Haier 1UH160P1ERG, 1UH125P1ERK, 1UH140P1ERK, 1UH125P1ERG, 1UH140P1ERG Installation Manual

1UH071N1ERG 1UH090N1ERG 1UH105N1ERG
Original instructions
1UH125P1ERG 1UH140P1ERG 1UH160P1ERG 1UH125P1ERK 1UH140P1ERK
No. 0150518634 H
1UH200W1ERK 1UH250W1ERK
INSTALLATION MANUAL
Keep this operation manual for future reference.
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Contents
Definitions Safety considerations Before installation Selecting installation site Precautions on installation Refrigerant pipe size and allowable pipe length Refrigerant piping Leak test andvacuum drying Charging refrigerant Electrical wiring work Test operation Move and scrap the air conditioning
This product must only be installed or serviced by qualified personnel. Please read this manual carefully before installation.
kg
2
CE
All the products are in conformity with the following European provision:
-Low voltage Directive
-Electomagnetic Compatibility
ROHS
Your air conditioning product is marked with this symbol.This means that electrical and electronic products shall not be mixed with unsorted household waste.Do not try to dismantle the system yourself:the dismantling of the air conditioning system,treatment of the refrigerant,of oil and of other part must be done by a qualified installer in accordance with relevant local and national legislation.Air conditioners must be treated at a specialized treatment facility for reuse, recycling and recovery.By ensuring this product is disposed of correctly,you will help to prevent potential negative cons­equences for the environment and human health.Please contact the installer or local authority for more information. Battery must be removed from the remote controller and dis­posed of separately in accordance with relevant local and national legislation.
The products are fulfilled with the requirements in the directive 2011/65/EU of the European parliament and of council on the Restriction of the use of Certain Hazardous Substances in Electrical and Electronic Equipment(EU RoHS Directive)
WEEE
In accordance with the directive 2012/19/EU of the European parliament,herewith we inform the consumer about the dis­posal requirements of the electrical and electronic products.
DISPOSAL REQUIREMENTS:
Contains fluorinated greenhouse gases covered by the Kyoto Protocol
This product contains fluorinated greenhouse gases covered by the Kyoto Protocol.Do not vent into the atmosphere. Refrigerant type:R410A GWP:2088 GWP=global warming potential Please fill in with indelible ink,
1 the factory refrigerant charge of the product 2 the additional refrigerant amount charged in the field
and 1+2 the total refrigerant charge
on the refrigerant charge label supplied with the product. The filled out label must be adhered in the proximity of the product charging port(e.g.onto the inside of the stop value cover). A contains fluorinated greenhouse gases covered by the Kyoto Protocol B factory refrigerant charge of the product:see unit name plate C additional refrigerant amount charged in the field D total refrigerant charge E outdoor unit F refrigerant cylinder and manifold for charging
Haier Industrial Park,Qianwangang Road,Eco-Tech Development Zone,Qingdao 266555,Shandong,P.R.C.
EUROPEAN REGULATIONS CONFORMITY FOR THE MODELS
IMPORTANT INFORMATION REGA­RDING THE REFRIGERANT USED
A
B
C
D
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kg
kg
R410A
1) Means for disconnection, such as circuit breaker, which can provide full disconnection in all poles, must be incorporated in the fixed wiring in accordance with the wiring rules. It is necessary to allow disconnection of the appliance from the supply after installation. The disconnection may be achieved by incorporating a switch in the fixed wiring in accordance with the wiring rules. The method of connection of the appliance to the electrical supply and interconnection of separate components, and the wiring diagram with a clear indication of the connections and wiring to external control devices and supply cord are detailed in below parts.
2) The appliance shall be installed in accordance with national wiring regulations. Wiring must be done by a qualified electrician. All the wiring must comply with the local electrical codes.
3) The cord of the H05RN-F type or the electrically equivalent type must be used for power connection and interconnection between outdoor unit and indoor unit. The size of the cord is detailed in below parts.
4) Details of type and rating of fuses, or rating of circuit breakers / ELB is detailed in below parts.
5) The information of dimensions of the space necessary for correct installation of the appliance including the minimum permissible distances to adjacent structures is detailed in below parts.
WARNING
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in
order to avoid a hazard.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities,
or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance. This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or
mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
The appliances are not intended to be operated by means of an external timer or separate remote-control system. Keep the appliance and its cord out of reach of children less than 8 years. This appliance is intended to be used by expert or trained users in shops, in light industry and on farms, or for commercial
use by lay persons.
Disconnect the appliance from its power source during maintenance service and when replacing parts.
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Instruction manual specified for a certain product or application, explaining how to install, configure and maintain it.
Instruction manual specified for a certain product or application, explaining how to operate it .
Instruction manual specified for a certain product or application, which explains ( if relevant ) how to install, configute, operate and/or maintain the product or application.
Sales distributor for products as per the subject of this manual.
Technical skilled person who is qualified to install products as per the subject of this manual.
Person who is owner of the product and/or operates the product.
Qualified company which can perform or coordinate the required serice to the unit.
All international, European, national and local directives, laws, regulations and/or codes which are relevant and applicable for a certain product or domain.
Equipment which is delivered with the unit and which needs to be installed according to instructions in the documentation.
Equipment which can ooptionally be combined to the products as per the subject of this manual.
Equipment which needs to be installed according to instructions in this manual, but which are not supplied by
Haier.
Switch off all power supply before removing the switch box service panel or before making any connections or touching electrical parts.
To avoid electric shock, be sure to disconnect the power supply 2 minute or more before servicing the electrical parts. Even after 2 minute, always measure the voltage at the terminals of main circuit capacitors or electrical parts. Even after 2 minute, always measure the votage at the terminals of main circuit capacitors or electrical parts, and before touching, be sure that those voltages are 50V DC or less.
1. Definitions
2. Safety considerations
1.1. Meaning of warnings and symbols
Warnings in this manual are classified according to their severity and probability of occurrence.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE
Indicates situations that may result in equipment or property-damage accidents only.
INFORMATION
This symbol identifies useful tiops or additional information.
Some types of danger are represented by special symbols:
Electric current.
Danger of burning and scalding.
1.2. Meaning of used terms
Installation manual:
Operation manual:
Maintenance instructions:
Dealer:
Installer
User:
Service company:
Applicable legislation:
Accessories:
Optional equipment:
Field supply:
The precautions here, all cover very impertant topics, so be sure to follow them catefully.
All activities described in this manual shall be carried out by an installer.
Be sure to wear adequate personal protection equipment (
Protection gloves, safety glasses......) when performing
installation, maintenance or service to the unit.
If not sure of installation procedures or operation of the unit, always contact your local dealer for advice and information.
Improper installation or attachment of equipment or accessories could result in electric shock, short-circuit, leaks, fire or other damage to the equipment. Be sure only to use accessories, optional equipment and spare parts made by which are specially designed for use with the products as of subject in this manual and have them installed by an installer.
DANGER: ELECTRICAL SHOCK
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When service panels are removed, live parts can easily be touched by accident, Never leave the unit unattended during installation or servicing when the service panel is removed.
Do not touch the refrigerant piping, water piping or internal parts during and immediately after operation. The piping and internal parts may be hot or cold depending on the working condition of the unit.
Your hand may suffer burns or frostbite if you touch the piping or internal parts. To avoid injury, give the piping and internal parts time to return to normal temperature or, if you must touch them, be sure to wear protective gloves.
Ask your dealer or qualified personnel to carry out installation work. Do not install the machine by yourself. Improper installation may result in water leakage, electric shocks or fire. Perform installation work in accordance with this installation manual. Improper installation may lead to water leakage, electric shocks or fire. The equipment is not intended for use in a potentially explosive atmosphere. For 1UH series units only. For year round cooling applications with low indoor humidity conditions, such as Electronic Data Processing rooms, contacet yout dealer or see the engineering databook or the service manual. Consult your local dealer regarding what to do in case of refrigerant leakage. When the unit is to be installed in a small room, it is necessary to take proper measures so that the amount of any leaked refrigerant does not exceed the concentration limit in the event of a leakage. Otherwise, this may lead to an accident due to oxygen depletion. Be sure to use only the specified accessories and parts for installation work. Failure to use the specified parts may result in water leakage, electric shocks, fire, or the unit falling. Install the unit on a foundation that can withstand its weight. Insufficient strength may result in the fall of equipment and causing injury. Carry out the specified installation work in consideration of strong winds, typhoons, or earthquakes. Improper installation work may result in accidents due to fall of equipment. Make sure that all electrical work is carried out by qualified personnel according to the applicable legislation and this installation manual, using a separate circuit. Insufficient capacity of the power supply circuit or improper electrical capacity of the power supply circuit or improper electrical construction may lead to electric shocks or fire.
Make sure that all wiring is secure, using the specified wires and ensuring that external forces do not act on the terminal connections or wires. Incomplete connection or fixing may cause a fire. When wiring between the indoor and outdoor units, and wiring the power supply, form the wires so that the fronstside panel can be securely fastened. If the frontside panel is not in place, overheating of the terminals, electric shocks or a fire may be caused. If refrigerant gas leaks during installation work, ventilate the area immediately. Toxic gas may be produced if refrigerant gas comes into contactwith fire. After completing the installation work, check to make sure that there is no leakage of refrigerant gas. Toxic gas may be produced if refrigerant gas leaks into the room and comes into contact with a source of fire, such as a fan heater, stove or cooker. When planning to relocate former installed units, you must first recover the refrigerant after the pump down operation. Never directly touch any accidental leaking refrigerant. This could result in severe wounds caused by frostbite. Be sure to install an earth leakage circuit breaker in accordance with applicable legislation. Failure to do so may cause electrical shock and fire.
Earth the unit. Earthing resistance should be according to applicable legislation. Do not connect the earth wire to gas or water pipes, lightning conductor or telephone earth wire. Incomplete earthing may cause electric shocks.
Gas pipe. Lgnition or explosion may occur if the gas leaks. Water pipe. Hard vinyl tubes are not effective earths. Lightning conductor or telephone earth wire. Electric potential may rise abnormally if struck by a lightning bolt.
Install drain piping according to this installation manual to ensure good drainage, and insulate the pipe to prevent condensation. Improper drain piping may cause water leakage, and make the fumitures get wet. Install the indoor and outdoor units, power wire and connecting wire at least 1 meter away from televisions or radios to prevent image interference or noise. (Depending on the radio waves, a distance of 1 meter may not be sufficient to eliminate the noise.) Do not rinse the outdoor unit, This may cause electric shocks or fire. Do not install the unit in places such as the following:
Where there is mist of mineral oil, oil spray or vapour for example a kitchen. Plastic parts may deteriorate, and cause them to fall out or water to leak. Where corrosive gas, such as sulphurous acid gas, is produced. Corrosion of copper pipes or soldered parts may cause the refrigerant to leak.
DANGER: DO NOT TOUCH PIPING AND INTERNAL PARTS
Warning:
Caution:
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- info on maintenance.
- repair work,
- results of tests,
- stand-by periods,
- etc...
Do not allow a child to mount on the outdoor unit or avoid placing any object on the unit. Falling or tumbling may result in injury. The unit may stop for several minutes during normal operation for "defrosting the unit", or when in "thermostat stop" operation. This appliance is intended to be used by expert or trained users in shops, in light industry and on farms, or for commercial use by lay persons.
Provide a logbook
In accordance with the relevant national and international codes, it may be necessary to provide a logbook with the equipment containing at least
In Europe, EN378 provides the necessary guidance for this logbook.
Where there is machinery which emits electromagnetic waves. Electromagnetic waves may disturb the control system, andcause malfunction of the equipment. Where flammable gases may leak, where carbon fiber or ignitable dust is suspended in the air or where volatile flammables, such as thinner or gasoline, are handled. SUch gases may cause a fire. Where the air contains high levels of salt such as that near the ocean. Where voltage fluctuates a lot, such as in factories. In vehicles or vessels. Where acidic or alkaline vapour is present.
Make sure that the interrupter is compatible with high frequencies. This unit has an inverter, so an interrupter capable of handling high frequencies is needed to prevent malfunction of the interrupter itself.
Check the following if the ground-fault circuit interrupter is triggered:
The refrigerant requires strict cautions for keeping the system clean, dry and tight.
- Clean and dry Foreign materials (including mineral oils or moisture) should be prevented from getting mixed into the system.
- Tight
Read "9. Precautions on refrigerant piping" on page 10 carefully and follow these procedures correctly.
Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state.(If the refrigerant is in state of gas, its composition changes and the system will not work properly). The connected indoor units must be indoor units designed exclusively for R410A.
3. Before installation
3.2. Precautions
This manual describes the procedures for handling, installing and connecting 1UH071~250 units.
CAUTION
NOTICE: Insulation resistance of the compressor
Since maximum working pressure is 4.15 MPa or 41.5 bar, pipes of larger wall thickness may be required. Refer
to paragraph "6.2. Selection of piping material" on page
10.
If, after installation, refrigerant accumulates in the compressor, the insulation resistance can drop, but if it is at least 1 , then the machine will not break down. Turn the power on and leave it on for six hours. Then, check if the insulation resistance of the comressor has risen or not. The compressor will heat up and evaporate any refrigerant in the compressor.
3.1. Scope of this manual
3.3. Precautions for R410A
For installation of the indoor unit(s), refer to the indoor unit installation manual. Illustrations show 1UH140P1ERK outdoor unit type. Other types also follow this installation manual. This outdoor unit requires the pipe branching kit(optional) when used as the outdoor unit for the simultaneous operation system. Refer to catalogues for details. Never operate the unit with a damaged or disconnected discharge thermistor and suction thermistor, burning of the compressor may occur. Be sure to confirm the model name and the serial no. of the outer(front) plates when attaching/detaching the plates to avoid mistakes. When closing the service panels, take care that the tigntening torque does not exceed 4.1 N.M.
3.4. Installation
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Check if the following accessories are included with the unit: See the figure below for the location of the accessories.
Be sure to provide for adequate measures in order to prevent that the outdoor unit be used as a shelter bye small animals. Small animals making contact with electrical parts can cause malfunctions, smoke or fire. Please instruct the customer to keep the area around the unit clean.
Select an installation site where the following conditions are satisfied and that meets with your customer's approval.
- Places which are well-ventilated.
- Pllaces where the unit does not bother next-door neighbours.
- Safe places which can withstand the unit's weight and vibration and where the unit can be installed level.
- Places where there is no possibility of flammable gas or product leak.
- The equipment is not intended for use in a potentially explosive atmosphere.
- Places where servicing space can be well ensured.
- Places where the indoor and outdoor units's piping and wiring lengths come within the allowable ranges.
- Places where water leaking from the unit cannot cause damage to the location (e.g. in case of a blocked drain pipe)
- Places where the rain can be avoided as much as possible.
- Do not install the unit in places often used as work place. In case of construction works (d.g.grinding works ) where a lot of dust is created, the unit must be covered.
- Do not place any objects or equipment on top of the unit( top plate).
- Do not climb, sit or stand on top of the unit.
- Be sure that sufficient precautions are taken, in accordance with applicable legislation, in case of refrigerant leakage.
When installing the unit in a place exposed to strong wind, pay special attention to the following. Strong winds of 5 m/sec or more blowing against the outdoor unit's air outlet causes short circuit (suction of discharge air), and this may have the following consequences:
- Deterioration of the operational capacity.
- Frequent frost acceleration in heating operation.
- Disruption of operation due to rise of high pressure.
- When a strong wind blows continuously on the face of the unit, the fan can start rotating very fast until it breaks. Refer to the figures for installation of this unit in a place where the wind direction can be foreseen.
Repare a water drainage channel around the foundation, to drain waste water from around the unit. If the water drainage of the unit is not easy, please build up the unit on a foundation of concrete blocks, etc.(the height of the foundation should be maximum 150mm). If you install the unit on a frame, please install a waterproof plate(field supplu) within 150mm of the underside of the unit in order to prevent the invasion of water from the lower direction. When installing the unitin a place frequently exposed to snow, pay special attention to elevate the foundation as high as possible. Make sure that the unit is installed level.
rubber base foot
installation manual
4. Selecting installation site
3.5. Accessories
4.1. General
WARNING
NOTICE
This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
To prevent exposure to wind, install the outdoor unit with its suction side facing the wall. Never install the outdoor unit at a site where the suction side may be exposed directly to wind. To prevent exposure to wind, install a baffle plate on the air discharge side of the outdoor unit. In heavy snowfall areas it is very important to select an installation site where the snow will not affect the unit and set the outlet side at a right angle to the direction of the wind.
4.2. General
NOTICE
When operating the outdoor unit in a low outdoor amnient temperature, be sure to follow the instructions described below.
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