Haier AU282XHBAA Schematic

Page 1
SERVICE MANUAL
Commercial Air Conditioning
3HP fixed frequency free multi
AU282XHBAA
AF072XCBAA AS072XCBAA AE072XCBAA AB072XCBAA
AF092XCBAA AS092XCBAA AE092XCBAA AB092XCBAA
AF122XCBAA AS122XCBAA AE122XCBAA AB122XCBAA
AF142XCBAA AS142XCBAA AE142XCBAA AB142XCBAA
●
Features
●Auto-check function
●Auto –restart function (optional )
●Group control function
●Room card function for ceiling concealed type
●Weekly timer (optional)
●Variable Control modes
●The total capacity of indoor unit can be more than that of outdoor unit.
●With new environment friendly refrigerant R407C
HAIER GROUP
MANUAL CODE: SYJS-023-03 REV: 2 EDITION: 2005.03
Page 2
CONTENTS
CONTENTS
Contents
1. Description of products & features
2. Specification
3. Safety precaution
4. Net dimension of indoor and outdoor
5. Installation instructions
6. Parts and functions
7. Remote controller functions
8. Refrigerant diagram
9. Electrical control functions
10. Diagnostic information (trouble shooting)
11. Electrical data
12. Exploded view and parts lists
13. Performance curves
14. Noise level charts
15. Air velocity distribution
Page 3
1.DESCRIPTION OF PRODUCTS & FEATURES
1.1. Products code explanation
A U 28 2 X H B A A
Climate type: T1 (see table 1)
Design number (A stands for design sequence,fixed frequency type)
Product type: A stands for heat pump type, refrigerant is R22
B stands for heat pump type, refrigerant is R407C
M stands for cool only type, refrigerant is R22
N stands for cool only type, refrigerant is R407C
Appearance character
Product series: X stands for 1 to 2, 1 to 3, 1 to 4
Applicable voltage: 2 stands for 220-240V/50Hz,
4 stands for 220V/60Hz,N stand for 380V/50Hz
Cooling / Heating capacity,28=28000BTU/h
Product type : “B” stands for cassette type, “C” stands for convertible
type, ”D” stands for duct, “S” stands for split type, ”Q” stands for chiller
system, "E" stands for ceiling concealed type, “U” stands for outdoor
unit
Air Conditioner
1.2 Brief Introduction for T1、T2、T3 working condition
Climate type
Type of Air
Conditioner
Cooling Only
Heat pump
Electricity Heating
T1 T2 T3
18 ℃~43℃ 10℃~35℃ 21℃~52℃
-7℃~43℃ -7℃~35℃ -7℃~52℃
~43℃ ~35℃ ~52℃
1.3 Operating Range of Air Conditioners
Temp. Mode Rated Maximum Minimum
Cooling
Heating
Indoor
Outdoor
Indoor
Outdoor
DB ℃ WB ℃ DB ℃ WB ℃ DB ℃ WB ℃ DB ℃ WB ℃
27 32 18
19 23 14
35 43 10
24 26 6
20 27 15
14.5 --- --
7 24 -7
6 18 ---
Page 4
1.4 Product character
1.4.1 Operating individually and operating simultaneously
The unit can realize individual operation which can control one unit running, stop, and adjusting running
mode. Also the unit can operate simultaneously which control multi indoor units at the same time.
1.4.2 Variable quantity of indoor unitIf you want to add or reduce the quantity of indoor units (of course
the match must correspond with the design), it can meet your need at any time. More convenient, more
random.
1.4.3 Universal outdoor unit, multiform indoor unit
We realize universal outdoor unit, and 6 kinds of indoor unit, choose freely according to customer’s favor
and indoor decoration, more stylish and more beautiful
1.4.4 The total capacity of indoor unit can be more than that of outdoor unit.
When all the indoor units are running at the same time, the actual capacity of every indoor unit is
proportional according to outdoor capacity.
1.4.5 Long distribution pipe and high drop
The unit can realize long distribution pipe and high drop, the detailed information please refer to the specification, consequently, the installation can be more free, and can meet various need of the
customer.
1.4.6 Ceiling concealed type unit be equipped with high efficiency filter, and its high static pressure can be up to 30Pa, running more silent, making room air more comfortable and more clean.
1.4.7 The ceiling concealed type can realize the “Room Card” function, and take it convenient for
hotel management.
1.4.8 Auto-check function
The unit can display the malfunction codes on the control board by using advanced auto-check
technology ,convenient for user find and dwell with the abnormal running.
1.4.9 Auto –restart function (optional );
All indoor units have auto-restart function. When the power supply cut off suddenly, the unit will
automatically recover the previous running mode once the power supply is on.
1.4.10 Group control function
1.4.11 Weekly timer (optional)
1.4.12 Variable Control modes
Wired remote control ;
Remote control;
*Group control: a. With remote monitor function; b. Auto changeover function
Page 5
2. SPECIFICATIONS
Item Model AU282XHBAA
Function
Capacity
Capacity
Total power input
Max. power input
EER or COP
Dehumidifying capacity
Power cable
Communication cable
Power source
Running / Max.Running current
Start current (system A / system B)
Fuse size (recommended size)
Compressor
Fan
Heat exchanger
Dimension (L×W×H)
Drainage pipe material, diameter mm
Refrigerant control method
Defrosting method
Type of 4-way valve
Material of reduce noise
Crankcase heater power
Noise level H/M/L dB(A)
Weight Net / Shipping kg / kg
Refrigerant
Pipe
Connecting method
Piping
Between I.D &O.D
Model / Manufacture ——
Oil charge and type ——
Type ——
Number ——
Type × Number ——
Speed r/min
Motor output power W
Air-flows (H/M/L) m³/h
Type / Diameter mm
Total area m²
Temp. scope
External mm
Package mm
Type / Charge g
No need to recharge m
Recharge g/m
Liquid mm
Gas mm
Drop between IU & OU
Drop between indoor units
Piping length
Total length
——
BTU/h
W
W
W
W/W
10‐³×m³/h
——
——
N, V, Hz
A / A 15.0/17.0 14.0/16.0
A
A
℃
——
——
——
——
W
——
m
m
m
m
Cooling Heating
28000 32000
8200 9300
3400 3400
3900 3900
2.40 2.80
//
3 × 3.0mm
2
8x(0.75~1.25mm
1, 220~230, 50
35.0 / 35.0
30
PG260X2CS-4KT1 / TOSHIBA
720 CC (RB68AF/T68/α68TF)
Rotary (Fix speed)
2
Axial × 1
50 / 840+50 / 590+50
1000+
60
4000/3000/2000
TP2M / 9.52x0.35
0.77
cooling: 43~60 / heating: 6~7
948x340x830
1050x440x979
/
Capillary tube
Automatic
DPF-6
XPE
/
58/-/-
74/89
R407C / 1900 × 2
Piping length less than 5 meters in one system
35
Φ6.35
Φ12.7
Flared
≤5 (per way)
≤5 (per way)
≤10 (per way)
≤20 (2 ways)
2
)
* Long piping length and large drop between the indoor and outdoor unit (which exceeds standard value) will obviously reduce the capacity.
Page 6
Item Model AS072XCBAA AS092XCBAA
Function Capacity Capacity Dehumidifying capacity Power cable Communication cable Power source Running current
Fan
Heat exchanger
Dimension (L×W×H)
Drainage pipe material, diameter mm Controller type Refrigerant control Capillary tube Fresh air hole dimension / Electricity Heater Noise level H/M/L dB(A) Weight Net / Shipping kg / kg Refrigerant Pipe
Piping
Connecting method
Type × Number —— Speed r/min Motor output power W Air-flows (H/M/L) m³/h Type / Diameter mm Total area m² Temp. scope External mm Package mm
Type —— Liquid mm Gas mm
——
BTU/h
W
10‐³×m³/h
—— ——
N, V, Hz
A / A 0.10 0.10 0.10 0.10
℃
—— ——
mm
——
——
Cooling Heating Cooling Heating
7000 8000 9000 10000 2000 2300 2600 2900
1.0 / 1.0 /
3 × (1.0~1.5mm2 )
2x(0.75~1.25mm2 )
1, 220~230, 50
CROSS×1 CROSS×1
900/800/700 900/800/700
25 25
400/350/300
400/350/300
TP2M / 6.35×0.7
about 0.15 about 0.15
cooling: 6~7 / heating: 43~60
795×197×265 795×197×265 863×304×330 863×304×330
PVC, 11.4/16.4
Phone type infrared
/
37/35/30 37/35/30
7.6/10.6 7.6/10.6
R407C
6.35
12.7
Flared
Item Model AS122XCBAA AS142XCBAA
Function Capacity Capacity Dehumidifying capacity Power cable Communication cable Power source Running current
Fan
Heat exchanger
Dimension (L×W×H)
Drainage pipe material, diameter mm Controller type Refrigerant control Capillary tube Fresh air hole dimension / Electricity Heater / Noise level H/M/L dB(A) Weight Net / Shipping kg / kg Refrigerant Pipe
Piping
Connecting method
Type × Number —— Speed r/min Motor output power W Air-flows (H-M-L) m³/h Type / Diameter mm Total area m² Temp. scope External mm Package mm
Type —— Liquid mm Gas mm
——
BTU/h
W
10‐³×m³/h
—— ——
N, V, Hz
A / A 0.15 0.15 0.15 0.15
℃
—— ——
mm
——
——
Cooling Heating Cooling Heating
12000 13000 14000 16000
3500 3900 4100 4600
1.6 / 1.6 /
3 × 0.75mm
2
2x(0.75~1.25mm2 )
1, 220~230, 50
CROSS×1 CROSS×1
1100/1000/900 1100/1000/900
25 25
550/500/450 550/500/450
TP2M / 6.35×0.7
about 0.20 about 0.20
cooling: 6~7 / heating: 43~60
795×197×265 795×197×265 863×304×330 863×304×330
PVC, 11.4/16.4
Phone type infrared
39/37/30 39/37/30
7.6/10.6
7.6/10.6
R407C
6.35
12.7
Flared
Page 7
Item Model AF072XCBAA AF092XCBAA
Function Capacity Capacity Dehumidifying capacity Power cable Communication cable Power source Running current
Fan CROSS × 2 CROSS × 2
Heat exchanger
Dimension (L×W×H)
Drainage pipe material, diameter mm Controller type Refrigerant control Fresh air hole dimension Electricity Heater Noise level H/M/L dB(A) Weight Net / Shipping kg / kg Refrigerant Pipe 6.35 6.35
Piping
Connecting method
Type × Number —— Speed r/min Motor output power W Air-flows (H/M/L) m³/h Type / Diameter mm Total area m² Temp. scope External mm Package mm
Type —— Liquid mm Gas mm
——
BTU/h
W
10‐³×m³/h
—— ——
N, V, Hz
A 0.25 0.25 0.25 0.25
℃
—— ——
mm
——
——
Cooling Heating Cooling Heating
7000 8000 9000 10000 2000 2300 2600 2900
1.0 / 1.0 /
3 × (1.0~1.5mm2 )
2x(0.75~1.25mm2 )
1, 220~230, 50
900/800/700 900/800/700
50
500/450/400 500/450/400
TP2M / 7.94×0.35 TP2M / 7.94×0.35
about 0.25 about 0.25
50
cooling: 6~7 / heating: 43~60
720×205×630 720×205×630 780×280×690 780×280×690
PVC, 11.4/16.4 PVC, 11.4/16.4
Phone type infrared controller
Capillary tube // //
38/36/34 38/36/34
17/20.7 17/20.7
R407C R407C
12.7 12.7
Flared
Flared
Item Model AF122XCBAA AF142XCBAA
Function Capacity Capacity Dehumidifying capacity Power cable Communication cable Power source Running current
Fan CROSS × 2 CROSS × 2
Heat exchanger TP2M / 7.94×0.35 TP2M / 7.94×0.35
Dimension (L×W×H)
Drainage pipe material, diameter mm Controller type Refrigerant control Fresh air hole dimension Electricity Heater Noise level H/M/L dB(A) Weight Net / Shipping kg / kg Refrigerant Pipe 6.35 6.35
Piping
Connecting method
Type × Number —— Speed r/min Motor output power W Air-flows (H/M/L) m³/h Type / Diameter mm Total area m² Temp. scope External mm Package mm
Type —— Liquid mm Gas mm
——
BTU/h
W
10‐³×m³/h
—— ——
N, V, Hz
A 0.25 0.25 0.25 0.25
℃
—— ——
mm
——
——
Cooling Heating Cooling Heating
12000 13000 14000 16000
3500 3900 4100 4600
1.6 / 1.6 / 3 × 0.75mm
2
2x(0.75~1.25mm2 )
1, 220~230, 50
1100/1000/900 1100/1000/900
50 50
700/650/600 700/650/600
about 0.25 about 0.25
cooling: 6~7 / heating: 43~60
720×205×630 720×205×630 780×280×690 780×280×690
PVC, 11.4/16.4 PVC, 11.4/16.4
Phone type infrared controller
Capillary tube // //
38/36/34 38/36/34
17/20.7 17/20.7
R407C R407C
12.7 12.7
Flared Flared
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Item Model
Function Capacity Capacity Dehumidifying capacity Power cable Communication cable Power source Running current
Fan CENTRIFUGAL × 1 CENTRIFUGAL × 1
Heat exchanger TP2M / 9.52×0.8
Dimension (L×W×H)
Drainage pipe material, diameter mm Controller type Refrigerant control Fresh air hole dimension Electricity Heater Noise level H/M/L dB(A) Weight Net / Shipping kg / kg Refrigerant Pipe 6.35 6.35
Piping
Connecting method Dimension (L×W×H)
Panel
Weight Net / Shipping
Type × Number —— Speed r/min Motor output power W Air-flows (H/M/L) m³/h Type / Diameter mm Total area m² Temp. scope External mm Package mm
Type —— Liquid mm Gas mm
External mm Package mm
——
BTU/h
W
10‐³×m³/h
—— ——
N, V, Hz
A 0.20 0.20 0.20 0.20
℃
—— ——
mm
——
——
kg / kg
Item Model
Function Capacity Capacity Dehumidifying capacity Power cable Communication cable Power source Running current
Fan CENTRIFUGAL × 1
Heat exchanger TP2M / 9.52×0.8 TP2M / 9.52×0.8
Dimension (L×W×H)
Drainage pipe material, diameter mm Controller type Refrigerant control Fresh air hole dimension Electricity Heater Noise level H/M/L dB(A) Weight Net / Shipping kg / kg Refrigerant Pipe 6.35 6.35
Piping
Connecting method Dimension 630×630×80 630×630×80
Panel
Weight Net / Shipping
* o.d.=outer diameter; i.d.=inner diameter
Type × Number —— Speed r/min Motor output power W Air-flows (H/M/L) m³/h Type / Diameter mm Total area m² Temp. scope External mm Package mm
Type —— Liquid mm Gas mm
External mm Package mm
——
BTU/h
W
10‐³×m³/h
—— ——
N, V, Hz
A 0.20 0.20 0.20 0.20
℃
—— ——
mm
——
——
kg / kg
AB072XCBAA AB092XCBAA
Cooling Heating Cooling Heating
7000 8000 9000 10000 2000 2300 2600 2900
1.0 / 1.0 /
3 × (1.0~1.5mm2 )
2x(0.75~1.25mm2 )
1, 220~230, 50
750/610/540 750/610/540
40 40
650/580/550 650/580/550
about 0.25 about 0.25
cooling: 6~7 / heating: 43~60
700×570×276 775×715×361 775×715×361
PVC, 32/26(o.d./I.d.*) PVC, 32/26(o.d./I.d.*)
Phone type infrared controller
Capillary tube
100 100
//
43/40/37 43/40/37
24/26 24/26
R407C R407C
12.7 12.7
Flared
630×630×80 630×630×80
680×680×155 680×680×155
4.2/6.3 4.2/6.3
AB122XCBAA AB142XCBAA
Cooling Heating Cooling Heating
12000 13000 14000 16000
3500 3900 4100 4600
1.6 / 1.6 / 3 × 0.75mm
2x(0.75~1.25mm2 )
1, 220~230, 50
750/610/540 750/610/540
40 40
650/580/550
about 0.25 about 0.25
cooling: 6~7 / heating: 43~60
700×570×276 775×715×361 775×715×361
PVC, 32/26(o.d./I.d.*) PVC, 32/26(o.d./I.d.*)
Phone type infrared controller
Capillary tube
100 100
//
43/40/37 43/40/37
26/28 26/28
R407C R407C
12.7
Flared Flared
680×680×155 680×680×155
4.2/6.3
2
CENTRIFUGAL × 1
TP2M / 9.52×0.8
700×570×276
Flared
650/580/550
700×570×276
12.7
4.2/6.3
Page 9
Item Model AE072XCBAA AE092XCBAA
Function Capacity Capacity Dehumidifying capacity Power cable Communication cable Power source Running current
Fan AXIAL× 1
Heat exchanger TP2M / 9.52×0.8 TP2M / 9.52×0.8
Dimension (L×H×D)
Drainage hole Diameter mm Controller type Refrigerant control Fresh air hole dimension Electricity Heater Noise level SH/H/M/L* dB(A) Weight Net / Shipping kg / kg Refrigerant Pipe
Piping
Connecting method
Type × Number —— Speed (SH/H/M/L*) r/min Motor output power W Air-flows (SH/H/M/L*) m³/h Type / Diameter mm Total area m² Temp. scope External mm Package mm
Type —— Liquid mm Gas mm
——
BTU/h
W
10‐³×m³/h
—— ——
N, V, Hz
A 0.68 0.68 0.68 0.68
℃
—— ——
mm
——
——
Cooling Heating Cooling Heating
7000 8000 9000 10000 2000 2300 2600 2900
1.0 / 1.0 /
3 × (1.0~1.5mm2 )
2x(0.75~1.25mm2 )
1, 220~230, 50
AXIAL × 1
1310/1235/1120/885 1310/1235/1120/885
40 40
808/754/687/543
about 0.1 about 0.1
808/754/687/543
cooling: 6~7 / heating: 43~60
674*225*450 816*288*526 816*288*526
O.D.=20, I.D.=18
Wired controller
Capillary tube
100 100
//
43/38/35/32 43/38/35/32
18/20 18/20
R407C R407C
6.35 6.35
12.7 12.7
Flared Flared
674*225*450
Item Model AE122XCBAA AE142XCBAA
Function Capacity Capacity Dehumidifying capacity Power cable Communication cable Power source Running current
Fan AXIAL× 1 AXIAL × 1
Heat exchanger TP2M / 9.52×0.8 TP2M / 9.52×0.8
Dimension (L×H×D)
Drainage pipe material, diameter mm Controller type Refrigerant control Fresh air hole dimension Electricity Heater Noise level SH/H/M/L* dB(A) Weight Net / Shipping kg / kg Refrigerant Pipe 6.35 6.35
Piping
Connecting method
* SH/H/M/L: Super high/High/Medium/Low, the values are measured in the condition: external static pressure is 0Pa.
Type × Number —— Speed (SH/H/M/L*) r/min Motor output power W Air-flows (SH/H/M/L*) m³/h Type / Diameter mm Total area m² Temp. scope External mm Package mm
Type —— Liquid mm Gas mm
——
BTU/h
W
10‐³×m³/h
—— ——
N, V, Hz
A 1.35 1.35 1.35 1.35
℃
—— ——
mm
——
——
Cooling Heating Cooling Heating
12000 13000 14000 16000
3500 3900 4100 4600
1.6 / 1.6 / 3 × 0.75mm
2
2x(0.75~1.25mm2 )
1, 220~230, 50
1384/1350/1300/1230 1384/1350/1300/1230
50
1051/1007/985/930 1051/1007/985/930
about 0.12 about 0.13
50
cooling: 6~7 / heating: 43~60
828*225*450 828*225*450 976*288*526 976*288*526
O.D.=20, I.D.=18
Wired controller
Capillary tube
100 100
//
45/42/40/38 45/42/40/38
20/22 20/22
R407C R407C
12.7 12.7
Flared Flared
Page 10
characteristic for sensors
model part number part name characteristic
1.R25=5KΩ±1%,
001A3900153 ambient temp sensor
AU282XHBAA
AU422XIBAA
AF- 001A3900059 coil temp sensor
AE- 001A3900006 gas pipe temp sensor
AB- 001A3900006 gas pipe temp sensor
0010450243 A system coil temp sensor
0010450398
0010451344
0010451343
0010450243 A system coil temp sensor
0010450398
0010451344
A system discharging temp sensor B system discharging temp sensor ambient temp sensor, B system coil temp sensor
A system discharging temp sensor B system discharging temp sensor
B25/50=3450K±1%
2.R25=5KΩ±1%, B25/50=3450K±1%
R25=5KΩ±1%, B25/50=3450K±1% R80=50KΩ±3%, B25/80=4450K±3% R80=50KΩ±3%, B25/80=4450K±3% R25=5KΩ±1%, B25/50=3450K±1% R25=5KΩ±1%, B25/50=3450K±1% R80=50KΩ±3%, B25/80=4450K±3% R80=50KΩ±3%, B25/80=4450K±3%
1.R25=10KΩ±3%, B25/50=3700K±3%
2.R25=23KΩ±2.5%, B25/50=4200K±3% R25=10KΩ±3%, B25/50=3700K±3% R25=10KΩ±3%, B25/50=3700K±3%
Page 11
SAFETY PRECAUTIONS
3 SAFETY PRECAUTIONS
Please read these "Safety Precautions" first then accurately execute the installation work. Though the precautionary points indicated herein are divided under two headings, and those points which are related to the strong possibility of an installation done in error
CAUTION
resulting in death or serious injury are listed in the section. However, there is also a possibility of serious consequences in relationship to the points listed in the section as well.
In either case, important safety related information is indicated, so by all means, properly observe all that is mentioned.
After completing the installation, along with confirming that no abnormalities were seen from the operation tests, please explain operating methods as well as maintenance methods to the user (customer) of this equipment, based on the owner's manual. Moreover, ask the customer to keep this sheet together with the owner's manual.
WARNING
WARNING
CAUTION
WARNING
This system should be applied to places of office, restaurant, residence and the like. Appliaction to inferior environment such as engineering shop could cause equipment malfunction. Please entrust installation to either the company which sold you the equipment or to a professional contractor. Defects from improper installations can be the cause of water leakage, electric shocks and fires. Execute the installation accurately, based on following the installation manual. Again, improper installations can result in water leakage, electric shocks and fires. When a large air-conditioning system is installed to a small room, it is necessary to have a prior planned countermeasure for the rare case of a refrigerant leakage, to prevent the exceeding of threshold concentration. In regards to preparing this countermeasure, consult with the company from which you purchased the equipment, and make the installation accordingly. In the rare event that a refrigerant leakage and exceeding of threshold concentration does occur,there is the danger of a resultant oxygen deficiency accident. For installation, confirm that the installation site can sufficiently support heavy weight. When strength is insufficient, injury can result from a falling of the unit. Execute the prescribed installation construction to prepare for earthquakes and the strong winds of typhoons and hurricanes, etc. Improper installations can result in accidents due to a violent falling over of the unit. For electrical work, please see that a licensed electrician executes the work while following the safety standards related to electrical equipment, and local regulations as well as the installation instructions, and that only exclusive use circuits are used. Insufficient power source circuit capacity and defective installment execution can be the cause of electric shocks and fires. Accurately connect wiring using the proper cable, and insure that the external force of the cable is not conducted to the terminal connection part, through properly securing it. Improper connection or securing can result in heat generation or fire.
Take care that wiring does not rise upward, and accurately install the lid/service panel. Its improper installation can
also result in heat generation or fire.
- 10 -
Page 12
SAFETY PRECAUTIONS
WARNING
When setting up or moving the location of the air conditioner, do not mix air etc. or anything other than the designated refrigerant (please see nameplate) within the refrigeration cycle. Rupture and injury caused by abnormal high pressure can result from such mixing. Always use accessory parts and authorized parts for installation construction. Using parts not authorized by this company can result in water leakage, electric shock, fire and refigerant leakage. The position of indoor unit must be above the floor 2.5m.
CAUTION
Execute proper grounding. Do not connect the ground wire to a gas pipe, water pipe, lightening rod or a telephone ground wire. Improper placement of ground wires can result in electric shock. The installation of an earth leakage breaker is necessary depending on the established location of the unit. Not installing an earth leakage breaker may result in electric shock. Do not install the unit where there is a concern about leakage of combustible gas.
The rare event of leaked gas collecting around the unit could result in an outbreak of fire.
For the drain pipe, follow the installation manual to insure that it allows proper drainage and thermally insulate it to prevent condensation. Inadequate plumbing can result in water leakage and water damage to interior items.
- 11 -
Page 13
4. Net dimension of indoor and outdoor
4.1 Outdoor unit: AU282XHBAA
340
830
380
416
>600
185
580
950
1024
>100
>100
>150
>600
Page 14
4.2 Indoor units
Model: CONSOLE TYPE
Model: WALL MOUNTED TYPE
440
783
225
model
Haier
a
b
c
a
b
c
AS072XCBAA AS092XCBAA AS122XCBAA AS142XCBAA
795
265
182
Page 15
Model: CASSETTE TYPE
Model: CEILING CONCEALED TYPE
UPDATED
e
d
f
g
Installation dimension: (Unit: mm)
TYPE
AE072XCBAA, AE122XCBAA, AE212XCBAA
AE092XCBAA
AE142XCBAA
c
b
a
a b c d e f g i
615
770
1064
648 804 225
1099
452
452
452
225
225
55 55 55
125
225
125
225
225 100
125
i
100
100
Page 16
The unit capacity and performance mode:
(A stands for A system, B stands for B system. For testing result, we will not recommend 12000BTU/h unit to you)
AU282XHBAA+072XCBAA*4 as followings:
A:
AF072*1
cooling
heating
Performance mode
Nominal capacity(BTU/h) 12000 12000 14000 14000 28000
Rated power input(W): 1550 1550 1550 1550 3100
Rated current(A) 7.5 7.5 7.5 7.5 15.0
Nominal capacity(BTU/H) 9000 9000 16000 16000 32000
Rated power input(W): 1800 1800 1500 1500 3000
Rated current(A) 9.0 9.0 7.0 7.0 14.0
AS072*1
AB072*1
AE072*1
AU282XHBAA+092XCBAA*4 as followings:
A:
AF092*1
cooling
heating
Performance mode
Nominal capacity(BTU/h) 12000 12000 14000 14000 28000
Rated power input(W): 1550 1550 1550 1550 3100
Rated current(A) 7.5 7.5 7.5 7.5 15.0
Nominal capacity(BTU/H) 9000 9000 16000 16000 32000
Rated power input(W): 1800 1800 1500 1500 3000
Rated current(A) 9.0 9.0 7.0 7.0 14.0
AS092*1
AB092*1
AE092*1
AU282XHBAA+07XCBAA*2+14XCBAA*1
B:
AF072*1
AS072*1
AB072*1
AE072*1
B:
AF092*1
AS092*1
AB092*1
AE092*1
A:
AF072*2
AS072*2
AB072*2
AE072*2
A:
AF092*2
AS092*2
AB092*2
AE092*2
B:
AF072*2
AS072*2
AB072*2
AE072*2
B:
AF092*2
AS092*2
AB092*2
AE092*2
A:
AF072*2
AS072*2
AB072*2
AE072*2
A:
AF092*2
AS092*2
AB092*2
AE092*2
B:
AF072*2
AS072*2
AB072*2
AE072*2
B:
AF092*2
AS092*2
AB092*2
AE092*2
cooling
heating
A:
AF072*1
Performance mode
Nominal capacity(BTU/h) 12000 14000 14000 28000
Rated power input(W): 1550 1550 1550 3100
Rated current(A) 7.5 7.5 7.5 15.0
Nominal capacity(BTU/H) 9000 16000 16000 32000
Rated power input(W): 1800 1500 1500 3000
Rated current(A) 9.0 7.0 7.0 14.0
AS072*1
AB072*1
AE072*1
B:
AF142*1
AS142*1
AB142*1
AE142*1
A:
AF072*2
AS072*2
AB072*2
AE072*2
A:
AF072*2
AS072*2
AB072*2
AE072*2
B:
AF142*1
AS142*1
AB142*1
AE142*1
Page 17
AU282XHBAA+09XCBAA*2+14XCBAA*1
cooling
heating
A:
AF092*1
Performance mode
Nominal capacity(BTU/h) 12000 14000 14000 28000
Rated power input(W): 1550 1550 1550 3100
Rated current(A) 7.5 7.5 7.5 15.0
Nominal capacity(BTU/H) 9000 16000 16000 32000
Rated power input(W): 1800 1500 1500 3000
Rated current(A) 9.0 7.0 7.0 14.0
AS092*1
AB092*1
AE092*1
B:
AF142*1
AS142*1
AB142*1
AE142*1
A:
AF092*2
AS092*2
AB092*2
AE092*2
AU282XHBAA+142XCBAA*2 as followings:
A:
cooling
heating
AF142*1
Performance mode
Nominal capacity(BTU/h) 14000 14000
Rated power input(W): 1550 1550
Rated current(A) 7.5 7.5
Nominal capacity(BTU/H) 16000 16000
Rated power input(W): 1500 1500
Rated current(A) 7.0 7.0
AS142*1
AB142*1
AE142*1
AF142*1
AS142*1
AB142*1
AE142*1
Must pay special attention to the match style, to see the following table:
A to 2 B to 2 A to 1 B to 1
072XCBAA*2 072XCBAA *2
142XCBAA *1 142XCBAA *1
092XCBAA*2 092XCBAA*2
Pipe connections:
AF092*2
AS092*2
AB092*2
AE092*2
B:
A:
B:
AF142*1
AS142*1
AB142*1
AE142*1
1 TO 4
Outdoor unit
A1
A2
B1
B2
A1
A2
Indoor units
B1
B2
Page 18
1 TO 3
Outdoor unit
A1
A2
B1
B2
1 TO 2
Outdoor unit
Indoor units
A1
A2
Indoor units
B1
A1 B1
A1
A2
B1
B2
Admissible pipe length and drop between the units:
a. Max. single distance piping length of unit A 1、unit A2 、unit AB1、unit B2: 25m; b. Max. drop between A1 unit and A2 unit、B1unit and B2 unit:5m;
Refrigerant recharge:
Distribute pipes for unit A1、unit A2、unit B1、 unit B2 are supplied 5m as standard, if it is longer than 5m,
recharge refrigerant as 35g/m.
Communication Wire connection:
1. The indoor unit whose liquid pipe is connected to A1 in A system is called unit A1, its communication wire of A1(3)、 A1(4) should be connected to A1(P)、A1(Q) respectively.
2. The indoor unit whose liquid pipe is connected to A2 in A system is called unit A2, its communication wire of A2(3) 、A2(4) should be connected to A2(P)、A2(Q) respectively.
3. The indoor unit whose liquid pipe is connected to B1 in B system is called unit B1, its communication wire of B1(3) 、B1(4) should be connected to B1(P)、B1(Q) respectively.
4. The indoor unit whose liquid pipe is connected to B2 in B system is called unit B2, its communication wire of B2(3) 、B2(4) should be connected to B2(P)、B2(Q) respectively.
Note: Because the customers themselves match the communication wire, and the P and Q are
nonpolar, the customers must use shielded communication wires.
Page 19
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Page 20
5. Installation
Installation diagram of indoor & outdoor unit
Outdoor unit
Piping data.
Gas pipe mm 12.7
L1 m Suggest 10m Max. :30m
Pipe length of one way L2 m Suggest 10m Max. :25m
L3 m Suggest 10m Max. :25m
Drop between indoor Indoor unit up m Suggest 5m Max. :15m
and outdoor unit Indoor unit down m Suggest 5m Max. :10m
No need to recharge: when piping length of one way is less than 5 meters.
1
L1 means the piping length when the system only connects with one indoor unit.
2
L2, L3 means the piping length when the system connects with 2 indoor units.
3
Long piping length and large drop between indoor unit and outdoor unit will reduce the
performance capacity obviously.
A 2
L1
AS142
L2
B 1
B 2
AS072
AS092
3
3
3
3
3
L3
1
2
2
Installation tools
1. Screw
2. Steel saw
3. Drill (70mm dia.)
4. Spanner [17, 27mm dia.]
5. Spanner [14, 17, 19, 27mm]
6. Pipe cutter
7. Flarer
8. Knife
9. Pliers
10. Leakage detector or soap water
11. Tape measure
12. Scraping knife
13. Refrigerant oil
14. Vacuum pump
15. Nitrogen tank
Standard accessories
The following parts mentioned
in this instruction is optional.
The following are accessories attached with the unit, they can be used with the need of installation
Shape, name
Rubber cushion
Quantity Remarks
4
1
1
Mark
,
Parts name
A B C D E F
Adhesive tape
Pipe supporting plate
Connection pipe
Drain hose
Insulation material
Powder
Page 21
5. Installation
Installation instruction
Before installing, do read this Safety precautions carefully to guarantee the proper installation. The below attentive matters are divided into Warning and Note two parts. When the wrong installation occur, it is very possible death and severe injury and other serious accidents will happen. For those items are listed in Warning part. But even the items listed in Note part can also cause serious accidents. Above all, both the two parts are very important contents related to safety, so they must be obeyed. After finishing the installation work, do test run to verify everything is normal. After that please explain the using and maintenance methods to the user. Additionally, give this installation manual and operation manual to the user and ask them to keep it properly.
!
The distributing shop, where you bought the air conditioner, or the specified shops shall do the installation work. If you do the installation work by yourself, the improper installation will cause water leakage, electric shock fire and other accidents. The installation work shall be in line with what the installation manual specified. If installation is not proper, water leakage, electric shock, fire and other accidents will occur. Install the air conditioner to a place where can definitely stand its weight. Places not firm enough will cause drop down of unit resulting in body hurt. The installation work shall be preventive to typhoon and earthquake. If the installation work is not met with the requirements, overturn of the unit will occur resulting in accidents. The wiring work shall be done by a qualified person and referred to the technical standard of electric equipment , indoor wiring regulation and what the manual specified. Do use special circuit. If the capacity of the circuit is not enough or bad work, electric shock, fire and other accidents will happen. Using the specified cable to do wiring work and connecting firmly and properly. Fix the connecting part of the terminals to prevent it from the external force.Improper connection and fixing will cause heating and fire etc. accidents. Wiring shall be kept in correct shape avoiding extrusion. After installation, the electric box cover and the external panel shall not nip the wire. Improper installation will cause heating and fire etc. accidents. When setting or moving the air conditioner do not let the air and things alike get into the refrigeration system except the specified refrigerant (R407C). If air and other things enter abnormal high pressure will occur, which easily cause break and body injuries etc. accidents. When installing, do use the accessories or specified parts. If not using the parts specified by our company, water leakage, electric shock, fire and refrigerant leakage will occur. Do not lead the drainpipe to drain where the sulfur gas may be involved. Otherwise, the poisonous gas will enter into the indoor. During installation, if refrigerant leakage occurs, do the ventilation work immediately. As soon as the refrigerant gas meets fire, poisonous gas will be produce. If the refrigerant gas enters into room and meet the air blowing heater, heater or stove etc. fire source, the poisonous gas may be produced. After installation, confirm there is no leakage of refrigerant. Do not install the unit in a place where the combustible gas may be leaked. In any case the combustible gas leaks and accumulated around the unit, fire accident will occur. Do heat insulation work to the refrigerant gas pipes and liquid pipes to reach the purpose of heat preservation. If the heat insulation measure is not sufficient, water generated by condensing dew will drip leading to wet the floor and indoor articles.
!
!
Warning
!
!
!
Note
Do grounding work.Do not connect the grounding wire to gas pipe,tap,lighting rod or telephone line.Improper grounding will cause electric shock. After electric installation,power on them to do electric leakage test. In some places the creepage breaker shall be installed.If do not install the breaker, electric shock may occur.
Page 22
Installation of outdoor unit
Choosing of installation position
Installation position
Do not install the air conditioner near to a place where flammable gas may leak.
Explosion may be caused (fire)
Choose a place where the cold/heat air or noise may not disturb the neighbors.
Install the air conditioner in a place where good ventilation can be guaranteed.
If there are some obstacles, it may lower the working power of the unit or increase noise.
It is deadly necessary to prevent from accumulation of snow near the outdoor unit to keep it away from being blocked by accumulated snow.
Install the air conditioner on base that can definitely support the weight of the unit.
Otherwise, vibration or noise may be caused.
The following special places are not suitable to install air conditioner, otherwise, trouble may be caused. When you install the air conditioner in these places, please consult with the distributor. Places generate corrosive gas (hotspring area, etc.) Places blow salt air (seaside, etc.) Places have heavy soot. Places have very high humidity. Places near an electromagnetic wave generator. Places with large voltage fluctuation.
Installation fixation
1. According to dimonsion shown in the following figure, fix the installation bracket tightly in the chosen installation area.
2. Then use screws to fix the outdoor unit on the installation bracket.
380
190 190
Installation dimension of outdoor unit (mm)
580
Over 60cm
>10cm
>10cm
Outdoor unit
>15cm
>60cm
Page 23
Installation procedure Connection of pipes
Warning
!
During installation, if refrigerant leakage occurs, take ventilation measurement immediately. As soon as the leaked refrigerant gas meets f re, poisonous gas will generate.i
After finishing installation, confirm the refrigerant gas does not leak. If the refrigerant gas leaks in the room, once it meets heater, burner and gas stove or other. fire source, the poisonous gas will generate.
I. Connection of pipes
1 Method of pipe connection
The pipe shall be as short as possible to guarantee efficiency. Daub the refrigerant oil on the connection and flare nut. When bending the pipes, give the roundness as large as possible, to avoid crashing the pipes. To connect the pipe, fit the center and screw the nut with hand, then use spanner or torque wrench to tighten it. The fastening torque as shown in below table. As shown in figure. Be careful alien matters, such as sands, water etc.shall not enter the pipes.
Forced fastening without careful
centring may damage the threads
and cause gas leakage.
Using the specified fastening torque to fasten nuts.
Pipe diameter(mm)
6.35
12.7
Installation torque(N.m)
11.8(1.2kgf.m)
49.0(5.0kgf.m)
Spanner
Spanner
Joint
Nut
Fastening torque(N.m)
13.7(1.4kgf.m)
53.9(5.5kgf.m)
Page 24
Installation procedure Connection of pipe
2.Method of cutting and flaring pipe
Cut and flare pipe
Use pipe cutter to cut the pipe, the burrs must be removed. After inserting the flarer, perform flared nut.
Flaring pipes.
A
Flarer
Correct
Slant
When joint connecting, no gap shall be left in the joint, the insulating material shall be overlapped.
Break Crack
150
Diameter of pipe
6.35mm(1/4")
12.70mm(1/2")
Uncorrect
Branch pipe Insulating material
Partial
Dimension
(mm)
A
0.8~1.5
1.0~2.0
Too outside
Connecting pipe in site Insulating material
Insulating material (arranged in site) Thickness: Over 10mm
Page 25
Installation procedure Connection of pipes
4.Pipe connection of the outdoor unit. Referring to the installation diagram in page 4, connect the indoor unit with outdoor unit, by using the pipe connection method.
II Test of airtight quality
After connection of the refrigerant pipes, carry out airtight quality test. In this test, pressurize to the pipes as shown in the below figure by using nitrogen tank. Close the valves of the gas side and liquid side totally. The nitrogen may enter the cycle system of the outdoor unit, so that, before pressurizing, the valve rods must be fastened.(Both the gas side and liquid side)
For each of the refrigerant system, pressurize from the discharge valve of gas side in procedure.
When doing airtight quality test, it is absolutely forbidden to use oxygen, flammable gas and poisonous gas.
If the hi-pressure valve of the outdoor unit is 3-way valve.
Stop valve close
Indoor side
Joint
Joint
Outdoor side
Welding part
Welding part
Fasten
Fasten
(Gas side)
Gas discharging valve
Indoor unit
Stop valve close
(Liquid side)
When the hi-pressure valve of the outdoor unit is 2-way valve.
3-way valve close
Indoor side Outdoor side
Welding part
Joint
(Gas side)
Fasten
Low pressure meter
Gas discharging valve
Outdoor unit
Low pressure meter
Gas discharging valve
High pressure meter
VL VH
Instrument distributor
Pressure reducing valve
High pressure meter
VL VH
Instrument distributor
Nitrogen
Indoor unit
Joint
Welding part
Fasten
Outdoor unit
2-way valve
(Liquid side)
Pressure reducing valve
Nitrogen
Page 26
Installation procedure Connection of pipes
III Vacuumizing of the pipes and indoor unit (using vacuum pump to vacuumize, it is strictly forbidden to use refrigerant purging)
Choose of vacuum pump: it shall choose those that can reach a good vacuity ( Lower 200Pa ) and have a large air discharge amount (over 40L/min). After finishing the airtight quality test and discharging the nitrogen, connect the instrumental diverter to the 3-way discharge valve, then connect the vacuum pump according to the below figure. If the hi-pressure valve of the outdoor unit is 3-way valve.
Indoor side
Outdoor side
Low pressure meter
Stop valve close
(Gas side)
VL VH
High pressure meter
Instrument distributor
Fasten
Fasten
Fasten
Fasten
Indoor unit
Stop valve close
(Liquid side)
When the hi-pressure valve of the outdoor unit is 2-way valve .
Indoor side
Outdoor side
Joint
Fasten
Joint
Fasten
Gas discharging valve
Gas discharging valve
Outdoor unit
Low pressure
3-way valve close
meter
(Gas side)
Gas discharging valve
P
Vacuum pump
High pressure meter
VL VH
Instrument distributor
P
Indoor unit
Outdoor unit
2-way valve
(Liquid side)
When the hi-pressure valve of the outdoor unit is 2-way valve: (1) Firstly connect indoor, outdoor power supplies, and communication lines, then set addresses of indoor units and check their correctness. (2) Determine running mode according to indoor temperature: Set to cooling mode when indoor temperature Ta 23 set to heating mode when Ta<23 . (3) Keep stop valve of outdoor unit close , and start the indoor unit according to running mode determined by indoor temperature.
Vacuum pump
Page 27
Installation procedure Connection of pipes
(4) Watch the status of outdoor unit compressor, disconnect the general power supply for the air conditioner assembly after the compressor unit starts.
If the hi-pressure valve of the outdoor unit is 3-way valve: Without starting the machine, simply exhaust to vacuum (vacuum degree<200Pa) directly from hi-presser and low-pressure valves(strictly in compliance with operation steps defined in instruction manual for outdoor unit) after machine connecting pipe is well done.
Vacuumize 2~3 hours according to the length of the pipe. When vacuumizing, confirm the gas side and liquid side of the 2-way valve and 3-way valve shall be in full close state. When it is not lower than 200Pa after 2 hours or more vacuumizing, vacuumize for another 1 hour. If after more than 3 hours vacuumizing it is still not lower than 200Pa, the leak part shall be found. When it is lower than 200Pa after more than 2 hours vacuumizing, close both the valve VL and VH of the diverter, then close the vacuum pump. Place it there to observe if the vacuity changes. If it changes, it indicates leakage exists, so the leak part shall be found. After finishing the above vacuumizing work, replace the vacuum pump with refrigerant tank and turn to the refrigerant charging procedure.
V Charging of refrigerant
1.Calculation of additional charging amount of refrigerant
After finishing vacuumizing work, replace the vacuum pump with refrigerant tank and turn to the refrigerant additional charging procedure.
Calculation of additional charging amount of refrigerant
Quantity of filled refrigerant before the machine leaving factory does not consider supplement for extension tubes while spot installation. After practical installation is finished, it is necessary to fill supplement refrigerant into extension tubes provided that the length of spot liquid tube>0m. Filling method is as the following.
Calculation method:
Quantity of supplement refrigerant is determined by specification and actual length of the spot liquid tube.
Calculation formula:
Quantity of spot supplement refrigerant = actual length necessary supplement refrigerant quantity per meter of the tube. E.g.: Uuantity of spot supplement refrigerant(R407C)=(L1-5) 0.035kg/m) L1: Actual total length of 6.35 liquid tube in one system Uuantity of spot supplement refrigerant(R407C)=[(L2-5)+(L3-5)] 0.035kg/m) L2, L3: Actual length of 6.35 liquid tube in the B1, B2 way.
2.Charging of refrigerant
Close all valves of outdoor unit, and charge refrigerant from air discharge valve of gas side. When can not charge the specified amount, firstly, open all the valves, both liquid side and gas side, of outdoor unit,then switch the valve of gas side to close state a little.Under this condition, do cooling operation and charge refrigerant from the discharge valve of gas side. At this time, adjust the valve of the refrigerant tank to make the refrigerant in Gas State when it is absorbed by system. When refrigerant leakage making refrigerant lack in system occurs, all of the system shall be recovered and recharge it according to specified amount.
3.Opening of the refrigerant pipe
Open all the valves of outdoor unit
Page 28
Installation procedure Refrigerant
The systems use regrigerangt R407C. This refrigerant itselt is innocuous, noncombustible safety
refrigerant. But then, when arranging the air conditioner equipment, it is necessary to take some
steps to take precautions against in case of the indoors refrigerant leakage. Such as, the room
size shall be taken into account to avoid making the concentration of the refrigerant not exceed the
concentration limit and other relevant steps. The concentration limit is the concentration that is not
harmful to human body and can take emergency steps to treat the concentration of Freon.
Concentration limit of R407C:0.3kg/m
3
Indoor unit
Indoor unit
If the indoor unit leaks, all the refrigerant in the syetem will leak out
1.Sequence of refrigerant concentration affirmance Calculate the refrigerant concentration according to the following sequence. (1) Calculate the total refrigerant-charging amount of each of the refrigerating system(kg). Refrigerant charging amount of outdoor system + Additional refrigerant charging amount =Total refrigerant charging amount of the refrigerating equipment(kg). Refrigerant charging amount of outdoor system: Refrigerant charging amount when air conditioner leaves factory. Additional refrigerant charging amount: Additional refrigerant charging amount according to the site pipe length and pipe diameter.
(2) Calculate the minimum size of the room suitable for the indoor unit assembly(m ).
3
(3) Calculate the concentration of refrigerant: Total refrigerant charging amount of refrigerating equipment/the minimum room size suitable for indoor unit assembly(m ) Refrigerant concentration limit:0.3kg/m
3
3
2.Countermeasure when exceeding the concentration limit (1) Set an effective opening for ventilation and fresh air. Cut an intake respectively on the upper and lower part of the door which areas are equivalent to 0.15% grounding area, or cut an intake in other part of the room. (2) Reduce the total refrigerant charging amount of the refrigerating equipment Shorten the refrigerant pipe length. Reduce the installation place distance between the outdoor unit and the indoor unit to shorten the refrigerant pipe length, so that reduce the total refrigerant charging amount of the refrigerating equipment. (3) Establish ventilation and fresh air system Establish a mechanical equipment for fresh air to keep the refrigerant concentration below the concentration limit (normal ventilation). When can not ventilate the normally, please set an alarm apparatus linked with the mechanical ventilation equipment.
Page 29
Installation procedure Electric wiring
Electric wiring
Note: The air conditioner must use special circuit (over 30A), and wiring by the qualified electrician according to the wiring rules specified in national standard. The grounding wire and the neutral wire shall be strictly separated. Connect the neutral wire with grounding wire is incorrect. The electric leakage breaker must be installed. All the electric wire must be copper wire.When wiring,there shall keep a proper distance between the power line and communication wire to avoid twist together.Otherwise,signal disturbance will occur,and the air conditioner can not operate normally. Power supply:1PH,220-230V~,50Hz. The wiring method of power line is Y connection. If the power line is damaged,in order to avoid risk of electric shock, it must be replaced by the manufacturer or its repair center or other similar qualified person. Specification of wire and short circuit protector in site wiring: Fuse: 30A 250VAC
Type
Contents
Specificat on
i
Parameter
Power line
YZW
3x3.0mm
Short circuit protector
2
30A
Connection signal wire
2x(0.75~1.25mm )
Note:The signal wire must be shielded .
Wiring method
1. Wiring method of orbicular terminals For the connection wire with orbicular terminals, its wiring method is as shown in the right figure: remove the connecting screw, put the screw through the ring on the end of the wire, then connect to the terminal block and fasten screw.
2. Wiring method of straight terminals For the connection wire without orbicular terminals, its wiring method is: loosen the connection screw, and insert the end of the connection wire completely into the Termina l block, then fasten the screw. Slightly pull the wire outwards to confirm it is firmly held
3. Crimp connection method for wires without terminals
Connect the wire with same diameter to the two sides of the terminal
Do not connect the wire with same diameter to the same side
Correct Pressing
Do not connect the wire with different diameters
Wiring Method for
Ring Terminal Block
Wrong Pressing
Terminal
block
Pressing
Clamps
2
Crimp connection method for connection wire After connection,the wire must be fastened by wire cover. The wire cover shall press on the protection coat of the connection wire,as shown in right top figure. Note:When connecting the wiring,confirm the terminal number of indoor and outdoor units carefully. Incorrect wiring will damage the controller of air conditioner or the unit can not operate.
Page 30
Installation procedure Electric wiring
Wiring method of outdoor unit:
Power line
Remove the repair board of the outdoor unit and loosen the wire cover A,then put the live
wire, neutral wire and grounding wire through the wire cover A,and connect them to
terminal block correspondingly. After connection, fasten wire cover A to its previous
state.
Communication wire of indoor unit
Loosen wire cover B ,put the communication wire through the wire cover B, and connect
them to terminal block correspondingly. After connection, fasten wire
cover B to its previous state.
Note: Power line and communication wire are provided by consumers themselves.
Termial
Wring clamp
B
A
Wiring method of indoor unit
Power line and communication wire of indoor unit
Loosen wire cover and connect the power line and communication wire of indoor unit to
the terminal correspondingly.
Page 31
Installation procedure Electric wiring
Note: When connecting power line to power supply terminal, please pay attention to the following items:
1. Do not connect the power line with different dimensions to the same connection wire end. Improper contact will cause heat generation.
2. Do not connect the power line with different dimensions to the same grounding wire end. Improper contact will affect protection.
3. Keep a proper distance between the communication wire and the power line. Otherwise, abnormal communication will occur because of disturbance.
4. Do not connect the power line to the connecting end of communication wire. Incorrect connection will cause damage of connected unit. Wiring example diagram:
Wiring example diagram:
Outdoor unit Terminal
To Power Supply (1PH,220~230V,50Hz)
NL
A1 A2 B1 B2
P Q P Q P Q P Q
Outdoor unit Terminal
1(N) 2(L)
W B Y/G R BR
To Power Supply (1PH,220~230V,50Hz)
3 4
A2
1(N) 2(L)
W B Y/G R BR
To Power Supply (1PH,220~230V,50Hz)
3 4
B1
1(N) 2(L)
W B Y/G R BR
To Power Supply (1PH,220~230V,50Hz)
3 4
B2
Explanation on the communication wire connections:
1.If the communication wires are properly connected, when the indoor units and outdoor unit power on, the communication indication LED (Red) on the outdoor PCB will flash in sequence, also the LED (Red) on indoor PCB will flash too.
2.If the communication indication LEDs don t flash, that shows the communication wires are not properly connected. Please check the P and Q connection and check the wires to see whether they have been destroyed.
outdoor side
indoor side
Wall Mounted type Indoor unit Terminal
W:White B:Black
R:Red BR:Brown
Y/G:Yellow/Green
Page 32
5.2 Installation Instructions of wall mounted type
Installation Tools
1) Screw Driver 2) Hacksaw 3) Hole core drill 4) Hexagon wrench (5mm) 5) Spanner (14,17,19 and 24mm)
6) Torque wrench (17,22,24mm) 7) Pipe cutter 8) Flaring tool
Standard Accessories
The standard accessories includes: 1) Measuring type 2) Reamer 3) Refrigerant oil 4) Gas leakage
detector or soap-and-water solution 5) Knife 6) Nipper
NO. Accessory Parts
Number of articles
1
3
4
5
1
2
1
1
1
6
6
7
air purifying filter
1
2
Page 33
Indoor Unit
1 Fitting of the Mounting plate and Positioning of the Wall Hole
When the mounting plate is first fixed
1 Carry out,based on the neighboring pillars or lintels, a proper leveling for the plate to be fixed against the
wall,then temporarily fasten the plate with one steel nail.
2 Make sure once more the proper level of the plate,by hanging a thread with a weight from the central top
of the plate,then fasten securely the plate with the attachment steel nail.
3 Find the wall hole location A using a measuring tape.
A
Mounting Plate
Weight
Holes for fixing the mounting plate
Fit the scale to a line
Thread
Fit the level line
Center of a Bmm hole (insert a scale)
When the paper pattern is used
1 Stick a paper pattern on the wall horizontally 2 Position by using the pattern then remove the pattern.
Outline of mounting plate
Outline of indoor unit
Position of Bmm hole
Paper pattern
When the mounting plate is fixed to side bar and lintel
Fix to side bar and lintel a mounting bar, which is separately sold,and then fasten the plate to the fixed
mounting bar.
Refer to the previous article," ",for the position of wall hole.
When the mounting plate is first fixed
2 Making Hole on the Wall and Fitting the Piping Hole Cover
Make a hole of 60mm in diameter, slightly descending to outside the wall lnstall piping hole cover and seal off with putty after installation.
lndoor side
wall hole
B mm
(Section of wall hole) Piping hole pipe
Outdoor side
Thickness of wall
Page 34
3 lnstallation of the lndoor Unit
Drawing of pipe
[Rear piping]
Draw pipes and the drain hose, then fasten them and connecting electric cable for indoor and outdoor with the adhesive tape. Drain hose should be placed under.
Heat insulation
Right piping
Under piping
B
Adhesive tape
Left piping
Drain hose
[Other direction piping]
Cut away, the left, under or right side lid with a nipper or saw, according to the wall hole position, then bend the piping and fix it with piping support plate. Sometimes it becomes an easy installation by preconnecting the interconnect cable, then fasten piping and drain hose with it .
[Installation of piping support plate]
Insert the plate from top, into the piping to be fixed. Push its buttom hard until you hear a clik.
Fixing the indoor unit body
Hang surely the unit body onto the upper notches of the mounting
plate.Move the body from side to side to verify its secure fixing.
ln order to fix the body onto the mounting plate, hold up the body
aslant from the under side and then put it down perpendicularly.
material
Pipe supporting plate
Pipe supporting plate
Indoor/Outdoor Electric cable
Click
Piping
4 Connecting the lndoor/Outdoor Electric Cable
[Cautions]
1. Make sure it is unit A or unit B, when make wiring.
2. Unit to be connected to stop valve A on outdoor unit is unit A, while the one to be connected to stop valve B is unit B.
3. Refer to wiring diagram.
Removing the wiring cover
Open the inlet grill ,then remove one screw of the cover.
H
G
Putty
Piping hole cover
Inlet grill
Wiring cover
Screw
Page 35
Installation Procedure
Electric wiring
! Warning
The electric wiring work shall be conducted by qualified electricians according to the installation instructions. A separate power circuit shall be used. Insufficient power cord amperage or improper wiring will cause danger of electric shock or fire. During wiring connection, the power cord shall be of the specified cable and reliably fastened so that external forces applied to the cable wouldnt transfer to the terminals. Improper connection or fastening will cause danger of heating, fire etc.The power cord must be fitted with a grounding wire. Grounding shall be made as specified. Unreliable grounding will cause electric shock. The grounding wire shall not be connected to the gas pipeline, water pipeline, thunder arrestor and telephone wire
! Caution
A current leakage breaker shall be installed, otherwise it electric shock would happen easily. If the power cord is damaged, it must be replaced by the manufacturer or its service center or similar personnel to avoid risks. The power supply to the indoor unit shall be laid in complying with the operational instruction manual. The electric wiring shall avoid contacting with the high temperature part of the piping so as to prevent the cable insulation melts and cause dangers. After connected on the terminal block, the wires shall be bent to U form and then fastened with wire clip. The control wiring and refrigerant piping may be laid and fastened together. Before completion of vacuum pumping of the refrigerant pipe system, do not electrify the indoor unit. The power cord of the indoor unit and connection wiring between indoor and outdoor units shall be laid out according to the operational instruction manual of the indoor unit. The connection of the power cord shall comply with the local regulations.
The power supply wiring connection should meet the local regulation.
!
!
Wiring connection method : (the wiring diagram is attached inside the machine)
1) Ring terminal connection method
If there is a ring at the end of the connection wire, the wire connection method is as shown in the right figure. Remove the terminal screw and insert it through the ring at the connection wire end, then connect to the terminal board and fasten the screw.
2) Straight terminal connection method
If there isnt a ring at the end of the connection wire, the connection method shall be: loosen the terminal screw, insert the connection wire end completely into the terminal board and fasten the screw. Pull the connection wire outwards slightly to confirm it is clamped tightly.
3) Clamping method of the connection wire
After wire connection is finished, the connection wire must be pressed tightly with wire clips, which shall apply to the outer sheath of the connection wire.
Connection method for ring terminal
Page 36
Wire connection for built-in indoor unit
Insert from outside the connection wire and signal transmission wire through the wall hole with pipeline already arranged. Pull out the front ends of connection wire and signal wire and make a circle on the signal wire. Connect the connection wire according to the connection method and indoor and outdoor wiring diagram. Pull the connecting conductor outwards slightly to confirm it is clamped tightly. Connect the plug for connecting the signal wire with the plug of the signal wire connected from the indoor unit. After wire connection is finished, install wire clips using the same method for connection wire clamping.
Note: When connecting the indoor unit and the outdoor unit, please do connect the wir es with the same color terminals.
Notes:
Before connecting the conductors between indoor unit and outdoor unit, check for the number on the indoor and outdoor units connecting terminals. Connect the terminals with the same color and number with a wire. Wrong connection would damage the controller of the air conditioner or the machine couldnt operate. Do not connect the connection wire and signal wire with the same cable. They shall be connected respectively to ensure system normal operation.
Page 37
5.2 Installation of indoor unit for console type
more than
Installation of indoor unit
selection of installation place
more than
more than
more than
Fig1
330
617
Fig2
Tool necessary
1. Screw driver
2. Hacksaw
3. 70mm dia.hole core drill
4. Spanner(dia. 17,27mm)
5. Spanner(14,17,27mm)
6. Pipe cutter
7. Flaring tool
8. Knife
9. Nipper
10. Gas leakage detector or soap water
11. Measuring tape
12. Reamer
13. Refrigerant oil
Standard accessories
Following parts shall be field supplied
Fig3
Place where it is easy to route drainage pipe and outdoor piping. Place ,away from heat source and with less direct sunlight. Place where cool and warm air could be delivered evently to every corner of the room. Place near power supply socket.Leave enough space around the unit. Place ,robust not causing vibration,where the body can be supported sufficiently. To prevent interference, place it at least 1m away from other electric machines, such as TV set, radio. Installing According to the dimension of the figure 2 shown, nail two cement steel nails on the wall,Keep 2~3 mm out.then hang the back of the unit on them. There must be no gap between the indoor unit and wall. Remove the front panel,then use two expansible screws to fix the unit on the floor.As figure 3 shown. Once refrigerant piping and drain piping connections are complete,fill the gap of the throght hole with putty. Attach the front panel and front grille in their orginal positions once all connections are complete.
Shape and description
No.
Mark
A B C
D E
F
Part name Adhensive tape Pipe clip Connecting hose Insulation material Putty Drain hose
Note: There isn't connecting wire with this unit.
Remote controller
Wire clip
Self-tapping screw
Wall hole cover
Dry battery #7
Cement steel nail
QTY
6
Page 38
Fixing of the unit
1.Position of the wall hole
Wall hole should be decided according to installation place and piping direction.(refer to installation drawings).
Indoor side
Wall hole
70mm
2. Making a wall hole
Drill a hole of 120X70mm dia. with a little slope towards outside.
3. Piping connection
(1)
Schematic diagram for unit connection
(Cross section of wall hole)
Indoor unit
Flared pipe connection
Gaseous pipe
3-way Valve
Indoor unit
Manifold tube
Outdoor uint
(2)
Connection pipe dimensions:
Liquid pipe
Flared pipe connection
2-way Valve
Apply and tighten the nut.
Pipe Value
Liquid Gaseous
6.35mm
12.7mm
Torque
18 N.m
50 N.m
(3)
Maximum length and height difference of connecting pipe
Maximum length: 20m; Height difference: 10m To ensure efficiency, shortest possible pipe should be used.
Cautions for pipe connection Pipes free from twists, deformation, water, dust. Dedicated tools for each R407C and R22 should be used and stored separately. Optimized radii of bends Insulation to be applied on all gaseous pipes Flared section free from cracks
(4)
Pipe connection process
Apply refrigeration oil on the end of the pipe to be connected and on the flared section. Align the pipes to be connected and tighten the nut. (See the figure) Ensure that no foreign articles enter into the pipes.
Spanner
Spanner
Threads on the pipes may be damaged when tightening if the pipes are not well aligned.
Outdoor side
Thickness of wall
Joint
Nut
Page 39
Piping connection of the indoor unit
1. Arrangement of piping and drainage pipe After opening inlet grill,you will see a control box. Remove the cover before working.
Cut away, with a hammer or a saw, the lid for piping according to piping direction.
According to the piping method, connect the piping on indoor unit with union of connection pipe. Arrange the piping as per the wall hole and bind drain hose connecting electric cable and piping together with polyethylene tape. Insert the bound piping connecting electric cable and drain hoes through wall hole to connect with outdoor unit.
Insulation material
Copper tube
Drain hose
Connecting electric cable for indoor and outdoor unit
2. Arrangement drain hose Drain hose shall be placed in under place. There should be a slope when arrange drain hose. Avoid up and down waves in drain hose. If humidity is high, drain pipe(especially in room and indoor unit) must be covered with installation material.
Electric wiring :
Process of wire connections
1. Loop terminal After removing the screw, fix the wire ring on the screw, reinsert the screw into the block terminal and then tighten the screw.
2. Straight terminal After loosening the screw, inset the wire end into the block terminal and then tighten the screw. Slightly pull the wire to see if it is tightly fixed.
3. Wire capping After completion of connection, capping clips must be applied on the external sleeve of the wires.
1(L)
Wiring of indoor unit
Remove air intake screen and take out the front wires.
Connect the wires as specified in the above methods and diagrams for indoor unit and wire con­ nections.
Properly apply capping clips on the wires.
Wiring diagram of loop terminals
Block terminal
Replace the air intake screen.
Do not link the connecting and signal wire with the same cable, a snug space must be maintained between connecting and signal wires.
Shield of the signal wire should be spot grounded.
Capping clip
Page 40
Note:
When connecting indoor and outdoor wire, check the number on indoor and outdoor terminal blocks. Terminals of same number and same color shall be connected by the same wire. Incorrect wiring may damage air conditioner's control or cause operation failure.
Others
1.Power supply requirements:
Voltage: single-phase1PH,220-230V*,50Hz Dedicated electrical cable should be installed by a qualified technician in
accordance with the state regulation for electrical engineering. The power source must be grounded.
A circuit breaker must be installed
Electrical cables should be connected by ìYî method. Damaged or wornelectrical cable must be replaced by authorized after sales agents.
The power plug should be connected as follows: L for live line, N for neutral line and for grounding.
Connection parameters: H05RN-F 3G(1.0-1.5)mm
Signal parameters:
H05RN-F2X(0.75-1.5)mm
(Shieded wire)
Cables for power supply, connection and signals are prepared by the owner.
2.Piping cutting and flaring
Be sure to carry out deburring after cutting with a pipe cutter. Insert flaring tool to make a flare.
A
Correct Incorrect
Flare tooling die
Lean
Damage of flare Crack Partial Too outside
Liquid pipe
Gas pipe
Pipe diameter Size A (mm)
6.35mm(1/4")
12.7mm(1/2")
0.8 ~1.5
1.2 ~2.0
Page 41
5.4 Installation of ceiling concealed type
Installation of indoor unit
When installing the ceiling concealed type indoor unit, a specially designed return air
bellows shall be installed, as shown in Figure 3, Figure 4.
Figure 3
Figure 4
Ceiling
Air outlet grille
Installing building roof
*0.5m or*5m
Air supply
Air outlet duct
Unit
Detail A
A
Return air bellows
Return air
Return air bellows
Air supply No obstacles
within 1 m
Unit
Return air
Each air return and supply duct should fix to the floor precast slab by using an iron stand. Use glue to seal the interface closely. Recommend the distance between the air return duct and the wall is more than 150mm.
The distance between air duct outlet and air conditioner outlet is according to the length of actually installed air duct and in service behavior of the static pressure terminal: Installation sketch map for long and short air duct is showed below, when connect to short air duct, using low static terminal (terminal color is write), the distance between air duct outlet and air conditioner outlet is no more than 0.5m; when connect to long air duct, using middle static terminal (terminal color is red), the distance between air duct outlet and air conditioner outlet could be within 5m at this point.
Figure 5
sling dog
drain piping
air return duct
air return shutter
transition air duct
air outlet duct
air diffuser
joint of air diffuser
Drain piping of condensed water should keep a downhill grade of 1% or more. Use insulating pipe to cover the drain piping of condensed water to keep warmth.
As figure shown, suspend and install the unit.
Figure 6
M8 broad foundation bolt
M8 suspension screw
M8 broad lock ring
M8 nut
Unit
Figure 5
Installation for air duct of indoor unit
1. Installation for air supply duct This type of unit uses circular air duct with its caliber of 180mm. An additional transitive air duct is necessary for the circular air duct to connect to the air supply inlet. It should be also connected to its respective air diffuser separately. See Fig.1. Adjust the wind speed of each air diffuser outlet to keep in line on the whole, so as to meet a demand of the air conditioner in the room.
Page 42
Indoor unit
flexible joint or static pressure box
Fig1: Duct connected
transitive air duct
circular air duct
joint of air diffuser
air diffuser
2. Installation for air return duct Use rivets to connect the air return duct to the air return inlet of the indoor unit. The other end connects to the air return shutter. as shown in Fig.2.
air return shutter
air return duct
Fig2: Duct return connected
indoor unit
rivet
3. Air duct insulation Insulation layer is needed for air supply and return duct. First, paste a glue nail to the air duct, and then attach the insulation cotton that has a tinfoil layer and use the glue nail cover to fix. Finally, seal the air duct interface with tinfoil adhesive tape closely. as shown in Fig3.
galvanized board
insulating fabric
glue nail
tinfoil
glue nail cover
adhesive tape
Installing the suspension screw:
Use M8 or M10 suspension screws (4, prepared in the field) (when the suspension screw height exceeds 0.9 m, M10 size is the only choice). These screws shall be installed as follows with space adapting to air conditioner overall dimensions according to the original building structures.
Wooden structure
A square wood shall be supported by the beams and then set the suspension screws.
Square wood
Suspension screw
Beam
New concrete slab
To set with embedded parts, foundation bolts etc.
Page 43
Iron reinforcement
Foundation bolt
Knife embedded part
Guide plate embedded part Pipe suspension foundation bolt
Original concrete slab
Use hole hinge, hole plunger or hole bolt.
Steel reinforcement structure
Use steel angle or new support steel angle directly.
Suspension screw
Hanging bolt
Support steel angle
Hanging of the indoor unit
l Fasten the nut on the suspension screw and then hang the suspension screw in the T slot of the suspension part of the unit. l Aided with a level meter, adjust level of the unit within 5 mm.
Page 44
Installation of remote controller
1. Remove upper cover of wire controller
Remove upper part of wire controller by press.
PCB is mounted on lower part of wire controller, be careful not to damage it.
2. Install the wired remote controller
Please drill two holes on the wall according to the back cover screw hole position of the wire remote controller, then strike the wood block to the holes respectively, then align the 2 screw hole of the wire controller back cover to the wood block, fasten the wire reote controller to the wall use wood screws.
3. Switch setting
The switchs setting as follows:1.ON 2.OFF 3.ON 4.OFF
Note
Try as far as possible a flat surface for installation. Don't use excessive force when tightening screws, or lower part might got deformed.
4. Connecting method as the following chart
Upper cover of wire controller
Lower cover of wire controller
Switch button
Screw hole
No
1
4
2
3
Symbol
A
B
C
D
colour
White or Green
Red
Yellow
contents
12V
Gnd
COM
Use shielede wires for telecommunication between wire controller and indoor unit; indoor unit and outdoor unit. Ground the shield on one side. Otherwise misoperation because of noise may occur. Signal wire is self-provided by user.
5. Replace the upper cover of wire controller
Be careful not to hold down the wiring.
Hint
1. Power supply switch and signal wire should be prepaired by the user.
2. Don't touch PCB with hand.
Back cover of the wire controller
Shielded wire
ground
Page 45
In order to drain water normally, the drain pipe shall be processed as specified in the installation manual and shall be thermal insulated to avoid dew generation. Improper hose connection may cause indoor water leakage.
Requirements
The indoor drain pipe shall be thermal insulated. The connection part between the drain pipe and the indoor unit shall be insulated so as to
! Caution
prevent dew generation. The drain pipe shall be slant downwards (greater than 1/100). The middle part shall not be of S type elbow, otherwise abnormal sound will be produced. The horizontal length of the drain pipe shall be less than 20 m. In case of long pipe, suppo­rts shall be provided every 1.5 ñ 2m to prevent wavy form. Central piping shall be laid out according to the following figure. Take care not to apply external force onto the drain pipe connection part.
Drain pipe
1.5m~2m
Insulation (supplied by the user)
To the largest (app. 10cm)
Down slope above 1/100
Down slope above 1/100
VP30
Support
S type elbow
Pipe and insulation material
Pipe Insulation
Rigid PVC pipe VP31.5mm (internal diameter) Foamed PE with thickness above 7mm
Hose
Drain pipe size: ÿ19.05mm2 (3/4") PVC pipe
The hose is used for adjusting the off-center and angle of the rigid PVC pipe. Directly stretch the hose to install without making any deformation. The soft end of the hose must be fastened with a hose clamp. Please apply the hose on horizontal part
Hose Hose clamp
sulation treatment:
Wrap the hose and its clamp until to the indoor unit without any clearance with insulating material, as shown in the figure.
Wall
Outside
Slant
Drain pipe (supplied by the user)
Drain confirmation
Subsidiary insulation
Insulation
Rigid PVC pipe
During trial run, check that there is no leakage at the pipe connection part during water draining even in winter.
Page 46
Installation Procedure
Allowable pipe length and drop
These parameters differ according to the outdoor unit. See the instruction manual attached with the outdoor unit for details.
Pipe material and size
Refrigerant piping
Pipe material
Model
Pipe size
(mm)
Supplementary refrigerant
The refrigerant supplementation shall be as specified in the installation instructions attached with the outdoor unit. The added refrigerant shall be R22. The adding procedure shall be aided with a measuring meter for a specified amount of supplemented refrigerant
Requirement
Overfilling or underfilling of refrigerant will cause compressor fault. The amount of the added refrigerant shall be as specified in the instructions.
Connection of refrigerant pipe
Conduct flared connection work to connect all refrigerant pipes.
Phosphorus deoxidized copper seamless pipe (TP2M) for air conditioner
AE092XCBAA
12.7
6.35
Gas side
Liquid side
AE072XCBAA
12.7
6.35
A
Pipe expander
1. Pipe cutting 2. Removing burrs
Pipe cutting and expanding
If the pipe is too long or the flare is damaged, it needs to be cut or expanded.
3.Insertion nut 4. Pipe expansion
Pipe expansion dimensions as follows:
Pipe diameter ÿ Size A (mm)
6.35 mm (1/4") 0.8 ~ 1.5
9.52 mm (3/8") 1.0 ~ 1.8
12.7 mm (1/2") 1.2 ~ 2.0
15.88 mm (5/8") 1.4 ~2.2
Correct
Slope Damage Bur Partial Overlong
Incorrect
AE122XCBAA
12.7
6.35
The connection of indoor unit pipes must use double spanners. The installing torque shall be as given in the following table.
Connecting pipe
O.D.(mm)
6.35
9.52
12.70
15.88
Installing torque
(N-m)
11.8 (1.2kgf-m)
24.5 (2.5kgf-m)
49.0 (5.0 kgf-m)
78.4 (8.0 kgf-m)
Increased installing
torque (N-m)
13.7 (1.4 kgf-m)
29.4 (3.0 kgf-m)
53.9 (5.5 kgf-m)
98.0 (10.0 kgf-m)
Double-spanner operation
Page 47
Installation Procedure
Vacuum pumping
With a vacuum pump, create vacuum from the stop valve of the outdoor unit.
l Emptying with refrigerant sealed in the outdoor unit is absolutely forbidden.
Open all valves
Open all the valves on the outdoor unit.
Gas leakage detection
Check with a leakage detector or soap water that if there is gas leakage at the pipe connections and bonnets.
Insulation treatment
Conduct insulation treatment on both the gas side and liquid side of pipes respectively. During cooling operation, both the liquid and gas sides are cold and thus shall be insulated so as to avoid dew generation.
l The insulating material at gas side shall be resistant to a temperature above 120*. l The indoor unit pipe connection part shall be insulated.
Refrigerant piping
Indoor unit
The notch upward (Attached detail view)
Field piping side
Subsidiary insulation tube
Page 48
Installation Procedure
Electric wiring
! Warning
The electric wiring work shall be conducted by qualified electricians according to the installation instructions. A separate power circuit shall be used. Insufficient power cord amperage or improper wiring will cause danger of electric shock or fire. During wiring connection, the power cord shall be of the specified cable and reliably fastened so that external forces applied to the cable wouldnt transfer to the terminals. Improper connection or fastening will cause danger of heating, fire etc.The power cord must be fitted with a grounding wire. Grounding shall be made as specified. Unreliable grounding will cause electric shock. The grounding wire shall not be connected to the gas pipeline, water pipeline, thunder arrestor and telephone wire
! Caution
A current leakage breaker shall be installed, otherwise it electric shock would happen easily. If the power cord is damaged, it must be replaced by the manufacturer or its service center or similar personnel to avoid risks. The power supply to the indoor unit shall be laid in complying with the operational instruction manual. The electric wiring shall avoid contacting with the high temperature part of the piping so as to prevent the cable insulation melts and cause dangers. After connected on the terminal block, the wires shall be bent to U form and then fastened with wire clip. The control wiring and refrigerant piping may be laid and fastened together. Before completion of vacuum pumping of the refrigerant pipe system, do not electrify the indoor unit. The power cord of the indoor unit and connection wiring between indoor and outdoor units shall be laid out according to the operational instruction manual of the indoor unit. The connection of the power cord shall comply with the local regulations.
The power supply wiring connection should meet the local regulation.
!
!
Wiring connection method : (the wiring diagram is attached inside the machine)
1) Ring terminal connection method
If there is a ring at the end of the connection wire, the wire connection method is as shown in the right figure. Remove the terminal screw and insert it through the ring at the connection wire end, then connect to the terminal board and fasten the screw.
2) Straight terminal connection method
If there isnt a ring at the end of the connection wire, the connection method shall be: loosen the terminal screw, insert the connection wire end completely into the terminal board and fasten the screw. Pull the connection wire outwards slightly to confirm it is clamped tightly.
3) Clamping method of the connection wire
After wire connection is finished, the connection wire must be pressed tightly with wire clips, which shall apply to the outer sheath of the connection wire.
Connection method for ring terminal
Page 49
Wire connection for built-in indoor unit
Insert from outside the connection wire and signal transmission wire through the wall hole with pipeline already arranged. Pull out the front ends of connection wire and signal wire and make a circle on the signal wire. Connect the connection wire according to the connection method and indoor and outdoor wiring diagram. Pull the connecting conductor outwards slightly to confirm it is clamped tightly. Connect the plug for connecting the signal wire with the plug of the signal wire connected from the indoor unit. After wire connection is finished, install wire clips using the same method for connection wire clamping.
Note: When connecting the indoor unit and the outdoor unit, please do connect the wir es with the same color terminals.
Notes:
Before connecting the conductors between indoor unit and outdoor unit, check for the number on the indoor and outdoor units connecting terminals. Connect the terminals with the same color and number with a wire. Wrong connection would damage the controller of the air conditioner or the machine couldnt operate. Do not connect the connection wire and signal wire with the same cable. They shall be connected respectively to ensure system normal operation.
Page 50
5.5 Installation of cassette type
Page 51
Page 52
Page 53
Page 54
Page 55
6. Parts and functions
6.1 Ou
tdoor unit
air outlet
air inlet
electric box
handle
valves
6.2 indoor unit
/ 0
/-=A@;8@
1
0-7=<@?=; >6<8;
1-:<;8@
2
2-9:;@8? + DEFDBC , 3-=A@;8@
3
Page 56
Cassette type Indoor unit
wall mounted type Indoor unit
Swing louver (Air flow direction can be adjusted by using the SWING button on the remote controller)
Electrical control box
Air Inlet Grille
Air Filter (Inside of the Inlet Grille)
signal receiver window
Fresh air conditioner
Haier
air outlet grille
ceiling concealed type Indoor unit
motor inside
electric control box
louver
fan inside
air inlet grille
air filter(inside)
air duct
evaporator
Page 57
7.Remote controller functions
Remote controller
29
30
31
32 33 34
35 36
1
2 3 4 5
6
7
8
9
SWING
RESET
M D
MODE
HEALTH
CLOCK
TIMER
FILTER
CODE
A U T O
OFF
TEMP
ON
OFF
FRESH
LIGHT
SLEEP
HIGH/SO
LOCK
SET
4.Operation MODE
28
B
A
FAN
27
26 25 24
23 22
21
20
19
18
17
16
15
14
13
12
11
Used to select operation mode. Every time you press MODE button, operation mode
changes according to following sequence:
AUTO
COOL
DRY
HEAT
FAN
5.HEALTH Button
Used to set health mode, if the unit has the negative ion function and oxygen bar function.
6.CLOCK Button
Used to set correct time.
7.CLOCK Button
Used to select TIMER ON, TIMER OFF.
(Note: if time of TIMER ON is the same as TIMER OFF ,TIMER ON/OFF cannot be set)
8. FILTER Button
Used to set up/down function of filter.
9. CODE Button
Used to select code A or B, for this unit, the code is A.
10
1.TEMP Setting Button
(Used to set temperature. Setting ranges: 16 C to 30 C)
In Up/Down function, for controlling up and down filter.
2.SWING Button
If you press this button once, auto swing will be activated. If you press this button again, the louver will fix in the present position.
3.Power ON/OFF Button
Used for unit start and stop After power on, the LCD of remote controller
will display the previous operation state (except for TIMER,SLEEP and SWING state).
10.RESET Button
Press this button by using a sharp article to resume the correct operation of the remote controller in case of need, i.e. for example in case of malfunctions due to electromagnetic noise.
11.LOCK Button
Used to lock operation button and LCD display contents: by pressing this button, other buttons comes out of function and lock state display appears; if you press it again, lock state will be no more active and lock state display will disappear.
12.LIGHT Button
Used to light the control panel (only for cabinet unit)
13.Up and down Button
Used to set TIMER and CLOCK up or down.
14.HIGH/SO Button
Used to select HIGH or SOFT operation.
15.SET Button
Used to confirm TIMER and CLOCK settings.
16.FRESH Button
Used to set fresh mode, the unit will draw in fresh air.
17.SLEEP Button
(The clock must be corrected before setting sleep function)
Used to set sleep mode.
NOTE: 1.Cooling only air conditioner does not have the displays and functions related to heating.
2.HIGH/SO button This button is activated in Cooling/Heating mode, the fan speed is in AUTO mode after pressing it and "high functon" will be cancelled automatically after 15 minutes running.
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18.FAN Button
Used to select fan speed:LOW,MID,HIGH,AUTO.
19.TIMER OFF Display
20.CLOCK Display
21.FILTER Display
22.TEMPERATURE Display
23.AUTO SWING Display
24.HIGH/SO Display
25.SIGNAL SENDING Display
26.FRESH AIR Display
27.ELECTRICAL HEATING Display
28.Some other buttons
All these functions are not available now.
29.HEALTH Display
Displays when healthy run function is set.
30.DEHUMIDIFICATION Display
31.Operation MODE Display
AUTO RUN
COOL RUN
DRY RUN
HEAT RUN
FAN RUN
32.SLEEP State Display
33.BATTERY Energy Display
Notify the user when it is time to change the batteries.
34.LOCK State Display
35.FAN SPEED Display
LO MID
The distance between the remote controller and the receiver should be max 7m and there should be no obstacle between them. Do not throw the remote controller; prevent it from being damaged.
When operating the remote controller in an area where electronically controlled lights are installed or wireless handsets are used, please move closer to the indoor unit as the function of the remote controller might be affected by signals emitted by the above mentioned equipments.
Battery loading
Battery loading Batteries are fitted as follows:
Remove the battery compartment lid Slightly press and disengage the battery compartment lid marked with ì
section and then remove the battery compartment lid by pressing in the direction of the arrow as shown in the figure above.
î and then hold the remote controller by the upper
Loading the battery
Ensure that batteries are correctly placed in the compartment as required for positive and negative terminals.
Replacing the battery compartment lid
The battery compartment lid is reinstalled in the reverse sequence.
Display review
Press the button to see if batteries are properly fitted. If no display appears, refit the batteries.
Confirmation indicator
If no indication is displayed after press ON/OFF button, reload the batteries.
Caution:
* *
* *
HI
AUTO
AUTO
If the remote controller does not operate as designed after fitting new batteries of the same type, press the Reset button (marked ) with a pointed article.
Note:
36.TIMER ON Display
Remote Controller' Operation
When in use, direct signal transmission head to the receiver placed on the indoor unit
It is recommended that the batteries be removed from the compartment if the remote controller is not used for an extended period. The remote controller is programmed for automatic test of operation mode after the batteries are replaced. When the test is conducted, all icons will appear on the screen and then disappear if the batteries are properly fitted.
Clock Set
When unit is started for the first time and after replacing batteries in remote controller, clock should be adjusted as follows:
1.Press CLOCK button, clock indication of " AM " or " PM " flashes.
2.Press or to set correct time. Each press will increase or decrease 1 min. If the button is kept pressed, time will increase or decrease quickly.
3.After time setting is confirmed, press "SET" : AM or PM stop flashing, while clock starts working. Note:AM means morning and PM means afternoon.
1
RESET
HEALTH
CLOCK
TIMER
FILTER
CODE
FRESH
2
LIGHT
SLEEPMODE
SET
HIGH/SO
LOCK
3
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Fan Operation
1.Unit start
Press ON/OFF button to start your air conditioner. Previous operation status appears on LCD (except for TIMER, SLEEP, and SWING setting).
2.Select operating mode
Press MODE button. At each press, operation mode changes as follows:
A
SWING
MODE
HEALTH
2
CLOCK
TIMER
FILTER
RESET
4
CODE
A U T O
TEMP
ON
OFF
FRESH
1
LIGHT
FAN
SLEEP
SET
HIGH/SO
LOCK
AUTO
FANHEATCOOL DRY
Then select FAN
3. Adjust fan speed
Press FAN button. At each press, fan speed changes as
3
follows:
LOW
MID
HIGH
Air conditioner will run at the selected fan speed. When in AUTO mode, unit will adjust fan speed according to room temperature automatically.
4. Unit stop
Press ON/OFF button to stop unit.
About FAN mode When the air conditioner runs in F AN mode, it is not possible to select AUTO FAN or to set temperature.
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AUTO, COOL , HEAT and DRY Operation
3
SWING
MODE
HEALTH
2
CLOCK
TIMER
FILTER
RESET
5
CODE
A U T O
TEMP
ON
OFF
FRESH
LIGHT
1
SLEEP
HIGH/SO
LOCK
SET
A
FAN
4
1. Unit start
Press ON/OFF button,unit starts. Previous operation status appears on LCD (except for TIMER, SLEEP and SWING setting)
2.Select operation mode
Press MODE button. At each press, operation mode changes as follows:
3
AUTO
FANHEATCOOL DRY
Then select AUTO run or select COOL operation or select DRY operation or select HEAT operation
3.T emperature setting
Press TEMP button. Every time the button is pressed, temp. setting increases
1 C; if the button is kept pressed, temp. setting will increase quickly .
Every time the button is pressed, temp. setting decreases 1 C, if the button is kept pressed, temp. setting will decrease quickly .
Set proper temperature
4.Adjust FAN button
Press F AN button. At each press, fan speed changes as follows:
A U T O
COOL operation starts when room temp.is higher than temp. setting.
Temp. setting +2 C
Temp.setting
Ultra-low air flow
On reaching temp.setting +2 C, unit will run in mild DRY mode.
AUTO
Air conditioner will run at the selected fan speed.
5. Unit stop
Press ON/OFF button,unit stops.
LOW
In ATUO mode, the temperature setting is not displayed on LCD. In this mode, during running air conditioner will select COOL, HEAT or F AN mode automatically according to the room temperature. In DRY mode, when room temperature becomes 2 C higher than temperature setting, unit will run intermittently at LOW speed regardless of FAN setting. When room temperature is lower than temperature setting, unit will only run F AN operation. In HEAT mode,warm air will blow out after a short period of time due to cold-draft prevention function.
MID HIGH
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Adjusting air flow direction
AUTO SWING
Press SWING button. Up and down airflow varies upwards and downwards. Left and right airflow varies left and right sides.
A
A U T O
TEMP
ON
SWING
OFF
MODE
FAN
SLEEP
AUTO SWING
When the automatic swing louver moves to the proper angle, press SWING button can fix the airflow direction.
Always use SWING button on the remote controller to adjust flaps. Adjusting them by hand may result in air conditioner's abnormally running.
In COOL or DRY mode, do not leave the louver in downward position for a long time, as the water vapor close to the grille may condense and water may drop from the air conditioner.
Please carefully set temperature when children, old or infirm people ues the air conditioner.
FRESH
HEALTH
LIGHT
SET
HIGH/SO
LOCK
In case of great humidity, If the vertical flaps are completely turned towards left or right, the louver will drop water.
Never adjust the louver directly by hand, as this
CLOCK
TIMER
FILTER
RESET
CODE
could make it work abnormally .If the louver work abnormally , stop unit, restart and adjust the louver by remote controller.
After unit stops:
Displays on the LCD disappear. All indicators on the indoor unit go out. Swing louver automatically close the air outlet.
Hints:
As in COOL mode air flows downwards, adjusting airflow horizontally will be much more helpful for a better air circulation As in HEAT mode air flows upwards, adjusting airflow downward will be much more helpful for a better air circulation. Be careful not to catch a cold when cold air blows downward directly.
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Sleep Function
Before going to bed you can press down the SLEEP button and the air conditioner will run so as to make you sleep more comfortably. Before using this function, the clock must be set.
Use of SLEEP function
After the unit's start, set running mode and then press SLEEP button once to make the air conditioner have the previous-set sleep time (first power-on is "1h"). The sleep symbol will appear. Press time button / : you can choose the time in 1~8 hours. Each time the button is pressed, the time increases/decreases 1 hour: "xh" and "OFF" indications appear on the display.
Operation Mode
1.In COOL, DRY mode
One hour after sleeping operation start, the temperature is 1 C higher than the setting one. After another hour, temperature rises 1 C: sleep run continuously for another 6 hours and then stops. The actual temperature is higher than the setting one which is to prevent from being too cold to your sleep.
2.In HEAT mode
One hour after sleeping operation start, the temperature is 2 C lower than the setting one. After another hour, temperature decreases by 2 C more. Temperature will automatically rise by 1 C after another 3 hours' continuous operation. The actual temperature is lower than the setting one which is to prevent from being too hot to your sleep.
3.In AUTO mode.
The air conditioner will run in corresponding sleep operation according to the automatically selected operation mode.
SLEEP RUN BEGINS
1 hrs
SETTING T
In COOL,DRY mode
SETTING T
1 hrs
1 hrs
SLEEP RUN BEGINS
In HEAT mode
SLEEP RUN STOPS
about 6 hrs
increase 1 C
increase 1 C
decrease 2 C
decrease 2 C
about 6 hrs
3 hrs
SLEEP RUN STOPS
SHUT DOWN
SHUT DOWN
increase 1 C
Notes:
After setting SLEEP function, it is not possible to set clock. If set-sleep time does not reach 8 hours, unit will automatically stop operation
after set time is reached. Set " TIMER ON " or " TIMER OFF "In COOL,DRY mode function first,
then set SLEEP. After set SLEEP function, the TIMER function cannot be set.
SWING
RESET
MODE
HEALTH
CLOCK
TIMER
FILTER
A
A U T O
OFF
TEMP
ON
OFF
FAN
SLEEP
FRESH
SET
HIGH/SO
LOCK
LIGHT
CODE
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Timer ON/OFF Function
Set clock correctly before starting TIMER operation
1.Unit start
A
After unit start, select your desired operation mode (operation mode will be displayed on LCD)
2.TIMER mode selection
Press TIMER button on the remote controller to change TIMER mode. Every time the button is pressed, display of TIMER mode changes as follows:
SWING
MODE
HEALTH
CLOCK
TIMER
2
FILTER
RESET
CODE
TEMP
ON
OFF
FRESH
LIGHT
1
3
FAN
SLEEP
SET
HIGH/SO
LOCK
ON OFF ON OFF
AM
12:00
TIMER ON
PM
12:00
TIMER OFF
AM
12:00
TIMER ON-OFF
PM
12:00
blank
Then select TIMER mode as needed (TIMER ON or TIMER OFF). Now or will flash.
ON
OFF
3.TIMER setting (press time adjust buttons )
Every time the button is pressed, time increases 10 minuts. If the button is kept pressed, time changes quickly.
4
Every time the button is pressed, time decreases 10 minuts. If the button is kept pressed, time changes quickly. It can be adjusted within 24 hours at will.
4.Confirm setting
After setting correct time, press SET button to confirm time. Now
or stop flashing.
ON
OFF
Time displayed: unit starts or stops at X hour X min (TIMER ON or TIMER OFF)
5.Cancel TIMER mode
Just press TIMER button several times until TIMER mode disappears.
Hints:
After replacing batteries or if a power failure occurs, TIMER setting must be reset.
Remote controller has memory function. When you use TIMER mode next time, just press SET button after mode selection if timer setting is the same as the previous one.
Note:
After setting TIMER function, the remote controller displays TIMER time. If you want to see clock time, just press CLOCK button once: clock time will be displayed (if you press the button again continuously ,you can adjust clock). 5 seconds later, the display will show TIMER time again.
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Timer ON-OFF Function
Set clock correctly before starting TIMER operation
1.Unit start
After unit start, select your desired operation mode (operation mode will be displayed on LCD)
SWING
2
MODE
HEALTH
CLOCK
TIMER
FILTER
4
RESET
5
CODE
OFF
TEMP
ON
OFF
FRESH
LIGHT
1
SLEEP
HIGH/SO
3
SET
LOCK
A
FAN
2.TIMER mode selection
Press TIMER button on the remote controller to change TIMER mode. Every time the button is pressed, display of TIMER mode changes as follows:
ON OFF ON OFF
AM
12:00
TIMER ON
PM
12:00
TIMER OFF
AM
12:00
Then select TIMER ON-OFF mode.
PM
12:00
TIMER ON-OFF
ON
will flash.
blank
3.Time setting for TIMER ON
Press time button
Every time the button is pressed, time increases 10 minuts. If the button is kept pressed, time will changes quickly.
Every time the button is pressed, time decreases 10 minuts.
6
If the button is kept pressed ,time will changes quickly. It can be adjusted within 24 hours at will. AM refers to morning and PM refers to afternoon.
4.Timer confirming for TIMER ON
After setting correct time, press TIMER button to confirm time. Now
stops to flash, while
ON
starts flashing.
OFF
Time displayed : unit starts at X hour X min.
5.Timer setting for TIMER OFF
Press time buttons and follow the same procedures in " Time setting for TIMER ON"
6.Time confirming for TIMER OFF
After time setting, press SET button to confirm time. Time displayed: unit starts at X hour X min.
stops to flash.
OFF
7.Canel TIMER mode
Just press TIMER button several times until TIMER mode disappears. According to the time setting sequence of TIMER ON and TIMER OFF,
either start-stops or stops-start can be realized. If the time setting of TIMER ON is the same as TIMER OFF, TIMER
ON-OFF function cannot be set.
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Filter Up/Down
(Only for 600*600panel)
A
After the air conditioner has operated for a certain period, dust has accumulated on the filter, and the filter up/down function can be used to clean it.
1.Whether unit starts or stops, continuously press FILTER button for 3 seconds, and enter the filter up/down waiting status (when unit stops, the yellow TIMER indicator flashes, and filter and clock indication are displayed on the remote controller . Only the FILTER button, the temperature buttons " " " " and time buttons are active).
SWING
MODE
HEALTH
CLOCK
TIMER
FILTER
RESET
CODE
1
TEMP
ON
OFF
FRESH
LIGHT
FAN
SLEEP
SET
HIGH/SO
LOCK
2.Press temperature button or time button in filter
" "
" "
up/down waiting status: the up/down mechanism makes the filter moving downward and does not stop until it has reached the maximum limit.
3.Press temperature button or time button in filter
" "
" "
up/down waiting status: the up/down mechanism makes the filter to moving upward till near the surface board and then automatically adjusts it to reset (when adjusting to reset, it will not be controlled by the remote controller till the adju­ stment is finished).
4.During moving downward, press temperature button or time button: moving stops.
" "
5.During moving downward, press temperature button or time button: moving stops.
" "
" "
" "
6.Continuously press FILTER button 3 seconds again to cancel the filter up/down waiting mode (unit stops, the yellow timer indicator stops flashing, the filter goes back to the original position, the remote controller goes back to off status and only clock is displayed).
Note: If the filter does not thoroughly go back to the original position, only needs to operate several times repeatedly.
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Auto restart function setting
A
A U T O
TEMP
ON
SWING
OFF
FAN
FRESH
LIGHT
SLEEP
SET
HIGH/SO
LOCK
:
MODE
HEALTH
CLOCK
TIMER
FILTER
RESET
CODE
Setting method (to be applied for a necessary situation)
After the power failure compensation is set, if power failure suddenly occurs while the air conditioner is working, it will resume the previous working state when the power is supplied again.
Setting Method: When the remote controller is on (excluding timer mode and fan mode), press the "Sleeping" button on the remote controller 10 times within 5 seconds, and after the buzzer rings 4 times, the air conditioner will enter the state of power failure compensation.
Cancel Method: Press the "Sleeping" button on the remote controller 10 times within 5 seconds, and after the buzzer rings 2 timer, the power failure compensation mode will be cancelled.
Notes: When a power failure suddenly occurs during the air conditioner is working after the power failure compensation is set, if the air conditioner will not be used for a long time, please cut off the power supply to prevent its operation from being resumed after the power is supplied again, or press the "Switch On/Off" button after the power comes again.
Page 67
Wired controller YR-E12 functions:
Buttons and functions of the wired controller
CLOCK
Used to adjust time.
TIMER
Used to set timer mode.
CHECK
Auto-diagnostic button.
+ -
stands for time plus/minus, used to adjust time.
FILTER
Filter-cleaned button.
MODE
Used for select indoor operation mode.
FAN SPEED
Used for select indoor air flow.
SWING
Used for setting indoor swing mode.
HEALTH
HEALTH
C
F
SET RECOVERY
CHECK
Used for setting indoor health function.
TEMP + -
Used for changing set temperature.
RECOVERY
used to switch over air­exchanging mode.
POWER ON/OFF
Used for unit start and stop.
Cautions: On cooling only unit, heating mode is not available.
RESET
Reset correct mode button.
Note: The above information is the explanation of the displayed information therefore varies with those displayed in actual operation.
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Buttons function: MODE:used for select indoor operation mode. FAN:used for select indoor air flow. SWING:used for setting indoor swing mode. HEALTH:used for setting indoor health function.
TEMP + -:used for changing set temperature.
CLOCK:used to adjust time.
+、-:stands for time plus/minus, used to adjust time.
TIMER:used to set timer mode.
RECOVERY:used to switch over air-exchanging mode.
CHECK:auto-diagnostic button.
FILTER:filter-cleaned button.
RESET:reset correct mode button.
Display description:
[MODE] [AUTO]:auto operation mode [MODE] [FAN ONLY]:air-throwing mode [MODE] [COOL]:Cooling operation mode [MODE] [DRY]:Dehumidification mode [MODE] [HEAT]:Heating operation mode [MODE] [HEAT] [TES]:In heating mode, auxiliary electric heater is running. Only when the
unit with auxiliary electric heater is in auxiliary electric heating mode, it will display.
[FAN] [AUTO]:auto fan running
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[FAN] [HIGH]:high fan speed [FAN] [MED]: medium fan speed [FAN] [LOW]: low fan speed [FAN] [FIX]: fixed fan speed, it will display only when fixed fan speed is requested to main
indoor unit.
[CENTRAL]: central control mode [OPERATION] :running mode [STAND BY] : waiting mode [PRE-HEAT] : pre-heating mode [DEFROST]: defrosting mode [FILTER] : request of filter to be cleaned [HEALTH]:health function [UNIT NO.] [CEN.ADD]:central control address, the address number will display on “88” [SYS.ADD.]:system address, the address number will display on “88” [CHECK]:auto-diagnostic, trouble shooting [DEMAND]:compulsory operation function, when it works, [CENTRAL] will flash [SWING]:swing mode [ROOM TEMP.]:indoor ambient temperature [SET TEMP.]:set admired temperature [TIMER][ON] :timer function is on, it will switch over in the sequence below:
[ON][OFF] → [ON][OFF][DAILY] →[ ] [TIMER][OFF] :timer function is off [TIMER][ON][OFF] :timer function ON-OFF [TIMER][ON][OFF][DAILY]:timer ON-OFF will switch over in turn daily [CLOCK]:clock display, the displaying time is the current time of the clock. [UP]、[DOWN]:indicator of filter elevating [VENTILATION][AUTO]:auto ventilation mode [VENTILATION][RECOVERY]:fully heat exchanging ventilation mode [VENTILATION][NORMAL]:normal ventilation mode
FAN ONLY OPERATION:
1)Start up operation: press the button of ON/OFF, the system will start up, and will display [MODE][AUTO];[FAN][AUTO];[ROOM TEMP.]+“24℃”;[CLOCK]+”12:00”. 2) Select MODE: press the MODE button, then you will see in the display section [MODE]
switch over in below sequence:[FAN ONLY]→[COOL]→[DRY]→[HEAT]→[AUTO]→ [FAN ONLY]. Select [FAN ONLY].
3)Select fan speed: press FAN button, then you see in the display section [FAN] switch over in below sequence: [HIGH]→[MED]→[LOW]→[HIGH]. Select proper fan speed. 4)Power off: press ON/OFF button, indoor unit will be powered off, there are only time and the ambient temperature in the screen.
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AUTO operation, COOLING, HEATING and DEHUMIDIFICATION operation
1) Start up operation: press the button of ON/OFF, the system will start up, and will display [MODE][AUTO];[FAN][AUTO];[ROOM TEMP.]+“24℃”;[CLOCK]+”12:00”.
2) Select MODE: press the MODE button, then you will see in the display section [MODE] switch over in below sequence:[FAN ONLY]→[COOL]→[DRY]→[HEAT]→[AUTO]→[FAN ONLY]. Select [FAN ONLY].
3) Change set temperature: press TEMP + or – every time, [SET] will display, and set temperature will increase/reduce 1℃(F).
4) Select fan speed: press FAN button, then you see in the display section [FAN] switch over in below sequence: [HIGH]→[MED]→[LOW]→[HIGH]. Select proper fan speed.
5) Select [SWING]: press [SWING] button, swing function is valid. Press again, swing
function is invalid.
6) Set [HEALTH]: used to set the indoor health function. Press it once, [HEALTH] will display in the display section, then indoor health function is valid. Press it again, [HEALTH] will disappear, then the health function is invalid. This function is valid only for the unit with health function.
7) Power off: press ON/OFF button, indoor unit is powered off. There are only time and the ambient temperature in the screen.
Set TIMER operation:
Adjust clock: when powered on, for the first time to set timer function, the clock will be adjusted. Press “CLOCK” button, and set the current clock. Now, “CLOCK” will flash at the frequency of 2Hz every minute. Press the clock +/- button; the current clock can be adjusted. Until the proper time comes, press [SET].
TIMER ON operation:
Press TIMER button, and keep pressing it, in the display section [TIMER] will switch over in below sequence: [ON]→[OFF]→[ON][OFF] → [ON][OFF][DAILY] →[ ]. Select [TIMER] [ON], then [TIMER] [ON] flashes, press the clock +/- button to adjust the time of TIMER ON, press [SET] button.
TIMER OFF operation:
Press TIMER button, and keep pressing it, in the display section [TIMER] will switch over in below sequence: [ON]→[OFF]→[ON][OFF] → [ON][OFF][DAILY] →[ ]. Select [TIMER] [OFF], then [TIMER] [OFF] flashes, press the clock +/- button to adjust the time of TIMER OFF, press [SET] button.
TIMER ON-OFF operation:
Press TIMER button, and keep pressing it, in the display section [TIMER] will switch over in below sequence: [ON]→[OFF]→[ON][OFF] → [ON][OFF][DAILY] →[ ]. Select [TIMER] [ON] [OFF]. Firstly, [TIMER][ON] flashes, press the clock +/- button to adjust the time of
Page 71
TIMER ON, press [TIMER]. [TIMER][ON] will be constant on. Then [TIMER] [OFF] flashes, press the clock +/- button to adjust the time of TIMER OFF, press [SET]. The time sequence of timer on and timer off will determine the mode is [TIMER] [ON] →[OFF] or [TIMER] [OFF] →[ON]. If you want the current time, press [CLOCK] once, current time will display; press again, [CLOCK] will flash, and press [+][-] to adjust the time. Note: 1. If the two times are same, the timer state which is set later will flash, in this case, timer can not be set.
2. When entering TIMER setting state, if you do not input any button in continuous 10 seconds, the unit will quit from the TIMER mode.
Cancel TIMER operation:
In the timer operation state, press [TIMER] button, the unit will quit from the current timer operation state, and the set data will be memorized, then enter the next timer mode.
[FILTER] function
When the wired controller receives the filter-cleaned signal from indoor unit, [FILTER] will display. After finishing clean, press [FILTER], the sign [FILTER] disappears, and the controller will send the filter reset signal to indoor unit. When the sign [FILTER] not display, it is invalid to press [FILTER] in short time.
FILTER ELEVATING function: (only for the unit with elevating function)
When the filter needs to be cleaned, the panel can be lowered to the admired height by the [FILTER][UP][DOWN] function. Method is below: In power off state, press [HEALTH] for 15 seconds to enter filter elevating set state. In this state, the sign [FILTER] will flash and [UP] [DOWN] will display simultaneously, Press TEMP [+], in timer section [UP] will display, while press TEMP [-], in timer section [DOWN] will display. When it arrives the appropriate position, press [UP], [UP][DOWN] will display simultaneously, filter will stop going down. Press [UP] again, filter will go up. Press [FILTER] button to quit the mode.
DEMAND operation function:
By this function, all the indoor units can be made in nominal mode. Set the operation mode in cooling and then shut off the unit. In the stop state, press [ON/OFF] button for 5 seconds to enter cooling trial operation state. If it is in heating mode before shut off the unit, then press [ON/OFF] button for 5 minutes, it will enter heating trial operation state.
In cooling, there will be “LL” in the position where the set temperature displays. In heating, there will be “HH” in the position where the set temperature displays. The wired controller will send the [DEMAND] signal to indoor unit. In the [DEMAND] operation, “COOL” or “HEAT” will display at 1Hz frequency. Indoor fan motor will be fixed at “AUTO” mode. The indoor units in the same group will quit the [DEMAND] in turn.
At this time, only the buttons of [ON/OFF] and temperature [+] [-] are valid. Press [ON/OFF] to quit [DEMAND] mode.
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CENTRAL control function
When the central controller selects [CENTRAL] mode, the buttons in the wired controller except for [CHECK] will be invalid.
VENTILATION mode (only for the unit with fresh air function or heat recovery function)
Press [RECOVERY] button, then the unit will switch over the ventilation mode: [ ] → [VENTILATION][AUTO] → [VENTILATION][RECOVERY] → [VENTALATION][NORMAL] →[ ], please select appropriate ventilation mode.
Query indoor malfunction history:
In the state of power on or power off, press [CHECK] button, enter the malfunction-querying mode of all indoor units in the group. Then [CHECK] and [UNIT NO.] will display, and the actual indoor numbers will be displayed in some sequence (unit number is in decimals). At the same time, in the time region, there will be the current malfunction and the latest time malfunction, the displaying format is [XX:YY], in which XX stands for the current malfunction, if normal, it will display “――”; YY stands for the latest time malfunction. The failure code of every unit will display for 3 seconds. After the failure codes of all indoor units in the whole group are displayed, the mode will quit automatically.
Clear abnormal state and malfunction history:
In normal state, press [CHECK] button for 5 seconds to clear abnormal states, at the same time, wired controller will send the data of “clear abnormal state”, but the malfunction history still retains. In normal state, press [CHECK] button for 15 seconds, except for malfunction states, the malfunction history in wired controller will be cleared.
Query indoor performance state:
In normal state, press both buttons of [CHECK] and [FILTER] for 5 seconds, in the set temperature region in the screen, [XX] will display, XX is indoor number, which can be selected by pressing [TEMP] [+] [-]. In the timer region in the screen, [YZZZ] will display, in which Y stands for data type, ZZZ stands for the corresponding data. which can be selected by pressing [CLOCK] [+] [-].
Y ZZZ Type A Indoor capacity (W) Nominal cooling
capacity/10, decimal
B Request of indoor capacity(Hz) Actual value, decimal C Temperature of indoor ambient
temp. sensor TA
d Temperature of indoor gas pipe
sensor TC1
E Temperature of indoor liquid pipe
sensor TC2
F Open degree of indoor PMV Actual value, decimal
Actual value, decimal
Actual value, decimal
Actual value, decimal
Page 73
g Preset ―――
H Outdoor total capacity Actual value, decimal
In check mode, press [CHECK] to quit the check mode, and go into normal running mode.
How to change the function switches?
No. Type State of
Function description
switch
J01
J02
J06
J07
J03
SW01 ①
SW01 ②
D1
D2
Changeover of Wired
controller and central
controller
Changeover of type of
wired controller
Selection of room temp.
sensor
Auto restart after power
failure
Display of room
temperature
Changeover of master or
slave controller ℃ or ℉
Shorten time function
Compulsorily defrost
Connected Central controller
Cut off Wired controller
Connected Set as simple controller
Cut off Set as standard controller
Connected Use the sensor in the wired
controller
Cut off Use the sensor in the indoor unit
Connected Common control
Cut off Auto restart after power failure
Connected Yes
Cut off No
ON Set as slave controller
OFF Set as master controller
ON
OFF
Connected Indoor unit in shorted time
Cut off Common control
Connected Send compulsorily defrost signal
Cut off Common control
℉ ℃
function
to indoor unit
Note: 1. The switches in grey can be operated after opening the cover of wired controller.
2. Switches or jumper wire must be adjusted when the wired controller is powered off. If the wired controller is powered on, the above operations will be invalid.
3. Shorten time function In normal operation, D1 is in short circuit, it will enter shorten time mode, and the time will be shortened in the proportion of 60:1. In shorten time mode, LED will flash at the frequency of
0.5 second. Cut off D1, it will quit the shorten time mode and return to the normal operation mode.
4. Compulsorily defrost In heating mode, D2 is in short circuit, it will enter compulsorily defrost mode; cut off D2, it will quit.
5. Lock function There is no lock function only in the wired controller. But when it is connected with a central
Page 74
controller, if the central controller is set to “central”, the buttons in the wired controller will be invalid, or the buttons will be valid.
Failure code:
For
remote
type,
flash
times
10 08(08H) 21D Drainage system
1 01(01H) 01D Indoor ambient temp.
2 02(02H) 02D Indoor coil temp.
3 74(4AH) 11D Outdoor ambient
4 73(49H) 12D Outdoor coil temp.
5 72(48H) 10D Over-current
6 83(53H) 14D High pressure
7 71(47H) 22D Power supply
8 07(07H) 06D Communication
9 06(06H) 05D Communication
11 11(0BH) 30D Outside alarm signal
12 03(03H) 20D Gas pipe temp.
Failure
code on
wired
controller
For
central
control,
failure
code
Failure description Reason Remarks
Float switch broken down
abnormal
sensor failure
sensor failure
temp. sensor failure
sensor failure
(compressor
discharging temp.
sensor)
protection
abnormal
abnormal
between wired
controller and indoor
abnormal
between indoor and
outdoor abnormal
input
sensor abnormal
for more than 25m
continuously
sensor broken down or
short circuit for more than
2m continuously
sensor broken down or
short circuit for more than
2m continuously
sensor broken down or
short circuit for more than
2m continuously
Sensor broken down or
short circuit for more than
2m continuously
CT check abnormal 3 times
in 30m
High pressure switch acts 3
times in 30m
Fault phase, short of
phase, out of balance
greatly
Communication abnormal
for more than 4m
continuously
Communication abnormal
for more than 4m
continuously
Outside signal broken
down for more than 10s
Sensor broken down or
short circuit for more than
○
○
○
○
○
※
※
※
○
○
○
○
Page 75
2m continuously
13 13(0DH) 31D Solenoid valve
abnormal
14 76(4CH) 15D Discharging temp.
sensor abnormal
15 05(05H) 17D EEPROM abnormal EEPROM data missing Run as the
16 84(54H) 26D Pressure
abnormal(low
pressure)
17
18
19
20
80(50H)
12(0CH)
75(4BH)
77(4DH)
15D Compressor overheat the discharging
23D Abnormal mode Indoor operation mode is
18D Outdoor coil
B(suction temp
sensor—for MRV II)
15D Outdoor discharging
B(oil temp
sensor—for MRV II)
Solenoid valve act
incorrectly 3 times
continuously
Sensor broken down or
short circuit for more than
2m continuously
Low pressure switch acts in
normal running
temperature is higher than
120degree
different with the running
indoor unit.
Sensor broken down or
short circuit for more than
2m continuously
Sensor broken down or
short circuit for more than
2m continuously
○
○
default
value ○
Resumable
if lower
than
100degree
○
○
○
○ shows resumable fault, ※ shows it is not resumable fault.
Setting address method:
The address setting can be realized by setting indoor PCB. If you use the group control function, there should be a master unit and 15 sets of slave units. For the master unit, the SW5-3 should be at “1”. For the slave units, the SW5-3 should be at “0”. Please refer the below table,
Indoor
unit
SW1-4 SW1-3 SW1-2 SW1-1
address
1 OFF OFF OFF OFF 2 OFF OFF OFF ON 3 OFF OFF ON OFF 4 OFF OFF ON ON 5 OFF ON OFF OFF 6 OFF ON OFF ON 7 OFF ON ON OFF
Page 76
8 OFF ON ON ON
9 ON OFF OFF OFF 10 ON OFF OFF ON 11 ON OFF ON OFF 12 ON OFF ON ON 13 ON ON OFF OFF 14 ON ON OFF ON 15 ON ON ON OFF 16 ON ON ON ON
If you use central control type, SW1, SW2 will be used simultaneously. Wiring request in central control type: port A-B is connected with indoor port CN16(A-B) through 2-core shield wire. Requirements:
1. Port A connects with port CN16(A)of all indoor units.
2. Port B connects with port CN16(B)of all indoor units. Address on central controller 1 1 ON OFF OFF OFF OFF OFF OFF 2 2 ON OFF OFF OFF OFF OFF ON 3 3 ON OFF OFF OFF OFF ON OFF 4 4 ON OFF OFF OFF OFF ON ON 5 5 ON OFF OFF OFF ON OFF OFF 6 6 ON OFF OFF OFF ON OFF ON 7 7 ON OFF OFF OFF ON ON OFF 8 8 ON OFF OFF OFF ON ON ON 9 9 ON OFF OFF ON OFF OFF OFF 10 10 ON OFF OFF ON OFF OFF ON 11 11 ON OFF OFF ON OFF ON OFF 12 12 ON OFF OFF ON OFF ON ON 13 13 ON OFF OFF ON ON OFF OFF 14 14 ON OFF OFF ON ON OFF ON 15 15 ON OFF OFF ON ON ON OFF 16 16 ON OFF OFF ON ON ON ON 17 -------- ON OFF ON OFF OFF OFF OFF 18 -------- ON OFF ON OFF OFF OFF ON 19 -------- ON OFF ON OFF OFF ON OFF 20 -------- ON OFF ON OFF OFF ON ON 21 -------- ON OFF ON OFF ON OFF OFF 22 -------- ON OFF ON OFF ON OFF ON 23 -------- ON OFF ON OFF ON ON OFF 24 -------- ON OFF ON OFF ON ON ON 25 -------- ON OFF ON ON OFF OFF OFF
Indoor unit address
SW2-3 SW2-2 SW2-1 SW1-4 SW1-3 SW1-2 SW1-1
Page 77
26 -------- ON OFF ON ON OFF OFF ON 27 -------- ON OFF ON ON OFF ON OFF 28 -------- ON OFF ON ON OFF ON ON 29 -------- ON OFF ON ON ON OFF OFF 30 -------- ON OFF ON ON ON OFF ON 31 -------- ON OFF ON ON ON ON OFF 32 -------- ON OFF ON ON ON ON ON 33 -------- ON ON OFF OFF OFF OFF OFF 34 -------- ON ON OFF OFF OFF OFF ON 35 -------- ON ON OFF OFF OFF ON OFF 36 -------- ON ON OFF OFF OFF ON ON 37 -------- ON ON OFF OFF ON OFF OFF 38 -------- ON ON OFF OFF ON OFF ON 39 -------- ON ON OFF OFF ON ON OFF 40 -------- ON ON OFF OFF ON ON ON 41 -------- ON ON OFF ON OFF OFF OFF 42 -------- ON ON OFF ON OFF OFF ON 43 -------- ON ON OFF ON OFF ON OFF 44 -------- ON ON OFF ON OFF ON ON 45 -------- ON ON OFF ON ON OFF OFF 46 -------- ON ON OFF ON ON OFF ON 47 -------- ON ON OFF ON ON ON OFF 48 -------- ON ON OFF ON ON ON ON 49 -------- ON ON ON OFF OFF OFF OFF 50 -------- ON ON ON OFF OFF OFF ON 51 -------- ON ON ON OFF OFF ON OFF 52 -------- ON ON ON OFF OFF ON ON 53 -------- ON ON ON OFF ON OFF OFF 54 -------- ON ON ON OFF ON OFF ON 55 -------- ON ON ON OFF ON ON OFF 56 -------- ON ON ON OFF ON ON ON 57 -------- ON ON ON ON OFF OFF OFF 58 -------- ON ON ON ON OFF OFF ON 59 -------- ON ON ON ON OFF ON OFF 60 -------- ON ON ON ON OFF ON ON 61 -------- ON ON ON ON ON OFF OFF 62 -------- ON ON ON ON ON OFF ON 63 -------- ON ON ON ON ON ON OFF 64 -------- ON ON ON ON ON ON ON 65 -------- ON OFF OFF OFF OFF OFF OFF 66 -------- ON OFF OFF OFF OFF OFF ON 67 -------- ON OFF OFF OFF OFF ON OFF
-------- ON OFF OFF OFF OFF ON ON
Page 78
-------- ON OFF OFF OFF ON OFF OFF
-------- ON OFF OFF OFF ON OFF ON
-------- ON OFF OFF OFF ON ON OFF
-------- ON OFF OFF OFF ON ON ON
-------- ON OFF OFF ON OFF OFF OFF
-------- ON OFF OFF ON OFF OFF ON
-------- ON OFF OFF ON OFF ON OFF
-------- ON OFF OFF ON OFF ON ON
-------- ON OFF OFF ON ON OFF OFF
-------- ON OFF OFF ON ON OFF ON
-------- ON OFF OFF ON ON ON OFF
-------- ON OFF OFF ON ON ON ON
-------- ON OFF ON OFF OFF OFF OFF
-------- ON OFF ON OFF OFF OFF ON
-------- ON OFF ON OFF OFF ON OFF
-------- ON OFF ON OFF OFF ON ON
-------- ON OFF ON OFF ON OFF OFF
-------- ON OFF ON OFF ON OFF ON
-------- ON OFF ON OFF ON ON OFF
-------- ON OFF ON OFF ON ON ON
-------- ON OFF ON ON OFF OFF OFF
-------- ON OFF ON ON OFF OFF ON
-------- ON OFF ON ON OFF ON OFF
-------- ON OFF ON ON OFF ON ON
-------- ON OFF ON ON ON OFF OFF
-------- ON OFF ON ON ON OFF ON
-------- ON OFF ON ON ON ON OFF
-------- ON OFF ON ON ON ON ON
-------- ON ON OFF OFF OFF OFF OFF
-------- ON ON OFF OFF OFF OFF ON
-------- ON ON OFF OFF OFF ON OFF
-------- ON ON OFF OFF OFF ON ON
-------- ON ON OFF OFF ON OFF OFF
-------- ON ON OFF OFF ON OFF ON
-------- ON ON OFF OFF ON ON OFF
-------- ON ON OFF OFF ON ON ON
-------- ON ON OFF ON OFF OFF OFF
-------- ON ON OFF ON OFF OFF ON
-------- ON ON OFF ON OFF ON OFF
-------- ON ON OFF ON OFF ON ON
-------- ON ON OFF ON ON OFF OFF
-------- ON ON OFF ON ON OFF ON
-------- ON ON OFF ON ON ON OFF
Page 79
-------- ON ON OFF ON ON ON ON
-------- ON ON ON OFF OFF OFF OFF
-------- ON ON ON OFF OFF OFF ON
-------- ON ON ON OFF OFF ON OFF
-------- ON ON ON OFF OFF ON ON
-------- ON ON ON OFF ON OFF OFF
-------- ON ON ON OFF ON OFF ON
-------- ON ON ON OFF ON ON OFF
-------- ON ON ON OFF ON ON ON
-------- ON ON ON ON OFF OFF OFF
-------- ON ON ON ON OFF OFF ON
-------- ON ON ON ON OFF ON OFF
-------- ON ON ON ON OFF ON ON
-------- ON ON ON ON ON OFF OFF
-------- ON ON ON ON ON OFF ON
-------- ON ON ON ON ON ON OFF 128 -------- ON ON ON ON ON ON ON
Page 80
Electrical functions of wired controller:
1.Function difference between master wired controller and slave one:
Contrastive items Master wired controller Slave wired controller Function All of functions Only with below functions: ON/OFF,
MODE, FAN SPEED, SET TEMP., SWING
2. Wiring connections of wired controller:
A
indoor 1 indoor 2
wired controller
B
indoor 1
wired controller
1
A
wired controller
2
B
wired controller
3
polar wire
C
indoor N
C
indoor 1
wired controller wired controller
wired controller
123
ABC
wired controller
polar wire
polar wire
indoor 15
ABC
wired controller
indoor 16
(master unit)
wired controller
control wiring of wired controller, polar.
ABC
wired controller
There are three methods to connection wired controller and the indoor units:
A. One wired controller can control max. up to 16 sets of indoor units, and 3 pieces
of polar wire must connect the wired controller and the master unit (the indoor
unit connected with wired controller directly), the others connect with the master
unit through 2 pieces of polar wire.
B. One wired controller controls one indoor unit, and the indoor unit connects
with the wired controller through 3 pieces of polar wire.
C. Two wired controllers control one indoor unit. The wired controller
connected with indoor unit is called master one, the other is called slave one.
Master wired controller and indoor unit; master and slave wired controllers are
all connected through 3 pieces of polar wire.
3. Communication wiring:
The wired controller is equipped with special communication wiring in the
accessories. 3-core terminal (1-white 2-yellow 3-red) is connected with the
Page 81
terminal A、B、C of wired controller respectively.
The communication wiring is 4 meter long; if the actual length is more than it,
please distribute wiring according to below table:
Communication wiring length(m) Dimensions of wiring <100 0.3mm2X3-core shielded wire
≥100 and <200 0.5mm2X3-core shielded wire ≥200 and <300 0.75mm2X3-core shielded wire ≥300 and <400 1.25mm2X3-core shielded wire ≥400 and <600 2mm2X3-core shielded wire
※ One side of the shielded sheet of communication wire must be earthed.
Page 82
8. Refrigerant Diagram
t i n u
r o o d n i
r e g n a h c x e t a e h
e v
l a v
p o
t s
r e g n a h c x e t a e h
e
e
v
v
l
l
a
a
v
v
p
p
o
o
t
t
s
s
r e g n a h c x e t a e h
e
e
v
v
l
l
a
a
v
v
p
p
o
o
t
t
s
s
r e g n a h c x e t a e h
e
e v
l a v
p o
t s
e
v
v
l
l
a
a
v
v
p
p
o
o
t
t
s
s
d
i o n
e v
e
l
l
a
o
v
s
d
i
y r
o
a
n
e
l
l
v
e
i
l
l
p
a
o
a
v
s
c
r e g n a h c x e
t a e h
t
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l
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l a v
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Page 83
Electrical Control Functions
NO Function Description of function
1 Auto
2 Cooling
3 Drying
4 Fan Temperature can not be adjusted
5 Emergence run
6 Test run Set force cooling
7 Fan speed adjustment Auto, high, middle, low four lever fan speeds
8 Timer switch 24hours timer on, timer off, on-off, off-on
9 Sleep run
10 Anit-freezing of indoor unit
Flow Chart for Operation
1) Turn on/off unit
Over 23
Set temperature between 16
Set temperature between 16
Over 23
Equal to 8 hours timer on, but temperature adjustment is more comfortable When cooling in low ambient temperature to defrost for the outdoor unit in order to make the system have a better efficiency
cooling and set 26 less 23
and 30
and 30
cooling and set 26 less 23
begining
turn on the indoor unit
N
Y
mode judegement
auto cool drying ventilate
Page 84
2) Cooling operation
does the room temp.exceed the temp. setting
Haier
cooling operation
indoor fan runs
N
manualauto
Y
LED of power goes on
HI HI
MID
LO
MID
LO
compressor and outdoor fans run
loide valve energized
N
frost prevent
Y
LED power goes on
LED of operation goes on
compressor and outdoor fan stop
loide vavle is not energized
Page 85
3) Dehumidifying operation
y op
r
A
S
Haier
Dehumidifying
No
No
Swing
Yes
wing action
If enter cooling
No
Determine if dehumidify
according to ai
temperature
Yes
Yes
Swing flap in the cooling
standard position
djust fan speed
according to temperature
Solenoid valves open,
indoor unit fan motor weak
Solenoid valves open,
indoor unit fan motor weak
Anti-defro
No
Send indoor unit Operation State to outdoor unit
A
Yes
Electronic expansion
valve totall
en
Page 86
10. Diagnostic information (trouble shooting)
A
10.1 Failure code Resumable failures are marked with “ ⊙ ”, the others are not resumable failures.
Resumable failure will disappear when the failure is eliminated and its failure code will
disappear automatically within 30 seconds. But the other failure code will disappear only
after the unit starts up once again.
When failure occurs, the unit only can receive “OFF” signal from the controller. And when
the unit is shut off, the failure code will disappear.
The chart (for cassette type and duct type) please refer to the information on Page 74.
For wall mounted type and the console type unit, their failure code is below:
Failure description
Room temp. sensor abnormal ⊙
Code on wired controller (YR-E06) F1 Power LED flashes 1 time
Flash times of indoor receiver board
Indoor coil temp. sensor abnormal (liquid pipe) ⊙
Refrigerant system abnormal
Indoor coil temp. sensor abnormal (gas pipe) ⊙
High pressure abnormal (outdoor)
Drainage abnormal ⊙
Communication between indoor and wired controller⊙
Indoor fan motor abnormal (up)
Indoor fan motor abnormal (down)
3 phase abnormal
Low pressure abnormal (outdoor) E2 Running LED flashes twice
Communication between indoor and outdoor abnormal⊙
Compressor overheat E4 Running LED flashes 4 times
CT current abnormal E5 Running LED flashes 5 times
Outdoor ambient temp. sensor abnormal ⊙
Outdoor coil pipe temp. sensor abnormal⊙
F2 Power LED flashes 2 times
F3 Power LED flashes 3 times
F4 Power LED flashes 4 times
F5 Power LED flashes 5 times
F6 Power LED flashes 6 times
F7 Power LED flashes 7 times
E1 Running LED flashes once
E3 Running LED flashes 3 times
E6 Running LED flashes 6 times
E7 Running LED flashes 7 times
Power LED flashes 8 times
Power LED flashes 9 times
Outdoor suction temp. sensor abnormal ⊙
bnormal modes running ⊙
Outdoor discharging temp. sensor abnormal ⊙
Indoor EEPROM abnormal EE Running LED flashes 14 times
EA Running LED flashes 10 times
EC Running LED flashes 11 times
ED Running LED flashes 12 times
Page 87
Trouble Shooting - Detailed for engineer
Malfunction flow chart: analyze and diagnose
If the air-condition fails to cooling or heating function and other functions, please check
the system as follows:
1. Cooling
begining
fails in cooling
Y
the enactment TEMP. right or not
N
change the designed TEMP.
condensate flowage failure
airiness circle improperly
the cooling load beyond the allowable arange
fault in solenoid vavle
N
quantity of condensate charge is not enough
N
compressor fault
fan speed at
low-speed
Y
Y
Y
superaddition condensate
Y
Y
replacing compressor
enact fan speed of
high or middle speed
used arange is right or not
change the solenoid vavle
Y
redesign the TEMP.
N
air entrance filter obstruct
heat insulation of condensate pipeline between indoor unit
and outdoor unit is normal
Figure 7-1
Y
clear the filter
Y
insulate the two pipeline respective
Page 88
2. Malfunction of air-conditioner units
1) Fan of indoor unit faulty on abnormal functioning
begini ng
Y
output signal of fan
motor fan-out is normal
Y
if the CMOS chip of control panel has signal output
Y
if the relay of fan motor in control panel is normal
N
replacing the relay
N
replacing the fuse
if the power indi cator light of indoor unit is illuminates
if power supply is normal
if the fuse of PCB. i s normal
if pressure sensor resistence throughing
replacing the pressure sensor resistance
N
Y
Y
Y
2) Fan of outdoor unit fault to operate
N
N
replacing the control PCB.
Figure 7-2
if CMOS chip of control PCB.is normal
N
if capacitator of fan motor is normal
N
if the winding of fan motor is normal
N
replacing the fan motor
Y
replacing the capacit ator
begining
if the power indicator light of indoor unit PCB.in normal state
N
if power supply is normal
Y
if the fuse of PCB. is normal
Y
replacing the fuse
Y
output si gnal of fan motor fan-out is normal
Y
if the CMOS chip of control panel has signal output
Y
if the relay of fan motor in
control panel is normal
N
replacing the relay
N
N
if CMOS chip of control PCB.i s normal
replacing the control PCB.
if capaci tance of fan motor is normal
N
if the winding of fan motor is normal
N
N
replaci ng the
fan motor
Y
replaci ng the capacitance
Figure 7-3
Page 89
3) There is nothing on display of remote control organ, and the air-conditioner failure to operate
begining
if the diode on indoor unit is lumines
Y
check the port row of
power supply
redo the connection work
replacing the
transformer
if there on the primary si de of tranaformer
Y
if power supply and
communication line are connected correctly
N
N
if the transform of
PCB.socket is normal
if there's AC 13V on transformer subside of indoor unit PCB.
Y
N
if there's AC 220V of power suplay on PCB. of indoor unit
N
if the fuse of indoor unit PCB.is normal
if the primary side of power supply
transformer is short
replacing the transformer
s voltage
'
Y
Y
Y
Y
N
replacing the PCB.
of i ndoor uni t
Figure 7-4
Page 90
WIRING DIAGRAMS:
Outdoor wiring diagram
S
G
e
a
n
s s o
P r
i
p B
i
n
g
S
G
e
a
n
s s o
P r
i
p A
i
n
g
0010451214
W:White BR:Brown B:Black BL:Blue R:Red Y/G:Yellow/Green
Note:
1.The communication terminal block to indoor cannot be connected to HT eletricity, or PCB will be damaged.
2.Heater is optional according to different outdoor unit.
3.Oxygen pump is optional.
4.Solenoid valve A and B are not available for this model.
Page 91
console type:
BOTTOM LOUVER MOTOR
INDOOR WIRING DIAGRAM
TOP LOUVER MOTOR
AMBIENT TEMP. SENSOR
OPTIONAL BOARD
RECEIVING BOARD
REMOTE CONTROL DETECTOR
TERMINAL BLOCK
PIPING TEMP. SENS0R
BOTTOM FAN MOTOR
TOP FAN MOTOR
POWER SUPPLY BOARD
NOTE
:PART IN DASH FRAME ARE
OPTIONAL.
SW1 is an emergency key. SW2 is used to choose the
working satate of douwn PG
motor.
B : BLACK BL : BLUE R : RED W : WHITE Y/G: YELLOW/GREEN
(1PH,220-230V~,50Hz)
Connect To Outdoor UnitTo Power Supply
SW3 and SW4 are used to choose the working state of the wired controller. The detailed information see the following:
SW3
Working state of the wire controller
SW4
If the controller power on, the indoor unit run according to the state on the controller;If the controller power off, the indoor unit run in the auto mode
Ignore the state on the controller and power off
Ignore the state on the controller and power off
The controller is able to be controlled
Page 92
Wall mounted type:
SW1 and SW3 are used to choose the working controller. The detailed information see the following:
Working state of the wire controller
if the controller power on, the indoor unit run according to the state on the controller; if the controller power off, the indoor unit run in the auto mode
Ignore the state on the controller and power off
Ignore the state on the controller and power off
The controller is able to be controlled
state of the wire
NOTE:PARTS IN DASHED FRAME ARE OPTIONAL.
Explanation:
For the wall mounted indoor unit AS072/092/122/142/182XCBAA, you can select the horse power and the indoor fan
motor speed by adjusting the jumper. When out of factory, the jumper state will be as follow:
For AS072/092XCBAA PCB, jumper J27 is unconnected;
For AS122/142XCBAA PCB, jumper J26 is unconnected;
For AS182XCBAA PCB, jumper J25 is unconnected;
And jumper 24 is used to select the temperature compensation, if it is connected, the temp. compensation is available,
while if it is unconnected, the temp. compensation function is cancelled.
Page 93
ceiling concealed type
TRANS.
CN1
P4(N2)
P3(N1)
P2(N)
P1(L)
CIRCUIT DIAGRAM OF INDOOR UNIT
WIRED
CONTROLLER
4
P6(N4)
1
RECEIVE BOARD
P10
(HEAT)
(HUMI)
(OXYGEN)
(SWING)
P12 P13 P14P8 P9 P11P7
(L)
(PUMP)
CN4
CN5
CONTROLLER)(FRESH)
CN7
FUSE
T3.15A/250VAC
P5(N3)
REMOTE CONTROLLER RECEIVER
CN13
(M)
CN23
(H)
CN10
2
P15
0010573647
REMOTE CENTRALIZED CONTROLLER
3
(L')
(N')
(COMM)
CN22
BA
CN16
(REMOTE)
P16
P17
(ROOM/PIPE)
CN6
SW2
SW1
CN12
(ALARM)
(DOOR)
(FLOAT)
CN11
CN15
43
12
ON
432
ON
1
W
B
W:WHITE B:BLACK R:RED Y:YELLOW OR:ORANGE BL:BLUE BR:BROWN Y/G:YELLOW/GREEN
NOTE:
1
1. Parts in dashed frame are optional.
2. Central controller and fresh air are optional.
2
3
4
3. P16 and P17 are used for room card function
M
FAN CAP.
Y/G
1
2
QP
TO OUTDOOR UNIT
4
NL
PIPING TEMP. SENSOR
Y/G
ROOM TEMP. SENSOR
3
POWER SUPPLY: 1PH,220-230V~,50Hz
B
W
Page 94
cassette type
CIRCUIT DIAGRAM OF INDOOR UNIT
filter
transformer
CN1
P4(N2)
P3(N1)
P2(N)
P1(L)
motor
CN4
FUSE
T3.15A/250VAC
P5(N3)
M
swing motor
W
B
B
W
W:WHITE B:BLACK R:RED Y:YELLOW OR:ORANGE BL:BLUE
BR:BROWN Y/G:YELLOW/GREEN
M
M
R
MC2
MC1
FILTER PCB
B
12
CN5
CONTROLLER)
CN14
CN7
(FRESH)
4
P7
(HEAT)
P6(N4)
M
pump motor
BL
COM
CN2
(OXYGEN)
B
N
(UP-DOWN)
P9P8
(HUMI)
W
1
63245
L
FG
CN1
P10
fan motor
wired controller
P
P11
(PUMP)
(SWING)
fan capacitor
M
remote controller receiver
receive board
(L)
(M)
CN23
Y/G
CN13
P14P13P12
(H)
CN10
P15
(COMM)
1
central controller
3
CN16
(REMOTE)
P16
(L')
(N')
P17
CN22
(ROOM/PIPE)
CN6
room temp. sensor
3
4
2
BA
piping temp. sensor
Y/G
SW2
SW1
CN12
(ALARM)
CN11
(DOOR)
CN15
(FLOAT)
ON
ON
4
231
34 21
float switch
B
PQL N
W
NOTE:
1
1. Parts in dashed frame are factory optional .
2. Central controller and fresh air are optional.
2
3
4
3. P16 and P17 are used for room card function
TO OUTDOOR UNIT
POWER SUPPLY: 1PH,220-230V~,50Hz
Page 95
Outdoor unit wiring circuit:
Page 96
Circuit diagram:
Wall mounted type:
LED101
R102
LED102 LED104LED103
100
C101
R101
4.7U/16V 10K
IR
PD1
+5V
GND
HS0038A2M
CN6
2 1
+12
remote communication
communication between indoor and outdoor
2 1
1 2 3
R23
10K
2SC2412K
CN2
+5
R58
N2
CN4
220VN
CN12
1
C1
1 2 3
Fan motor
1.2UF 450V
RC1
220VL
CN17
CN18
xf_1
220VN
fresh air
JQ1a-12V
K1
22K
220VL
0.01uF*120
HEALTH
LED1
1
2SB1182
RUNIR+5V
+5
R42
10K
R55
4.7K
R29 1K
R44
VD1
4148
+12
P4
CN101
51K
GND
R19
1K
N3 2SC2412K
R5
10K
C3 103
IC7
N7
2SC2412K
POWER
R3
1 2
IC4
TLP521
negative ion
R30
R39
TIME
IC3
TLP521
1K
1K
RED
C24 102
TLP3526
10K
BLUE
C20 102
+5
R8 10K
GREEN
BLUE
GREEN
wall mounted LED board circuit
+12
4.7K
R56
+5
R10 10K
+5
R11
10K
N8
R2
330
2SC2412K
R7 10K
N6 2SC2412K
+12
TRICOLOR
BZ1
R15
R40 10K
RED
LED105
R61 100
1K
2SC2412K
R9
N5
C17
102
N4
10K
+5
C8
104
+5
N9
2SC2412K
2SC2412K
R12
R16
E5
100u/16v
R14
4.7K
C13 104
+12
12345
upper swing motor
10K
1K
1N4148
2.2u/16V
PG output
fresh air negative ion
R57 22K
89
E2
2.2uF
+5
D2
R13 10K
E4
R6
10K
C25 102
A B C D
2003
10111213141516
+12+12
lower swing motor
+5
R62 200K
+5
R18
R17
1K
1K
C9 104
TXD RXD
A B C
D
1234567
IC5
12345
CN3
R37 10K
C21 102
C4 103
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9
CN5
4 3 2 1
C5 104
908AB32
R45
2SC2412K
N1
R54 4.7K
IC1
PTC4 IRQ RST PTF0/TACH2 PTF1/TACH3 PTF2/TACH2 PTF3/TACH3 PTF4/TACH0 NC PTF7 PTF5/TBCH1 PTF6 PTE0/TXD PTE1/RXD PTE2/TACH0 PTE3/TACH1 PTE4/SS PTE5/MISO PTE6/MOSI PTE7/SPSCK VSS VDD PTG0/KBD0 PTG1/KBD1 PTG2/KBD2 PA0 PA1 PA2 PA3 PA4 PA5 PA6
+5
IC2
250
TLP521-1
R4
10K
C10
102
24C01
IC6
2 3 4 5
PTC5 PTC3
PTC2/MCLK
PTC1
PTC0 OSC1 OSC2
CGMXFC
VSSA
VDDA
VREFH
PTD7
PTD6/TACLK
PTD5
PTD4/TBCLK
PTH1/KBD4 PTH0/KBD3
PTD3
PTD2
AVSS/VREFL
VDDAREF
PTD1
PTD0
ATB7/ATD7 ATB6/ATD6 ATB5/ATD5 ATB4/ATD4 ATB3/ATD3 ATB2/ATD2 ATB1/ATD1 ATB0/ATD0
E6
R60 20K 1%
R59
3.3K 1%
PA7
R25
R26
AB32
4.7UF/50VE74.7UF/50V
SCL SDA
81 7 6
1K
1K
R3 680
+5
64
Â̵Æ
63
À¼µÆ
62
ºìµÆ
61 60 59 58
C6
57 56 55
104
54 53
timer indicator
52
power indicator
51
run indicator
50
health indicator
49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
C18
102
ÅÌ¹Ü ÊÒÎÂ
auto-check
D4 1N4007
R41 10K
R33 10k R34 10k R35
C12 104
R21
C23 102
C19
102
CN8
R52 470
R51 470
R50 470
R49 470
2 1
R32 10K
R1
100K/2W
+5
C14
104
+5
1K
3
E8
220U/16V
P3 2SB1197K
10k
C16 103
SW2
R27 1K
emergency
CN16
250
250
CN1
+5
10K R36
2 1
P18
+5
live wire
1
neutral wire
1
Vout
E3
100u/16V
C22 102
+5
RV1
C2
0.1uF/275V
RUN
IR
+5
RXD TXD
18 12 09 07
B2
HEALTH
P1 2SB1197K
R20
10K
J24 J25 J26 J27model
ON ON
S14K350
FUSE1
T3.15A
R43 10K
R22
--
CN11
W1
7805
Vin
GND
2
GREEN
BLUE
R48 470
+5
C11
C15
104
103
J24-J27
CN9
RED
RA1
P2 2SB1197K
4 3 2 1
TIME
+12v
1
D4
1N4007
E1
C7
2200U/25V
104
+5V
GND
POWER
R47 470
XT1
R53
4M
1M
+5
R28
R31
1K
10K
+5
CN13
1
220VN
CN14
1
220VL
CN10
3 2 1
R46 470
+5
SW1
+5
R38 10K
CN7
ON ON
--
ONONONON
2 1
ONONON
--
1K
ON
--
Page 97
Console type (power board):
D
C
B
B2P3-VH
CN101
2 1
VR1
550NR-14D
135-265VAC
C1
0.1uF 250VAC X1
15mH
LX1
A
1 2 3 4 56
NTC
5.0
R4 200K/2W
D7 1N4007
D1 IN4007D2IN4007
D4
D3
IN4007
IN4007
D8
1N4148
R7 3K
R1
68K 2W
C2 22uF 400V
54321
CN102
CN102
ZERO
1 2
GND
3 4
+5V
+12V
C9
C10
104/63V
GNDS
+12V
R3
1.5K
1
LED1 GREEN
Vin
IC3 7805
2
GNDS
5
C8 470uF/25V
6 7 8
C7
470uF/25V
220uF/16V
+5
R6 10K
+5
Q1 9014
R5
GNDS
34T
10K
D6
MUR410 100V4A
IC2
P521
GNDS
C6 1000uF 25V
L2
3.3uH 2A
Z1 11V
R2
200
IC4 P521
103 C13
C5
2.2nF Y1
1
C3
2.2nF/1KV
2
D5
UF4005
IC1
5
EN4D NC S S
TNY268P
S S
BP
3 2 1
C4
0.1uF/50V
6 7 8
GND
Vout
C11
100uF/16V
6
D
C
+5
3
B
C12 104/63V
A
Page 98
Console type (control board):
D
C
B
135-265VAC
B2P3-VH
CN101
2 1
VR1
550NR-14D
C1
15mH
LX1
A
0.1uF 250VAC X1
1 2 3 4 56
NTC
5.0
R4 200K/2W
D7 1N4007
D1 IN4007D2IN4007
D4
D3
IN4007
IN4007
D8
1N4148
R7 3K
68K 2W
C2 22uF 400V
GND
Vout
C11
100uF/16V
6
D
C
+5
3
B
C12 104/63V
A
54321
CN102
CN102
ZERO
1 2
GND
3 4
+5V
+12V
C9
C10
104/63V
GNDS
+12V
R3
1.5K
1
LED1 GREEN
Vin
IC3 7805
2
GNDS
5
C8 470uF/25V
6 7 8
C7
470uF/25V
220uF/16V
+5
R6 10K
+5
Q1 9014
R5
GNDS
34T
10K
D6
MUR410 100V4A
IC2
P521
GNDS
C6 1000uF 25V
L2
3.3uH 2A
Z1 11V
R2 200
IC4 P521
103 C13
C5
D5
UF4005
C3
2.2nF/1KV
5 6 7 8
IC1
NC S S
TNY268P
2.2nF Y1
1
2
EN4D
S S
BP
0.1uF/50V
3 2 1
C4
R1
Page 99
a
Console type (select board):
CN2
2
1
selection board circuit diagram
10K
+5
R12
SW3
R11
5.1K
SW2
R13
20K
CN1
8 7 6 5 4 3 2 1
CON8
R1
R2 10K
R3 10K
10K
Indication board circuit diagr
+5
R8
10K
R9
330
R7 10K
C1 102
C2
4.7UF/50V
R4 220
LED1 LED2 LED3
Q1 9013
OUT
VCC
GND
IC3
R5 220
Q2 9013
SW1
R6 220
LED
Q3 9013
Page 100
Cassette type and ceiling concealed type:
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