Haier HL22FR1 Schematic

WARNING

This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does

not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products

powered b electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the

product deal with in this service information by anyone else could result in serious injury or death.

@2009 (Full name of the company who issues the service information)

law.

Chassis:MTK5380LC

Service Model:HL22FR1a

Customer Model:HL22FR1

CONTENTS

Table of conents

………………..................…………………………….2

1. General Information…………...............…………………………..3

1-1. General Guidelines...…………………………………………………..3

1-2. Important notice………………………………………………………...3

1-3. How to read this Service Manual……………………………………..4

2. Speciﬁcations……………………………………………....................6

3. Location of Controls and Components ...........................7

3-1.Board Location…………………………………………………………..7

3-2. Main Board & AV Board………………………………………………..7

3-3. Power Board…………………………………………………………….9

3-4. LCD Panel………………………………………………………………10

4. Disassemble and assemble…………………...........………….11

4-1 Remove the Pedestal ……………………………………………….…12

4-2 Remove the Back Cover…………………...…………………………..12

4-3 Remove the adhesive tape…….........…………………………………12

4-4 Remove the Terminal Bracket……………....…………………………12

4-5 Remove the power module……….......……………………………….13

4-6 Remove the Main board……………....……………………………….13

4-7 Remove the small power board……………………….………………13

4-8 Remove the speaker …....……………………………………………..13

4-9 Remove the remote control board …….....…………………………..13

5. Installation Instructions ………..................………………..…..14

5-1 External Equipment Connections …………………………..........…..14

5-2 HDMI Connections ..………………………….............................…...16

6. Operation Instructions …………………………........................19

6-1 Front Panel Controls …………………………………………….........19

6-2 Back Panel Controls ……………...……………………………..........19

6-3 Universal Remote Controller...........................................................19

7. Electrical parts ............................................................................21

7-1. Block diagram ...............................................................................21

7-2. Circuit Diagram..............................................................................21

7-3 .Wiring Connection Diagram...........................................................36

8. Measurements and Adjustments .......................................37

8-1. Service Mode ..................................................................................37

8-1-1.How to enter into Service Mode

......................................................37

8-1-2.How to exit

..................................................................................37

8-2. Measurements and Adjustments ..................................................37

9. Trouble shooting ......................................................................43

9-1. Simple check ...............................................................................43

9-2. Power Supply Board failure check ..............................................44

9-3. Main board failure check ..............................................................45

9-4. Pannel failure ...............................................................................47

1. General Information

1-1 General Guidelines

When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

After servicing, make the following leakage current checks to prevent the customer from being

exposed to shock hazards.

1) Leakage Current Cold Check

2) Leakage Current Hot Check

3)Prevention of Electro Static Discharge(ESD)to Electrostatically Sensitive

1-2 Important notice

1-2-1. Follow the regulations and warnings

Most important thing is to list up the potential hazard or risk for the service personnel to open the

units and disassemble the units. For example, we need to describe properly how to avoid the

possibility to get electrical shock from the live power supply or charged electrical parts (even the

power is off).

This symbol indicates that high voltage is present inside. It is dangerous to make any king of contact with any inside part of this product.

This symbol indicates that there are important operating and maintenance instructions in the literture accompanying the appliance

1-2-2. Be careful to the electrical shock

To prevent damage which might result in electric shock or fire, do not expose this TV set to rain or

excessive moisture. This TV must not be exposed to dripping or splashing water, and objects

Filled with liquid, such as vases, must not be place on top of or above the TV

1-2-3. Electro static discharge (ESD)

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such Components commonly are called Electrostatically Sensitive (ES) Devices. The following tech-niquesshouldbeusedtohelpreducetheincidenceofcomponentdamagecausedbyelectro Static discharge (ESD).

1-2-4. About lead free solder (PbF)

This product is manufactured using lead-free solder as a part of a movement within the consum-er

products industry at large to be environmentally responsible. Lead-free solder must be used in the

servicing and repair of this product.

1-2-5. Use the genewing parts (specified parts)

Special parts which have purposes of fire retardant (resistors),high-quality sound (capacitors), low

noise(resistors), etc. are used. When replacing any of components, be sure to use only manufacture's specified parts shown in the parts list.

Safety Component

Components identified by mark have special characteristics important for safety.

1-2-7. Safety Check after Repairment

Confirm that the screws ,parts and wiring which were removed in order to service are put in the

original positions, or whether there are the portions which are deteriorated around the serviced

places serviced or not. Check the insulation between the antenna terminal or external metal and

the AC cord plug blades. And be sure the safety of that.

Insuration Test

1. Unplug the plug from the AC outlet.

2. Remove the antenna terminal on TV and turn on the TV.

3. Insulation resistance between the cord plug terminals and the eternal exposure metal

should be more than M ohm by using the 500V insulation resistance meter

4. If the insulation resistance is less than M ohm, the inspection repair should be required. If you have not the 500V insulation resistance meter, use a Tester. External exposure metal: Antenna terminal Headphone jack

1-2-8. Ordering Spare Parts

Please include the following informations when you order parts. (Particularly the Version

letter)

1. Model number and Version letter The model number can be found on the back of each product and the Version letter can be found at the end of the serial number.

2. Part No. and Description You can find them in your service manual

The illustration and photos used in this Manual may not base on the final design of products, which may differ from your products in some way.

1-3. How to read this Service Manual

1-4-1. Using Icons

Icons are used to attract the attention of the reader to specific information. The meaning of each icon is

described in the table below:

Note:

A “note” provides information that is not indispensable, but may nevertheless be valuable to the reader, such as tips and tricks.

Caution:

A “caution” is used when there is danger that the reader, through incorrect manipulation,

1-2-6. Photo used in this manual

may damage equipment, loose data, get an unexpected result or has to restart(part of) a procedure.

Warning:

A “warning” is used when there is danger of personal injury.

Reference:

A “reference” guides the reader to other places in this binder or in this manual, where he/she will find additional information on a specific topic.

2. Specification

Model

Screen size

21.6inch

Aspect ratio

16:9

Resolution

1366h768

Contrast Ratio

1000:1

Angel of view

H:170/V:160

Color display

16.7M

OSD language

English

Color system

ATSC/NTSC

Color Temperature

Cold/Standard/Warm

Audio output power(Built-in)(W)

3W×2

Power Consmption(in Standby)

Total power input˄W˅

50W

Voltage range˄V˅

120V±10% V

Power frequency˄Hz˅

60HZ

Time of sleep timer(MINS)

240Min

Net weight(KG)

4.5

Gross weight(KG)

5.6

Net dimension(MM)

534/164/392

Packaged dimension(MM)

600/210/460

3. LOCATION OF CONTROLS AND COMPONENTS

HL22FR1

3-1 Board Location

No. Parts number Description

B Board Power Board

3-2 Main Board & AV Board

3-2-1 Function Description:

Main Board˖

Process signal which incept from exterior equipmentˈthen translate into signal that panel can

display.

3-2-2 Connector definition

Main board connector

Power connectors (CN3, CN5)

CN3 CN5

A Board

Board

A Board Main Board

Pin number Signal name Pin number Signal name

1 +12V 1 +12V

2 +12V 2 GND

3 BL 3 GND

4 DIM 4 +5V

5 GND 5 STB

6 GND

7 SW

Notes:

CN3-Pin 3: Backlight on/off: The system can turn on or turn off the backlight of TFT LCD Panel through the power supply unit path. CN3-Pin 7: System power on / standby System board will use this pin to control system power. CN3-Pin 4: Control the luminance of backlight The system can generate the PWN signal to control the strength of TFT LCD Panel’s backlight through this connector.

Keypad and remote connector (CN2)

Pin number Signal name Description

1 IR_IN IR

2 CPU5V 5V

3 LED_G LAMP GREEN

4 GND GND

5 LED_R LAMPRED

6 K7 POWER

7 K6 MENU

8 K5 P_

9 K4 P+

10 K3 V_

11 K2 V+

12 K1 SOURCE

Speaker connector (CN1)

Pin number Signal name Description

1 LSPK LSPK

2 GND GND

3 GND GND

4 RSPK RSPK

DVD VIDEO Connector: CN6

Pin number Signal name Description

1 GPIO GPIO

+3V3SB

U0RX

4x1 W/ HOUSING

DIP4/W/H/ P2.0

1 2 3 4

3-3. Power Board

3-3-1 Function Description:

Supply power for Main board, Panel.

3-3-2Connectordefinition

INPUT CONNECTOR (CN6)

CN10 Signal name

2 PB_IN PB1 IN

3 Y_IN Y1_IN

4 GND GND

5 PR_IN PR1 IN

6 GND GND

7 IR DVD IR

DVD AUDIO Connector: P1

Pin number Signal name Description

1 LI YPBPR1L_IN

2 RI YPBPR1R_IN

3 GND GND

Other connectors:

CN19 to Upgrade the program of MTK5380LC (U13) AND FLASH (U17)

U0TX

1 N

2 GND

3 GND

4 DIM

5 EN

6 +12V

7 +12V

3-4. LCD Panel

C M O ˄V 2 1 6 B 1- L 01)

3-4-1 Function Description: Display the signal.

3-4-2 Connector definition

Pin number Signal name Description

1-3 LVDSVDD Power for panel

4-6 GND Ground

7 A0N LVDS EVEN 0 - Signal

8 A0P LVDS EVEN 0 + Signal

9 A1N LVDS EVEN 1 - Signal

10 A1P LVDS EVEN 1 + Signal

11 A2N LVDS EVEN 2 - Signal

12 A2P LVDS EVEN 2 + Signal

13,14 GND Ground

15 CK1N LVDS EVEN Clock - Signal

16 CK1P LVDS EVEN Clock + Signal

17 A3N LVDS EVEN 3 - Signal

18 A3P LVDS EVEN 3 + Signal

19 A4N LVDS ODD 0 - Signal

20 A4P LVDS ODD 0 + Signal

21 A5N LVDS ODD 1 - Signal

22 A5P LVDS ODD 1 + Signal

23 A6N LVDS ODD 2 - Signal

24 A6P LVDS ODD 2 + Signal

25,26 GND Ground

27 CK2N LVDS ODD Clock - Signal

28 CK2P LVDS ODD Clock + Signal

29 A7N LVDS ODD 3 - Signal

30 A7P LVDS ODD 3+ Signal

CN1 (Header):S14B-PH-SM4-TB (D)(LF)(JST) or equivalent.

Pin No. Symnbol Description

VBL

GND

+5.0V Power input

Ground

7-12

19-24

LVDS EVEN LVDS EVEN Signal

LVDS ODD

LVDS ODD Signal

4. Disassemble and assemble

4.1Remove the Front Cover

①

②.Stand up the TV,open the TV from the bottom.

③Remover pin indicated with ○.

④

Remover the six screw indicated with ○.

Then remove the front cover from the unit.

4.2Remove the LCD panel

①

②

③

①Remover the four screw indicated with ○.

②.Then remove the panel.

4.3Remove the Main Board

①Remover the four screw indicated with ○.

②Remover the four screw indicated with ○.

③Then remove the Main Board.

4.5Remove the Power Board

①Remover the four screw indicated with ○.

②Then remove the Power Board.

4.7Remove the Keypad

Assembly

①Remover the two screw indicated with ○.

②Then remove the Keypad Assembly.

4.6Remove the Speaker

①Remover the four screw indicated with ○.

②Then remove the .

Speaker

4.8Remove the Remote

Control Board

①Remover the one screw indicated with ○.

②Then remove the Remote Control Board .

5. Installation Instructions

5-1 External Equipment Connections

Antenna Connection

Connect one end of a coaxial cable (not included) to the ANT IN jack on the back of your TV/DVD combo, then connect the other end of the cable into the antenna or cable TV wall outlet.

To improve picture quality from an antenna in a poor signal area, install a signal amplifier.

If you need to split the antenna signal to connect two TVs, install a two-way splitter. Choose Your Connection There are several ways to connect your television, depending on the components you want to connect and the quality of the signal you want to achieve. The following are examples of some different

ways to connect your TV with different input sources. Choose the connection which is best for you.

VGA Se tup

You can u se yo ur LCD-TV a s a mon ito r for your person al co mpute r usi ng a V GA cabl e (n ot sup pli ed).

Connect ion and use s tep s:

1.Read t he user guide supplied wit h your com puter and en sure that it ha s a VGA con nec tor;

2.Make s ure that the po wer of the LC D

-TV a nd t he PC are off;

3.Conne ct a D typ e 15-pin P C interface cabl e ( not supplied ) t o the PC video inte rfa ce connec tor on the PC. T hen conn ect the other en d to the PC vide o inte rfa ce connec tor on the back of the LCD- TV. Tigh ten the sc rew s on t he P C conn ect ors once the y are firmly conn ect ed;

4.Turn o n the po wer of th e LC D-TV fir st , and t hen tu rn on the pow er of the PC;

5.Press INPUT butto n to set the vid eo i nput mod e of th e LCD- TV to P C; Once the in put for PC is se lected an d if yo u see no ima ge p ress fun cti on F8 on you pc.

6.Check the image on y our TV. The re may be n ois e asso cia ted with t he r esolutio n, vert ica l pattern , co ntr ast or brigh tness in P C mode. If noise is p resen t, chang e the P C mo de to ano ther reso lution, change th e refresh rat e to anoth er rate o r adju st t he bright nes s and contrast on th e me nu until the pictu re is cle ar. If th e refr esh rate of the PC g raphic card can no t be chan ged , change the PC graphic card or con sult the man ufacture r of th e PC grap hic card.

Reso lu tion

Mode

VGA

SVGA

XGA

Reso lu tion

640x 48 0

800x 60 0

1024 x7 68

Line fr equency (K Hz)

31.5

37.9

48.4

VGA IN

PC AUDIO IN

Fram e f requenc y( Hz)

Note : A ll ab ove list ed are subje ct to VESA criter ia .

Compo nen t Setup

How to conn ect

Connect the DVD vide o outputs (Y, PB, PR) to th e Comp onent(Y, Pb, Pr) IN jac ks on the TV and con nec t the DVD audio out puts to th e AUDI O IN jacks on th e TV, as sho wn in th e figu re. NOTE: If y our DVD play er does not ha ve compone nt video out put ,use S -Vi deo.

How to use

1. Turn on the DVD player, in ser t a DVD.

INPUT

2. Use butt on o n the rem ote control to select the proper in put .

Pr Pb Y

COMPONENT IN

R-AUDIO-L

S-VIDEO IN

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