When servicing, observe the original lead dress. If a short circuit is found, replace all parts which
have been overheated or damaged by the short circuit.
After servicing, see to it that all the protective devices such as insulation barriers, insulation papers
shields are properly installed.
After servicing, make the following leakage current checks to prevent the customer from being
exposed to shock hazards.
1) Leakage Current Cold Check
2) Leakage Current Hot Check
3)Prevention of Electro Static Discharge(ESD)to Electrostatically Sensitive
1-2 Important notice
1-2-1. Follow the regulations and warnings
Most important thing is to list up the potential hazard or risk for the service personnel to open the
units and disassemble the units. For example, we need to describe properly how to avoid the
possibility to get electrical shock from the live power supply or charged electrical parts (even the
power is off).
This symbol indicates that high voltage is present inside. It is dangerous to
make any king of contact with any inside part of this product.
This symbol indicates that there are important operating and maintenance
instructions in the literture accompanying the appliance
1-2-2. Be careful to the electrical shock
To prevent damage which might result in electric shock or fire, do not expose this TV set to rain or
excessive moisture. This TV must not be exposed to dripping or splashing water, and objects
Filled with liquid, such as vases, must not be place on top of or above the TV
1-2-3. Electro static discharge (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such
Components commonly are called Electrostatically Sensitive (ES) Devices. The following
tech-niquesshouldbeusedtohelpreducetheincidenceofcomponentdamagecausedbyelectro
Static discharge (ESD).
1-2-4. About lead free solder (PbF)
This product is manufactured using lead-free solder as a part of a movement within the consum-er
products industry at large to be environmentally responsible. Lead-free solder must be used in the
servicing and repair of this product.
1-2-5. Use the genewing parts (specified parts)
Special parts which have purposes of fire retardant (resistors),high-quality sound (capacitors), low
noise(resistors), etc. are used.
When replacing any of components, be sure to use only manufacture's specified parts shown in
the parts list.
Safety Component
● Components identified by mark have special characteristics important for safety.
3
Page 4
1-2-6. Safety Check after Repairment
Confirm that the screws ,parts and wiring which were removed in order to service are put in the
original positions, or whether there are the portions which are deteriorated around the serviced
places serviced or not. Check the insulation between the antenna terminal or external metal and
the AC cord plug blades. And be sure the safety of that.
Insuration Test
1. Unplug the plug from the AC outlet.
2. Remove the antenna terminal on TV and turn on the TV.
3. Insulation resistance between the cord plug terminals and the eternal exposure metal
should be more than M ohm by using the 500V insulation resistance meter
4. If the insulation resistance is less than M ohm, the inspection repair should be required.
If you have not the 500V insulation resistance meter, use a Tester.
External exposure metal: Antenna terminal Headphone jack
1-2-7. Ordering Spare Parts
Please include the following informations when you order parts. (Particularly the Version
letter)
1. Model number and Version letter
The model number can be found on the back of each product and the Version letter can
be found at the end of the serial number.
2. Part No. and Description
You can find them in your service manual.
1-2-8. Photo used in this manual
The illustration and photos used in this Manual may not base on the final design of products, which
may differ from your products in some way.
1-3. How to read this Service Manual
1-4-1. Using Icons
Icons are used to attract the attention of the reader to specific information. The meaning of each
described in the table below:
Note:
A “note” provides information that is not indispensable, but may nevertheless be valuable to the
reader, such as tips and tricks.
Caution:
A “caution” is used when there is danger that the reader, through incorrect manipulation,
may damage equipment, loose data, get an unexpected result or has to restart(part of)
a procedure.
Warning:
A “warning” is used when there is danger of personal injury.
Reference:
4
icon is
Page 5
A “reference” guides the reader to other places in this binder or in this manual, where
he/she will find additional information on a specific topic.
2. Specification
Model
HL19KN1
Screen size 18.5 inch
Aspect ratio
Brightness
Contrast Ratio
Angel of view
Color display
OSD language
3D decoder
2D comb filter
DNR
3A ENGINE
Same picture split demo(SPD)
double picture demo (DPD)
16:9
400cd/m2
800:1
H170/V160
16.7M
English,
NO
YES
YES
NO
NO
NO
AV stereo
Surrounding sound
NICAM
MUSIC/STANDARD/THEATRE/USE
Bass, Treble
Balance
BBE
LIP SYNC
Equalizer
Earphone
Mute
AV input
DVD terminal
YES
NO
YES
MUSIC/THEATRE/PERSONAL/VOICE
YES
YES
NO
NO
NO
YES
YES
NO
NO
S-video jack
YES
5
Page 6
Y P
B
PR
YES
Monitor out
D-SUB jack
DVI socket
HDMI
SCART jack
Windows Menu
pc automatic adjust
movie mode
Semitransparent menu
ZOOM
16:9 mode
ADVANCED 4:3
PIP
NO
YES
NO
YES
YES
NO
YES
NO
YES
NO
YES
YES
NO
POP
PBP
3A WINDOWS
ATS
Nation Select
Channel List
Input Frequency by Manual and Channel
Number Input
Lock
TELTEXT
NO. of built-in speakers
NO. of outer speakers
Color display
NO. of preset channels
NO
NO
NO
YES
YES
NO
NO
YES
10
2
No
240
100
OSD language
Color system
Audio system
Audio output power(Built-in)(W)
English
PAL/SECA M
DK,BG,I, LL'
1.5W×2
6
Page 7
Audio output power(outer)(W)
No
Total power input(W)
Voltage range(V)
Power frequency(Hz)
Time of sleep timer(MINS)
Net weight(KG)
Gross weight(KG)
Net dimension(MM)
Packaged dimension(MM)
60W
AC150V~AC240V
50~60Hz
240Min
4.67
5.73
471/189/411
530/225/460
3. LOCATION OF CONTROLS AND COMPONENTS
3.1. Board Location
7
Page 8
No. Parts number Description
A Board
B Board
C
MainBoard Assembly
Power adaptor
Speaker
3.2.A.Board----MainBoard
3.2. 1 Function Description:
Main Board:
8
Page 9
Process signal which incept from exterior equipment,then translate into signal that panelcan display.
3.2.2Connector definition
Main board connector
LCDS Connector (CN2)
Signal
Pin number
name Description
1 LCD-VDD
2 LCD-VDD
3 LCD-VDD
4 GND
5 GND
Supply voltage to Panel
Supply voltage to Panel
Supply voltage to Panel
9 RXO1- LVDS ODD 1 - Signal
10 RXO1+ LVDS ODD 1 + Signal
11 RXO2- LVDS ODD 2 - Signal
12 RXO2+ LVDS ODD 2 + Signal
13 GND
14 GND
Ground
Ground
15 RXOC- LVDS ODD Clock - Signal
16 RXOC+ LVDS ODD Clock + Signal
17 RXO3- LVDS ODD 3 - Signal
18 RXO3+ LVDS ODD 3 + Signal
19 RXE0- LVDS EVEN 0 - Signal
20 RXE0+ LVDS EVEN 0 + Signal
21 RXE1- LVDS EVEN 1 - Signal
22 RXE1+ LVDS EVEN 1 + Signal
23 RXE2- LVDS EVEN 2 - Signal
24 RXE2+ LVDS EVEN 2 + Signal
25 GND
26 GND
Ground
Ground
27 RXEC- LVDS EVEN Clock - Signal
28 RXEC+ LVDS EVEN Clock + Signal
29 RXE3- LVDS EVEN 3 - Signal
30 RXE3+ LVDS EVEN 3 + Signal
10
Page 11
Power supply and Inverter Connector(CN10)
Pin
number Signal name Description
1 ON/OFF Preparative switch control
2 GND
3 GND
Ground
Ground
4 ADJ INVERTER Lightness Adjust
5 BLON INVERTER Switch Control
6 +12V 12V Power
7 +12V 12V Power
Audio Output Connector(CN11)
Pin
number Signal name Description
1 LSPK Left Audio Output
2 GND
3 GND
4 RSPK Right Audio Output
Remote Board and Key board Connector(CN15)
Pin
number Signal name Description
1 IR_IN IR
2 CPU5V 5V Power
3 LED_G Green Indicator light
4 GND
5 LED_R Red Indicator light
6 K6 Key Connector POWER
AC150V~AC240V Input (CN6)
Power supply for panel (CN2. CN3. CN4. CN5.)
3.4. LCD PANEL.
Power
13
Page 14
4.DISASSEMBLE AND ASSEMBLE
14
Page 15
HL19KN1 KNOCKED-DOWN SHOW
15
Page 16
16 17
Page 17
Page 18
18
Page 19
5. INSTALLATION INSTRUCTIONS
Accessories
Remote Control User Manual Battery Audio wire
19
Page 20
20 21 22 23
Page 21
Page 22
Page 23
Page 24
6. OPERATION INSTRUCTIONS
Basal information
6.1 Front panel controls
6.2 Back panel controls
24
Page 25
25
Page 26
6.3 Setting up Your Remote Control
26
Page 27
7. MEASUREMENTS AND ADJUSTMENTS
How to use
The way to the factory mode menu:
1st, press call,
2en, Bond followed by red, green, yellow button
3rd,press call again,
Finished these operations , system will be into the factory mode menu.
useable key:
Check F1 and peripheral power supplyCheck E33/470μF/16V for 5V
N
F1 is damaged?
NY
Turn on the TV-set(By button or
remote control)
N
Y
LDO(U10,U13,U16,U18,U19,
Were those
etc.)worked normal?
Check power
OK
supply net
follow F1
Check U6/MCU
1:Power supply(U7、U9))
2:Reset signal
3:Crystal
Change U1/MP1410ES-LF or
D17/SK34A-SMA
Check U1 for 5V
output
YN
Check L9/47μH
LDO was damaged
or the loader is in
short circuit
Y
YN
OK
It’s normal but the
voltage is high
Check Pin No.4 of
U1/MP1410-ES or
change U1
It’s normal but the
voltage is Low
E33 was damaged
or the loader is in
short circuit
Page 41
Power supply trouble (DVB--T)T)
Power supply trouble (DVB
2
、
Check E43/470μF/16V for 5V
N
Check U15 Pin 3 for 12V pulse
Y
L16 open
or
damaged
NO 12V
Check The PCB board isn`t
open or in short circuit from
F1 to U15 Pin 2
N
Check U15 Pin
NO.2 for 12V
input,Pin
NO.7 for 3.3V
NO 3.3V
Check U6/MCU Pin NO.
5 for 3.3V output
Or change U6/MCU
U22 is
damaged
and
change it
N
Check U22
for 5V
input
Y
Check
U22
output
is in
short
circuit
N
Y
1 U22 is damaged and
change is。
2 Check the back
circuit
Check U22
(AIC1084-
33PM)for
3.3V output
N
Check the
circuit
before
U22
Check U34
for 1.2V
output
Check U34
for 3.3V
input
Y
Check
U34
isn`t in
short
circuit
N
Y
Y
Y
N
Y
U34 is damaged and
change it
Check
U32 and
change
it
1 U34 is damaged and
change is。
2 Check the back circuit
Check U32
(AZ1117H
-1.8)for
1.8V output
N
Check U32
for 5V
input
N
Check
U32
Front
Circuit for
power
supply
Page 42
Display trouble(exceptional
screen)
YN
Check if the LCD
panel is ok
NY
Exceptional screen
Check if the cable is correct
and connected tightly
Change LCD
Check the circuit of output and
the CN2/Jack
Y
Check the power supply for
U5 and the clock circuit
N
Change or repair the
Damaged components
Change the cable for
Panel connector
Page 43
Display trouble(white screen)
NY
White screen
Check the power supply
for panel
Check the switch signal for
Q24/AO3401(changed
Check CN8 or change Q24
from 5~0V)
NY
Check the circuit from U6/NT68F631 to Q24
or U6 had been damaged
Check the output signal
Of U5
Y
Change the LCD panel or
The cable to panel
N
Check U5
Page 44
Display trouble(black screen)
Black screen
The voltage of BLON Signal
is 5v? (on CN10 )
Check if the inverter is
NY
Change the inverter
Y
working normal?
Check the power
supply for TV set
N
Check R25/22 ohm or change U6
Page 45
Audio trouble(No sound)
N
No sound
Check if have audio input signal
Y
Check the set of volume
and MUTE
Check the
audio
source
N
Reset it
Y
Check the
speaker
Check the circuit
from U6-pin2,30 to
U3-pin8 or U6 had
been damaged
Check U3-pin8 voltage≥9.2V
Y
Check if U3-pin4,6 have
audio signal output
N
Change U3
Check the output
circuit from U3
and CN23
Y
Check CN11 output
signal
Y
Check if U3-pin1,9 have
audio signal input
Y
Check audio input signal:
PC/SV/YPBPR:U21-pin53,54
SCAR:U21-pin56,57
YN
Check U21pin45 for 8V
or change
U21
N
Check U3/TPA1517NE-pin7
for power supply >11V
YN
N
Check if U21-pin60,61
have audio signal output
N
Check the
net between
audio input
jack and
U21
N
Y
Check the
Power supply
Circuit for
U3
Check the
net between
U21-pin60,61
And U3-pin1,9
Page 46
Function trouble
(TV video)
N
TV cann’t searched any channel/no picture
Confirm if the RF cable
does have signal
Check T1/VA1Y1ED2002
Check T1-pin4,5 for I2C
Y
Check T1-pin8 for signal
Pin7for 5V?
Y
Y
N
N
Check
external
RF
Signal
source
Y
Check the
circuit from
T1-pin8to
U21-pin24,25
and the power
supply for U21
TCheck T1pin1for
voltage 1.8~4.3V
changeT1
N
Check the circuit
NY
Check I2C circuit
(U6/NT68F631
PIN16,17)
Check the
power
supply
circuit
Page 47
Display trouble(exceptional
screen)
TV no audio but picture
The same as in PC and YPBPR mode?
Y
If there was signal on
Pin2 of SAW2/AF389A2D?
YN
N
Refer to ”6”
1. Change SAW2
2. Examine PIN No.29,30 of U21
3. Examine the power supply for
U21
4. Change U21
1.Check the circuit
between SAW2/pin2
and C133/0.01μF
2.change C133.
Page 48
Function Trouble (PC)
PC
Picture not
In center
Do “Auto adjust”
process
Missing
color
Check the R.G.B
input signal for U5
YN
Do “Reset“ process
on the menu
Check the circuit
of R.G.B
input
Picture
dithering
Check if the wave
of Vsync,Hsync is ok
Y
Do “Reset“ process
on the menu or
the input mode
cann’t be support
N
Check the
circuit of
Vsync,Hsync
No signal
Check the circuit
of Vsync,Hsync
or there was no
signal input
Page 49
Function Trouble (Scart,HDMI,YPBPR)
SCART RGB、HDMI 、YPBPR 、 SCART Video、S- Video
No signal
Check the circuit of
VSYNC and HSYNC
signal
Missing
color
Check the input signal of R.G.B
to U5
YN
Check R.G.B circuit
(If on scart channel,
Reset
should check the
input circuit of
SCART R.G.B)
PC/HDMI/YPBPR mode
No signal besides
Check the power
Supply for U21
Page 50
Audio (HDMI no sound trouble)
Check U14 Pin1,2,3,4those signal input
•
Check if U12 and RP12 are
mounted firmly
N
Check U12 power supply and
if CN18 is mounted firmly?
N
Y
N
Y
Remount
Y
Check U14/CS4344 power
supply is worked normal?
NY
Check U14/
CS4344 power supply
Check U14 circuit
Change U12
Check U12 circuit
Or remount
Page 51
Function Trouble (DVB-T)
DVB can’t find any channel/no picture
N
DVB can’t find any channel/no picture
Power supply worked normal?(U15,U22,U32,U34)
Check
the
power
supply
circuit
Y
Check U25Pin37 is 3.3V?
N
Check 3.3V
power
supply circuit
Check the reset circuit
Y
(U6 Pin42 to U25
Pin12)
Y
Check Pin6 of T1 has 4M clock signal?
Check T1-pin4,5 for I2C
Or T1 damaged
Check the reset signal of U25
N
Y
U25 damaged
Y
Check power supply for U30
N
OK
Check whether there is TS-
Stream output from U30 to U26
N
U26/TDA100
46A or
RP17,RP16,
RP9 weren’t
mounted
firmly or
damaged
/PNX8316
Damaged and
Y
U26
change it
NG
Check the
power supply
circuit
Page 52
Function Trouble (DVB-T)
DVB No sound
DVB no sound
CheckU26’s Pin202,203,204 output signal?
N
Y
Remount
Check if U29’s Pin1,2,3 have audio signal input
Check if the input circuit were
mounted firmly
N
U29’s input circuit has damaged
Y
N
Y
Check if U29’s Pin6,9 have audio output
N
Check 5V supply for U29 ?
OK
Change U29
U26’s audio out pin had short circuited?
N
Y
Check the circuit of audio output
Check power supply for
U26(PNX8316HS/102)
Or change U26
Page 53
Y
Pb
Pr
Y
Pb
Pr
TUNER
DTV_R
DTV_G
DTV_B
DVD-Y
DVD-C/Cb
CON12V
DVD5V
YP AUDIO LI
YP AUDIO RI
HD AUDIO LI
HD AUDIO RI
PC AUDIO LI
PC AUDIO RI
DVD AUDIO LI
DVD AUDIO RI
HDMI DATA
VGA_SCL
VGA_SDA
VGA_R
VGA_G
VGA_B
VGAVS
VGAHS
ADDR
IF
VT SEL0
CVBS IN
AV/SV AUDIO LI
AV/SV AUDIO RI
SV-Y IN
SV-C IN
SCART VI
SCART LI
SCART RI
SCART SW
SCART FB
SCART RIN
SCART GIN
SCART BIN
SCART VO
SCART LO
SCART RO
HD_SCL
HD_SDA
DTV AGC
ATV AGC
TUN 5V
SDA_TUN
SCL_TUN
IFN
IFp
24C08
ATV AGC
FB0.4V
BUFFER
BUFFER
BUFFER
4052
HDCP SDA
HDCP SCL
DVD_Y
DVD_PB
DVD_PR
Y
Pb
Pr
VT SEL1
AUDIO
SAW
VIDEO
SAW
DTV IIS
DTV_CVBS/Y
DTV_C
DTV G/DVD-Y
DTV B/DVD-C
DTV R
DTV_LI
DTV_RI
VT SEL0
VT SEL1
AV/HD/YP LI
AV/HD/YP RI
WAKE UP
D1V8D3V3
SCL_TUN
SDA_TUN
DTV AGC
TDA1004X
IFN
IFp
HD_3V3
HD RST
SCL
EP901
HD Y
HD Pb
HD Pr
CBT3257
OP2
SDA
IIS
VT SEL1
CS4334
TVR
TVG
TVB
TDA150XX
FLASHSDRAM
VGAVS
CPU 5V
VGAHS
Pr/RIN
Y/GIN
Pb/BIN
TVR
TVG
TVB
TV VS/
TV HS/
5V
HD AUDIO LI
HD AUDIO RI
74LVC14CBT3257
TV HS
TV VS
24C16
VGA_SDA
VGA_SCL
TXD
RXD
WAKE UP
MUTE
AMP STB
PW_DN
HPD CON
HPD DET
HD_SCL
HD_SDA
CPU 5V
UOC_SCL
UOC_SDA
UOC_REQREAD
UOC_READYCOMM
UOC_REQCOMM
U_DC 5V
U_8V
U_1V8
U_3V3
RESET
CON12V
D SCL
D SDA
T RESET
TS
SCL
SDA
SCL
SDA
MUTE
NT68565
NT68F631
MUTE
IRQ
SC RST
CON12V
&POP REDUCE2
POP REDUCE1
TPA1517
AMP STB
STANDBY
D1V2D3V3
PNX831X
SINGLE TTL
SINGLE/DUAL LVDS
DC 5V
PNL 3.3V
DC12V
S_1V8
S_3V3
BL PWM
A/DTV SW
PNL PWR
BAKLIGHT
KEY_AD0
KEY_AD1
LED GRN
LED RED
CPU 5V
IR
MCU_3V3
K0
K1
K2
K3
K4
K5
K6
K7
DVD 5V
D5V
DVD/DTV IR
SDA_TUN
SCL_TUN
OSD CON1
DVD_ON
EP RST
UR133L
DVD ON
DTV IIS
DVD/DTV IR
OSD CON
A/DTV SW
TXD/RXD
PANEL
MCU_5V
CON12V
BUFFER
DAC
INVERTER
DC12V
DCDC
DCDC
78L05
AO3401
DTV_CVBS/Y
DTV_C
DTV_R
DTV_G
DTV_B
DTV IIS
DTV_LI
DTV_RI
D_1V2
D_3V3
D_1V8
DC_12V
PW_DN
HD_3V3
U_3V3
U_1V8
S_3V3
PNL 3.3V
DC 5V
PW_DN
DC_12V
PW_DN
8V
Page 54
FACTORY MENU ADJUSTMENT
FACTORY 1
GAIN (White balance value ;0-255)
R 128
G 128
B 128
OFFESET (Black balance value ;0-255)
R 128
G 128
B 128
CONTRAST (0-63)
R 0
G 0
B 0
DECODER
BRIGHTNESS (0-63)
CONTAST (0-63)
YC DELAY
PAL 0-15
NTSC 0-15
SECAM 0-15
AUTO (Adjust white blance auto)
SAVE
FACTORY 2
VIDEO(PC colour temperature ;0-255)
R 128
G 128
B 128
AGC 30
DCXO -120
DISC 0
AUTO (Ajust Nicam ,DISC set up to from 125 to 129)
AUTO POWER OFF/ON (When push AC SWITCH ,TV turn on
automatically or not)
AUTO BURNING OFF/ON(When push AC SWITCH ,TV enter burning mode
or not)
DVD MODE OFF/ON
SECAM L/L’ OFF/ON
NICAM OFF/ON
TELETEXT OFF/ON
LOCK SET OFF/ON(Hotel Lock function)
FIRST SEARCH OFF/ON(Auto search or not when first poweron)
HDMI OFF/ON
AV OFF/ON
SCART OFF/ON
COMPONENT OFF/ON
LANGUAGE EC/EU8/ER(Language selection)
CHANNEL TAB QD/JN(Factory signal tab)
NO SYNC TIME 5M/10M(Standby time when no signal for five
minutes or ten)
SAVE >
3.Use the MENU key to switch FACTORY 1,FACTORY 2 and FACTORY 3 and use
the EXIT key to exit factory menu.
Page 56
Sincere Forever
71
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