HAIER HRF-663ISB2 User Manual

SERVICE MANUAL
MODEL: HRF-663ISB2
Order No.Ref0904S016V0
Refrigerator
WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public. It
dose not contain warnings and cautions to advice non-technical individuals of potential dangers in attempting to service a product.
Product powered by electricity should by serviced or repaired only by experienced professional technicians. Any attempt to service
or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.
All right reserved. Unauthorized copying and distribution is a violation of lawDŽ
200Ƽ 9(HAIER ELECTRICAL APPLIANCES COR. LTD)
SERVICE MANUAL
Model: HRF-663ISB2
Contents
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Table of Contents ·········································································································· 2
1. General Information ·································································································· 4
1-1. General guideline ······························································································· 4
1-2. Important notice·································································································· 4
1-3. How to read this Service Manual········································································ 5
2. Product Feature ········································································································ 6
2-1. Specifications ····································································································· 6
2-2. External views ···································································································· 8
Installation, adjustments and maintenance ····················································· 9
3.
3-1. Door ··················································································································· 9
3-2. Handle ················································································································ 9
3-3. Down decorative moulding ················································································· 10
3-4. Adjustable foot···································································································· 10
2
4. Disassembly ·············································································································· 11
4-1. Switch ················································································································· 11
4-2. Air passage cover assembly in Fridge room ······················································ 11
4-3. Air passage cover assembly in Freezer room ···················································· 12
4-4. Control panel box and display panel ·································································· 13
4-5. Display panel ······································································································ 13
4-6. Ice crushed motor······························································································· 13
5. Control principle and display system ····································································· 14
5-1. Control and display panel ··················································································· 14
5-2. Function adjustment and work principle ····························································· 14
6. System flow principle ······························································································· 22
6-1. Refrigeration flow scenograph ·········································································· 22
6-2. Water flow scenograph ····················································································· 23
7. Circuit diagram·········································································································· 24
7-1. Brief principle diagram ······················································································ 24
SERVICE MANUAL
Model: HRF-663ISB2
7-2. Main control PCB diagram ················································································ 25
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8. Trouble shooting······································································································· 26
8-1. Normal phenomena ·························································································· 26
Common Troubles in Refrigerators and Their Remedies······································ 27
8-2.
8-3.
Analysis of Troubles and Troubleshooting ··························································· 29
8-3-1.
8-3-2.
8-3-3.
8-3-4.
8-3-5. Problem with ice making ······································································· 37
8-3-6.
8-3-7.
Poor Refrigerating Effect ········································································ 29
No Refrigerating ···················································································· 32
Sudden stops ························································································· 34
Compressor could not be start ································································ 36
Electric leakage of refrigerator ································································ 38
Stronger vibration and loader noise ························································ 39
3
SERVICE MANUAL
Model: HRF-663ISB2
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Chapter 1 General Information
1-1. General Guidelines
When servicing, observe the original lead dress. If a short circuit is found, replace all parts which
have been overheated or damaged by the short circuit. After servicing, see to it that all the protective
devices such as insulation barriers, insulation papers shields are properly installed. After servicing,
make the following leakage current checks to prevent the customer from being exposed to shock
hazards.
1) Leakage Current Cold Check
2) Leakage Current Hot Check
3) Prevention of Electro Static Discharge (ESD) to Electrostatic Sensitive
4
1-2. Insurance notice
1. Check if there is any leak of current.
2. Cut out the power supply before the repair to avoid an electrical shock hazard.
3. In the case of a live-line test, insulating gloves should be worn to avoid potential electrical shock.
4. Confirm the rated current, voltage and capacity before testing with any kinds of instruments.
5. Watch if the upper door is open when you check something at a lower position.
6. Take out every part in the cabinet before moving the machine, especially things like panels (e.g. glass
shelf).
7. Please wear intact cotton gloves when repair any parts of the evaporator, so that scratches by the
sharp fins can be avoided.
If there is a breakdown with the refrigeration system, please surrender the machine to the service
8.
center, else the leaked refrigerant may pollute the atmosphere
9. The refrigerator use AC of 220V with a frequency of 50Hz.
.
10. A big fluctuation of voltage (exceed the range 187242V) may cause a start failure of the refrigerator,
a burn-out of the control panel and compressor, or an abnormal sound from the compressor in
operation. In this condition an automatic voltage regulator over 200W should be added.
11. Take care not to damage the supply line. Don’t yank at the line; pull the plug out gently from the
receptacle. Don’t press the line under the cabinet or step on it. Take care not to roll on or damage the
SERVICE MANUAL
Model: HRF-663ISB2
supply line when moves the machine from the wall.
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12. In the case of leakage of inflammable gases like carbon monoxide, open the door and windows. Don’t
pull out or insert the plugs of the appliance.
13. Don’t touch the refrigeration surface of the freezing compartment when the refrigerator is in operation,
especially when your hand is wet, else you may be glued to the surface.
14. Pull out the plug of power supply during clearance or power outage. Wait at least five minutes to
resume the power supply in order to prevent damage to the compressor caused by continuous restart.
Photo used in this manual
The illustration and photos used in this Manual may not base on the final design of products, which
may differ from your products in some way.
1-3. How to read this Service Manual
1-3-1. Using Icons
The meaning of each icon is described in the table below:
Note:
A “note” provides information that is not indispensable.
5
Caution:
A “caution” is used when there is danger, through incorrect manipulation, may damage equipment,
loose data, get an unexpected result or has to restart (part of) a procedure.
Warning:
A “warning” is used when there is danger of personal injury.
Reference:
A “reference” guides to other places in this binder or in this manual, where we will find additional
information on a specific topic.
SERVICE MANUAL
Model: HRF-663ISB2
Chapter 2 Product Feature
2-1. SPECIFICATIONS
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1
2
3
4
REFRIGERATOR
Model units
Commercial brand
Product description
Type of Appliance (FS= freestanding BI= built-in) FS
Climate class (N= + 18-32 °C T=+ 18-43 °C) SN.N.ST
Key features
Gross capacity l 519
Total net capacity l 499
Defrosting (H=manual A=automatic) Fridge/Freezer
Defrost water outlet Yes
Air circulating ventilator Yes
Kind of coolant (R134a/R600a) R600a
Foaming components CP-IP
Technical data
Voltage / frequency V/Hz 220-240 V~/ 50
Input power / mains fuse minimum W /A 200/2.2
Length of cable / incl. plug cm 200
Temperature range (from>to) Fridge / Freeze
Aesthetics
Colours (see L):
Top cover Silver
Cabinet Silver PCM
Door Silver VCM
Fascia panel / Handle Silver
Door:
F= Flat / R= Rounded / S= Streamline F
Hinged (r =right l =left) / reversible)
Lock (yes/not) No
HRF-663ISB2
A
°C 10~-26
Silver
Haier
SBS
r & l
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Model: HRF-663ISB2
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Shelves:
5
6
7
8
9
Number
Type (gr=grill/g=glass/p=plastic)
Colour of shelves
Adjustable
Drawers:
Number n°. 4
Crisper:
Salad crisper(s) transparent / white transparent
Equipment & Accessories
Control Panel:
Control panel interior / exterior Exterior
Control lamps green / yellow / red blue
Over temperature ALARM LED / acoustic acoustic
Adjustable thermostat Yes
Fast freeze switch Yes
Interior light W 2
Adjustable feet front / rear front
Castors front / rear front / rear
Product dimensions
Unit dimensions H / W / D
Depth with open door cm 110
Net weight kg 120
Packing dimensions & load ability
Packing dimensions H / W / D
Gross weight kg 128
Recycling symbols
Carton weight in g kg 8
Service
Users instruction (languages) 8 languages
cm 176.8*89*77
cm 189.4*96*77
8
glass:8
white
YES
7
SERVICE MANUAL
Model: HRF-663ISB2
2-2. External views
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There is no home bar baffle for this model.
SERVICE MANUAL
Model: HRF-663ISB2
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Chapter 3 Installation, adjustments and maintenance
3-1. Door
1. Loosen the screw by screwdriver, and then remove the hinge cover from upper way.
2. Loosen the screw fixing the upper hinge to the body and lift the door.
3. Pull out the door gasket from the door assembly.
9
3-2. Handle
1. Door gasket can be pulled out from door foam assembly.
2. Fix the bolt into the hole on the door, and then use the handle aiming to the bolt, push the handle down
until it touch the door firmly.
Part 1
Part 2
Part 3
SERVICE MANUAL
Model: HRF-663ISB2
3-3. Below decorative moulding
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Open the refrigerator and freezer doors, remove the moulding from the refrigerator compartment, and
then affix it as shown in the illustration.
3-4. Adjustable foot
If the freezer compartment door is lower than that of the refrigerator compartment, insert the wrench
in the groove of the left screw and turn it in the direction of the arrow until both doors are the same
height.
10
If the freezer compartment door is lower than that of the refrigerator compartment, insert the wrench
in the groove of the left screw and turn it in the direction of the arrow until both doors are the same
height.
SERVICE MANUAL
Model: HRF-663ISB2
Chapter 4 Disassembly
4-1. Switch
1. To remove the switch pulls out it with a “_”type screwdriver as
shown in.
2. Disconnect the lead wire from switch.
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4-2 Air passage cover assembly in Fridge room.
1. Unplug the power cord from the outlet;
2. Remove the fridge shelf;
3. Remove the lamp cover (see pic 1);
4. The bulb can be replaced;
5. Loosening 2 screws fixed to ceiling of inner liner;
6. Pull out the electric damper; wind passage and the wind passage cover (see pic 2);
7. After replaced the disabled parts, assemble in reverse order of disassembly.
Pic 1 Pic 2
SERVICE MANUAL
Model: HRF-663ISB2
4-3. Air passage covers assembly in Freezer room
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1. Unplug the power cord from the outlet;
2. Remove the freezer shelf;
3. Remove the lamp cover (see pic 1); the bulb can be replaced;
4. Loosening 2 screws fixed the cover and pull out the top freezer air tower (see pic 2);
6. Pull out the bottom freezer air tower and unplug the sensor cable (see pic3);
7. Pull out the freezer fan motor rack, unplug the fan motor cable and separate the fan motor , fan
motor cover and the rack (see pic4 and 5);
8. Pull out the freezer air shutter (see pic6);
9. Unplug the defrost sensor cable (see pic7);
10. Assemble in reverse order of disassembly.
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Pic 1 Pic 2 Pic 3 Pic 4
Pic 5
Pic6 Pic 7
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