Haier HL19KN2 Schematic

SERVICE MANUAL
LCD TV
Model No. HL19KN2
TSUMV26KU
Chassis
WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.
©2009 Qingdao Haier Electronics Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.
Haier Group
Service Manual
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Chapter 1: General Information
1-1. Table of Contents
1. General Information...........................................................................
1-1. Table of Contents
1-2. General Guidelines 1-3. Important Notice 1-4. How to Read this Service Manual
2. Specications....................................................................................
3. Location of Controls and Components...........................................
3-1. Board Location
3-2. Main Board & AV Board
3-3. Power Board
3-4. LCD Panel
4. Disassemble and Assemble..........................................................
4-1 Remove the Pedestal
4-2 Remove the Back Cover 15
4-3 Remove the Adhesive Tape 15
4-4 Remove the Terminal Bracket
1
4 4 4 7
7
88
8
8
11
12
15
15
16
4-5 Remove the Power Module 16
4-6 Remove the Main Board 16
4-7 Remove the Speaker 17 4-8 Remove the Remote Control Board 17
5. Installation Instructions..…....………………...........………….........
5-1 External Equipment Connections 18
5-2 HDMI Connections 21
6. Operation Instructions....…....………………...........………….........
6-1 Front Panel Controls
6-2 Back Panel Controls
6-3 Universal Remote Control
7. Electrical Parts…....………………...........………….........................
7-1. Block Diagram
7-2. Circuit Diagram
7-3. Wiring Connection Diagram
8. Measurements and Adjustments........…………............................
18
24
24
24
25
26
26
27
36
37
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9. Trouble-shooting…………..............................................................
9-1. Simple Check 39
9-2. Main Board Failure Check
9-3. Panel Failure
39
40
41
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1-2. General Guidelines
When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.
After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
1) Leakage Current Cold Check
2) Leakage Current Hot Check
3) Prevention of Electro Static Discharge (ESD) to Electrostatically Sensitive
1-3. Important Notice
1-3-1. Follow the regulations and warnings
Most important thing is to list up the potential hazard or risk for the service personnel to open the units and disassemble the units. For example, we need to describe properly how to avoid the possibility to get electrical shock from the live power supply or charged electrical parts (even the power is off).
This symbol indicates that high voltage is present inside.It is dangerous to make any king of contact with any inside part of this product.
This symbol indicates that there are important operating and maintenance instructions in the literture accompanying the appliance.
1-3-2. Be careful to the electrical shock
To prevent damage which might result in electric shock or fi re, do not expose this TV set to rain or excessive moisture. This TV must not be exposed to dripping or splashing water, and objects fi lled with liquid, such as vases, must not be placed on top of or above the TV.
1-3-3. Electro static discharge (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. The following techniques should be used to help reduce the incidence of component damage caused by electros static discharge (ESD).
1-3-4. About lead free solder (PbF)
This product is manufactured using lead-free solder as a part of a movement within the consumer products industry at large to be environmentally responsible. Lead-free solder must be used in the servicing and repairing of this product.
1-3-5. Use the genewing parts (specifi ed parts)
Special parts which have purposes of fire retardant (resistors), high-quality sound (capacitors), low noise (resistors), etc. are used. When replacing any of components, be sure to use only manufacture's specified parts shown in the parts list.
Safety Component
Components identifi ed by mark have special characteristics important for safety.
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1-3-6 Safety Check after Repairment
Confi rm that the screws, parts and wiring which were removed in order to service are put in the original positions, or whether there are the positions which are deteriorated around the serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit board module or any other receiver assembly. b. Disconnecting or reconnecting any receiver electrical plug or other electrical connection. c. Connecting a test substitute in parallel with an electrolytic capacitor in the receiver.
CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic
capacitors may result in an explosion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe.
Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%-99% strength).
CAUTION: This is a fl ammable mixture.
Unless specifi ed otherwise in this service manual, lubrication of contacts is not required. Capacitors may result in an explosion hazard.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead.
Always remove the test receiver ground lead last. Capacitors may result in an explosion hazard.
8. Use with this receiver only the test fi xtures specifi ed in this service manual.
CAUTION: Do not connect the test fi xture ground strap to any heat sink in this receiver.
9. Remove the antenna terminal on TV and turn on the TV.
10. Insulation resistance between the cord plug terminals and the eternal exposure metal should be more than Mohm by using the 500V insulation resistance meter.
11. If the insulation resistance is less than M ohm, the inspection repair should be required. If you have not the 500V insulation resistance meter, use a Tester. External exposure metal: Antenna terminal Headphone jack
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Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the ncidence of component damage caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor­equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some solder removal devices not classifi ed as "anti-static" can generate electrical charges suffi cient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges suffi cient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.
CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other
safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted fl oor can generate static electricity suffi cient to damage an ES device.)
1-3-7. Ordering Spare Parts
Please include the following informations when you order parts. (Particularly the Version letter)
1. Model number, Serial number and Software Version The model number and Serial number can be found on the back of each product and the Software Version can be found at the Spare Parts List.
2. Spare Part No. and Description You can fi nd them in the Spare Parts List
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1-3-8. Photo used in this manual
The illustration and photos used in this Manual may not base on the final design of products, which may differ from your products in some way.
1-4. How to Read this Service Manual
Using Icons:
Icons are used to attract the attention of the reader to specifi c information. The meaning of each icon is described in the table below:
Note:
A “note” provides information that is not indispensable, but may nevertheless be valuable to the reader, such as tips and tricks.
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Caution:
A “caution” is used when there is danger that the reader, through incorrect manipulation, may damage equipment, loose data, get an unexpected result or has to restart(part of) a procedure.
Warning:
A “warning” is used when there is danger of personal injury.
Reference:
A “reference” guides the reader to other places in this binder or in this manual, where he/ she will fi nd additional information on a specifi c topic.
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2. Specications
Model HL19KN2
Screen Size 19 inch
Aspect Ratio 16:9
Resolution 1366x768
Response Time (ms)
Angel of View 176 C
Color Display 16777216
No. of Preset Channels 125
OSD Language English
Color System NTSC
Audio System M,N
Audio Output Power
(Built-in) (W)
Audio Output Power
(outer) (W)
Total Power Input (W) 30W
Voltage Range (V) AC100V-240V
Power Frequency (Hz) 50~60Hz
Net Weight (KG) 4
8 (GRAY TO
GRAY)
1.5W×2
No
Gross Weight (KG) 4.8
Net Dimension (MM) 460x140x346
Packaged Dimension
541x171x408
(MM)
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3. Location of Controls and Components
3-1 Board Location
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B Board
A Board
3-2 Main Board
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3-2-1 Function Description:
Main Board
Process signal which incept from exterior equipment then translate into signal that panel can display.
3-2-2 Connector defi nition
Main board connector
Power connectors (J10, J2)
J10
J2
Pin number Signal name Pin number Signal name 1 +5V 1 GND 2 BL 2 GND 3 DIM 3 +5V 4
high voltage
4 +5V
5 GND 5 POWER ON/OFF
6 +5VSTB 7 +5V 8 +5V 9 GND 10 GND 11 GND 12 +12V 13 +12V
Notes:
J10-Pin 2: Backlight on/off: The system can turn on or turn off the backlight of TFT LCD Panel through the power supply unit path. J2-Pin 5: System power on / standby System board will use this pin to control system power. J10-Pin 3: Control the luminance of backlight The system can generate the PWN signal to control the strength of TFT LCD Panel’s backlight through this connector
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remote connector (J6)
Pin number Signal name Description 1 LED_R LAMP RED 2 LED_G LAMP GREEN 3 4 IR REMOTE CONTROL 5 GND GND 6 5V POWER FOR REMOTE
Keypad and connector (J7)
Pin number Signal name Description 1 KEY1 2 KEY0 3 GND
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Speaker connector J11
Pin number Signal name Description 1 RSPK+ RSPK+
2 RSPK- RSPK-
3 LSPK- LSPK­ 4 LSPK+ LSPK+
3-3. Power Board
3-3-1 Function Description:
Supply power for Main board, Panel.
3-3-2Connectordefi nition
  CON3   Pin number Signal name
  1             POWER ON/OFF
  2 +12V   3 +12V   4 GND   5 GND   6 +5V
  7 +5VSTB   8 +5V   9 GND   10 GND   11 PB   12 BR   13 NC
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3-4. LCD Panel
Service Manual
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V185B1-L06
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(2)
(2)
(2)
g
g
g
k
(2)
(3)
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3-4-1 Function Description: Display the signal.
3-4-2 Connector defi nition.
CN1
Pin No. Symbol Description Note
1 NC No Connection 2 NC No Connection 3 NC No Connection 4 GND Ground 5RX0- Ne 6 RX0+ Positive transmission data of pixel 0 7 GND Ground 8RX1- Ne
9 RX1+ Positive transmission data of pixel 1 10 GND Ground 11 RX2- Negative transmission data of pixel 2 12 RX2+ Positive transmission data of pixel 2 13 GND Ground 14 RXCLK- Ne 15 RXCLK+ Positive of clock 16 GND Ground 17 RX3- Negative transmission data of pixel 3 18 RX3+ Positive transmission data of pixel 3 19 GND Ground 20 NC No Connection 21 SELLVDS Select LVDS data format 22 NC No Connection 23 GND Ground 24 GND Ground 25 GND Ground 26 VCC Power supply: +5V 27 VCC Power supply: +5V 28 VCC Power supply: +5V 29 VCC Power supply: +5V 30 VCC Power supply: +5V
Note (1) Connector part no.: JAE FI-X30SSL-HF (1.0mm LVDS) or compatible
ative transmission data of pixel 0
ative transmission data of pixel 1
ative of cloc
Note (2) Reserved for CMO internal use, please leave it open
Note (3) Low: JEIDA data format. High/open: VESA data format.
Note (4) Logic level voltage definition: Low: 0V, High: 3.3V
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CN101 (Header):S14B-PH-SM4-TB (D)(LF)(JST) or equivalent.
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