Haier HLC19R1, HL22F1, HLC22K1, HL22FG1, HL22FEP1 Service Manual

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WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered b electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product deal with in this service information by anyone else could result in serious injury or death.
Model No. HLC19R1
CHASSIS:
MTK5380LC
2009 (Qingdao Electronics
limited company
) All rights reserved. Unauthorized copying and distribution is a violation of law.
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CONTENTS
Table of conents………………..................…………………………….2
1. General Information
…………...............…………………………..3
1-1. General Guidelines...…………………………………………………..3
1-2. Important notice………………………………………………………...3
1-3. How to read this Service Manual……………………………………..4
2. Specications……………………………………………....................6
3. Location of Controls and Components
...........................7
3-1.Board Location…………………………………………………………..7
3-2. Main Board & AV Board………………………………………………..7
3-3. Power Board…………………………………………………………….9
3-4. LCD Panel………………………………………………………………10
4. Disassemble and assemble…………………...........………….11
4-1 Remove the Pedestal ……………………………………………….…12
4-2 Remove the Back Cover…………………...…………………………..12
4-3 Remove the adhesive tape…….........…………………………………12
4-4 Remove the Terminal Bracket……………....…………………………12
4-5 Remove the power module……….......……………………………….13
4-6 Remove the Main board……………....……………………………….13
4-7 Remove the small power board……………………….………………13
4-8 Remove the speaker …....……………………………………………..13
4-9 Remove the remote control board …….....…………………………..13
5. Installation Instructions ………..................………………..…..14
5-1 External Equipment Connections …………………………..........…..14
5-2 HDMI Connections ..………………………….............................…...16
6. Operation Instructions …………………………........................19
6-1 Front Panel Controls …………………………………………….........19
6-2 Back Panel Controls ……………...……………………………..........19
6-3 Universal Remote Controller...........................................................19
7. Electrical parts ............................................................................21
7-1. Block diagram ...............................................................................21
7-2. Circuit Diagram..............................................................................21
7-3 .Wiring Connection Diagram...........................................................36
8. Measurements and Adjustments .......................................37
8-1. Service Mode ..................................................................................37
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8-1-1.How to enter into Service Mode ......................................................37
8-1-2.How to exit ..................................................................................37
8-2. Measurements and Adjustments ..................................................37
9. Trouble shooting ......................................................................43
9-1. Simple check ...............................................................................43
9-2. Power Supply Board failure check ..............................................44
9-3. Main board failure check ..............................................................45
9-4. Pannel failure ...............................................................................47
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1. General Information
1-1 General Guidelines
When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
After servicing, make the following leakage current checks to prevent the customer from being
exposed to shock hazards.
1) Leakage Current Cold Check
2) Leakage Current Hot Check
3)Prevention of Electro Static Discharge(ESD)to Electrostatically Sensitive
1-2 Important notice
1-2-1. Follow the regulations and warnings
Most important thing is to list up the potential hazard or risk for the service personnel to open the
units and disassemble the units. For example, we need to describe properly how to avoid the
possibility to get electrical shock from the live power supply or charged electrical parts (even the
power is off).
This symbol indicates that high voltage is present inside. It is dangerous to make any king of contact with any inside part of this product.
This symbol indicates that there are important operating and maintenance instructions in the literture accompanying the appliance
1-2-2. Be careful to the electrical shock
To prevent damage which might result in electric shock or fire, do not expose this TV set to rain or
excessive moisture. This TV must not be exposed to dripping or splashing water, and objects
Filled with liquid, such as vases, must not be place on top of or above the TV
1-2-3. Electro static discharge (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such Components commonly are called Electrostatically Sensitive (ES) Devices. The following tech-niquesshouldbeusedtohelpreducetheincidenceofcomponentdamagecausedbyelectro Static discharge (ESD).
1-2-4. About lead free solder (PbF)
This product is manufactured using lead-free solder as a part of a movement within the consum-er
products industry at large to be environmentally responsible. Lead-free solder must be used in the
servicing and repair of this product.
1-2-5. Use the genewing parts (specified parts)
Special parts which have purposes of fire retardant (resistors),high-quality sound (capacitors), low
noise(resistors), etc. are used. When replacing any of components, be sure to use only manufacture's specified parts shown in the parts list.
Safety Component
Components identified by mark have special characteristics important for safety.
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1-2-6. Take Care to Deal With The Cathode-Ray Tube
In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is se-cured
against implosion. However, when removing it or serving from backward, it is dangerous to give a
shock. Take enough care to deal with it.
1-2-7. Safety Check after Repairment
Confirm that the screws ,parts and wiring which were removed in order to service are put in the
original positions, or whether there are the portions which are deteriorated around the serviced
places serviced or not. Check the insulation between the antenna terminal or external metal and
the AC cord plug blades. And be sure the safety of that.
Insuration Test
1. Unplug the plug from the AC outlet.
2. Remove the antenna terminal on TV and turn on the TV.
3. Insulation resistance between the cord plug terminals and the eternal exposure metal
should be more than M ohm by using the 500V insulation resistance meter
4. If the insulation resistance is less than M ohm, the inspection repair should be required. If you have not the 500V insulation resistance meter, use a Tester. External exposure metal: Antenna terminal Headphone jack
1-2-8. Ordering Spare Parts
Please include the following informations when you order parts. (Particularly the Version
letter)
1. Model number and Version letter The model number can be found on the back of each product and the Version letter can be found at the end of the serial number.
2. Part No. and Description You can find them in your service manual.
1-2-9. Photo used in this manual
The illustration and photos used in this Manual may not base on the final design of products, which may differ from your products in some way.
1-3. How to read this Service Manual
1-4-1. Using Icons
Icons are used to attract the attention of the reader to specific information. The meaning of each icon is
described in the table below:
Note:
A “note” provides information that is not indispensable, but may nevertheless be valuable to the reader, such as tips and tricks.
Caution:
A “caution” is used when there is danger that the reader, through incorrect manipulation,
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may damage equipment, loose data, get an unexpected result or has to restart(part of) a procedure.
Warning:
A “warning” is used when there is danger of personal injury.
Reference:
A “reference” guides the reader to other places in this binder or in this manual, where he/she will find additional information on a specific topic.
2. Specification
Model
HLC19R1
Screen size
18.5inch
Aspect ratio
16:9
Resolution
1366×768
Contrast Ratio
1000:1
Angel of view
H:170/V:160
Color display
16.7M
OSD language
English
Color system
ATSC/NTSC
Color Temperature
Cold/Standard/Warm
Audio output power(Built-in)(W)
3W×2
Power Consmption(in Standby)
1W
Total power input(W)
50W
Voltage range(V)
120V±10% V
Power frequency(Hz)
60HZ
Time of sleep timer(MINS)
240Min
Net weight(KG)
6.4
Gross weight(KG)
9.25
Net dimension(MM)
461*180*361
Packaged dimension(MM)
520*203*416
3. LOCATION OF CONTROLS AND COMPONENTS
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3-1 Board Location
No. Parts number Description
A Board Main Board
B Board Power Board
3-2 Main Board & AV Board
3-2-1 Function Description:
Main Board
Process signal which incept from exterior equipmentthen translate into signal that panel can display.
3-2-2 Connector definition
Main board connector
Power connectors (CN3, CN5)
CN3 CN5
A Board
B
Board
C
C
DVD player
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Notes:
CN3-Pin 3: Backlight on/off: The system can turn on or turn off the backlight of TFT LCD Panel through the power supply unit path. CN3-Pin 7: System power on / standby System board will use this pin to control system power. CN3-Pin 4: Control the luminance of backlight The system can generate the PWN signal to control the strength of TFT LCD Panel’s backlight through this connector.
Keypad and remote connector (CN2)
Pin number Signal name Description
1 IR_IN IR
2 CPU5V 5V
3 LED_G LAMP GREEN
4 GND GND
5 LED_R LAMPRED
6 K7 POWER
7 K6 MENU
8 K5 P_
9 K4 P+
10 K3 V_
11 K2 V+
12 K1 SOURCE
Speaker connector (CN1)
Pin number Signal name Description
1 LSPK LSPK
2 GND GND
3 GND GND
4 RSPK RSPK
DVD VIDEO Connector: CN6
Pin number Signal name Description
Pin number Signal name Pin number Signal name
1 +12V 1 +12V
2 +12V 2 GND
3 BL 3 GND
4 DIM 4 +5V
5 GND 5 STB
6 GND
7 SW
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1 GPIO GPIO
2 PB_IN PB1 IN
3 Y_IN Y1_IN
4 GND GND
5 PR_IN PR1 IN
6 GND GND
7 IR DVD IR
DVD AUDIO Connector: P1
Pin number Signal name Description
1 LI YPBPR1L_IN
2 RI YPBPR1R_IN
3 GND GND
Other connectors:
CN19 to Upgrade the program of MTK5380LC (U13) AND FLASH (U17)
U0TX
+3V3SB
U0RX
J3
4x1 W/HOUSING
DIP4/W/H/P2.0
1 2 3 4
3-3. Power Board
3-3-1 Function Description:
Supply power for Main board, Panel.
3-3-2Connectordefinition
INPUT CONNECTOR (CN6)
CN10 Signal name
10
3-4. LCD Panel
3-4-1 Function Description:
Display the signal.
3-4-2 Connector definition
1 N
2 GND
3 GND
4 DIM
5 EN
6 +12V
7 +12V
Pin number Signal name Description
1-3 LVDSVDD Power for panel
4-6 GND Ground
7 A0N LVDS EVEN 0 - Signal
8 A0P LVDS EVEN 0 + Signal
9 A1N LVDS EVEN 1 - Signal
10 A1P LVDS EVEN 1 + Signal
11 A2N LVDS EVEN 2 - Signal
12 A2P LVDS EVEN 2 + Signal
13,14 GND Ground
15 CK1N LVDS EVEN Clock - Signal
16 CK1P LVDS EVEN Clock + Signal
17 A3N LVDS EVEN 3 - Signal
18 A3P LVDS EVEN 3 + Signal
19 A4N LVDS ODD 0 - Signal
20 A4P LVDS ODD 0 + Signal
21 A5N LVDS ODD 1 - Signal
AUM 185X W01)
11
CN1 (Header):S14B-PH-SM4-TB (D)(LF)(JST) or equivalent.
Pin No. Symnbol Description
1
2
3
VBL
+5.0V Power input
4
5
6
13
14
25
26
GND
Ground
7-12
15
16
17
18
LVDS EVEN LVDS EVEN Signal
19-24
27
28
29
30
LVDS ODD
LVDS ODD Signal
4. Disassemble and assemble
22 A5P LVDS ODD 1 + Signal
23 A6N LVDS ODD 2 - Signal
24 A6P LVDS ODD 2 + Signal
25,26 GND Ground
27 CK2N LVDS ODD Clock - Signal
28 CK2P LVDS ODD Clock + Signal
29 A7N LVDS ODD 3 - Signal
30 A7P LVDS ODD 3+ Signal
1.1The first of TV teardown                --Tearing down the base 
1.1The first of TV teardown                --Tearing down the base 
LX19R1 Knocked-down Show
4bolt (M4*16)
Tearing down the base 
4bolt (M4*16)
Tearing down the base 
Pulling out the remote control wire
Pulling out the remote control wire
Pulling out the LVDS Wire
4 bolt(ST3*12) Tearing down DVD
4 bolt(ST3*12) Tearing down DVD
6bolt (ST3*10) Tearing down the  plastic front Cabinet
6bolt (ST3*10) Tearing down the  plastic front Cabinet
Reversing TV and opening the plastic front Cabinethe plastic front Cabinet
6bolt(ST3*10) Tearing down the panelTearing down the panel
1.2.1The second of TV teardown   --Tearing down the plastic front Cabinet
1.2.1The second of TV teardown   --Tearing down the plastic front Cabinet
1.2.2The second of TV teardown   --Tearing down the plastic front Cabinet
1.2.2The second of TV teardown   --Tearing down the plastic front Cabinet
1.3.1The third of TV teardown                      --Tearing down the panel
1.3.1The third of TV teardown                      --Tearing down the panel
1.3.2The third of TV teardown                      --Tearing down the Panel
1.3.2The third of TV teardown                      --Tearing down the Panel
1.4The fourth of TV teardown              --Tearing down the Power Supply
1.4The fourth of TV teardown              --Tearing down the Power Supply
1.5The fifth of TV teardown                 --Tearing down the DVD
1.5The fifth of TV teardown                 --Tearing down the DVD
1.6The sixth of TV teardown               --pulling out the Wires
1.6The sixth of TV teardown               --pulling out the Wires
Pulling out the InverterWires
4 bolt(ST3*10) Tearing down  the  Power Supply
Tearing down  the  Power Supply
Pulling out the 12V Power  supply wire
Pulling out the Power wire
1bolt (M3*10)
Tearing down the  remote control board 
1bolt (M3*10)
Tearing down the  remote control board 
Pulling out the DVD Wire
Pulling out the DVD Wire
Pulling out the Speaking Wire
Pulling out the DVD Wire
Pulling out the 12V Power  supply wire
1.8The seventh of TV teardown                 --Tearing down the speakers 
1.8The seventh of TV teardown                 --Tearing down the speakers 
1.10The eighth of TV teardown     --Tearing down the Power Supply Brachet
1.10The eighth of TV teardown     --Tearing down the Power Supply Brachet
LX19R1 Knocked-down Show
bolt (ST3*10) Tearing down the speakers
ST3 0 Tearing down the speakers
4bolts (ST3*10) Tearing down the Power Supply Brachet
1.10The eighth of TV teardown          --Tearing down the Keypad Assembl
1.10The eighth of TV teardown          --Tearing down the Keypad Assembl
1.11The ninth of TV teardown     --Tearing down the Power Wire
1.11The ninth of TV teardown     --Tearing down the Power Wire
1.7The seventh of TV teardown                --Tearing down the Main board
1.7The seventh of TV teardown                --Tearing down the Main board
4 bolt(ST3*10) Tearing down  the  Mainboard
Tearing down  the 
2bolt (ST3*10) Tearing down the Keypad board
1.9The seventh of TV teardown              --Tearing down the keypad board  
1.9The seventh of TV teardown              --Tearing down the keypad board  
 2 bolt(ST3*10)  Tearing down the terminal board Tearing down the terminal board 
bolt (ST4*12) Tearing down the Power Wire 
ST4 Tearing down the Power Wire 
Opening the Lable
1.14The ninth of TV teardown     --Tearing down the DVD Keypad Assembly
1.14The ninth of TV teardown     --Tearing down the DVD Keypad Assembly
2bolt (ST3*10) Tearing down the  DVD Keypad assembly
ST3 0 Tearing down the  DVD Keypad assembly
1.13The ninth of TV teardown                 --Tearing down the Base Axis
1.13The ninth of TV teardown                 --Tearing down the Base Axis
4bolts (ST3*10) Tearing down the Base Axis
1.10The eighth of TV teardown          --Tearing down the Keypad Assembl
1.10The eighth of TV teardown          --Tearing down the Keypad Assembl
1.12The ninth of TV teardown     --Tearing down the Power Wire
1.12The ninth of TV teardown     --Tearing down the Power Wire
bolt (ST4*12) Tearing down the Power Wire 
ST4 Tearing down the Power Wire 
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5. Installation Instructions
5-1 External Equipment Connections
Antenna Connection
Connect one end of a coaxial cable (not included) to the ANT IN jack on the back of your TV/DVD combo, then connect the other end of the cable into the antenna or cable TV wall outlet.
To improve picture quality from an antenna in a poor signal area, install a signal amplifier.
If you need to split the antenna signal to connect two TVs, install a two-way splitter.
Choose Your Connection
There are several ways to connect your television, depending on the components you want to connect and the quality of the signal you want to achieve. The following are examples of some different
ways to connect your TV with different input sources. Choose the connection which is best for you.
PC AUDIO IN
VGA IN
You can use your LCD-TV as a monitor for your personal computer using a VGA cable (not supplied).
VGA Setup
Connection and use steps:
1.Read the user guide supplied with your computer and ensure that it has a VGA connector;
2.Make sure that the power of the LCD
-TV and the PC are off;
3.Connect a D type 15-pin PC interface cable ( not supplied ) to the PC video interface connector on the PC. Then connect the other end to the PC video interface connector on the back of the LCD-TV.Tighten the screws on the PC connectors once they are firmly connected;
4.Turn on the power of the LCD-TV first , and then turn on the power of the PC;
5.Press INPUT button to set the video input mode of the LCD-TV to PC; Once the input for PC is selected and if you see no image press function F8 on you pc.
6.Check the image on your TV. There may be noise associated with the resolution, vertical pattern, contrast or brightness in PC mode. If noise is present, change the PC mode to another resolution, change the refresh rate to another rate or adjust the brightness and contrast on the menu until the picture is clear. If the refresh rate of the PC graphic card can not be changed, change the PC graphic card or consult the manufacturer of the PC graphic card.
Resolution
Mode
VGA
SVGA
XGA
Resolution
640x480
800x600
1024x768
Line frequency(KHz)
31.5
37.9
48.4
Frame frequency(Hz)
60
60
60
Component Setup
How to connect
Connect the DVD video outputs (Y, PB, PR) to the Component(Y, Pb, Pr) IN jacks on the TV and connect the DVD audio outputs to the AUDIO IN jacks on the TV, as shown in the figure. NOTE: If your DVD player does not have component video output,use S-Video.
How to use
1. Turn on the DVD player, insert a DVD.
2. Use button on the remote control to select the proper input.
INPUT
Note: All above listed are subject to VESA criteria.
COMPONENT IN
Pr Pb Y
R-AUDIO-L
S-VIDEO IN
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