Haier ESA3125, ESA3105, HWR12XC5, HWR10XC5-T, HWR10XC5 Service Manual

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Part number: HWR12XC5
Domestic Air Conditioner
SERVICE MANUAL
Models
HWR10XC5 HWR10XC5-T HWR12XC5
ESA3125
l Features
l Top-Discharge Air Flow l Ultra Quiet Operation l Safty Power Cord l EnvicoCleanTMCoil l Easy-Access Washable Filter l Digital Display&Timer
Serial Number: Version:00.00 Edition: 2004-11-17
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
HWR12XC5 ESA3105 ESA3125
Content
1Product Code Illumination And Series introduction ---------------------------- 2 2Specifications -------------------------------------------------------------------------------- 3 3Safety and Precaution ----------------------------------------------------------------------5 4Warning and Cautions ----------------------------------------------------------------------6 5、Net Dimention ---------------------------------------------------------------------------------7 6Installation and Accessory Parts -------------------------------------------------------8 7Parts and Functions -----------------------------------------------------------------------14 8、Abnormity Diagnose -------- ---------------------------------------------------------------16 9System Flow Chart -------------------------------------------------------------------------17 10Circuit Diagram ----------------------------------------------------------------------------18 11Maintenance Service and Trouble Shooting -----------------------------------19 12Wiring Diagram --------------------------------------------------------------------------21 13Exploded View and Parts Lists -----------------------------------------------------22
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
HWR12XC5 ESA3105 ESA3125
Product Code Illumination And Series Introduction
1.Model identification:
H W A B C D E F G
A: Abbreviation of Haier B: Abbreviation of Window C: R-Remote Con trol F-Mechanical Control D: Nominal cooling capacity(BTU/h) with the first two numbers based on one thousand unit E: The type of power supply X: 115V/60HZ V:208/220V/50HZ F: Function code C-Cooling only H-Heating pump E-Electric aided heating G: Design code
Examples: HWR10XC5 It represents remote contrl window air conditioner.Cooling capacity is 10000BTU/h and the power supply is 115V /60Hz.
2.Standard situation/conditions
No. Operating condition
1 Nominal cooling 26.7 19.4 35 23.9 2 Nominal heating / / / /
Nominal electrical
3
heating
Indoor air state outdoor air state
D.B. W.B. D.B. W.B.
/ / / /
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
HWR12XC5 ESA3105 ESA3125
Specifications:
Item UNIT HWR10XC5,HWR10XC5-T HWR12XC5 Cooling capacity BTU/h Heating capacity BTU/h Power supply
Power input
Cooling
Heating
Sound Level
Case
Packaging
dimensions
Weight
Compressor
Pressure
Refrigerant
Fan
Air volume CFM Moisture removal M3/h Exchanging pipe type/ diameter mm Evaporator
Fin material
Type
Fan speed
Running current EER Power input Running current COP Indoor side dB(A) Outdoor side dB(A) Height Width Depth Height Width Depth Net kg Gross kg Type Model Running cap. for comp. Starting method Heating side Psig Cooling side Psig Model Charge kg indoor unit outdoorunit indoor unit r/min outdoorunit r/min
W 1020 1220
A 9.0 10.6
BTU/(hW) 9.8 9.8
W / /
A / /
BTU/(hW) / /
mm mm mm mm mm mm
μF
1050±30/1000±40/950±40 1050±30/1000±40/950±40 1050±30/1000±40/950±40
Hydrophile aluminum foil Hydrophile aluminum foil
10000 12000
/ /
1PH/115V/60Hz 1PH/115V/60Hz
/ /
/ / 380 380 600 600 570 570 470 470 643 643 613 613
36.5 40 40 40.5
Rotate Rotate
44R241A 44R291A
60µF / 250 VAC 60µF / 250 VAC
PSC PSC
380 380 170 170
R22 R22
0.61 0.67
Acentric fan
Axial fan Axial fan
520 520
2.010-3 2.010-3
:φ7 condenser:
φ7
Acentric fan
1050±30/1000±40/950±40
Evaporator
:φ7 condenser:
φ7
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
HWR12XC5 ESA3105 ESA3125
Specifications:
Item UNIT ESA3105 ESA3125 Cooling capacity BTU/h Heating capacity BTU/h Power supply
Power input
Type
Fan speed
Running current EER Power input Running current COP Indoor side dB(A) Outdoor side dB(A) Height Width Depth Height Width Depth Net kg Gross kg Type Model Running cap. for comp. Starting method Heating side Psig Cooling side Psig Model Charge kg indoor unit outdoorunit indoor unit r/min outdoorunit r/min
Cooling
Heating
Sound Level
Case
Packaging
dimensions
Weight
Compressor
Pressure
Refrigerant
Fan
Air volume CFM Moisture removal M3/h Exchanging pipe type/ diameter mm Evaporator
Fin material
W 1220 1020
A 10.6 9.0
BTU/(hW) 9.8 9.8
W / /
A / /
BTU/(hW) / /
mm mm mm mm mm mm
μF
1050±30/1000±40/950±40 1050±30/1000±40/950±40
Hydrophile aluminum foil Hydrophile aluminum foil
12000 10000
/ /
1PH/115V/60Hz 1PH/115V/60Hz
/ /
/ / 380 380 600 600 570 570 470 470 643 643 613 613
40 40.5
40.5 40
Rotate Rotate
39R231A 44R281A
60µF / 250 VAC 60µF / 250 VAC
PSC PSC
380 380 170 170
R22 R22
0.665 0.71
Acentric fan
Axial fan Axial fan
520 520
2.010-3 2.010-3
:φ7 condenser:
φ7
1050±30/1000±40/950±40 1050±30/1000±40/950±40
Acentric fan
Evaporator
:φ7 condenser:
φ7
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
Safety and Precaution
HWR12XC5 ESA3105 ESA3125
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
Warning and Cautions
HWR12XC5 ESA3105 ESA3125
Important:
Test power plug before each use:
1. Press “reset “button. 2 . Press “test “button, unit should trip.
3. Press “reset” button again for use . Do not use if above test fail. In the event this device trips , the cause of the malfunction is to be corrected before further use of the device .
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
Net Demention
HWR12XC5 ESA3105 ESA3125
600
380
570
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
HWR12XC5 ESA3105 ESA3125
Installation and Accessory Parts
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
HWR12XC5 ESA3105 ESA3125
P arts
Parts Supplied
Window seal gasket
Curtain attachment screws 13/32"
Drain tube
Curtain sash screws 31/32"
O N/OFF
M ODE SPEED TI MER
TEM P/TI ME
Model: HWR10XC5, HWR12XC5, HWR14XC5, ESA3105, ESA3125
“ CR2025“ battery
Remote
control
Frame guide
Basepan angle
Left and right side curtains
T op rail
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
HWR12XC5 ESA3105 ESA3125
Installation and Accessory Parts
Installing Unit into A Window
Window Opening Requirements
The air conditioner is designed to fit into double or single hung sash type windows. Each of the units comes with an installation kit that provides adjustable mounting louvers, to fill the gaps between the sides of the unit, and the window frame. The chart below reflects the dimensions of the units with, and without installation kits. Measure your window opening width and compare it to the chart below to ensure that it meets the minimum and maximum window width requirements.
Model
Dimension
A(inch) B(inch)
C(inch) D(inch) Max
D(inch) Min Case High Case Width Case Depth
    HWR10XC5,HWR10XC5-T,  HWR12XC5,ESA3105, ESA3125
   HWR10XC5,HWR10XC5-T, HWR12XC5, ESA3105, ESA3125
21
32
""15
16
15
16
40
32
26
31
14
32
23
21
20
32
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
Models   HWR10XC5, HWR10XC5-T,HWR12XC5, ESA3105,  ESA3125
PREPARE UNIT
FOR INSTALLATION-1
Unpack unit on floor next to installation location. 1. Open the inlet grille by pulling the exposed door on the top of the unit and remove the  screw which fasten the front panel. (Fig. A) 2. Remove the front panel and rotate it to B position. Separate operation panel from the front panel by pushing the tabs.  (Fig.  B)
Fig. B
HWR12XC5 ESA3105 ESA3125
Fig. A
Tabs
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
Installation and Accessory Parts
PREPARE UNIT
2
FOR INSTALLATION-2
1. Remove the screws which fasten the cabinet at both sides and at the back.
2. Slide the unit from the cabinet by gripping the base pan handle and pulling forward while bracing the cabinet.
3. Insert th e Frame Guide into the bottom of the cabinet.
Caution: Never expose plastic front or grille to extreme temperatures.
HWR12XC5 ESA3105 ESA3125
Shipping Screws
ASSEMBLE
3
CURTAINS/TOP RAIL
Install top rail with three 13/32"screws. Slide left-hand curtain assembly
into left end of top and bottom rails. Repeat for right-hand curtain assembly. Fasten curtain retainer str ips to sides of outer case with eight 13/32" screws.
PREPARE
4
WINDOW FOR INSTALLTION
Inspect window track, sash, and sill for its ability to support the weight of air conditioner .
Measure width between window moldings to ensure Instant Mount will fit window frame. Instant Mount models are designed for windows wide (the detail see page 15)
Instant Mount kit supplied with unit is designed for mounting in most double-hung windows without storm windows. For installation in window frame with storm window, modify sill by adding wood strips (not included) to inner and outer sills. This raises unit and eliminates interference of storm window frame.
Storm window installation
If stormwindow frame does not allow adequate clearancebelow sill(1/2" required), removestorm window frame or create clearance by adding a wood strip (at least 11/2" wide) along entire width ofsill. Fasten wood strip tosill with at least three countersunk wood screws (not supplied with kit). This provides a smoothsurface for mounting air conditioner .
1/2"
1 1/2"
Minimum
W ood
Strip
SILL
I N D O O R
Storm Wi ndow Frame
Minimum
O U T D O O R
Mobile home window installation
Add wood strip (at least 11/2" wide) along entire width ofwindow sill. Thicknessofwood strip should match height offront lip onwindow frame. Fasten wood strip tosill with a minimum ofthree countersunkwood screws (not supplied with kit).This provides a smooth surface for mountingair conditioner .
Must be a minimum
of 1/2" to clear
bottom rail on unit
1 1/2"
Minimum
I N D O O R
Wood
Strip
Window
Frame
O U
T D O O R
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
Installation and Accessory Parts
INSTALL OUTER
5
CASE IN WINDOW
Place outer case in window. Lower sash until it rests behind front flange of top rail. Bottom rail must rest behind window sill.
Top rail
About
HWR12XC5 ESA3105 ESA3125
Bo ttom rail
Curtain assembly cut
away for clarity.
Use 3 screws(31/32") to fix the case to windows sash.
Expand both curtains to contact the window frame. Attach each curtain
the window sash using 31/32" screws.
NOTE: To make screws easier to drive, drill a pilot hole into sash through clearance hole in curtains.
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
Installation and Accessory Parts
INSTALL SASH BRACKET
6
& SEAL GASKET
Install sash bracket on top of indoor window sash with one wood screw 31/32" to prevent raising of window from the outside. Screw anchor directly into side of window frame. For hard wood or metal window frames, drill a pilot hole to start screw.
Important:Be careful not to drill pilot hole too deep. Add a piece of tape to the drill bit as a depth gauge. Also stay clear of glass. Be careful not to damage the function of the window.
Cut window seal gasket to width of window. Stuff window seal strip between outdoor window glass and top of indoor sash. This will stop air leakage which reduces efficiency.
HWR12XC5 ESA3105 ESA3125
INSTALL
7
DRAIN TUBE
The base pan may overflow due to high humidity. Y ou must install the drain tube before using the unit. Adjust the direction of the drain tube to make it be in line with the hole in the rear of unit; Insert the drain tube into the hole and twist 90°. To drain the excess water to indicated position, connect a drainpipe to the drain tube. When pressing the drain tube or drainpipe into place, apply force in the direction away from the fins to avoid injuring yourself.
RETURN
8
CHASSIS TO OUTER CASE
Find someone to help you replace chassis in outer case. Replace front panel, and grille. (Don't forget to install the attachment screws before replacing grille)
Caution:
For security purpose, reinstall screws at cabinet's sides.
Important:
Because window sash helps keep unit in window, make certain window sash contacts outer case before reinstalling chassis.
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
Parts and Functions
HWR12XC5 ESA3105 ESA3125
You have 3 levels of Fan Speed to set at your desired comfort level. HIGH, MED and LOW .
You can run the fan only on not so hot days. The fan can be set to run at 3 speeds (HIGH fan, MED fan, L OW fan)as desired by you.
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
Parts and Functions
The Fresh Air V ent allows the air conditioner to recirculate inside ai r, draw fresh air into the room and exhaust stale air to the outsi de .
HWR12XC5 ESA3105 ESA3125
12. Electrostatic Filter (not all models) Being constructed of high efficiency purifying substance, active carbon fabric, electrostati c fabric, electrostatic active carbon net and other materials it purifies the air effectively . Its wavy structure increases the capability to filter dust and smoke effectively . Due to the retention of the active carbon it has a high purifying speed capable of strong airflow.
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
HWR12XC5 ESA3105 ESA3125
Abnormity Diagnose
1. Sensor diagnose: 2 seconds after the sensors open circuit or short circuit, the unit will turn off automatically and the LED will show E0 until the sensors resume.
2. Keystroke circuit error diagnose: When power on for the first time, the PCB will check the keystroke circuit, if the sampling value is different with the theory value, the LED will show E1, which means failed keystroke circuit. The keyboard is locked and so invalid, but the remote control is working normally.
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heat exchanger
Capacillary tube
Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
System Flow Chart
Indoor heat exchanger
HWR12XC5 ESA3105 ESA3125
Outdoor
Compressor
Cooling
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
Circuit Diagram
HWR12XC5 ESA3105 ESA3125
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
HWR12XC5 ESA3105 ESA3125
Maintenance Service and Trouble Shooting
Always unplug your air conditioner before cleaning.
The air filter behind the inlet grille should be checked and cleaned at least once every 2 weeks (or as necessary) to maintain optimal performance of the air conditioner.
How to remove the air filter
1. The grille may be opened from th e top for easy maintenance after installation.
2. Open the inlet grille by pulling off the exposed door on the top of the unit(based on the installation).
3. Pull the tab slightly to release the filter. Pull the filter in the same direction as the opening.
4. Clean the filter with warm, soapy water. The water should be below 40oC(104oF).
5. Rinse off and gently shake off excess water from the filter. Let it dry before replacing it.
DO NO T use your air conditioner without the air filter in place. To clean the front panels or the cabinet DO NOT use harsh
chemicals, abrasives, ammonia, chlorine, bleach, concentrated detergents, solvents or metal scouring pads. Some of these chemicals
may dissolve, damage and/or discolor your air conditioner.
Always use a soft cloth dampened with water or mild soap and water solution to wip e the front of the cabinet.
Wipe dry with a soft cloth.
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
HWR12XC5 ESA3105 ESA3125
Maintenance Service and Trouble Shooting
To store your air conditioner, after the season, remove the unit from the window as per the installation guide. Repack the unit in its origin al box and store away . If your unit is installed in a wall or you do not intend to remove it from the window then cover the outside with a winter cover. This can be purchased from the retailer where you purchased your air conditioner or from your local h ardware store.
Before putting away your unit make sure any water left in the pan is removed and drained away'. W ater left in the pan could lead to Rusting or damage to the elec trical connections.
TroubleShooting
If air conditioner does not operate:
Check if unit is plugged in. The plug may have come loose. Check if the unit is in "Off" mode.
Air from air conditioner is warm:
The COOL setting may need to be raised.
Ice formation on cooling coils:
Outside temperature too cold. Set the unit on fan only setting to defrost ice. Lower temperature setting. Temperature setting may be too cold, Unit BTU may be too high for the room.
Air conditioner working but room not cooling:
Room may have appliances that produce heat. Use an exhaust fan to remove excess heat. Redirect the airflow Remove any obstacles. Al doors and windows need to be closed so cool air does not escape the room. Air filter may need cleaning. Unit BTU may be too low for the required cooling area. On extreme hot & humid days air conditioners may take a little longer to cool Vent may be in the open position. Vent has to be closed for optimum cooling.
Air conditioner is making noise when cooling:
You may hear sounds of air movement, water, compressor clicking on and off or window vibrations. Read Operating Guide- Normal Operating Sounds. (See page 8)
Water in the air conditioner cabinet:
This is normal as your air conditioner not only cools but also dehumidifies the air. If there is water dripping inside the room, check the installation of the unit. The unit may need to be reinstalled. (See page 17)
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
Wiring Diagram
HWR12XC5 ESA3105 ESA3125
BR: BROWN
BL: BLUE
G: GREEN
R: RED B: BLACK W: WHITE
Y: YELLOW Y/G: YELLOW
GREEN
LED
CN20
POWER SUPPLY
WIRING DIAGRAM
W
BL
CAPACITOR
CN3
COMPRESSOR
CN4
CN2
CN1
UV
N W(or Ribbed)
G(or Y/G)
B(or Plain)
L
LIGHT
FAN
MOTOR
M
~
L
M
0010552090
COMPRESSOR
M
S
~
C
R
B
BL
R BL
TRANSFORMER
CAPACITOR
S1
B
HEAT
H
PROTECTOR
RORY
S4S2S3
34
FUSE
T3.15A 250V
NOTE:
THE DOTTED PART MAY NOT BE USED.
AMBIENT
TEMP.
SENSOR
AMBIENT
PIP.
SENSOR
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Domestic Air Conditioner Model: HWR10XC5 HWR10XC5-T
HWR12XC5 ESA3105 ESA3125
Sincere Forever
Haier Group
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