SPLIT SYSTEM AIR CONDITIONER
INSTALLATION MANUAL
Contents
1UH071N1ERG
1UH090N1ERG
1UH105N1ERG
1UH125P1ERG
1UH140P1ERG
1UH125P1ERK
1UH140P1ERK
Definitions
Safety considerations
Before installation
Selecting installation site
Precautions on installation
Refrigerant pipe size and allowable
pipe length
Refrigerant piping
Leak test andvacuum drying
Charging refrigerant
Pump down operation
Electrical wiring work
Test operation
11
13
14
15
15
17
1
2
3
6
7
8
English
No. 0150518634
This product must only be installed or serviced by qualified personnel.
Please read this manual carefully before installation.
Keep this operation manual for future reference.
Original instructions
Haier Industrial Park,Qianwangang Road,Eco-Tech Development Zone,Qingdao 266555,Shandong,P.R.C.
DISPOSAL REQUIREMENTS:
Your air conditioning product is marked with this
symbol.This means that electrical and electronic
products shall not be mixed with unsorted
household waste.Do not try to dismantle the
system yourself:the dismantling of the air
conditioning system,treatment of the refrigerant,of oil and of
other part must be done by a qualified installer in accordance
with relevant local and national legislation.Air conditioners
must be treated at a specialized treatment facility for reuse,
recycling and recovery.By ensuring this product is disposed
of correctly,you will help to prevent potential negative consequences for the environment and human health.Please
contact the installer or local authority for more information.
Battery must be removed from the remote controller and disposed of separately in accordance with relevant local and
national legislation.
IMPORTANT INFORMATION REGARDING THE REFRIGERANT USED
Contains fluorinated greenhouse gases
covered by the Kyoto Protocol
R410A
This product contains fluorinated greenhouse gases covered
by the Kyoto Protocol.Do not vent into the atmosphere.
Refrigerant type:R410A
GWP*value:1975
GWP=global warming potential
Please fill in with indelible ink,
1 the factory refrigerant charge of the product
2 the additional refrigerant amount charged in the field
and
1+2 the total refrigerant charge
on the refrigerant charge label supplied with the product.
The filled out label must be adhered in the proximity of the
product charging port(e.g.onto the inside of the stop value
cover).
A contains fluorinated greenhouse gases covered by the
Kyoto Protocol
B factory refrigerant charge of the product:see unit name
plate
C additional refrigerant amount charged in the field
D total refrigerant charge
E outdoor unit
F refrigerant cylinder and manifold for charging
kg
kg
kg
A
B
C
D
WARNING
f the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in
I
order to avoid a hazard.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities,
or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance
by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or
mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use
of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning
and user maintenance shall not be made by children without supervision.
The appliances are not intended to be operated by means of an external timer or separate remote-control system.
Keep the appliance and its cord out of reach of children less than 8 years.
The A-weighted sound pressure level is below 70 dB.
This appliance is intended to be used by expert or trained users in shops, in light industry and on farms, or for commercial
use by lay persons
The power cable should be H05RN-F 3G 4.0mm
2
.
Air conditioner working temperature: cooling 10~46 degree, heating -15~24 degree.
1. Definitions
1.1. Meaning of warnings and symbols
Warnings in this manual are classified according to their
severity and probability of occurrence.
DANGER
Service company:
Qualified company which can perform or coordinate the
required serice to the unit.
Applicable legislation:
All international, European, national and local directives,
laws, regulations and/or codes which are relevant and
applicable for a certain product or domain.
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
NOTICE
Indicates situations that may result in equipment or
property-damage accidents only.
INFORMATION
This symbol identifies useful tiops or additional information.
Some types of danger are represented by special symbols:
Accessories:
Equipment which is delivered with the unit and which needs
to be installed according to instructions in the documentation.
Optional equipment:
Equipment which can ooptionally be combined to the products
as per the subject of this manual.
Field supply:
Equipment which needs to be installed according to
instructions in this manual, but which are not supplied by
Haier.
2. Safety considerations
The precautions here, all cover very impertant topics, so be
sure to follow them catefully.
All activities described in this manual shall be carried out by
an installer.
Electric current.
Danger of burning and scalding.
1.2. Meaning of used terms
Installation manual:
Instruction manual specified for a certain product or application,
explaining how to install, configure and maintain it.
Operation manual:
Instruction manual specified for a certain product or application,
explaining how to operate it .
Maintenance instructions:
Instruction manual specified for a certain product or application,
which explains ( if relevant ) how to install, configute, operate
and/or maintain the product or application.
Dealer:
Sales distributor for products as per the subject of this manual.
Installer
Technical skilled person who is qualified to install products
as per the subject of this manual.
User:
Person who is owner of the product and/or operates the
product.
Be sure to wear adequate personal protection equipment (
Protection gloves, safety glasses......) when performing
installation, maintenance or service to the unit.
If not sure of installation procedures or operation of the unit,
always contact your local dealer for advice and information.
Improper installation or attachment of equipment or
accessories could result in electric shock, short-circuit, leaks,
fire or other damage to the equipment. Be sure only to use
accessories, optional equipment and spare parts made by
which are specially designed for use with the products as
of subject in this manual and have them installed by an
installer.
DANGER: ELECTRICAL SHOCK
Switch off all power supply before removing the switch
box service panel or before making any connections
or touching electrical parts.
avoid electric shock, be sure to disconnect the power
To
supply 2 minute or more before servicing the electrical
parts. Even after 2 minute, always measure the voltage
at the terminals of main circuit capacitors or electrical
parts. Even after 2 minute, always measure the votage
at the terminals of main circuit capacitors or electrical
parts, and before touching, be sure that those voltages
are 50V DC or less.
3
When service panels are removed, live parts can easily
be touched by accident, Never leave the unit unattended
during installation or servicing when the service panel is
removed.
DANGER: DO NOT TOUCH PIPING AND INTERNAL
PARTS
Do not touch the refrigerant piping, water piping or internal
parts during and immediately after operation. The piping
and internal parts may be hot or cold depending on the
working condition of the unit.
Your hand may suffer burns or frostbite if you touch the
piping or internal parts. To avoid injury, give the piping
and internal parts time to return to normal temperature
or, if you must touch them, be sure to wear protective
gloves.
Warning:
Ask your dealer or qualified personnel to carry out
installation work. Do not install the machine by yourself.
Improper installation may result in water leakage, electric
shocks or fire.
Perform installation work in accordance with this installation
manual.
Improper installation may lead to water leakage, electric
shocks or fire.
The equipment is not intended for use in a potentially
explosive atmosphere.
For 1UH series units only.
For year
conditions, such as Electronic Data Processing rooms,
contacet yout dealer or see the engineering databook or
the service manual.
Consult your local dealer regarding what to do in case
of refrigerant leakage. When the unit is to be installed in
a small room, it is necessary to take proper measures so
that the amount of any leaked refrigerant does not exceed
the concentration limit in the event of a leakage. Otherwise,
this may lead to an accident due to oxygen depletion.
Be sure to use only the specified accessories and parts
for installation work.
Failure to use the specified parts may result in water
leakage, electric shocks, fire, or the unit falling.
Install the unit on a foundation that can withstand its
weight.
Insufficient strength may result in the fall of equipment
and causing injury.
Carry out the specified installation work in consideration
of strong winds, typhoons, or earthquakes.
Improper installation work may result in accidents due to
fall of equipment.
Make sure that all electrical work is carried out by qualified
personnel according to the applicable legislation and this
installation manual, using a separate circuit.
Insufficient capacity of the power supply circuit or improper
electrical capacity of the power supply circuit or improper
electrical construction may lead to electric shocks or fire.
round cooling applications with low indoor humidity
Make sure that all wiring is secure, using the specified
wires and ensuring that external forces do not act on the
terminal connections or wires.
Incomplete connection or fixing may cause a fire.
When wiring between the indoor and outdoor units, and
wiring the power supply, form the wires so that the
fronstside panel can be securely fastened.
If the frontside panel is not in place, overheating of the
terminals, electric shocks or a fire may be caused.
If refrigerant gas leaks during installation work, ventilate
the area immediately.
Toxic gas may be produced if refrigerant gas comes into
contactwith fire.
After completing the installation work, check to make
sure that there is no leakage of refrigerant gas.
Toxic gas may be produced if refrigerant gas leaks into
the room and comes into contact with a source of fire,
such as a fan heater, stove or cooker.
When planning to relocate former installed units, you
must first recover the refrigerant after the pump down
operation.
Never directly touch any accidental leaking refrigerant.
This could result in severe wounds caused by frostbite.
Be sure to install an earth leakage circuit breaker in
accordance with applicable legislation. Failure to do so
may cause electrical shock and fire.
Caution:
Earth the unit.
Earthing resistance should be according to applicable
legislation.
Do not connect the earth wire to gas or water pipes,
lightning conductor or telephone earth wire.
Incomplete earthing may cause electric shocks.
Gas pipe.
Lgnition or explosion may occur if the gas leaks.
Water pipe.
Hard vinyl tubes are not effective earths.
Lightning conductor or telephone earth wire.
Electric potential may rise abnormally if struck by a
lightning bolt.
Install drain piping according to this installation manual
to ensure good drainage, and insulate the pipe to prevent
condensation.
Improper drain piping may cause water leakage, and
make the fumitures get wet.
Install the indoor and outdoor units, power wire and
connecting wire at least 1 meter away from televisions
or radios to prevent image interference or noise.
(Depending on the radio waves, a distance of 1 meter
may not be sufficient to eliminate the noise.)
Do not rinse the outdoor unit, This may cause electric
shocks or fire.
Do not install the unit in places such as the following:
Where there is mist of mineral oil, oil spray or vapour
for example a kitchen.
Plastic parts may deteriorate, and cause them to fall
out or water to leak.
Where corrosive gas, such as sulphurous acid gas,
is produced.
Corrosion of copper pipes or soldered parts may cause
the refrigerant to leak.
4
Where there is machinery which emits electromagnetic
waves.
Electromagnetic
andcause malfunction of the equipment.
Where flammable gases may leak, where carbon fiber
or ignitable dust is suspended in the air or where volatile
flammables, such as thinner or gasoline, are handled.
SUch gases may cause a fire.
Where the air contains high levels of salt such as that
near the ocean.
Where voltage fluctuates a lot, such as in factories.
In vehicles or vessels.
Where acidic or alkaline vapour is present.
Do not allow a child to mount on the outdoor unit or
avoid placing any object on the unit. Falling or tumbling
may result in injury.
The unit may stop for several minutes during normal
operation for "defrosting the unit", or when in "thermostat
stop" operation.
This appliance is intended to be used by expert or trained
users in shops, in light industry and on farms, or for
commercial use by lay persons.
Provide a logbook
In accordance with the relevant national and international
codes, it may be necessary to provide a logbook with the
equipment containing at least
- info on maintenance.
- repair work,
- results of tests,
- stand-by periods,
- etc...
In Europe, EN378 provides the necessary guidance for this
logbook.
waves
may disturb the control system,
3. Before installation
3.1. Scope of this manual
This manual describes the procedures for handling, installing
and connecting 1UH071~140 units.
Check the following if the ground-fault circuit interrupter is
triggered:
Make sure that the interrupter is compatible with high
frequencies.
This unit has an inverter, so an interrupter capable of
handling high frequencies is needed to prevent
malfunction of the interrupter itself.
3.3. Precautions for R410A
The refrigerant requires strict cautions for keeping the
system clean, dry and tight.
- Clean and dry
Foreign materials (including mineral oils or moisture)
should be prevented from getting mixed into the system.
- Tight
Read "9. Precautions on refrigerant piping" on page 10
carefully and follow these procedures correctly.
Since
R410A is a mixed refrigerant, the required additional
refrigerant must be charged in its liquid state.(If the
refrigerant is in state of gas, its composition changes
and the system will not work properly).
The connected
exclusively for R410A.
indoor units must be indoor units designed
3.4. Installation
For installation of the indoor unit(s), refer to the indoor
unit installation manual.
Illustrations show 1UH140P1ERK outdoor unit type.
Other types also follow this installation manual.
This outdoor
when used as the outdoor unit for the simultaneous
operation system. Refer to catalogues for details.
Never operate the unit with a damaged or disconnected
discharge thermistor and suction thermistor, burning of
the compressor may occur.
Be sure to confirm the model name and the serial no.
of the outer(front) plates when attaching/detaching the
plates to avoid mistakes.
When closing the service panels, take care that the
tigntening torque does not exceed 4.1 N.M.
unit requires the pipe branching kit(optional)
3.2. Precautions
CAUTION
Since maximum working pressure is 4.15 MPa or 41.5
pipes of larger wall thickness may be required. Refer
bar,
to paragraph "6.2. Selection of piping material" on page
10.
NOTICE: Insulation resistance of the compressor
If, after installation, refrigerant accumulates in the
compressor, the insulation resistance can drop, but if it
is at least 1
Turn the power on and leave it on for six hours. Then,
check if the insulation resistance of the comressor has
risen or not.
The compressor will heat up and evaporate any refrigerant
in the compressor.
, then the machine will not break down.
5
3.5. Accessories
Check if the following accessories are included with the unit:
See the figure below for the location of the accessories.
- Do not climb, sit or stand on top of the unit.
- Be sure that sufficient precautions are taken, in
accordance with applicable legislation, in case of
refrigerant leakage.
installation
manual
rubber base
foot
4. Selecting installation site
4.1. General
WARNING
Be sure to provide for adequate measures in order
to prevent that the outdoor unit be used as a shelter
bye small animals.
Small animals making contact with electrical parts
can cause malfunctions, smoke or fire. Please instruct
the customer to keep the area around the unit clean.
NOTICE
This is a class A product. In a domestic environment
this product may cause radio interference in which case
the user may be required to take adequate measures.
When installing the unit in a place exposed to strong
wind, pay special attention to the following.
Strong winds of 5 m/sec or more blowing against the
outdoor unit's air outlet causes short circuit (suction of
discharge air), and this may have the following
consequences:
- Deterioration of the operational capacity.
- Frequent frost acceleration in heating operation.
- Disruption of operation due to rise of high pressure.
- When a strong wind blows continuously on the face
of the unit, the fan can start rotating very fast until it
breaks.
Refer to the figures for installation of this unit in a place
where the wind direction can be foreseen.
Repare a water drainage channel around the foundation,
to drain waste water from around the unit.
If the water drainage of the unit is not easy, please build
up the unit on a foundation of concrete blocks, etc.(the
height of the foundation should be maximum 150mm).
If you install the unit on a frame, please install a waterproof
plate(field supplu) within 150mm of the underside of the
unit in order to prevent the invasion of water from the
lower direction.
When installing the unitin a place frequently exposed to
snow, pay special attention to elevate the foundation as
high as possible.
Make sure that the unit is installed level.
Select an installation site where the following conditions
are satisfied and that meets with your customer's approval.
- Places which are well-ventilated.
- Pllaces where the unit does not bother next-door
neighbours.
- Safe places which can withstand the unit's weight and
vibration and where the unit can be installed level.
- Places where there is no possibility of flammable gas
or product leak.
- The equipment is not intended for use in a potentially
explosive atmosphere.
- Places where servicing space can be well ensured.
- Places where the indoor and outdoor units's piping and
wiring lengths come within the allowable ranges.
- Places where water leaking from the unit cannot cause
damage to the location (e.g. in case of a blocked drain
pipe)
- Places where the rain can be avoided as much as
possible.
- Do not install the unit in places often used as work place.
In case of construction works (d.g.grinding works ) where
a lot of dust is created, the unit must be covered.
- Do not place any objects or equipment on top of the
unit( top plate).
4.2. General
NOTICE
When operating the outdoor unit in a low outdoor
amnient temperature, be sure to follow the instructions
described below.
To prevent exposure to wind, install the outdoor unit with
its suction side facing the wall.
Never install the outdoor unit at a site where the suction
side may be exposed directly to wind.
To prevent exposure to wind, install a baffle plate on the
air discharge side of the outdoor unit.
In heavy snowfall areas it is very important to select an
installation site where the snow will not affect the unit
and set the outlet side at a right angle to the direction
of the wind.
6
5. Precautions on installation
NOTICE
If drain holes of the outdoor unit are covered by a
mounting base or by floor surface, raise the unit in order
to provide a free space of more than 130mm under the
outdoor unit.
130mm
If the coating on the fastening area is stripped off, the
nuts rust easily.
Dimensions (bottom view)(unit of measurement:mm)
349
174 A 600 174
80
F
99
2-
15
C
27
4-
367
276
26
90
D
70
E
A leg pitch1
B leg pitch2
C Front grill (air outlet side)
D Drain hole
E Bottom frame
F Knock-out hole (for piping line)
37
450
B (405~410)
5.1. Foundation work
Check the strength and level of the installation ground
so that the unit will not cause any operating vibration or
noise after installation.
In accordance with the foundation drawing in the figure,
fix the unit securely by means of the foundation bolts.
(Prepare four sets of M12 foundation bolts, nuts and
washers each which are available on the market.)
It is best to screw in the foundation bolts until their length
are 20mm from the foundation surface.
5.2.Selection of installation location of outdoor
(1)Single-unit installation (unit: mm)
Back
Above 150
Front
Above 500
Back and side
Height of barriers is
below that of outdoor unit
Fix the outdoor unit to the foundation bolts using nuts
with resin washers(1) as shown in the figure.
1
Above 200
Above 150 Above 300
Front and back
Above 150
Above 1000
7
When barriers exist above the unit
5.3. Drain pipe disposal
Above 150
Above 500
Above
1000
The top and two side surfaces must be exposed to open
space, and barriers on at least one side of the front and back
shall be lower than the outdoor unit.
(2) Multi-unit installation (unit: mm)
Back and side
Above 200
Above 150
Above 300
Above 300
Above 300
Front and back
Make sure the drain works properly.
where buildups of snow can be expected, the
Above 1000
In regions
accumulation and freezing of snow in the space between
the heat exchanger and external plate may lower operating
efficiency.
After punching the knock-out hole, the application of
repair-type paint on the surface around the edge sections
is recommended to prevent rust.
6. Refrigerant pipe size and
allowable pipe length
DANGER
Piping an other pressure containing parts shall
comply with the applicable legislation and shall be
suitable for refrigerant. Use phosphoric acide
deoxidised seamless copper for refrigerant.
Installation shall be done by an installer, the choice
of materials and installation shall comply with
applicable legislation. In Europe the EN378 is the
application standard that shall be used.
Above 300 Above 300
Above 1000 Above 200
Height of barriers is below that of outdoor unit
(3) Multi-unit installation in front and back (unit: mm)
Standard
Above 1000
Above 300
Above 1500
Above 2000
Above 200
The top and two side surfaces must be exposed to open
space, and barriers on at least one side of the front and back
shall be lower than the outdoor unit.
The installation service spaces shown in the illustrations
are based
on an air intake temperature of 35
(DB) for
COOL operation. In regions where the air intake
temperature regularly exceeds 35
(DB), or if the heat
load of outdoor units is expected to regularly exceed
the maximum operating capacity, reserve a larger space
than that indicated at the air intake side of units.
Regarding the required air outlet space, position the
units with consideration to the space required for the
onsite refrigerant piping work as well. Consult your dealer
if the work conditions do not match those in the drawings.
INFORMATION
It is forbidden to discharge refrigerant into the atmosphere.
Collect the refrigerant in accordance with the freon
collection and destruction law.
NOTICE
To persons in charge of piping work:
Be sure to open the stop valve after piping installing
and vacuuming is complete. (Running the system with
the valve closed may break the compressor.)
NOTICE
Do not use flux when brazing the refrigerant piping.
For brazing, use phosphor copper brazing filler metal
(BCuP) which does not require a flux.
(If a chlorine flux is used, the piping will corrode, and
if the flux contains fluoride, if will cause the coolant oil
to deteriorate, adversely affecting the coolant piping
system.)
8
Loading...