Haier AB484FCAHA, AB184FCAHA, AB424FCAHA, AB124FAAHA, AB244FCAHA User Manual

...
CASSETTE TYPE AIR CONDITIONER
Indoor Unit Operation & Installation Manual
AB094FAAHA
AB124FAAHA
AB184FCAHA
AB244FCAHA
AB424FCAHA
AB484FCAHA
No.0010576722A
Please read this operation manual before using the air conditioner.
Please keep this manual carefully and safely.
Cautions
Part name of the unit
Maintenance
Trouble Shooting
When Trouble Happens
Customer Need-to-know
Installation Procedure
Electrical Wiring..............................................................................
Technical Specification
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10-11
1-5
6
7-9
12-13
14
15-25
26-28
29
Cautions
Disposal of the old air conditioner
Before disposing an old air conditioner that goes out of use, please make sure it's inoperative and safe. Unplug the air conditioner in order to avoid the risk of child entrapment.
It must be noticed that air conditioner system contains refrigerants, which require specialized waste disposal. The valuable materials contained in a air conditioner can be recycled. Contact your local waste disposal center for proper disposal of an old air conditioner and contact your local authority or your dealer if you have any question. Please ensure that the pipework of your air conditioner does not get damaged prior to being picked up by the relevant waste disposal center, and contribute to environmental awareness by insisting on an appropriate, anti-pollution method of disposal.
Disposal of the packaging of your new air conditioner
All the packaging materials employed in the package of your new air conditioner may be disposed without any danger to the environment.
The cardboard box may be broken or cut into smaller pieces and given to a waste paper disposal service. The wrapping bag made of polyethylene and the polyethylene foam pads contain no fluorochloric hydrocarbon.
Consult your local authorities for the name and address of the waste materials collecting centers and waste paper disposal services nearest to your house.
Safety Instructions and Warnings
Before starting the air conditioner, read the information given in the User's Guide carefully. The User's Guide contains very important observations relating to the assembly, operation and maintenance of the air conditioner.
The manufacturer does not accept responsibility for any damages that may arise due to non-observation of the following instruction.
Damaged air conditioners are not to be put into operation. In case of doubt, consult your supplier.
Use of the air conditioner is to be carried out in strict compliance with the relative instructions set forth in the User's Guide.
Installation shall be done by professional people, don't install unit by yourself.
For the purpose of safety, the air conditioner must be properly grounded in accordance with specifications.
Always remember to unplug the air conditioner before opening inlet grill. Never unplug your air conditioner by pulling on the power cord. Always grip plug firmly and pull straight out from the outlet.
All these valuable materials may be taken to a waste collecting center and used again after adequate recycling.
1
Cautions
All electrical repairs must be carried out by qualified electricians. Inadequate repairs may result in a major source of danger for the user of the air conditoiner.
Do not damage any parts of the air conditioner that carry refrigerant by piercing or perforating the air conditioner's tubes with sharp or pointed items, crushing or twisting any tubes, or scraping the coatings off the surfaces. If the refrigerant spurts out and gets into eyes, it may result in serious eye injuries.
Do not obstruct or cover the ventilation grille of the air conditioner. Do not put fingers or any other things into the inlet/outlet and swing louver.
Do not allow children to play with the air conditioner. In no case should children be allowed to sit on the outdoor unit.
4. The wiring method should be in line with the local wiring standard.
5. The power cable and connecting cable are self-provided. The requirement of the power cable:
H05RN-F 3G 1.5mm
2
The requirement of the connecting cable:
H05RN-F 2¡`(1.0~1.5)mm
2
All the cables shall have got the European authentication certificate.
6. The breaker of the air conditioner should be all-pole switch; and the distance between its two contacts should be no less 3mm. Such means for disconnection must be incorporation in the fixed wiring.
7. The waste battery shall be disposed properly.
8. The indoor unit installation height is at least
2.5m.
Specifications
The refrigerating circuit is leak-proof.
The machine is adaptive in following situation
1. Applicable ambient temperature range:
Rated Maximum Minimum 27 32 21
DB C
19.5 23 15
WB C DB C
35 43 21
WB C
24 26 15 20 27 20
DB C
15 15 15
WB C
7 21 -10
DB C
6 15 --
WB C
Cooling
Heating
Indoor
outdoor
Indoor
outdoor
2. If the supply cord is damaged, it must be replaced by the manufacturer or its service agentor a similar qualified person.
3. If the fuse on PC board is broken please change it with the type of T 3.15A /250VAC.
2
Cautions
Safety cautions
Carefully read the following information in order to operate the airconditioner correctly.
Below are listed three kinds of Safety Cautions and Suggestions.
WARNING!
CAUTION!
INSTRUCTIONS: These information can ensure the correct operation of the machine.
Be sure to conform with the following important Safety Cautions.
The Safety Cautions should be at hand so that they can be checked at any time when needed.
If the conditioner is transferred to the new user, this manual should be as well transferred to the new user.
Incorrect operations may result in severe consequences of death or serious injuries.
Incorrect operations may result in injuries or machine damages; in some cases may cause serious consequences.
WARNING!
Don't blow the human body with the cooling
air too long, and don't let the room tempera-
ture decrease too low
either.
Otherwise the one
will feel unpleasant
or harm ones' health.
If any abnormal phenomena is found (e. g.
smell of firing), please cut off the power
supply immediately, and contact the dealer
to find out the handling method.
In such case, to continue
using the conditioner will
damage the conditioner,
and may cause electrical
shock or fire hazard.
When need maintenance and repairment,
call dealer to handle it.
Incorrect mainten-
ance and repairment
may cause water
leak, electrical shock
and fire hazard.
switch
off
Please let the dealer be responsible for installing
the conditioner.
Incorrect installation may cause water leak, elec-
trical shock and fire hazard.
Don't put fingers or any other things into the
inlet/outlet and swing louver while the condi-
tioner is in operation.
Because the highspeed
fan is very dangerous
and may cause injuries.
Call the dealer to take measures to prevent the
refrigerant from leaking.
If conditioner is installed in a small room be sure
to take every measure in order to prevent suffoca-
tion accident even in case of refrigerant leakage.
When conditioner is deinstalled or reinstalled
dealer should be responsible for them.
Incorrect installation may cause water leaking,
electrical shock and fire hazard.
3
Cautions
CAUTIONS!
Conditioner should not be used for any other
purpose other than airconditioning.
Don't use air-conditioner for any other special purposes, e.g. the preservation and protection of food, animals, plants, pecision apparatus as well as work of art, otherwise the qualities of these stuffs may be damaged.
Don't dismantle the outlet of the outdoor unit.
The exposure of fan is very dangerous which may harm human be­ings.
When air-conditioner is co-used with other heat-radiator the frequent replacement of room atmosphere should be required.
Inefficient venti­lation may cause suffocation.
After a long time use of air-conditioner the base should be checked for any damages.
If the damaged base is not repaired, the unit may fall down and cause accidents.
No goods or nobody is permitted to placed on or stand on outdoor unit.
The falling of goods and people may cause acci­dents.
Pets and plants should not be blowed directly in the air flow.
Otherwise will suffer damage.
Don't operate the air-con­ditioner with damp hands.
Otherwise will be shocked.
Only use correctly-typed fuse.
May not use wire or any other materials replacing fuse, other­wise may cause faults or fire accidents.
Don't place any burning unit in the air flow of air-conditioner, which may cause incomplete combustion.
No inflammable spray fluid should be permitted to be placed or used near to air­conditioner otherwise may cause fire accidents.
Air-conditioner should be cleaned only after power supply is cut off to keep from shock or hurt.
Don't clean air-conditioner with water.
Otherwise may cause shock.
When use the fumigating insecticide don't open air-conditioner.
Otherwise the poisonous chemicals may settle in air-conditioner which harm the health of chemical-allergic people.
4
Cautions
Installation
Please ask the dealer or specialist to install, never try by the users themselves. After the installation please
be sure of the following conditions.
WARNING !
Please call dealer to install the air-conditioner.
Incorrect installation may cause water leaking, shock and fire hazard.
CAUTION !
Air-conditioner can't be installed in the envi­ronment with inflammable gases because the inflammable gases near to air-conditioner may cause fire hazard.
Installed electrical-leaking circuit breaker.
It easily cause electrical shock without circuit breaker.
[Location]
Air-conditioner should be located in well-vented and easily-accessible place. Air-conditioner should not be located in the following places: (a) Places with machine oils or other oil vapours. (b) Seaside with high salt content in the air. (c) Near to hot spring with high content of sulfide gases. (d) Area with frequent fluctuation of voltage e.g. factory, etc. (e) In vehicles or ships. (f) Kitchen with heavy oil vapour or humidity. (g) Near to the machine emitting electric-magnetic waves. (h) Places with acid, alkali vapuor. TV, radio, acoustic appliances etc are at least 1 m far away to the indoor unit, outdoor unit, power supply wire, connecting wire, pipes, otherwise images may be disturbed or noises be created.
Connect earthing wire.
Earthing wire should not be con­nected to the gas pipe, water pipe, lightning rod or phone line, in­correct earthing may cause shock.
Use discharge pipe correctly to ensure efficient discharge.
Incorrect pipe use may cause water leaking.
As required, take measures against heavy snow.
Earthing
[Wiring]
Air-conditioner should be equipped with special power supply wire.
[Operating noise]
Choose the following locations: (a) Capable of supporting air-conditioner weight, don't increase operating noise and vibration. (b) Hot vapour from outdoor unit outlet and ope­ rating noise don't disturb neighbour. No obstacles around the outdoor unit outlet.
5
Introduction to Spare Parts
Discharge unit (built in)
In cooling operation, to discharge the water from inside the room.
Drain Hose
Swing fender
(located in the outlet)
Outlet
Air filter
(located in the suction grill)
Suction grill
Refrigerant pipe Cable line Earthing line
Anti-bacteria filter
Air intakeAir Outlet
6
Maintenance
[Clean air filter]
NOTE
1. Open inlet grill
Press the elliptical "PUSH" knob, the inlet
grill will automatically drop. (the inlet grill
is catched with two pothooks)
When having to clean, don't dismantle
air-filter,otherwise may cause faults.
In the environment where there is too
much dust, air filter should be cleaned
for more times.
(about half a year one time)
PUSH
Open two pothooks
Press the elliptical knob the inlet grill will automatically drop
Pothook
(B) Wash with water.
With too much dust, use soft brush and neutral
detergent.
Swing off the water, and then place in cool place.
5. Install air filter
(1) Put filter into protruding parts at the top of
the inlet grill.
(2) Connect the two pothooks with inlet grill
See 2
2. Open two othooks
3. Dismantle air filter
Drag the knob of the grill back lift
Air filter
the filter and take down.
4. Clean
CAUTION!
(A) Remove dust with vacuum filter.
Connect the two pothooks with inlet grill
6. Close inlet grill
See 1.
[Clean inlet grill]
1. Open inlet grill
Press the elliptical "PUSH" knob, the inlet
grill will automatically drop. (the inlet grill
is catched with two pothooks)
PUSH
Open two pothooks
Press the elliptical knob the inlet grill will automatically drop
Pothook
7
Maintenance
2. Take off airfilter
3. Take of inlet grill
[Dismantle and install swing
plate ]
1. Fix the swing plate at the bottom.
2. Dismantle the swing plate.
4. Clean
CAUTION!
NOTE
When the filter too much dust
To spray the special detergent for vent fan or
utensils.
5. Install inlet grill
6. Install air filter
7. Close inlet grill
see 3
see "Clean air filter"
see 1
[Clean outlet and shell]
CAUTION!
Use water to clean the plate and don't heavily
scrub, otherwise the fine hair may fall off. Unscrew the screw at both ends of the swing
plate.
[Dismantle and install swing
plate ]
3. Install swing plate
Lightly rotate swing plate to insert the ridge
at both ends of the outlet into the groove
and then screw up.
CAUTION!
Don't use gasoline, benzene, dilutant,
polishing powder, or liquid inseticide.
8
Maintenance
Seasonal Reserve
Post-season Care
Operate the unit with FAN mode on a fair day for about half a day to dry the inside of the unit well.
Stop operation and turn off the power supply switch .Electric power is consumed even the air conditioner is in stop.
Clean the air filter, indoor unit and outdoor unit,and cover the unit with dustcoat.
Pre-season Care
See that there is no obstacles blocking the air inlet and air outlet of both indoor and outdoor unit to avoid reduce the working efficiency.
Be sure to install the air filter, ensure that the air filter is not dirty. Otherwise may result in machine damages or cause malfunciton due to dust inside the unit
To prevent compressor when start in HEAT mode, please cut in the power supply switch 12 hours before starting run,furthermore, always keep the power supply switch on during the using senson.
NOTE
The inner part of indoor unit must be cleaned. Consult dealer, because clean must be done by
1.
technician.
In cooling operation, discharging system discharge water in room.
2.
9
Trouble Shooting
The followings are not malfuncition
Water flowing sound is heard
Hua
Hua
Cracking sound is heard
It smells.
During operation, white fog comes out of indoor unit.
When the air conditoner is started, when the compressor starts or stops during operation or when the air conditioner is stopped,it som­etimes sounds  Bi- Bi- or Godo-Godo. It is the flowing sound of the refrigerant , not a malfunction.
This is caused by heat expansion or contra­ction of plastics
Air blown out from the indoor unit sometimes smells. The smell results from smells of furniture, paint , tobacco absorbed by indoor unit.
When in COOL or DRY mode, a thin water fog can be seen blown out of unit ,this is the condensed fog because the suddenly cooled indoor air is blown out.
Automatically switch into FAN mode during cooling.
The air conditioner cannot be restarted soon after it stops. Air conditioner does not start?
To prevent frost from being accumulated on the indoor unit heat exchanger, it sometimes auto­matically switched into the FAN mode,but it will soon back to the cooling mode.
This is because of the self-protection function of the system, therefore,it cannot be restarted for about three minutes after it stops.
Please wait for three minutes
10
Trouble Shooting
Air does not blow or the fan speed cannot be changed during drying.
Water or vapor generated from the outdoor unit during heating.
During heating,indoor fan is still running even unit is stopped.
In DRY mode, when room temperature becomes 2 C higher than temperature setting, unit rill run intermittently at LO speed regardless of FAN setting
This happens when the frost accumulated on the outdoor unit is removed (during defrosting operation).
Defrosting operation
To get ride of the excess heat, indoor fan will continue running for a while after unit autom­atically stops.
Please check the following things about your air conditioner before making a service call.
Is the power supply switch on ?
**?
Power supply switch is not in ON position.
Unit fails to start.
Is city supply power normal ?
ON
OFF
11
Is the earth leakage breaker in action ?
Be sure to turn off the power supply switch immediately and contact the sales dealer.
When Trouble Happens
Insufficient cooling or heating
The operation controller adjusted as required
Any obstacle exists at the air inlet or outlet?
Any other heat sources in the room?
Air filter too dirty ?
Door or window left opened ?
Insufficient cooling
Sunlight direct into the room ?
Horizontal swing louver upward ? (in HEAT mode)
Too crowed in the room ?
Cooled air blown out ( when heating)
When the air conditioner does not operate properly after you have checked the above-mentioned items or when following phenomenon is observed,stop the operation of the air conditioner and contact your sales dealer.
1)The fuse or breaker often shuts down.
2)Water drops off during cooling or drying operation.
3)There is an irregularity in operation or abnormal sound that is audible.
12
When Trouble Happens
1. Error display
Indoor unit malfunction display code
Indoor unit malfunction Display code
Float switch or water motor abnormal E0
Outdoor unit abnormal E1
Liquid temperature sensor is abnormal
Gas temperature sensor is abnormal Indoor unit adress abnormal (Firstly you saw E5 in controller LCD, and then the failure code is changed from E5 to E9)
Indoor unit EEPROM data is abnormal
E3
E4
E5
E6
The communication with electronic expansion box is abnormal
The communication between the wire remote controller and indoor unit control board is abnormal
The communication between indoor and outdoor unit is abnormal
Water temp. sensor is abnormal (Only used for the twin energy source function)
Remote controller Timer and Operation indicator malfunction code
When the unit running, Timer indicator flash stand for indoor unit malfunction
Timer indicator Flashing times
Flashing once
Flashing twice
Flashing 3 times The environment temperature sensor is abnormal
Flashing 4 times The communication with outdoor unit is abnormal
Flashing 5 times
Flashing 10 times
Flashing 11 times
Flashing 12 times Indoor unit EEPROM data is abnormal
Flashing 15 times Water temp. sensor is abnormal
The liquid tube temperature sensor is abnormal
The gas tube temperature sensor is abnormal
The ommunication with the electronic expansion valve control board is abnormal
Indoor unit PG fan motor is abnormal
Indoor unit water overflow or float switch is abnormal
Indoor unit malfunction
£¤Only used for the twin energy source function£'
Display codeIndoor unit malfunction
E7
E8
E9
E0
Outdoor unit malfunction display code
When the wire remote controller display E1,Can check the outdoor unit control board LED1 or outdoor unit malfunction display code to sure outdoor unit malfunction.
When the operation indicator flashing stand for outdoor unit malfunction,Operation indicator flashing times can't determinant outdoor unit malfunction ,You must check the outdoor unit control board LED1 flashing times or outdoor unit malfunction display code to sure outdoor unit malfunction.
Others malfunction manual plese read the outdoor unit manual.
Please keep this manual carefully and safely.
13
Customer Need-to-know
Customer Need-to-know
Please install the air conditioner according to the requirements specified in this manual to ensure the air conditioner work well.
Be careful not to scratch the surface of the case during moving the air conditioner.
Please keep the installation manual for future reference when maintenance and changing installation place.
After installation ,please use the air conditioner according to the specification in the operation manual.
Using Directions
Adjust suitable airflow direction
Keep the proper indoor temperature. Too cool or hot is not good for your health. Furthermore,it will result in excessive consumption of electric power.
Optimal temper­ature
Avoid direct sunlight and airflow
Effectively use timer. Using TIMER mode, you can make the room
temperature reach a suitable temperature when you wake up or go back home.
ATTENTION: after finishing installation,confirm no refrigerant leakage.
14
Installation Procedure
Installation tools
The installation tools listed in the following sheet can be used as required.
1. Screw driver
2. Hacksaw
3. Drill with a diameter of 60mm
4. Inner hexagon spanner,shifting spanner
5. Spanner (14, 17, 19,24,27mm)
6. Pipe cutter
7. Pipe expander
8. Knife
9. Pincers
10. Leakage detector or soapy water
11. Band tape
12. Scraper
13. Refrigerant oil
Standard accessories
The following parts mentioned in this manual are the installation accessories we prepared.
Following in the list are the accessories supplied with the unit,which can be used as required
No.
1
2
3
4
5
6
7
Accessory parts
Remote controller
Battery
Wire clamp
Heat insulation sheathing
Accesories
Screw cap
Remote controller bracket
Qty.
1
2
4
1+1
1
1+1
1
Symbol Parts Name
A
B
C
D
E
F
Adhesive tape
Pipe clamp
Connecting hose
Drainage hose
Non-hydroscopic heat insulating material
Gypsum powder
15
Installation Procedure
CAUTIONS:
To ensure proper installation, read "Cautions" carefully before installation, start the unit correctly and show
customers how to operate and
working. After
maintain the unit.
Meanings of Warning and Cautions:
Warning! Serious injury or even death might happen, if it is not observed. Caution! Injury to people of damages to machine might happen, if it is not observed.
WARNING!
Installation shall be done by professional people, don't install unit by yourself. Incorrect installation will cause water leakage, electric shock or fire. Install unit as per the Manual. Incorrect installation will cause water leakage, electric shock or fire accident. Be sure to use specified accessaries and parts. Otherwise, water leakage, electric shock, fire accident or unit falling down may happen. Unit should be placed on a place strong enough to hold the unit. Or, unit will fall down causing injuries. When install the unit, take in consideration of storms, typhoom, earthquake. Incorrect installation may cause unit to fall down. All electric work shall be done by experienced people as per eocal code, regulations and this Manual. Use exclusive wire for the unit. Incorrect installation or undersized electric wire may cause electric shock or fire accident. All the wires and circuit shall be safe. Use exclusive wire firmly fixed. Be sure that external force will not affect terminal bolck and electric wire. Poor contact and installation may cause fire accident. Arrange wire correctly when connectin indoor and outdoor power supply. Fix terminal cover firmly to avoid overheat, electric shock or even fire accident. In case retrigerant leakage occurred during unit installation, keep a good ventilation in the room. Poisonous gas will occur when meet with fire. Check the unit upon installation. Be sure there is no leakage. Refrigerant will induce poisonous gas when meet heat source as heater, oven, etc. Cut power supply before touching terminal bolck.
CAUTION!
Unit shall be grounded. But grounding shall not be connected to gas pipe water pipe, telephone line. Poor grounding will cause electric shock. Be sure to install a leakage breaker to avoid electric shock. Arrange water drainage according to this Manual. Cover pipe with insulation materials in case dew may occur. Unproper installation of water drainage will cause water leakage and wet your furniture. To maintain good picture or reduce noise, keep at least 1 m from T.V. radio, when install indoor and ou­tdoor unit, connecting wire and power cable. (If the radio wave is relatively strong, 1 m is not enough to reduce noise). Don't install unit in following places: (a) Oil mist or oil gas exists, such as kitchen, or, plastic parts may get aged, or water leakage. (b) Where there is corrosive gas. Copper tube and welded part may be damaged due to corrosion, causing leakage. (c) Where there is strong radiation. This will affect unit's control system, causing malfunction of the unit (d) Where flamable gas, dirt, and volatile matter (thinner, gasoline) exist, These matter might cause fire accident.
Refer to paper pattern when installing unit.
Cautions for the installation personnel
Don't fail to show customers how to operate unit.
16
Earthing
Installation Procedure
1
1. BEFORE INSTALLATION
Determine the way to carry unit to installation place. Don't remove packing until unit reaches installation place. If unpacking is unavoidable, protect unit properly.
2
2. SELECTION OF INSTALLATION PLACE
(1) Installation place shall meet the following and agreed by customers:
Place where proper air flow can be ensured. No block to air flow. Water drainage is smooth. Place strong enough to support unit . Place where inclination is not evident on ceiling. Enough space for maintenance. Indoor and outdoor unit piping length is within limit. (Refer to Installation Manual for outdoor unit.) Indoor and outdoor unit, power cable, inter unit cable are at least 1 m away fromT.V. radio. This is helpful to avoid picture disturbance and noise. (Even if 1 m is kept, noise can still appear if radio wave is strong)
(2) Ceiling height
Indoor unit can be installed on ceiling of 2.5-3m in height. (Refer to Field setting and Installation Manual of ornament panel.)
(3) Install suspending bolt. Check if the installation place is strong enough to hold weight. Take necessary measures in case it is not safe. (Distance between holes are marked on paper pattern. Refer to paper pattern for place which need be reinforced)
<Don't discard any accessories until completed>
Air outlet
1500 Over
AB424FCAHA
Air outlet
Air inlet
2500 Over
AB484FCAHA
Installation space
310
1500 Over
Air outlet
1500 Over
AB184FCAHA
Air outlet
Air inlet
2500 Over
AB244FCAHA
260
1500 Over
AB094FAAHA AB124FAAHA
17
Installation Procedure
3
3. PREPARATION FOR THE INSTALLATION
(1) Position of ceiling opening between unit and suspending bolt.
AB424FCAHA AB484FCAHA
860-890
780
(Ceiling opening)
(Distance between suspending bolts)
AB184FCAHA AB244FCAHA
Refrigerant pipe
680
840(Indoor unit)
950(Ornament panel)
£¤Ceiling opening)
(Distance between suspending bolts)
620
860-890
890(Ceiling opening)
*
(Distance between suspending bolts)
680
(Distance between suspending bolts)
840(Indoor unit)
890(Ceiling opening)
*
950(Ornament panel)
AB094FAAHA AB124FAAHA
807.6 761 700
A
Suspending bracket
Ceiling
A
460
500(GRILLE)
712.6 831
860(GRILLE)
350
438
Note: Dimension of ceiling opening marked with * can be as large as 910mm, but the matching part of ceiling with ornament panel shall be over 20mm.
20 Over
(2) Cut an opening in ceiling for installation if necessary. (when ceiling already exists.)
Refer to paper pattern for dimension of ceiling hole. Connect all pipings (refrigerant, water drainage), wirings (inter unit cable) to indoor unit, before installation. Cut a hole in ceiling, may be a frame should be used to ensure a smooth surface and to prevent vibration. Contact your real estate dealer
(3) Install a suspending bolt. (Use a M10 bolt)
To support the unit weight, anchor bolt shall be used in the case of already exists ceiling. For new ceiling, use built-in type bolt or parts prepared in the field. Before going on installing adjust space between ceiling.
Suspending bolts
(160)
<Installation example>
Anchor bolt Long nut
50~100
Suspending bolt
Ceiling
Roof
Note: All the above mentioned parts shall be prepared in field.
18
Installation Procedure
4
4. INSTALLATION OF INDOOR UNIT
In the case of new ceiling
(1) Install unit temporarily
Put suspending bracket on the suspending bolt. Be sure to use nut and washer at both ends of the bracket.
(2) As for the dimensions of ceiling hole, see paper pattern. Ask your real estate dealer for details. Center of the hole is marked on the paper pattern. Center of the unit is marked on the card in the unit and on the paper pattern. Mount paper pattern onto unit using 3 screws . Fix the corner of the drain pan at piping outlet.
< After installation on the ceiling >
(3) Adjust unit to its right position. (Refer to preparation for the installation-(1)) (4) Check unit's horizontal level.
Water pump and flating switch is installed inside indoor unit, check four corners of the unit for its level using horizontal compartor or PVC tube with water. (If unit is tilting against the direction of water drainage, problem may occur on floating switch, causing water leakage.)
(5) Remove the washer mounting , and tighten the nut above. (6) Remove the paper pattern.
In the case of ceiling already exists
(1) Install unit temporarily Put suspending bracket on the suspending bolt. Be sure to use nut and washer at both ends of the bracket. Fix the bracket firmly. (2) Adjust the height and position of the unit. (Refer to preparation for the installation (1) ). (3) Proceed with and of "In the case of new ceiling".
5
2
4
3
6
Nut (Prepare in feild)
Washer (Prepared in feild)
Suspending bolts
Fasten (double nuts)
Level
Polythene pipe
Center of ceiling hole Paper pattern
Screw (accessory)
[Fix the paper pattern]
19
Insert
Washer fixing pad
(prepared in feild)
[ secure the washer firmly]
Screws at the piping outlet is fixed at the corner of drain pan.
Paper pattern
5
Screw (accessory)
Installation Procedure
5. REFRIGERANT PIPING
5
(As for outdoor piping, please refer to installation Manual of outdoor unit.)
Outdoor is precharged with refrigerant. Be sure to see the Fig.1, when connecting and removing piping from unit. For the size of the flare nut, please refer to Table 1. Apply refrigerant oil at both inside and outside of lflare nut. Tighten it band tight 3-4 turns then tighten it. Use torque specified in Table 1. (Too much force may damage flare nut, causing gas leakage). Check piping joints for gas leakage. Insulate piping as shown in Fig. below. Cover joint of gas piping and insulator with seal.
Apply refrigerant oil
Torque spanner
Piping joing
Flare nut
6
6. INSTALLATION OF WATER DRAINAGE PIPE
Medium size seal pad 11 (accessory)
(Cover the piping joint with seal pad.)
Clamp 3
spanner
Gas pipe
Liquid pipe
7
Insulator (accessory)
(For liquid pipe)
Insulator (accessory)
(For gas pipe)
8
7
Table 1
Pipe size
6.35
9.52
15.88
19.05
Tighten torque
1420~1720N.cm
(144~176kgf.cm)
3270~3990N.cm
(333~407kgf.cm)
6180~7540N.cm
(630~770kgf.cm)
9720~11860N.cm
(990~1210kgf.cm)
A(mm)
8.3~8.7
12.0~12.4
18.6~19.0
22.9~23.3
Flare shape
2
45
0.5
90
(1) Install water drainage pipe
Pipe dia, shall be equal or larger than that of unit piping.(pipe of polyethene; size: 25mm; O.D:32mm) Drain pipe should be short, with a downward slope at least 1/100 to prevent air bag from happening. If downward slope can't be made, take other measures to lift it up. Keep a distance of 1-1.5m between suspending brackets, to make water hose straight.
1-1.5m
R0.4 ~ 0.8
A
Slope over 1/100
Use the self-provided stiff pipe and clamp with unit. Insert water pipe into water plug until it reaches the
1
white tape. Tighten the clip until head of the screw is less than 4mm from hose. Wind the drain hose to the clip using seal pad 9 . Insulate drain hose in the room.
Clamp
Tape (White)
Self-provided stiff pipe
<Cautions for the drain water lifting pipe>
Clamp
(accessory)
Large size seal pad
(accessory)
4mm below
10
Installation height shall be less than 280mm. There should be a right angle with unit, 300mm from unit.
Suspending bracket
1~1.5m
drain water lifting pipe
Clamp
(accessory)
280 below
220
500 below
Self-provided stiff pipe
(accessory)
75 below
500 below
(Note)
Drain hose (accessory)
300mm below
The slope of water drain hose (1) shall be within 75mm, don't apply too much force on it. If several water hoses join together, do as per following proceedures.
Connect water hoses with a T joint.
Over 100
Specifications of the water hoses shall meet the requirements for the unit running.
20
Installation Procedures
7.
INSTALLING THE DECORATED BOARD ON THE BODY OF INDOOR UNIT
7
As shown in Fig. 1, make the wind deflector motor of the decorated board face to the orifice of the indoor
6
unit, and then mount the decorated board onto the body of the indoor unit.
swing ring
orifice location
2
deflector motor
3
1
2
4
Mounting the decorated board:
a. Hang temporarily the swing rings(2 pcs) opposite to the deflector motor of the decorated board on the ring stators of the swing rings of the indoor unit; b. Hang temporarily the other swing rings on the ring stators of the swing rings of the indoor unit (take care not to get the lead wire of the deflector motor into the sealing); c. Screw all 4 hex head screws under the rings about 15mm to lift the board; d. Turn and adjust the decorated board in the direction of arrow as shown in Fig. 4 until it covers the hole of the ceiling. e. Fasten the screw to keep the thickness of the sealing between the decorated board and the unit body within 5-8mm, as shown in Fig. 2.
indoor unit
ceiling material
f. Mount the wiring of the decorated board according to the mounting drawing attached tothe inside of the machine; g. Check with the control if the mounting is correct and make sure if the machine work snormally; h. Mount the air inlet grid and angle covers.
sealing
5-8mm
decorated board
Fig.1
Fig.2
21
Installation Procedures
Attention
Inappropriate tightening of screws might cause the faults as shown in Fig. 3. Tighten the screws properly. If there is still a gap between the decorated board and the ceiling after tightening the screws, please readjust the height of the body of the indoor unit. (Fig. 4) If the indoor unit keeps the horizontal level and the drainpipe cant be influenced, adjust the height of the body of the indoor unit from the holes on the angles of the decorated board.
air leakage
leakage from roof
pollution
Fig.3
vapour condensate drops
any gap is not allowed
Wiring of Decorated Board
a. Connect it to the connector of the wind deflector motor lead on the decorated board (Fig. 5); b. Connect it to the receiving terminal of remote control on the decorated board.
side of decorated board
electrical cabinet
AB184~484FCAHA
<circuit diagram>
side of indoor unit
(different from the actual condition)
Fig.4
Fig.5
22
Installation Procedures
Mounting Air Inlet Grid and Angle Covers
(1) Mounting the air inlet grid:
Take care not to wind the lead of the wind deflector motor during mounting the air inlet grid.
(2)For Model AB184-484FCAHA units, the angle covers should be mounted on the angles.
¢ Tie the thread of the angle cover onto the cleat on the decorated board as shown in Fig. 6. ¢ Mount the angle cover onto the decorated board (as shown in Fig. 7).
cleat
Slide the 5 locks to mount angle covers to fit the holes on decorated board
Fig.6 Fig.7
Attention
£¡
For proper drainage, the drainpipes should be connected according to the installation manual. Heat preservation should be performed as to prevent condensing. Improper connections may cause the water leakage.
Requirements:
The drainpipe of the indoor unit should be heat-insulated. Heat insulation should be treated for the connection with the indoor unit. Improper heat insulation may cause condensing. The drainpipe with the down gradient of over 1/100 cant be in the S shape, or abnormal sound can be caused. The lateral length of the drainpipe should be kept with 20m. Under the condition of long pipes, supports can be provided every 1.52m as to avoid unevenness. The central piping should be connected according the following drawing. Take care not to apply external force on the connection of the drainpipes.
heat
insulating
material
1.5m~2m
down gradient over 1/100
support bracket
s-shape elbow
as big as possible (about 10 CM)
down gradient over 1/100
VP30
23
Installation Procedures
Piping Materials & Heat Insulating Materials
As to prevent condensation, heat insulating treatment should be performed. The heat insulating treatment for piping should be done respectively.
Piping
Material
Heat Insulating Material
Hard PVC tube VP31.5mm (inner bore)
Vesicant polythene thickness: over 7mm
Hose
The attached hoses can be used to adjust the eccentricity and angle of the hard PVC tube.
Stretch the hose directly to make connections as to avoid distortion. The soft end of the hose should be positioned with a clamp. The hose should be used in the lateral direction.
eccentricity adjustment (max.20mm)
o
45 bending (max.)
20
hose
o
45
indoor unit
hose clamp
hose
Heat Insulating Treatment:
Wrap the connection between the clamp and the root segment of the indoor unit without any gap with heat insulating materials as shown in the drawing
hose hose clamp
Lifting Drainpipe
The drainpipe can be lifted 360mm. When the down gradient of the drainpipe cant be ensured, after upright lifting, the drainpipe is in the down slope.
attached heat
insulating material
heat insulating material
horniness pvc pipe
Confirming Drainage
The drainage should be confirmed during the test run to make sure that there is leakage at the connection. The confirmation of drainage should be also performed during the installation in the winter season. Fill water from the outlet or the specified position and confirm the drainage. Fill 600cc water with a hose from the outlet or the specified location on the machine. Add the water slowly. Dont add water to the motor of the drainage pump.
After mounting the electrical system, do refrigerating operation and meanwhile add water and check. If the electrical installation hasnt been completed, pull out the terminal(2P) of the floater switch on the electrical cabinet. After confirming the drainage, connect the terminal of the floater switch and run the drainage pump for 5 minutes until it stops automatically. Confirm the sound of the motor: Confirm the sound of the motor of the drainage pump and meanwhile check the drainage.
24
lifting
360mm below
100mm
below
indoor unit
under the ceiling
lifting 500mm below
joint of drainpipe
Installation Procedure
Tubing Permissible Length & Height Difference
Please refer to the attached manual of outdoor units.
Tubing Materials & Specifications
Model
Tubing Size
(mm)
Tubing
Material
AB094~ 124FAAHA
Gas pipe Liquid pipe
Phosphor deoxybronze seamless pipe (TP2) for air conditioner
12.70
6.35
AB184~ 244FCAHA
15.88
9.52
AB424~ 484FCAHA
19.05
9.52
Refrigerant Filling Amount
Add the refrigerant according to the installation instruction of outdoor unit. The addition of R22 refrigerant must be performed with a measure gage to ensure the specified amount while compressor failure can be caused by filling too much or little refrigerant.
Connecting Procedures of Refrigerant Tubing
Proceed the flare tube connecting operation to connect all the refrigerant tubes.
Dual wrenches must be used in the connection of indoor unit tubing. Mounting torque refers to the right table
wrench
Outer
Diameter of
Tubing (mm)
6.35
9.52
12.70
15.88
19.05
Mounting Torque (N-m)
11.8(1.2kgf-m)
24.5(2.5kgf-m)
49.0(5.0kgf-m)
78.4(8.0kgf-m)
98.0(10.0kgf-m)
13.7(1.4kgf-m)
29.4(3.0kgf-m)
53.9(5.5kgf-m)
98.0(10.0kgf-m)
117.7(12.0kgf-m)
Increase mounting Torque (N-m)
Cutting and Enlarging
Cutting or enlarging pipes should be proceeded by installation personnel according to the operating criterion if the tube is too long or flare opening is broken.
Vacuumizing
Vacuumize from the stop valve of outdoor units with vacuum pump. Refrigerant sealed in indoor machine is not allowed to use for vacuumization.
Open All Valves
Open all the valves of outdoor units. [NB: oil balancing stop valve must be shut up completely when connected one main unit.]
Checkup for Air Leakage
Check if there is any leakage at the connecting part and bonnet with hydrophone or soapsuds.
Connecting
Connecting
circular terminals:
1. Connecting circular terminals:
The connecting method of circular terminal is shown in the Fig. Take off the screw, connect it to the terminal tier after heading it through the ring at the end of the lead and then tighten it.
2.Connecting straight terminals:
The connection methods for the circular terminals are shown as follows: loosen the screw before putting the line terminal into the terminal tier, tighten the screw and confirm it has been clamped by pulling the line gently.
3.Pressing connecting line
After connecting line is completed, press the connecting line with clips which should press on the protective sleeve of the connecting line.
correct
pressing
terminal tier
pressing clip
25
wrong
pressing
Electrical Wiring
Warning
Electrical construction should be made with specific mains circuit by the qualified personnel according to the installation instruction. Electric shock and fire may be caused if the capacity of power supply is not sufficient. During arranging the wiring layout, specified cables should be used as the mains line, which accords with the local regulations on wiring. Connecting and fastening should be performed reliably to avoid the external force of cables from transmitting to the terminals. Improper connection or fastness may lead to burning or fire accidents. There must be the ground connection according to the criterion. Unreliable grounding may cause electrical shocks. Do not connect the grounding line to the gas pipe, water pipe, lightening rod and telephone line.
Attention
Only copper wire can be used. Breaker for electric leakage should be provided, or electric shock may occur. The wiring of the mains line is of Y type. The power plug L should be connected to the live wire and plug N connected to null wire while should be connected to the ground wire. For the type with auxiliary electrically heating function, the live wire and the null wire should not be misconnected, or the surface of electrical heating body will be electrified. If the power line is damaged, replace it by the professional personnel of the manufacturer or service center. The power line of indoor units should be arranged according to the installation instruction of indoor units. The electrical wiring should be out of contact with the high-temperature sections of tubing as to avoid melting the insulating layer of cables, which may cause accidents. After connected to the terminal tier, the tubing should be curved into be a U-type elbow and fastened with the pressing clip. Controller wiring and refrigerant tubing can be arranged and fixed together. The machine cant be powered on before electrical operation. Maintenance should be done while the power is shut down. Seal the thread hole with heat insulating materials to avoid condensation. Signal line and power line are separately independent, which cant share one line. [Note: the power line, connecting line, signal line are provided by users. Parameters are shown as below: 3×(1.0-1.5) mm parameters for signal line: 2×(0.75-1.25)mm
2
( shielded line)]
2
;
Supply Wiring Drawing
communication
C2
C1
C2
C1
R
R
communication
Note: 1:L(black) 2:N(white) 3:C(red)----It's no use for Builtin EEV Type on the indoor unit .
OUTDOOR UNIT TERMINAL BLOCK
U
W
V
CM
Compressor
INDOOR UNIT TERMINAL BLOCK
1 2 3
W B R
POWER SUPPLY:1PH,220-230V,50/60Hz
R
POWER SUPPLY:
Y/G
ST
26
AU52LFIAHA
N
Lm1
3N~,380-400V,50 /60Hz
AB094FAAHA
AB124FAAHA
AB184FAAHA
AB244FAAHA
AB424FAAHA
AB484FAAHA
Lm2
Electrical Wiring
Field setting
Field setting the unit number
Indoor unit number setting
Indoor unit number setting switch and confirmation of the settings.
There is a 4-position dial switch for setting the indoor unit number and fan speed level on the computer board of the indoor unit. Setting way is as follows: Before connecting the power supply, please set the indoor unit number manually according to the following table
Matrix of the dial switch and indoor unit number
Position 1 Position 2 Position 3 Representing unit number
000 1
100 2 010 3
110 4
001 5
101 6
011
111
1
The first bit of SW02 and SW03 is used to choose wired control or remote control type . ONmeans that the unit with wired controller .And OFFis remote controller.
2
The second bit of SW02 is used to choose built-in or outside electronic expansion valve setting. ON means built-in type.And "OFF"means outside type.
3
The second bit of SW03 is used to select the twin energy source function. "ON":The unit without TES function. "OFF":The unit can be used as TES function. When it is used for TES function ,the water tempeture sensor is available .
7
8
SW02
Example:
SW03
Example:
ON
Pos.1
ON
Pos.1
Pos.
SW01
Example:
ON
: 0
010
ON
Pos.2Pos.3Pos.
Pos.1
Setting for No. 3 indoor unit
2
ON
"ON" means that in heating mode the indoor unit fan speed can be choosed to middle and low level. "OFF" means that the indoor unit fan speed can be choosed to high, middle and low level.After
Pos.
2
producing in plant , the position is "OFF".
OFF
: 1
1
4
Auto restart (
After the Auto restart is set, if power failure suddenly occurs while the air conditioner is working, it will resume the previous working state when the power is supplied again. *The setting method of auto restart function of wired remote control model or wired control+ remote control model:press the [sleep] button of the wired control or remote control 10 times within 5 seconds and after the buzzer rings 4 times,the air conditioner will enter the state of auto restart function. The cancel method :press the [sleep] button of the wired control or remote control 10 times within 5 seconds and after the buzzer rings 2 times, the Auto restart function will be cancelled.The setting method of wireless remote control:press the [swing] button of the remote control 10 times within 5 seconds and after the buzzer rings 4 times,the air conditioner will enter the state of auto restart function; The cancel method :press the [swing] button of wireless remote controller 10 times within 5 seconds and after the buzzer rings 2 times, the Auto restart function will be cancelled; *The setting method of wireless remote control:press the [swing] button of the remote control 10 times within 5 seconds and after the buzzer rings 4 times,the air conditioner will enter the state of auto restart function; The cancel method :press the [swing] button of wireless remote controller 10 times within 5 seconds and after the buzzer rings 2 times, the Auto restart function will be cancelled; Notes: When a power failure suddenly occurs during the air conditioner is working after the Auto restart is set, if the air conditioner will not be used for a long time, please cut off the power supply to prevent its operation from being resumed after the power is supplied again, or press the "Switch On/Off" button after the power comes again.
to be applied for a necessary situation
)
:
27
Electrical Wiring
The unit has temperature compensation function. (
Only used for remote controller)
You can use [swing] button of the remote controller to set or cancel temperature compensation function. (1) About temperature compensation function setting * The setting method for heating mode: press [ON/OFF] button of the remote controller to start the indoor unit, setting temperature: 24¡ , press [swing] button 7 times in 5 seconds, the buzzer will ring twice, and enter heating temp. compensation mode. set compensation temp. , if the set temp.is 25¡ , the compensation temp. is +1¡ , you can set it in range of 0¡ to +6¡ *The setting method for cooling mode: press [ON/OFF] button of the remote controller to start the indoor unit, setting temperature:24¡ : press [swing] button 7 times in 5 seconds, the buzzer will ring twice, and enter cooling temp. compensation mode. (2) Temperature compensation function checking *In cooling mode, setting temp.: 30 degree, High fan speed, press [swing] button 7 times in 5 seconds, The Running lamp will flash, the times of flash is same with cooling compensation setting number *In heating mode, setting temp. :16 degree, high fan speed, press [swing] 7 times in 5 seconds, the running lamp will flash, the flashing times is same with heating compensation setting number Concerning MRV Auto Restart function for H-MRV models
Haier Auto Restart function when the unit power drops down suddenly, the unit microprocessor will store the previous
working condition and when the power is on again, the unit will run as this memory.
Auto Restart function is designed basically on the MRV whole system, but it is suitable for each indoor unit individually.
If some of indoor units power cut down, but the outdoor unit and the other indoor units still work, maybe problems will happen such as freezing at cooling mode and overload protection at heating mode on those indoor units without power. Reason
When one or some indoor units power drops down and the other indoor units are still work, the indoor units without the power, will keep the previous working condition before the power is off.
And expansion valve keeps open at a kind of opening rate condition as the previous requirement,so there is refrigerant flowing in the exchanger, but the indoor fan stops working. If the units work at cooling mode, the indoor units without the power will maybe make freezing. If the unit works at heating mode, maybe the outdoor unit compressor will stop because of the pressure or temperature protection. This is our design basically on Auto Restart function currently. Haier, Herewith, solemnly informs our customers, installers, distributors, etc. when making installation,
please make sure when the power is shut down whether artificially or accidentally, the whole system including outdoor unit and all the indoor units must be off. If you do not make the installation as our indication, Haier will not be responsible for any problem resulting from this.
Pay special care to the following and check after installation
Item to the checked
Is gas leakage check performed?
Is unit properly insulated?
Is water drainage smooth?
Is power voltage meet that stipulated on the nameplate?
Is wiring and piping correctly arranged?
Is unit safely grounded?
Is wire size correct?
Are there any obstacles on air inlet and outlet grill of indoor and outdoor unit?
Is record made for piping length and refrigerant charging amount?
Unproper installation may cause
Unit might fall down, make vibration or noise.
This may lead to gas shortage.
Dew or water drop may occur.
Dew or water drop may occur.
Problem may occur or parts got burned.
Problem may occur or parts got burned.
There might be a danger of electric shock.
Problem may occur or parts got burned.
This may cause poor cooling.
It is hard to control refrigerant charging amount.
28
Check
Technical Specifications
Model
Power Supply
Cooling Capacity
heating Capacity
Noise
(Indoor Units)
Net Weight
(Indoor Units)
Air Volume
(Indoor Units)
Net Dimensions(mm)
Panel Dimensions(mm)
Refrigerant liquid pipe/
Refregerant gas pipe
Model
Power Supply
Cooling Capacity
heating Capacity
Noise
(Indoor Units)
Net Weight
(Indoor Units)
Air Volume
(Indoor Units)
AB094FAAHA
1PH.220V~,60Hz
AB424FCAHA
1PH.220V~,60Hz
2800W
3200W
--
20kg
3
400m
/h
710*440*270
860*500*60
6.35/12.7
2800W
3200W
35kg
3
1580m
/h
AB124FAAHA
1PH.220V~,60Hz
3600W
3900W
--
20kg
450m3/h
710*440*270
860*500*60
6.35/12.7
AB484FCAHA
1PH.220V~,60Hz
3600W
3900W
42dB(A)37dB(A)
35kg
1920m3/h
A184FCAHA
1PH.220V~,60Hz
6000W
6300W
34dB(A)
28kg
3
900m
/h
840*840*240
950*950*80
9.52/15.88 9.52/15.88
AB244FCAHA
1PH.220V~,60Hz
7200W
8000W
35 dB(A)
28kg
1020m
840*840*240
950*950*80
3
/h
Net Dimensions(mm)
Panel Dimensions(mm)
Refrigerant liquid pipe/
Refregerant gas pipe
950*950*80
9.52/19.05 9.52/19.05
950*950*80
29
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