads, paths and places has to hold a
valid driving licence. A driving licence of
the class L is required for driving the
Sweepmaster (automotive machine up
to a speed of 25km/h).

Introduction

5

Table of Content

Introduction . . . . . . . . . . . . . 2

Preface. . . . . . . . . . . . . . . . . . 2

Proper use . . . . . . . . . . . . . . . 2

Notes on warranty . . . . . . . . . 3

Acceptance of the machine . . 3

Disposing of the machine. . . . 3

Regulations for Approval . . . . 3

Driving Licence. . . . . . . . . . . . 4

1 Safety information . . . . . . . . 6

1.1 Safety and Warning Symbols. 6

1.2 General Provisions. . . . . . . . . 7

1.3 Provisions for Operation. . . . . 7

1.4 Maintenance instructions . . . . 8

1.5 Specific Hazards . . . . . . . . . 10

1.6 Information for Protection of En-

vironment . . . . . . . . . . . . . . . 11

1.7 Labels at the Machine . . . . . 12

2 First Operation . . . . . . . . . . 16

2.1 Instruction. . . . . . . . . . . . . . . 16

2.2 Initial charging procedure. . . 16

2.3 Before Putting into Operation16

2.4 Start Machine. . . . . . . . . . . . 16

2.5 Operation . . . . . . . . . . . . . . . 17

2.6 Machine stopping and parking .
17

2.7 After work. . . . . . . . . . . . . . . 17

2.8 Transport rides and Towing . 18

3 Operation . . . . . . . . . . . . . . 20

3.1 Working Procedure . . . . . . . 20

3.1.1 Sweeper Roller. . . . . . . . . . . 21

3.1.2 Side Broom . . . . . . . . . . . . . 21

3.1.3 Steering . . . . . . . . . . . . . . . . 21

3.1.4 Filter System

Dust Evacuation. . . . . . . . . . 22

3.1.5 Shaking System. . . . . . . . . . 22

3.1.6 Brake . . . . . . . . . . . . . . . . . . 23

3.1.7 Travel Drive Assembly . . . . . 23

3.1.8 Hydraulic System. . . . . . . . . 23

3.2 Operating Elements . . . . . . . 24

3.2.1 Control Panel . . . . . . . . . . . . 26

3.2.2 Emtying of the Dirt Hopper. . 31

4 Technical Data . . . . . . . . . . 33

5 Maintenance and Care. . . . 38

5.1 Hako System Maintenance . 38

5.2 Maintenance document . . . . 39

5.3 Maintenance Schedule. . . . . 40

5.4 Mount/Dismount Sweeper Roll-

er . . . . . . . . . . . . . . . . . . . . . 46

5.5 Adjust Sweeping Track . . . . 47

5.6 Sealing Strips for

Broom Compartment . . . . . . 48

5.7 Replace Side Broom . . . . . . 48

5.8 Dismount Plate Filter . . . . . . 49

5.9 Basic Cleaning of Plate Filter 50

5.10 Engine . . . . . . . . . . . . . . . . . 51

5.10.1 Check Engine Oil Level . . . . 51

5.10.2 Change Engine Oil. . . . . . . . 52

5.10.3 Change Engine Oil Filter
Sweepmaster P1200 RH . . . 53

5.10.4 Change Engine Oil Filter
Sweepmaster D1200 RH . . . 54

5.10.5 Air Cleaner. . . . . . . . . . . . . . 55

5.11 Hydraulic System. . . . . . . . . 56

5.11.1 Check Hydraulic

Fluid Level . . . . . . . . . . . . . . 56

5.11.2 Refill Hydraulic Fluid . . . . . . 57

5.11.3 Change Hydraulic Filter . . . . 57

5.11.4 Change Hydraulic Fluid . . . . 58

5.12 V-Belt Drive . . . . . . . . . . . . . 59

5.13 Electric System . . . . . . . . . . 60

5.14 Special Equipment and

Spare Parts . . . . . . . . . . . . . 62

EC-Declaration of

Conformity . . . . . . . . . . . . . 63

6

Safety information

1 Safety information

1.1 Safety and Warning Symbols

All paragraphs in this manual referring
to your personal safety, the safety of
your machine and the environment pro­tection are attributed one of the follow­ing warning symbols:

Symbol Hazardous for... Description

Safety Provisions persons and goods Safety Provisions in dangerous situation caused by

misuse inaccurate adherence of instructions or pre­scribed work routine.

CAUTION the machine important information on handling the machine in

order to maintain operability.

Ecological hazard the environment due to use of substances representing an inherent

danger to health of environment

7

Safety information

1.2 General Provisions

• Apart from the provisions contained
in this instruction manual, the gener­al safety provisions and the accident
prevention regulations as imposed
by law have to be complied with.

• Before taking your machine into op­eration, carefully read the instruction
manual as well as other separate in­structions for accessories or at­tached implements and comply with
all points mentioned there during
work.

• Persons being trained by qualified
Hako technicians only are autho­rised to operate, service and repair
the machine.

• This vehicle is not intended to be
used by persons (including children)
with limited physical or mental capa­bilities or persons without sufficient
experience and ability.

• You are advised to thoroughly study
the safety instructions since precise
knowledge only helps avoiding er­rors during operation of the machine
and thus guarantee faultless usage
of the machine.

• The operating instructions have to

be at hand at the place of use of the
machine, and therefore have to be
kept readily available at the ma­chine.

• When selling or letting the machine
for rent, hand out these documents
to the new owner/operator and have
the transfer certified!

• The warning and instruction plates
attached to the machine contain
valuable advice about safe opera­tion. Immediately replace incomplete
or illegible labels.

• As far as safety standards are con­cerned, spare have to equal genuine
spare parts!

1.3 Provisions for Operation

• Before taking into operation, check
the machine for operational safety!
Immediately remedy malfunctions!

• It is indispensable for the operator to
get acquainted with all attached im­plements and controls as well as
with their function before operation
begins. Once you have started to
work, no time will be left to do so!

• When working with the machine use
firm and skid proof shoes.

• The machine may be used only on

such surfaces clearly specified by
the owner or his authorised repre­sentative.

• When working with the machine, pay
strict attention to any persons in the
close vicinity.

• The machine is not designed for col­lecting hazardous, inflammable or
explosive dusts or substances.

• This machine must not be used as
dust-evacuating machine with dust
filter insert (separator) to collect
dusts which are hazardous to health.

• Usage of the machine in explosive
areas is prohibited.

• Pull the ignition key to avoid unau­thorized use of the machine.

• Before commencing work, the ope­rator has to make sure that the ma­chine and its accessories are in
proper and safe condition. Machines
with known defects must not be
used.

• Before operation of the machine, ad­just driver's seat such that complete
visibility of the riding track and the
rear working area is given!

• For safety reasons, the driver's seat
is equipped with a seat contact
switch. Function of this contact

8

Safety information

switch must not be bypassed!

• Disengage all drive systems before
cranking the engine.

• The machine may be started, run
and stopped by a person seated on­ly.

• Never let the engine run in indoor ar­eas! Intoxication hazard!

• Provide for sufficient ventilation
when sweeping indoors (dust and
combustion gas).
Intoxication hazard!

• Always adapt the driving speed to
the ambient conditions and the load­ing state.
Compared to four-wheeled vehicles,
driving stability of three-wheeled ve­hicles is reduced, therefor:
Abrupt steering manoeuvres at high­er speed or negotiating curves at
high speed may cause tipping of the
articulated vehicle.
Do not turn at slopes but on level
ground only
Ride up- and downhill straight.
Avoid taking sudden curves when
riding up- or downhill or across to the
slope.
In slope there is tilting danger.

• The machine may be used only for

operation on areas with a maximum
inclination of up to 18 %.

• Do not exceed the admissible total
weight and the admissible axle load
limits. Check the dirt hopper filling
level frequently.

• Before lifting or lowering the dirt hop­per make sure that no persons, ani­mals or other obstacle are in the ar ea
of operation.

• Pinching and shearing hazard.
Provide for required safe distance
before lifting or lowering the dirt hop­per.

• It’s only allowed to lift up the dirt hop­per in immediately nearness of the
container.
Emtying the dirt hopper on level and
solid floor.

• Do not sweeping when the dirt hop­per is lifted.

• By emtying the dirt hopper pay atten­tion to bystanders.

• Proceed to filter shaking only if the
dirt hopper is in closed position.

• Pay attention to hot parts for exam­ple cooling water, tubes of the ex­haust etc.

1.4 Maintenance instructions

• The daily and weekly maintenance

and repair task must be performed
by a qualified operator. For any fur­ther maintenance and repair work
beyond please contact your local
Hako service center.

• Observe the maintenance activities
and intervals set out in the instruc­tion manual.

• Maintenance and repair work may
be carried out only by means of ap­propriate tools.

• Have the machine checked for safe
condition in the sense of the Acci­dent Prevention Regulation by an
expert at regular intervals (recom­mendation: at least once yearly) as
well as after modifications or repair.

• Spare parts have to equal the techni­cal requirements as specified by the
manufacturer! Genuine spare parts
guarantee compliance with these re­quirements.

• Use of other than the sweeper rollers
and side brooms approved by the
manufacturer is not admitted (see
technical data) since use of other
sweeper rollers and side brooms
may affect your safety.

• Use of other than the air- and oilf i l­ters approved by the manufacturer is

9

Safety information

not admitted (see technical data)
since use of other air- and oilfilters
may affect your safety.

• Switch off the engine and remove the
key before inspecting the machine or
performing any maintenance work.

• Proceed to cleaning of the dirt hop­per in regular intervals to preclude
formation of bacterial deposits.

• The machine is splash-proof (IPX 3).
Cleaning the machine by means of
high-pressure cleaning equipment or
by vapour jet is prohibited.

• Shut the motor down before trans­porting the machine.

• After having jacked the Sweepmas­ter by means of a car lifter, addition­ally support the machine adequately.

• No person is allowed to be in the
jacked or lifted-up Sweepmaster.

• Before changing wheels protect the
machine against rolling by placing
wedges.
Proceed to wheel changing when the
machine is on level and solid ground.

• Do not remove, install or repair a tire
on the rim. Contact a tire workshop
for works at tires and rims. Such
workshops have qualified personnel
as well as special safety tools at dis-

posal.

• Do not proceed to welding, boring,
sewing or grinding at the vehicle's
frame. Only Hako-workshops are au­thorized to replace damaged parts.

• Use genuine fuses only.Use of high­er-level fuses may damage the elec­tric system. Risk of fire.

• When working at the electric system
disconnect the negative pole of the
battery.

• Do not keep batteries discharged for
a longer period, always recharge
them as soon as possible.

• Top with distilled water only.
Never refill battery acid in battery
cells of perfect condition.

• Keep batteries dry and clean and
clear of soiling such e.g. metallic
dust to avoid leakage current.

• Battery acid is highly caustic (keep
clear of children).
When checking the battery acid lev­el, wear safety glasses. If acid
splashes get into the eyes rinse with
clear water for 15 minutes and con­tact a doctor immediately.
Use appropriate protective means
(e.g. protective gloves or finger­stalls) when handling battery acid.

Do not use open flames (explosion
hazard).

• Pinching and shearing hazard by fit­ting, removal and change of the bat­tery.

• All liquids escaping under high pres­sure (such as e.g. fuel oil or hydraulic
liquid) may penetrate the skin and
cause heavy injuries. Contact a doc­tor immediately in order to avoid in­fections. Take all precautions before
draining boiling oil - burning hazard.

• Inspect the braking system at regular
intervals. Hako-workshops or ap­proved brake service centres only
are authorized to proceed to adjust­ment or repair work of the brake sys­tem.

• Inspect the hydraulic system at regu­lar intervals. Hako-workshops only
are authorized to proceed to adjust­ment or repair work of the hydraulic
system.

• Check hydraulic hoses and lines for
leakage or damages in regular inter­vals. Replace defective hoses and
lines immediately.

• Check regularly the zero-alignment
of the driving pump, see mainte­nance schedule in chapter mainte-

10

Safety information

nance/service.

1.5 Specific Hazards
Safety equipment

• Do not operate the Sweepmaster
without safety equipment being in­stalled (all cover parts of the ma­chine).

Refill fuel oil

• The utmost caution is advised when
handling fuel oil - fire hazard! Never
refuel in the vicinity of open flames or
ignitable sparks! Do not smoke while
fuelling! Turn engine off, pull ignition
key and engage parking brake be­fore fuelling. Never refill fuel oil in
closed rooms! Wipe away spilled fuel
oil!

Electric system

• Only use genuine fuses with pre­scribed connecting load.

• In case of malfunction of the electric
system, immediately shutdown ma­chine and remedy.

• Qualified personnel only is autho­rised to proceed to works at the elec­trical equipment and only according
to electro-technical rules.

• Inspect/check the electrical equip­ment of the machine at regular inter-

valls. Immediately remedy defects
such e.g. loose connections or
scorched cables.

• Respect the operating instructions of
the battery manufacturer.

• Never place metal objects or tools on
batteries - short-circuit hazard!

• Provide for sufficient ventilation of
areas where batteries are charged. –
Explosion hazard!
Open seat hood by loading the bat­teries.

11

Safety information

1.6 Information for Protection of
Environment

• For safe use of substances inheriting

a danger to health and environment
specific knowledge is required.

• During maintenance and repair, all

ope-rating media have to be collect­ed In adequate receptacles. Provide
for disposal in compliance with the
legal provisions according to the
Waste Disposal Act and the Used Oil
Act.

• Do not let leaking oil, diesel oil, lubri-

cants or other substance penetrate
the soil. Danger of ground water soil­ing. Wipe away spilled fluids and
provide for disposal according to the
regulations.

• Depending on the filtered substanc-

es, used filter inserts are considered
special waste in most cases and
have to be disposed of accordingly.

• Batteries contain highly caustic sul-

phuric acid. Batteries have to be
handled with utmost caution. Old
batteries are considered special
waste and have to be disposed of ac­cordingly.

• Used batteries labelled as recyclable

contain reusable economic goods.

According to the crossed dustbin la­bel these batteries must not be add­ed to the normal waste. Provide for
agreement with the Hako contract
dealer on return and disposal ac­cording to § 8 BattV.

12

Safety information

1.7 Labels at the Machine

The following safety and information la­bels are legibly attached to the vehicle.
Replace missing or illegible labels im­mediately.

Hako nameplate front (Fig. 1/1) and
rear (Fig. 2/1)

Vehicle identification number (Fig. 1/2)

Instruction manual (Fig. 1/3)

Ignition lock (Fig. 1/4)

Brake (Fig. 1/5)

Parking brake (Fig. 1/6)

Folding apron (Fig. 1/7)

High-pressure cleaner
Steam cleaner (Fig. 1/8)

Inflation pressure (Fig. 1/9)

Lifted-up disposal function (Fig. 1/10)

6 Bar

13

Safety information

Sound power/Rise (Fig. 1/11)
Sweepmaster P1200 RH

Sweepmaster D1200 RH

Adjust sweeping track side broom
(Fig. 1/12)

Maximum speed (Fig. 1/13) and (Fig. 2/

9) (option)

Pinching hazard (both sides) (Fig. 2/2)

Fuel (Fig. 2/3)
Sweepmaster P1200 RH

Gasoline

Sweepmaster D1200 RH

Diesel

Burning surface (Fig. 2/4)

Sweeper roller wearing take-up
(Fig. 2/5)

Rotating parts (Fig. 2/6)

Hydraulic fluid (Fig. 2/7)

Type name Sweepmaster (Fig. 2/8)

Sweepmaster P1200 RH
Sweepmaster D1200 RH

14

Safety information

Fig.1

1

2

10

3

4

5

6

7

8

9

9

11

12

13

13

15

Safety information

Fig.2

2

1

9

4

5

6

3

6

7

8

16

First Operation

2 First Operation

2.1 Instruction

Instruction is required before first oper­ation. First instruction into handling of
the machine must be held by a qualified
person sent by your local Hako contract
dealer. Your Hako dealer will be in­formed by the manufacturer upon deliv­ery of the machine and will contact you
to make a date for instruction.

2.2 Initial charging procedure

Before first operation of the
machine, fully charge the bat­tery with an initial charging pro­cedure and comply with the op­erating instructions of the
charger as well as with those of
the battery manufacturer.
Hako cannot be held liable for
damages resulting from an in­sufficient initial charge.

2.3 Before Putting into Operation

Complete the following inspections be­fore taking the machine into operation:

1. Check the area around the machine
for signs of leakage. Hoses, lines

and tanks must be free from any
leakage or damage.

2. Open seat hood.

3. Check fuel level and refill if required.

4. Che c k engine oil level.

5. Close seat hood.

2.4 Start Machine

Before starting the machine
you are advised to read and
comply with the Provisions of
Operating from Safety Infor­mation chapter!

Before starting the machine, subse­quently ac-tuate the following control el­ements:

1. Set all operating levers and switches
to neutral.

2. Secure the vehicle by engaging the
parking brake.

3. Turn ignition key to switch on igni­tion.

4. Sweepmaster P1200 RH:
Actuate choke (with cold engine on­ly).
Sweepmaster D1200 RH:
Preheat until control lamp extin­guishes.

5. Continue turning ignition key clock-

wise to start engine.

- After the motor has started, the en­gine oil pressure and charge status
lamps have to extinguish.

Do not use the Sweepmaster
at ambient temperatures of
more than 40°C.
Do not start the machine at
temperatures of -15°C or less.
Liquid propellant gas system:
refer to LPG operating instruc­tions.

Its not possible to start the ma­chine, when the accelerator
pedal is linked.

If the starting procedure has to
be repeated or if the engine
stops, re-starting is possible
only after ignition has been
turned off. The ignition lock is
equipped with a protection to
preclude repeated ignition with
the engine running.

Interruption of the starting pro­cedure ofter 10 seconds and
brief pause between starting
cycles is recommended to
save the battery.

17

First Operation

6. Run the engine up and press slowly
the choke knob (Sweepmaster
P1200 RH) down.

Refer to LPG operating instruc­tions for information on how to
start machine equipped with
liquid propellant gas system.

2.5 Operation

Proceed to the following to set the ma­chine into operation:

1. Chec k the machine, see paragraph

2.3 - Before Taking into Operation.

2. Start vehicle, see paragraph 2.4.

3. Adjust service speed.

In initial position, vacuuming is
activated. Use the operating
draw if the collected dirt is wet.

4. Lower sweeper roller and side
broom.

5. Rel ease parking brake.

6. Slowly depress drive pedal until de­sired speed has been attained.

7. Chec k filling level of the dirt hopper
and emty if required.

8. Operate shaking installation regular
for cleanig the filter.

2.6 Machine stopping and park­ing

1. Release drive pedal which returns

automatically in neutral position and
the machine slows down to stand­still.

2. Actuate parking brake.

3. Lift sweeper roller and side broom.

4. Turn engine off.

Slowing down the Sweepmas­ter is possible by applying op­posite forces with the drive
pedal or by using the service
brake.

When leaving the machine un­attended, pull key in order to
preclude unauthorized use.

2.7 After work

1. Move the machine to suitable site for
cleaning.

2. Stop machine, lift sweeper roller and
side boom.

3. Start shaking procedure.

4. Empty dirt hopper, see op eration
chapter 3.2.2.

5. Clean machine.

Do not clean the electrical
parts by means of high-pres­sure cleaning equipment.

18

First Operation

2.8 Transport rides and Towing
Transport rides

Before transporting the Sweepmaster
on other vehicles, engage the parking
brake and secure the machine by plac­ing wedges at the wheels and by straps
on the tie-down points front (Fig. 3/1)
and rear (both sides) (Fig. 3/2).

Fig.3

1

2

19

First Operation

Towing

If the Sweepmaster should be moved
with engine being off, actuate the by­pass valve (Fig. 4/4) as follows.

1. Open seat hood.

2. Loosen wing screw left (Fig. 4/1) and
wing screw right (Fig. 4/2) of side
covers.

3. Ti p front plate (Fig. 4/3) forward.

4. Turn the lever (Fig. 4/4) of the by­pass valve anticlockwise approx. to
the touch.

Fig.4

1

3

2

3

4

20

Operation

3Operation

3.1 Working Procedure
General

The Sweepmaster sweeper has been
exlusively designed for collecting dry
and moist matter from floor surfaces in
e.g. factories, storage buildings, park­ing grounds and pedestrian areas.

Functional Description

The side broom (Fig. 5/1) is used to col­lect dirt at corners and borders and to
enlarge the working width as well as to
increase the area performance on large
surfaces.
The sweeper roller (Fig. 5/2) casts the
dirt overhead into the dirt hopper (Fig.
5/3). The collected fine dust is evacuat­ed by the suction fan and separated by
a filter system (Fig. 5/4). The air re­turned into the environment is clean.
Dirt disposal at the Sweepmaster is re­alized via lift-up disposal (lift-up
hight>1420mm) directly into standard
waste container.

Fig.5

2

3

4

1

21

Operation

3.1.1 Sweeper Roller

The sweeper roller (Fig. 5/2) is
equipped with 12 rows of bristles ar­ranged in v-shape.
The sweeper roller width amounts to
800 mm and its diameter to 430 mm.
The operator lifts and lowers is by hand
lever (Fig. 6/1).

3.1.2 Side Broom

The standard version, the side broom
(Fig. 6/2) is located at the front right of
the machine.The operator lifts and low­ers is by hand lever (Fig. 6/3).
The swinging area of the side broom
arm is limited by stops.

For special application, fitting of a sec­ond side broom at the left side is possi­ble.

3.1.3 Steering

Steerage is effectuated mechanically
from steering wheel to front wheel via
chain. This chain is to be re-adjusted as
required.

Fig.6 Any work at the steering has to

be executed by authorized
Hako-service-workshop only.

2

1

3

4

22

Operation

3.1.4 Filter System
Dust Evacuation

The filter system is located in the filter
case (Fig. 7/1) above the dirt hopper
(Fig. 7/2). The suction fan transports
the fine dust raised by the sweeper roll­er to the plate filter (Fig. 7/3) wh ere it is
separated. The fine dust sets at the out­side of the filter blades.

In case of heavy dusty sweep­ing dirt, check and clean the
plate filter (Fig. 7/3) at regular
intervals.

3.1.5 Shaking System

Due to normal working vibration the set
dust from the plate filter (Fig. 7/3) partly
falls off into the dirt hopper (Fig. 7/2). To
ensure working in a dustfree ambiance,
actuate the shaking system regulary, or
after request by the control lamp (Fig.
10/5) at the latest.

Fig.7

2

1

3

23

Operation

3.1.6 Brake

The Sweepmaster is equipped with a
service brake. This brake has been
constructed as shoe brake and equally
serves as parking brake. It is located in
the rear wheels and is actuated via ca­bles. Two special adjustment screws
(Fig. 8/2) are located in front of the
chassis, behind the front cover (Fig. 8/

1).
Any work at the braking system

has to be executed by autho­rized Hako-service-workshop
only.

3.1.7 Travel Drive Assembly

The Sweepmaster are equipped with a
hydrostatic drive assembly which is
driven by the combustion engine via hy­draulic pump.

3.1.8 Hydraulic System

The hydraulic system existing of hy­draulic valves, hydraulic pump with hy­draulic fluid tank (Fig. 8/3) and serves
the operation of the lifted-up disposal
and the suíde broom.

Fig.8

1

2

3

24

Operation

3.2 Operating Elements

1 Actuator for folding apron
2 Service brake lock
3 Service brake / parking brake pedal
4 Drive pedal, reverse
5 Drive pedal, forward
6 Control panel
7 Seat adjustment
8 Lever for dirt hopper

(lifting-lowering-swinging)

Fig.9

1

3

4

5

6

7

8

2

6

25

Operation

Actuator for folding apron (Fig. 9/1)

To open and close the folding apron for
collecting coarse dirt during sweeping
drive.

Service brake / parking brake lock
(Fig. 9/2)

To lock the service brake / parking
brake. Operate pedal and fix with lock.
The service brake is working then as
parking brake. The lock released by
pushing service brake pedal (Fig. 9/3).

Service brake / parking brake pedal
(Fig. 9/3)

Serves for operating the sevice brake
on the rear wheels. Simultaneously ac­tuate service and parking brake before
leaving the machine.

Drive pedal, forward (Fig. 9/5)

To change direction to forward ride with
contineous regulation of riding speed at
the same time. If the driver releases the
pedal it returns to initial position and the
machine slows down to standstill.

Drive pedal, reverse (Fig. 9/4)

To change direction to reverse ride with
contineous regulation of riding speed at
the same time. If the driver releases the
pedal it returns to initial position and the
machine slows down to standstill.

Control panel (Fig. 9/6)

Refer to chapter „control Panel“.

Seat adjustment (Fig. 9/7)

To adjust the seat position to drivers of
different height. Adjust the seat so as to
allow the driver being comfortably seat­ed and attaining all elements required
for operation.

- Adjust seat lengthwise:
push lever slightly to the right and
displace seat forwards or back­wards to the required position.
Then let the lever catch again.

Lever for dirt hopper (Fig. 9/8)
(lifting-lowering-swinging)

Lever for lifting-lowering-swinging the
dirt hopper.
For lifting and lowering pull simultane­ously lever for release of lifted-up dis­posal function (Fig. 10/1).
Swinging follows without operating of
the lever (Fig. 10/1).

Simultaneously actuate lever for re­lease of lifted-up disposal function, le­ver for sweeper roller (see chapter
„Control Panel“), he serves releasing
the dirt hopper for lifting and lowering.
Swinging of the dirt hopper without le­ver for release for lifted-up disposal
function.

26

Operation

3.2.1 Control Panel

1 Sweeper roller lever and release of

lifted-up disposal function

2 Side broom lever

or rather for side broom and

sweeper roller
3 Engine speed regulation knob
4 Suction fan / shaking system knob
5 Control lamp, shaking system
6 Control lamp, direction indicator

(Option)
7 Hourmeter
8 Control lamp, parking brake
9 Battery charge status indicator
10Horn
11 Ignition switch
12Indicator lever (Option)
13Lighting (Option)
14Warning light (Option)
15Rotating beacon (Option)
16Side broom left (Option)
17Control lamp, engine oil pressure
18Choke flap knob

Sweepmaster P1200 RH

19Control lamp engine oil pressure

and water temperature
20Control lamp, preheat

Sweepmaster D1200 RH

Fig.10

1

2

3

4

5

10

17

6

7

8
9

11

12

13

14

15

16

18

20

19

27

Operation

Sweeper roller lever
and lifted-up disposal (Fig. 10/1)

Two-Hand-Operation.
For lifting, lowering, swinging, to switch
on and off the sweeper roller and to re­lease of lifted-up disposal.

- Sweeper roller lowering and switch
on = push lever

- Sweeper roller lifting and switch
off = pull in middle position

- Release of lifted-up disposal func­tion = pull lever

(see chapter „Emtying of the Dirt Hop­per“).

Lifting and turn off the sweeper
roller, if the lever for the right
side broom is in lifting position.

Side broom lever (Fig. 10/2)

To lift and lower the side broom or lower
and turn on the side broom and sweep­er roller in one process (Fig. 10/1).

- Lower side broom = push lever.

- Lift side broom = pull lever.

Engine speed regulation knob
(Fig. 10/3)

To adjust the engine speed. Neutral
speed is attained by pulling the knob
up.

Suction fan / shaking system
(Fig. 10/4)

Knob position
(from bottom to top):

0 Activated vacuuming function
1 Deactivated vacuuming functi on
2 Shaking system ON

(pull knob to stop and then release)

If the yellow control lamp (Fig. 10/5)
lights by ignition or with the engine run­ning, actuate the shaking system (posi­tion 2).
In this position, the shaking system is
operable and proceeds to jolting in 7 re­peated intervals.

28

Operation

After jolting, the knob is to be
kept in position 1 for about 25
seconds.

Control lamp, shaking system
(Fig. 10/5)

Proceed to jolting of the filter system
upon lighting of this control lamp by ac­tuating the knob (Fig. 10/4) in position

2.

The control lamp flashes dur­ing the shaking procedure and
extinguishes after filter has
been cleaned.
Jolting is effectuated in 7 inter­vals.

Control lamp, direction indicator
(Option) ((Fig. 10/6)

Indicate, if using the indicator lever, the
direction.

Houmeter (Fig. 10/7)

Indicates the operating hours. the coun­ter works only if the driver is seated and
the ignition is ON.

Control lamp, parking brake
(Fig. 10/8)

Lights upon actuation of the parking
brake. Extinguishes upon release of the
parking btake.

Battery charge status indicato r
(Fig. 10/9)

Lights upon actuation of the ignition
switch and has to extinguish as the en­gine fires.

Horn (Fig. 10/10)

An acoustic signal sounds upon actua­tion of this button.

Ignition switch (Fig. 10/11)

To switch ignition on and off, to start
and stop engine and to secure it against
unauthorised use.

00000

29

Operation

For safety reasons, the
Sweepmaster has been
equipped with a seat contact
switch.
Starting the engine is possible
only after the driver has taken
place on the seat. If seat con­tact is interrupted while the en­gine is running, the combu stion
engine of the Sweepmaster
has to be re-started.

The Sweepmaster can not
started, when the accelerator
pedal is linked.

Indicator lever (Option) (Fig. 10/12)

Indicate changing of direction

- Lever down = to left.

- Lever up = to right.

Lighting (Option) (Fig. 10/13)

To switch the driving headlight ON/
OFF.

Warning light (Option)
(Fig. 10/14)

Use this switch by a technocal defect, if
is impossible to move the machine.
Lighting flashes ON/OFF.

Rotating beacon (Option)
(Fig. 10/15)

To switch the rotating beacon ON/OFF.

Side broom left (Option)
(Fig. 10/16)

For special application, fitting of a sec­ond side broom at the left side is possi­ble.

- Switch actuate = side broom lower­ing and turning on.
Switch not actuate = side broom lift­ing and is laying up.

Control lamp, engine oil pressure
(Sweepmaster P1200 RH only)

(Fig. 10/17)

Lights upon, if too few engine oil in the
engine oil tank. Stop the machine and
refill engine oil.
If control lamp continues lighting please
inform the Hako-Service department.

30

Operation

Choke flap knob
(Sweepmaster P1200 RH only)
(Fig. 10/18)

To actuate the chke flap (cold start).

- Knob down = choke not actuated.

- Knob pulled up = choke actuated
for cold start.

Control lamp engine oil pressure
and water temperature
(Sweepmaster D1200 RH only) (Fig.
10/19)

The contrl lamp lights upon occurrence
of an error at the engine or the control­ler. If control lamp continues lighting
please inform the Hako Service depart­ment.

Control lamp, preheat
(Sweepmaster D1200 RH only) (Fig.
10/20)

Lights upon by switch on ignition. Start
the machine when control lamp extin­guish.

31

Operation

3.2.2 Emtying of the Dirt Hopper

Proceed to emtying of the dirt hopper as
follows:

• Lift and switch off side broom and
sweeper roller.

• Proceed to shaking of the filter sys­tem.

• Lift dirt hopper as follows:
Pull lever for dirt hopper (Fig. 11/1)
upwards and simultaneously pull the
lever for sweeper roller and release
for lifted-up disposal (Fig. 11/2) in ar­row direction.

• Bring dirt hopper for disposal in suit­able height position.

• Back the Sweepmaster until the dirt
hopper is positioned above the con­tainer.

• Pull lever for dirt hopper (Fig. 11/1) in
arrow direction, dirt hopper is swing­ing in emtying position.

• Forward the Sweepmaster after
complete emtying.

Caution by driving away, if dirt
hopper is towering in the con­tainer:
Hazard of damaging!

Fig.11

1

2

32

Operation

• Lower dirt hopper as follows:
Pull lever for dirt hopper (Fig. 11/1)
down and simultaneously pull the le­ver for sweeper roller and release for
lifted-up disposal (Fig. 11/2) in arrow
direction.

• The dirt hopper is swinging automat­ically in starting position by lowering.

• Dirt hopper is again in working posi­tion.

The operation of lifted-up dis­posal function is blocked as
long as sweeping function is
ON.

Do not switch on sweeper roll­er when dirt hopper lifting out.

Riding with the lifted dirt hop­per reduces stability of the ma­chine significanty. For this rea­son, do not lift the dirt hopper
but just before emtying.
Before lifting the dirt hopper,
the operator has to make sure
that no persons or objects are
behind or next to the machine.
Stop the machine on level

ground before lifting the dirt
hopper.

When the dirt hopper is lifted,
the operator has to ride the
machine slowly.

Keep clear of the hazard zone!
Pinching and shearing hazard.
Provide for required safe dis­tance before lifting or lowering
the dirt hopper

The dirt hopper is approved
only for max. filling of 130 litres
but not more than a weight of
220 kg.

Do not move the machine dur­ing the lifting procedure.

Clean the dirt hopper in regular
intervals.

33

Technical Data

4 Technical Data

Sweepmaster
Dimensions and weights

Length with side broom mm 1998
Width without side broom mm 1142
Width with 1 side broom mm 1142
Width with 2 side brooms mm 1142
Height above driver’s seat mm 1520
Dead weight kg V: 763 / D: 784
Admissible total weight kg 1330

Driving and sweeping performance

Forward speed km/h 0-9
Reverse speed km/h 0-4
Sweeping speed up to (4 km/h recommended) km/h 9,0
Sweeping track w/o/with 1 side broom mm 800 / 1150
Sweeping track with 2 side brooms mm 1470
Theoretical sweep. perf. with 1 or 2 side brooms m² / h 10300/13200
Theoretical sweep. perf. without side broom m² / h 7200
Gradability, max. % 18

34

Technical Data

Sweepmaster
Filter system

Filtering surface m² 5,0
Plate filter peaces 1

Sweeper roller

Length / diameter mm 800 / 430
Wearing limit mm 350
Speed 1/min 500+/-20
Sweeping track mm 70+10
Quantity of bristle rows 12 v-shaped
Serial bristling PA

Ground clearance of sealing

Sealing strips, left / right / rear mm 1 / 1 / 4
Sealing strip, front lying on the bottom

Side brooms

Diameter mm 600
Speed 1/min 85+/-4
Serial bristling PA

35

Technical Data

Sweepmaster
Dirt hopper

Hopper capacity litre 130

Drive wheels

wheel front, solid rubber tyres 4.00-4
Wheels rear 4.00-8
Infaltion pressure bar 6
Solid rubber tyres (rear) 4.00-8 (Option)

Hydraulic system Travel drive assembly

Haydraulic fluid, e.g. Mobiloil DTE 15 M

(or an equivalent oil)
Hydraulic tank, capacity litre 22
Fluid filter cartridge order-no. CS-050-P-10-A

Electric system

Starter battery V / Ah 12/74
Generator A 13
Type of protection IPX3

36

Technical Data

Sweepmaster P1200 RH D1200 RH
Engine

Manufacturer Briggs & Stratton Lombardini
Type Vanguard V-Twin LDW 502
Working process/no. of cylinders 4-Takt / 2 Zyl. 4-Takt / 2 Zyl.
Piston capacity cm³ 480 505
Performance at 2550 rpm KW 8.2 8.0
Service speed (with sweeper roller, side broom

and suction fan being on)

rpm 2550+50 2550+50

Fuel tank capacity

litre 25 (unleaded) 25 (diesel)

Fuel consumtion

litre / h 2,5 1,25

Engine oil / filling type / litre 15W-40 / 1,5 15W-40 / 1,5
Spark plug Champion RC 12 YC
Air cleaner Mann & Hummel Mann & Hummel

44 100 92 911 44 100 92 911

37

Technical Data

Sweepmaster

P1200 RH D1200 RH

Noise emission value

The sound pressure level (LpA) (at the ear of the
operator) measured according to DIN IEC

60335-2-72 under nor-mal working conditions:

dB (A) 78 79
Measurement inaccuracy (KpA): dB (A) 2 2
Sound power level (L

WAd

) measured according

to DIN EN 60335-2-72 under maximum working
conditions:

dB (A) 94 95
Sound power level (L

WAd

) measured according

to 2000/14/EG under maximum working condi­tions:

dB (A) 94 95

Vibration

The weighted effective value of acceleration,
measured in accordance with ISO 5349-1, to
which the upper parts of the body (hand-arm) are
exposed under normal working conditions:

m/s

2

<2,5 <2,5

The weighted effective value of acceler-ation,
measured in accordance with ISO 2631-1, to
which the body (feet-seat) is exposed under nor­mal working conditions:

m/s

2

<0,5 <0,5

38

Maintenance and Care

5 Maintenance and Care

General

Before proceeding to mainte­nance and care work you are
advised to read and comply
with the Safety Information
chapter!

Compliance with the recommended
maintenance works will give you the
certitude of always having a reliable
machine at disposition.
Daily or weekly maintenance and repair
works may be executed by the driver/
operator having been trained accord­ingly. Further Hako system mainte­nance works have to be executed by
qualified personnel only. Please contact
your local Hako Service Centre or Hako
contract dealer. We cannot be held lia­ble for damages resulting from non­compliance with these instructions.
Please indicate the machine's serial
number with any enquiry or spare part
order, see paragraph 1.7 - Nameplate.

5.1 Hako System Maintenance

The Hako System Maintenance:

• guarantees reliable operability of the
Hako machines (preventive mainte­nance)

• minimizes operating costs, repair
costs and maintenance costs

• ensures long service life and opera­bility of the machine

The Hako System Maintenance is
structured in separate modules and de­termines specific technical works to be
executed as well as the intervals for
such maintenance works. For any spe­cific maintenance type, the replacement
parts are determined and listed in spare
part kits.

Hako System Maintenance K:

To be performed by the customer in ac­cordance to the maintenance and care
instructions contained in the operating
instructions (daily or weekly). The driv­er/operator will be instructed upon de­livery of the machine.

Hako-System Maintenance I :

(after 50 hours of operation - einmalig)
Gilt für Maschinen mit verbren­nungsmotorischem Antrieb, 1. Ölwech­sel, Filter usw. Durchführung vom
Sachkundigen eines autorisierten

Hako-Service-Stützpunktes.

Hako-System Maintenance II:

(every 125 hours of operation)
To be performed by qualified personnel
of authorised Hako Service Centre in
accordance with the machine-specific
system maintenance including spare
part kit.

Hako-System Maintenance III:

(every 250 hours of operation)
To be performed by qualified personnel
of authorised Hako Service Centre in
accordance with the machine-specific
system maintenance including spare
part kit.

Hako-System Maintenance S:

(every 500 hours of operation safety
check)
To be performed by qualified personnel
of authorised Hako Service Centre in
accordance with the machine-specific
system maintenance including spare
part kit. Execution of all safety-relevant
inspections according to UVV-BGV­TÜV-VDE as prescribed by law.

39

Maintenance and Care

5.2 Maintenance document

Handing over

Upgrade

Test drive
Handing over to the customer

Instruction
carried out on:

at _________________ operatin hours

Hako-System-Maintenance I

50 operating hours

Workshop stamp

carried out on:
at _________________ operatin hours

Hako-System-Maintenance II

125 operating hours

Workshop stamp

carried out on:
at _________________ operatin hours

Hako-System-Maintenance III

250 operating hours

Workshop stamp

carried out on:
at _________________ operatin hours

Hako-System-Maintenance II

375 operating hours

Workshop stamp

carried out on:
at _________________ operatin hours

Hako-System-Maintenance

III+S

500 operating hours

Workshop stamp

carried out on:
at _________________ operatin hours

Hako-System-Maintenance II

625 operating hours

Workshop stamp

carried out on:
at _________________ operatin hours

Hako-System-Maintenance III

750 operating hours

Workshop stamp

carried out on:
at _________________ operatin hours

Hako-System-Maintenance II

875 operating hours

Workshop stamp

carried out on:
at _________________ operatin hours

Hako-System-Maintenance

III+S

1000 operating hours

Workshop stamp

carried out on:
at _________________ operatin hours

Hako-System-Maintenance II

1125 operating hours

Workshop stamp

carried out on:
at _________________ operatin hours

Hako-System-Maintenance III

1250 operating hours

Workshop stamp

carried out on:
at _________________ operatin hours

40

Maintenance and Care

5.3 Maintenance Schedule
Hako-System Mainten. Customer

The following maintenance works are to
be performeded by the customer.

Discription of task

Interval

daily

Check engine oil level and refill if required o
Check fuel level and refill if required o
Check dirt hopper (dustbin), and empty if required o
Operate shaking system o
Test drive and function test o

41

Maintenance and Care

Hako-System Maintenance Cus­tomer

The following maintenance works are to
be performeded by the customer.

Discription of task

Interval

weekly

Check engine air cleaner for soiling and clean if required (tap, do not use com­pressed air), replace air cleaner insert if required

o

Visual check of engine for oil leckage, refill if required o
Dirt hopper: Check sealing and replace if required o
Check sweeper roller for wearing or foreign particles, re-adjust or replace if required o
Check electrical system o
Check inflation pressure o
Check hydraulic fluid level, refill if required o
Check side broom for wearing, re-adjust and replace if required o
Check folding apron for wearing and damaging, re-adjust and replace if required o
Visual check of engine and hydrailic system for oil leakage o
Clean machine o
Test drive and function test o

42

Maintenance and Care

Hako-System Maintenance I

The following maintenance works are to
be performeded by authorized Hako
Service-Centre.

Discription of task

Interval

after 50 hours of operation (uniquely)

Change engine oil and engine oil filter o
Clean fuel filter o
Check engine speed o
Check sealings at filter system o
Visual check of V-belts o
Change hydraulic fluid filter and refill fluid o
Check optical condition of machine o
Test drive and function test o

43

Maintenance and Care

Hako-System Maintenance II

The following maintenance works are to
be performeded by authorized Hako
Service-Centre.

Discription of task

Interval

every 125 hours of operation

Change engine oil and engine oil filter (Sweepmaster P1200 RH) o
Change engine air cleaner o
Check spark plug, replace if required o
Check zero centering of the drive pump o
Check service/parking brake and re-adjust if required o
Check inflation pressure o
Check hydraulic fluid level o
Check sweeping track and adjust if required (main- and sidebrush) o
Check brush apron and adjust if required or change o
Check sealings at filter system o
Check V-belt for wearing and correct tension and re-adjust if required o
Basic cleaning of the plate filter o
Check optical condition of machine o
Test drive and function test o

44

Maintenance and Care

Hako-System Maintenance III

The following maintenance works are to
be performeded by authorized Hako
Service-Centre.

Discription of task

Interval

every 250 hours of operation

Perform maintenance works according to Hako-System Maintenance II o
Change engine oil and engine oil filter (Sweepmaster D1200 RH) o
Check idling and service speed o
Check battery o
Check tension of steering chain and adjust tension if required o
Check tread of wheels o
Change plate filter o
Check lifted-up disposal function (2-hand-operation) o
Check hydraulic hoses and replace if required o
Check service/parking brake and re-adjust if required o
Check cables and plugged connections for damages and tight fit o

45

Maintenance and Care

Hako-System Maintenance S (Safety
check)

The following maintenance works are to
be performeded by authorized Hako
Service-Centre at least once yearly.

Discription of task

Interval

every 500 hours of operation

Perform maintenance works according to Hako-System Maintenance II and III o
Change hydraulic fluid and filter o
Engine: adjust valve and change seal of valve cover o
Check fixing screws (brake, steering wheel and lifted up disposal) and tighten if

required (Safety check)

o

Check braking system (Safety check) o
For LPG-version (Germany): Expert opinion yearly (BGV D 34) (Safety check) o
Check steering wheel (Safety check) o
Test drive and function test of safety components o

46

Maintenance and Care

5.4 Mount/Dismount Sweeper
Roller

The sweeper roller is accessible from
the left side of the machine and is to be
dismounted as follows:

• Lower sweeper roller

• Pull ignition key and protect by en-

gaging parking brake.

• Open locks (Fig. 12/1) by enclosed

square spanner (turn counter-clock­wise).

• Remove cover (Fig. 12/2).

• Loosen star-shaped knob (Fig. 12/3)

and remove.

• Remove sweeper roller seating (Fig.

12/4).

• Turn handle (Fig. 12/5) upwards and

unlock.

• Remove plate with sealing strip (Fig.

12/6).

• Remove sweeper roller (Fig. 12/7)

by pulling.

For mounting the sweeper roller pro­ceed in inverse order.

Fig.12

5

2

1

3 4

5 6

7

47

Maintenance and Care

5.5 Adjust Sweeping Track

An adjustment device allows adaption
to different sweeping conditions. The
sweeper roller has to be adjusted for
normal use and with regard to a low de­gree of wearing as described in the fol­lowing.
Check the sweeper adjustment on level
ground as follows:

Before checking:
Mark level surface for checking
sweeper adjustment by chalk
(1000 x 300 mm).
Drive sweeping roller over un­derline floorspace.

Check inflation pressure of
tyres (6bar).
Air tyres only.

• Secure machine by engaging park­ing brake.

• Lower sweeper roller and let it run
dry.

• Lift sweeper roller and forward the
Sweepmaster a bit.
With the correct sweeper adjustment
the prallel sweeping marks have to
be appear on the floor (sweeping
track).

The sweeping track width is to be
70 mm with the Sweepmaster.

The sweeping track width can be ad­justed at the star-shaped knob (Fig. 13/

1) as follows:

• Stop engine and pull key.

• Engage parking brake.

• Open seat hood.

• Turn star-shaped knob (Fig. 13/1)
to the left = wider sweeping tack
to the right = smaller sweeping track
(Sweeper adjustment sticker (Fig.
13/2)

Fig.13

• Check sweeping track
With one full turn of the knob,

the track widens or broadens
by approx. 10mm.

When exeeding the sweeping
tack width the sweeper roller
wearing increases as well as
the load of the drive.

21

48

Maintenance and Care

5.6 Sealing Strips for
Broom Compartment

In order to assure good function of the
sweeper, a perfect condition of the seal­ing strips is required, especially in order
to attain the prescribed low pressure in
the broom compartment, a clean
sweeping result and the less possible
wear of the sealing strips.
Check the sealing strips of the broom
compartment for wearing and damages
in regular intervals.
Replace defective sealing strips.
The ground clearance of the lateral and
rear sealing strips is adjustable (oblong
holes in the sealing strips).

Ground clearance:
sides approx. 1mm

rear approx. 4mm
Proceed to adjustment with an inflation

pressure of the pneumatic tyres of 6
bar. Height of the front sealing strip
(folding apron) cannot be adjusted. Be­ing dragged, it has contact with the
floor.

5.7 Replace Side Broom

The side broom is located at the front
right of the machine (standard version).
Use the lever (chapter 3.2.1, Fig. 10/2)
to lift and lower the side broom.
The swinging area of the side broom is
limited by stop screws.
The side broom is driven by hydraulic
engine.
Fitting of a second side broom (left side)
for specific appliances is possible.

Proceed as follows for dismounting of
the side broom:

• Turn enigine off and pull key.

• Secure machine by engaging park­ing brake.

• Side broom lifted.

• Loosen hexagonal nut (Fig. 14/1) be­low the side broom.

• Remove side broom.

Proceed in inverse order for mounting
of the side broom.

Fig.14

Check for correct mounting.

1

49

Maintenance and Care

5.8 Dismount Plate Filter

Proceed as follows for dismounting of
the plate filter:

• Turn engine off and pull key.

• Secure machine by engaging park­ing brake.

• Open quick-release locks (Fig. 15/1)
and remove cover (Fig. 15/2).

• Remove cover (Fig. 15/3) of the filter
installation.

• Loosen wing screws, four peaces,
(Fig. 15/4) and remove.

• Fold back frame (Fig. 15/5) and hook
frame (Fig. 15/5) at indicated posi­tion by rubber fastening (Fig. 15/6).

• Remove plate filter (Fig. 15/7).

For mounting of plate filter proceed in
inverse order.

Clean filter area.
Check plate filter of damaging.
Watch for direction of the air on
the plate filter.
Check for correct fit of the plate
filter in the machine frame.

Fig.15

2
1

3

4

5

6

7

4

5

50

Maintenance and Care

5.9 Basic Cleaning of Plate Filter

Hold the plate filter (Fig. 16/1) in vertical
position and drop it drom a height aof
approx. 1m to the even floor as repre­sented in (Fig. 16/).

The soiled side of the plate fil­ter points to the bottom.

Fig.16

1

Floor

Clearance approx. 1m

Soiled side

51

Maintenance and Care

5.10 Engine

General

The engine is a robust four-stroke en­gine and easy-to-maintain.
Maintenance work is to execute at reg­ular intervals. Find the details described
in the following.

Befor cleaning or maintaining
the Sweepmaster as well as
before replacing parts, turn the
engine off and pull the ignition
key.
Use appropriate tools for main­tenance, service, setting etc.
As far as aspect of safety are
concerned, spare parts will
have to be at least of the same
quality as the genuine spare
parts.

5.10.1 Check Engine Oil Level

Position the machine on level
ground before checking the
engine oil level as follows:

• Turn engine off and pull key.

• Secure machine by engaging park­ing brake.

• Open seat hood.

• Pull plug (Fig. 17/1) with dipstick.

Fig.17

• Pull dipstick(Fig. 17/1).

• Wipe dipstick (Fig. 17/1) and push
into opening until stop and pull it
again.

• Oil level has to be mark between
minimum an maximum (Fig. 17/2),
refill engine oil if required.

• Re-insert dipstick(Fig. 17/1).

1

1

2

Max
Min

Sweepmaster P1200 RH

Sweepmaster D1200 RH

52

Maintenance and Care

5.10.2 Change Engine Oil

If the machine has not been
used for a longer time, let the
engine run to have the oil at­tained appropriate tempera­ture.

Caution!
Burning hazard at muffler pipe!

For change engine oil proceed as fol­lows:

• Turn engine off and pull key.

• Secure machine by engaging park­ing brake.

• Open seat hood.

• Loosen wing screws of the front cov­er and tip the front cover outwards.

• Loosen and remove lock screw (Fig.
18/1), drain oil.

• Attach lock screw (Fig. 18/1) again
and fill engine oil in the filling opening
(Fig. 18/2) with the machine standing
on level ground.

• Let the engine run a short time.

• Check oil level with dipstick, contin­ue filling if required.

Fig.18

Engine oil: SAE 15 W 40 (1.5 litre)

Use an oil-resistant funnel for
filling engine oil.

1

1

2

2

Sweepmaster P1200 RH

Sweepmaster D1200 RH

53

Maintenance and Care

5.10.3 Change Engine Oil Filter
Sweepmaster P1200 RH

Change the engine oil filter according to
maintenance schedule.

For change engine oil filter proceed as
follows:

• Turn engine off and pull key.

• Secure machine by engaging park-

ing brake.

• Open seat hood.

• Loosen wing screws of the front cov-

er and tip the front cover outwards.

• Turn oil filter (Fig. 19/1) counter-

clockwise to loosen it and unscrew.

• Screwing new filter.

• Attach front cover by using wing

screw.

• Close seat hood.

Fig.19

1

54

Maintenance and Care

5.10.4 Change Engine Oil Filter
Sweepmaster D1200 RH

Change the engine oil filter according to
maintenance schedule.

For change engine oil filter proceed as
follows:

• Turn engine off and pull key.

• Secure machine by engaging park-

ing brake.

• Open seat hood.

• Turn oil filter (Fig. 20/1) counter-

clockwise to loosen it and unscrew.

• Screwing new filter.

• Close seat hood.

Fig.20

1

55

Maintenance and Care

5.10.5 Air Cleaner

The air cleaner is located in the engine
compartment.
Clean the air filter weekly and change
them after 125 hours of operation.

A soiled filtering insert may
lead to reduced performance
and heavy smoking of the en­gine. Never let the engine run
without filtering insert.

Proceed as follows for dismounting the
air cleaner:

• Turn engine off and pull key.

• Secure machine by engaging park­ing brake.

• Open seat hood, loosen and remove
the wing screws of the left side cov­er.

• Remove side cover.

• Remove lock cap (Fig. 21/1) and fil­ter (Fig. 21/2).

• Proceed to dry cleaning of the air fil­ter or replace if required.

For mounting of air filter proceed in in­verse order.

Fig.21

1

1

2

56

Maintenance and Care

5.11 Hydraulic System

The hydraulic units are aoi- and mainte­nance-free. The hydraulic oil and filter
concerned my maintenance work only.
Premature failure can be prevented by
regular inspection and periodical main­tenance according to maintenance
schedule.

We recommend having all oth­er works at the hydraulic sys­tem done by a authorized
Hako-service-workshop.

5.11.1 Check Hydraulic
Fluid Level

• Turn engine off and pull key.

• Secure machine by engaging park-

ing brake.

• Open quick-release locks (Fig. 22/1)

and remove cover (Fig. 22/2)

• Clean the area of the dipstick (Fig.

22/3).

• Pull dipstick (Fig. 22/3).

• Wipe dipstick by means of cloth.

• Put in dipstick until stop.

Fig.22

1

2

Max
Min

1

3

3

57

Maintenance and Care

• Pull dipstick (Fig. 22/3) and check
the hydraulic fluid level, refill if re­quired.

5.11.2 Refill Hydraulic Fluid

• Unscrew cap with dipstick (Fig. 22/2)
and check hydraulic fluid level, see
paragraph 5.11.1.

• Use appropriate oil-resistant recipi­ent with mouth or funnel for refilling.

• Proceed to check of fluid level after
refilling.

• The hydraulic fluid level must not fall
below the minimum. It should read
between the minimum and the maxi­mum (Fig. 22/).

5.11.3 Change Hydraulic Filter

Change the hydraulic filter according to
maintenance schedule.

For change hydraulic filter proceed as
follows:

• Turn engine off and pull key.

• Secure machine by engaging park­ing brake.

• Open seat hood, loosen and remove
the wing screws of the left side cov­er.

• Turn hydraulic filter (Fig. 23/1) coun­ter-clockwise to loosen it and un­screw.

• Before screwing new filter, fill it with
oil.

• Ride the machine a short distance.

• Refill sufficient hydraulicoil.

• Check fluif filling level.

Fig.23

1

58

Maintenance and Care

5.11.4 Change Hydraulic Fluid

Change the hydraulic fluid according to
maintenance schedule.

For change hydraulic fluid proceed as
follows:

• Move up the dirt hopper (Fig. 24/1).

• Turn engine off and pull key.

• Secure machine by engaging park­ing brake.

• Place recipient under the drain plug
(Fig. 24/2), drain plug is located un­derneath the hydraulic case (Fig. 24/

3), and remove drain plug (Fig. 24/

2).

• Turn in the screw, observe of the O­ring.

• Refill hydraulic fluid, see paragraph

5.11.2

Fig.24

1

2

3

59

Maintenance and Care

5.12 V-Belt Drive

1 Suction fan V-belt (75 Hz)
2 Tensioning roller for dynamo
3 V-belt pulley
4 Hydraulic pump V-belt
5 Belt guide
6 Hexagonal nut
7 V-belt for sweeper roller
8 Hydraulic pump belt pulley
9 Coupling roller for sweeper roller
10V-belt for sweeper roller
1 1Belt pulley for sweeper roller
12Tension spring
13Tensioning roller lever
14Tension spring
15Tensioning roller
16Tensioning roller lever for sweeper

roller drive
17V-belt pulley for suction fan
18V-belt for dynamo(50 Hz)
19Belt pulley for hydraulic pump
20V-belt for hydraulic pump (150 Hz)
21Belt pulley for dynamo
22Transmission pulley for sweeper

roller drive

Fig.25

5

3

1

2

4

6

7 8

91011

1213

14

16

17

18

19

20

21

22

15

60

Maintenance and Care

5.13 Electric System

1 Pre-fuse (F1=15A)
2 Supply unit control perm.(F2=5A)

3 Supply unit control con-

nected(F3=10A)

4 Horn, oil pressure, option side

broom left(F4=10A)
5 Electric lighting (F5=15A), option
6 Electric lighting (F6=10A), option
7 Parking and rear light left (F7=5A),

option
8 Parking and rear light right (F8=5A),

option
9 Vibratory motor (F9=35A)
10Warni ng light and rotating beacon

(F10=10A), option
11 Side broom left (F11=4A), option
12Control voltage preheat (only diesel)

(F12=10A)

(F12 optionally for LPG)
13Control voltage preheat (only diesel)

(F13=10A)

(F13 optionally for LPG)
14K1 Control unit (K1)
15Automatic monitoring for filter (K4)
16Shaking device (K5)
17Auxiliary relay(K2)
18Auxiliary relay (K3)

Fig.26

1

4

2

3

5

6

7

8

9

10

11

12

13

14

15
16
17

18

19

20

21

22

61

Maintenance and Care

19Dim light or head lamps (K6), option
20Flasher unit (K7), option
21LPG Switchgear unit (A1), option
22Heater plugs (F14)

(only diesel)

23Main fuse (F0=50A)

(below the battery)

Fig.27

23

62

Maintenance and Care

5.14 Special Equipment and
Spare Parts

Designation Description Order no.

Protective roof For Sweepmaster 6304
Liquid petroleum gas system Liquid petroleum gas system (LPG) without change bottle 63 03
Side broom system, left With deflector plate, without brush 6336
Rotating beacon For mounting on the protective roof 6305
Rotating beacon For direct fitting 6306
High-performance filter Superfine filter with special coating for dust-free sweeping in prob-

lematic areas

see spare part cat-

aloque
Comfort seat Seat features adjustable cushioning 7093
Silence Kit For use within noise-sensitive areas 6339
Solid rubber tyres Set of punture-safe SE-Superelastic-tyres 4.00-4

(2 rear wheels on rim)

6334

Solid rubber tyres Set of punture-safe SE-Superelastic-tyres 4.00-4,

leaving no traces (2 rear wheels on rim)

6335

Lighting system Front lights (according to german StVZO) 6302
Sweeper roller PA bristling 6312
Side broom PES bristling (PA 1,5) 6414
Side broom PES bristling (PA 2) 6423

63

Hako GmbH
Hamburger Straße 209-239
D-23843 Bad Oldesloe

declare under our sole responsibility,
that the product

Sweepmaster P1200 RH
Type: 6300.10
Sweepmaster D1200 RH
Type: 6300.20

to witch this declaration relates, corre­sponds to the relevant basic safety and
health requirement of the Directive
2006/42/EC, and to the requirements of
the other relevant Directives:

2004/108/EC.

For the relevant implementation of the
safety and health requirements men­tioned in the Directives, the following
standard (s) and / or technical specifica­tion (s) has (have) been respected:

EN 60335-2-72
EN 55012
EN 61000-6-2

Bad Oldesloe, 22.04.2014

Dr. Rainer Bavendiek
Director R&D

Name of the person authorised for
Hako to compile the technical file:

Ludger Lüttel

EC-Declaration of Conformity

(according to Directive 2006/42/EC)

Spitzentechnik für eine
saubere und schönere Umwelt

Advanced Technology for a Cleaner, Better Environment

Hako GmbH · Hamburger Str. 209-239 · D-23843 Bad Oldesloe

 [phone] · Fax [phone]

88-10-2736 - 3100-11