Installation Instructions
eXigo
Xi001S, Xi001B
Xi001 eXigo Issue F 21/08/2017
© Playpower Inc
E-post:hags@hags.com
www.hags.com
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Xi001 eXigo Assembly Sequence and Installation Information
Please read this installation guide in its entirety prior to commencing any installation works
Assembly Instructions.
1. Excavate foundations in accordance with the individual Footing & Setting Out Drawings.
2. Assemble the components in the previously excavated foundations. Using the Resistorx driver secure all xings. (Refer to individual 3D exploded views)
3. Backll foundations with concrete (4:2:1 mix)
Notes.
• The Maximum Free Height of Fall for eXigo is 0.6m
• The Falling space for eXigo is 8.99m x 8.50m
• Constructional space requirements 15m x 15m
• Foundation detail is assuming good ground conditions. Care should be taken concerning abnormal ground conditions.
• Check tightness of bolts following a two week run-in period.
• Replacement components must comply with Hags specications.
• Warning - some of these components may exceed the single persons lifting allowance.
• Ensure equipment is protected from usage throughout installation, maintenance and repair.
• Touch-up any damaged paintwork using the Hags touch-up paint provided. Ensure affected areas are rubbed down and primed as required.
• Once the installation is complete check all bolts are fully secure and clear the site of any debris.
• Ensure level surface below all equipment.
Assembly aids should be removed prior to the equipment being used
Xi001 eXigo Issue F 21/08/2017
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RP001 eXigo Complete Assembly (Rubber bollards omitted)
Note: The HDPE panels illustrated are an optional extra and
may not be part of the system to be installed.
Wave Walk Assembly
Seesaws Board Spoke Assembly
Central Deck base plate profile
aids in the positioning of the
Wobble board, Pivotpad & Seesaw
board spokes
Plank Walk Assembly
Xi001 eXigo Issue F 21/08/2017
Wobble Walk Spoke Assembly
Pivot Pad Spoke Assrmbly
Rope Bridge Assembly
Central Deck assembly
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RP001 eXigo Footing Setting Out (excludes bollards)
All footings 300 x 300mm
Depth in accordance with diagram below
If the installation is with loose fill type surfacing the legs of the system should be marked with a
“Basic level mark” to indicate the recommended “Finished surface level” (F.S.L.) of the surface.
Using masking tape, paint a 10mm wide mark around each leg with paint provided.
Xi001 eXigo Issue F 21/08/2017
Min 100mm Compacted M.O.T.
4:2:1 Mix Backfill
40mm Thick Wetpour
F.S.L.
Min 300mm L.I.A.S.
4:2:1 Mix Backfill
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RP001 eXigo Bollard Setting Out Drawing
Key to Bollards
A
RYBL200 200mm Rubber Bollard
B
RYBL300 300mm Rubber Bollard
C
RYBL400 400mm Rubber Bollard
All footings 300 x 300mm
Depth in accordance with diagram below
If the installation is with loose fill type surfacing the legs of the system should be marked with a
“Basic level mark” to indicate the recommended “Finished surface level” (F.S.L.) of the surface.
Using masking tape, paint a 10mm wide mark around each leg with paint provided.
Xi001 eXigo Issue F 21/08/2017
850
450 100
144
TYPE 1
Sand
144
TYPE 2
Bark
0,0 0,0
750
550
144
TYPE 3
Synthetic
144
TYPE 5
Grass mat
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RP001 eXigo Elevation Dimensions
Stepping Post Height
1200
Panel Height
580
Finished Surface Level
It is essential that, for reasons of conformity to EN1176, the above
elevation dimensions are not exceeded.
Xi001 eXigo Issue F 21/08/2017
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RP001 eXigo Wetpour Setting Out Drawing
Requires 64m² Wetpour @ 40mm
Thick
Xi001 eXigo Issue F 21/08/2017
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RP001 eXigo Grassmatt Setting Out Drawing
Requires 74.25m² Grassmatt
Xi001 eXigo Issue F 21/08/2017
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RP001 eXigo Central Deck Assembly (Xi005)
10931000 M10 Blank T-Nut 6
Xi005 eXigo Central Deck
10931000 6 No M10 T-Nut
804420 Central Deck Polydek
10121020 6 No M10 x 20 Resistorx
c/w 10301001M10 Nylon Washer
804312 Central Deck Support
Code Description No O
804312 Central Deck Support 1
804406 Base Board 1
804420 Central Deck Polydek 1
1021020 M10 x 20 Resistorx 6
10251040 M10 x 40 Hex Head Bolt 3
10271000 M10 Plain Nut 3
10301001 M10 Nylon Washer 6
10251040 3 No M10 x 50 Hex Head Bolt
804406 Central Deck Base Board
10271000 M10 Plain Nut
Xi001 eXigo Issue F 21/08/2017
Assembly Sequence: -
1. Assemble unit as indicated in the previously excavated footings
(see footing layout for details).
2. Once the rest of the system has been correctly assembled back
ll footings with Concrete @ 4:2:1 mix.
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RP001 eXigo Pivot Pad Spoke Exploded View (Xi006)
10931000 M10 Blank T-Nut 3
Xi006 Pivot Pad Spoke
804304 Main upright
804434 Neoprene gasket
804109 Small Static Board assembly
See “Sub Assemblies”
804443 Spacer Washer
804107 Medium Pivot pad assembly
See “Sub Assemblies”
10301004 M10 x 20 barrel bolt
Code Description No Off
804107 Medium Pivot Pad Assembly 1
804108 Large Pivot Pad Assembly 1
804109 Small Static Board Assembly 1
804302 Main Spoke 2
804304 Main Upright Post 1
804316 Low Upright Post 1
804421 Step Polydek 1
804434 Elliptical Neoprene Gasket 8
804443 5mmThick Spacer Washer 12
10121020 M10 x 20 Resistorx 15
10121030 M10 x 30 Resistorx 4
10301001 M10 Nylon Washer 19
10301004 M10 x 20 Barrel Bolt 12
10121020 M10 x 20 Resistorx
c/w 10301001 M10 nylon washer
804302 Main Spoke
804108 Large pivot pad assembly
See “Sub Assemblies”
Assembly Sequence: -
1. Assemble unit as indicated in the previously excavated footings
(see footing layout for details).
2. Once the rest of the system has been correctly assembled back
fill footings with Concrete @ 4:2:1 mix.
Xi001 eXigo Issue F 21/08/2017
10931000 M10 T-nut
804421 Step polydek
10121020 M10 x 20
Resistorxc/w 10301001
M10 nylon washer
804316 Low Upright
10121030 M10 x 30 Resistorx
c/w 10301001 M10 nylon washer
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RP001 eXigo Pivot Pad Spoke Assembled View (Xi006)
Xi001 eXigo Issue F 21/08/2017
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RP001 eXigo Seesaw Spoke Exploded View (Xi007)
10931000 M10 Blank T-Nut 3
Xi007 Seesaw Board Spoke
804304 Main upright
804434 Neoprene gasket
804109 Small Static Board assembly
See “Sub Assemblies”
Code Description No Off
804110 Medium Seesaw Board Assembly 1
804109 Small Static Board Assembly 1
804111 Large Seesaw Board Assembly 1
804302 Main Spoke 2
804304 Main Upright Post 1
804316 Low Upright Post 1
804421 Step Polydek 1
804434 Elliptical Neoprene Gasket 8
804443 5mmThick Spacer Washer 12
10121020 M10 x 20 Resistorx 15
10121030 M10 x 30 Resistorx 4
10301001 M10 Nylon Washer 19
10301004 M10 x 20 Barrel Bolt 12
804443 Spacer Washer
10301004 M10 x 20 barrel bolt
10121020 M10 x 20 Resistorx
c/w 10301001 M10 nylon washer
804302 Main Spoke
Assembly Sequence: -
804111 Large Seesaw Board assembly
See “Sub Assemblies”
804110 Medium Seesaw Board assembly
See “Sub Assemblies”
1. Assemble unit as indicated in the previously excavated footings
(see footing layout for details).
2. Once the rest of the system has been correctly assembled back
fill footings with Concrete @ 4:2:1 mix.
10121020 M10 x 20
Resistorxc/w 10301001
M10 nylon washer
804316 Low Upright
10931000 M10 T-nut
804421 Step polydek
10121030 M10 x 30
Resistorxc/w 10301001
M10 nylon washer
Xi001 eXigo Issue F 21/08/2017
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RP001 eXigo Seesaw Spoke Assembled View (Xi007)
Xi001 eXigo Issue F 21/08/2017
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RP001 eXigo Wobble Board Spoke Exploded View (Xi008)
10931000 M10 Blank T-Nut 3
Xi008 Wobble Board Spoke
804304 Main upright
804434 Neoprene gasket
804443 Spacer Washer
10301004 M10 x 20 barrel bolt
10121020 M10 x 20 Resistorx
c/w 10301001 M10 nylon washer
Code Description No Off
804112 Wobble Board Assembly 1
804302 Main Spoke 2
804304 Main Upright Post 1
804316 Low Upright Post 1
804421 Step Polydek 1
804434 Elliptical Neoprene Gasket 6
804443 5mmThick Spacer Washer 8
10121020 M10 x 20 Resistorx 11
10121030 M10 x 30 Resistorx 4
10301001 M10 Nylon Washer 15
10301004 M10 x 20 Barrel Bolt 8
10931000 M10 T-nut
804421 Step polydek
804302 Main Spoke
804112 Wobble Board assembly
See “Sub Assemblies”
Assembly Sequence: -
1. Assemble unit as indicated in the previously excavated footings
(see footing layout for details).
2. Once the rest of the system has been correctly assembled back
fill footings with Concrete @ 4:2:1 mix.
Xi001 eXigo Issue F 21/08/2017
10121020 M10 x 20
Resistorx c/w 10301001
M10 nylon washer
10121030 M10 x 30 Resistorx
c/w 10301001 M10 nylon washer
804316 Low Upright
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RP001 eXigo Wobble Board Spoke Assembled View (Xi008)
Xi001 eXigo Issue F 21/08/2017
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RP001 eXigo Wave Walk Exploded View No 1 (Xi011)
10281001 M10 Kinmar Nuts 10
Xi011 WaveWalk
804426 WaveWalk Polydek (3 No)
804306 WaveWalk End
Support Beam (2 No)
804113 Wavewalk End Post
assembly (2 No)
See “Sub Assemblies”
804305 WaveWalk
Centre Support Beam
804307 WaveWalk
Centre Support Post
10121020 M10 x 30 Resistorx
10121020 M10 x 20 Resistorx (8 No)
c/w 10301001 M10 Nylon Washers (8 No)
10931000 M10 Blank T-Nut
10281001 M10 Kinmar Nuts
Xi001 eXigo Issue F 21/08/2017
804417 Hinge Pin
Assembly Sequence: -
1. Assemble unit as indicated in the previously excavated
footings (see footing layout for details).
2. Once the rest of the system has been correctly
assembled backfill footings with Concrete @ 4:2:1 mix.
Code Description No Off
804113 WaveWalk End Post Assembly 2
804305 WaveWalk Centre Support Beam 1
804306 WaveWalk End Support Beam 2
804307 WaveWalk Centre Support Post 1
804417 WaveWalk Hinge Pin 5
804426 WaveWalk Polydek 3
10121020 M10 x 20 Resistorx 12
10121030 M10 x 30 Resistorx 15
10301001 M10 Nylon Washer 27
10931000 M10 Blank T-Nutt 12
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RP001 eXigo Wave Walk Exploded View No 2 (Xi011)
10281001 M10 Kinmar Nuts
Xi001 eXigo Issue F 21/08/2017
804417 Hinge Pin
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RP001 eXigo Wave Walk Assembled View (Xi011)
Xi001 eXigo Issue F 21/08/2017
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RP001 eXigo Rope Bridge Exploded View (Xi009)
10301004 M10 x 20 Barrel Bolt 12
Xi009 Rope Bridge
10301004 M10 x 20 Barrel Bolt 1804443 Spacer Washer
804434 Gasket
804300 Rope
connector bracket
10121020 M10 x 20 Resistorx
c/w 10301001 Nylon washer
Assembly Sequence: -
1. Assemble unit as indicated in the previously excavated footings (see
footing layout for details).
2. Once the rest of the system has been correctly assembled back fill
footings with Concreete @ 4:2:1 mix.
3. Allow concrete to cure before fitting the rope nets
804302 Main spoke
804304 Main upright
Code Description No Off
804300 Rope Connector Bracket 6
804302 Main Spoke 2
804304 Main Upright Post 2
804317 Rope Spacer Bar 2
804434 Elliptical Neoprene Gasket 8
804443 5mmThick Spacer Washer 12
804500 Rope Bridge Net 1
10121020 M10 x 20 Resistorx 12
10121030 M10 x 30 Resistorx 4
10251030 M10 x 30 Hex Head Bolt 4
10271000 M10 Plain Nut 4
10301001 M10 Nylon Washer 16
Xi001 eXigo Issue F 21/08/2017
804317 Spacer bar
804434 Gasket
10121030 M10 x 30 Resistorx
c/w 10301001 Nylon washer
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RP001 eXigo Rope Bridge Assembled View (Xi009)
804500 Rope Bridge Net
Allow 60 hours for the concrete to
cure prior to fitting the rope net
Xi001 eXigo Issue F 21/08/2017
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RP001 eXigo PlankWalk Exploded View (Xi010)
10931000 M10 Blank T-Nutt 12
Xi010 Plank Walk
804421 Step Polydek
10121030 M10 x 30 Resistorx
c/w 10301001 Nylon washer
10931000 M10 Blank T-Nut
10121020 M10 x 20 Resistorx
c/w 10301001 Nylon washer
804434 Gasket
804320 PlankWalk Post Bracket
804304 Main upright
804427 PlankWalk PolyDek
10931000 M10 Blank T-Nut
10121020 M10 x 20 Resistorx
c/w 10301001 Nylon washer
Code Description No Off
804304 Main Upright Post 2
804316 Low Upright Post 2
804318 PlankWalk Support Frame 1
804320 Plankwalk Post Bracket 4
804434 Elliptical Neoprene Gasket 4
804421 Step Polydeck 2
804427 PlankWalk Polydek 1
804502 PlankWalk Suspension Rope 4
10121020 M10 x 20 Resistorx 12
10121030 M10 x 30 Resistorx 10
10301001 M10 Nylon Washer 22
Xi001 eXigo Issue F 21/08/2017
804318 PlankWalk
Support Frame
804316 Low Upright
Assembly Sequence: -
1. Assemble unit as indicated in the previously excavated footings
(see footing layout for details).
2. Once the rest of the system has been correctly assembled back fill
footings with Concreete @ 4:2:1 mix after removing the plank
3. Allow 60 hours for concrete to cure before re-attaching the plank.
10121030 M10 x 30 Resistorx
c/w 10301001 Nylon washer
804502 Suspension Rope
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RP001 eXigo PlankWalk Assembled View (Xi010)
Xi001 eXigo Issue F 21/08/2017
Allow 60 hours for concrete to
cure prior to re-attaching the plank
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RP001 eXigo Optional Play Panel Assembly
Play Panel Components
* One Panel per assembly
804301 Panel Support frame
10121030 M10 x 30 Resistorx
c/w 10301001 M10 Nylon Washer
804434 Neoprene Gasket
10121020 M10 x 20 Resistorx
c/w 10301001 M10 Nylon Washer
10931000 M10 T-Nut
Play Panel (See Image Below)
Code Description No Off
804301 Panel Support Frame 1
804117* 2D/3D Objects Panel Assembly 1
804450* Sight Sound Panel 1
804451* Hello Language 1
804434 Noeprene Gasket 2
10121020 M10 x 20 Resistorx 4
10121030 M10 x 30 Resistorx 4
10301001 M10 Nylon Washer 8
10931000 M10 Blank T-nut 4
Xi001 eXigo Issue F 21/08/2017
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RP001 eXigo Sub Assembly - 804107 Medium Pivot Pad.
10931000 M10 Blank T-nut 8
804107 Medium PivotPad Assembly
804423 Medium Pivot Pad Polydek
Ensure rubber surface is top side
804314 Medium Pivot Pad
Support Plate
10931000 M10 Blank T-Nut
10121020 M10 x 20 Resistorx
c/w 10301001 M10 Nylon Washers
804435 AK38 Suspension Unit
804310 Seesaw Bar Medium
Xi001 eXigo Issue F 21/08/2017
804440 170mm Long M10 studded bar
c/w 10281001 M10 Kinmar Nuts &
10301000 M10 Shakeproof Washers
Code Description No Off
804310 Seesaw Bar Medium 1
804314 Medium Pivotpad Support Plate 1
804423 Medium Pivotpad Polydek 1
804440 170mm Long Studded Bar 4
804435 AK-38 Suspension Unit 1
10121020 M10 x 20 Resistorx 8
10281001 M10 Kinmar Nuts 8
10301000 M10 Shake proof washer 8
10301001 M10 Nylon Washer 8
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RP001 eXigo Sub Assembly - 804108 Large Pivot Pad.
10931000 M10 Blank T-nut 8
804108 Large PivotPad Assembly
804422 Medium Pivot Pad Polydek
10931000 M10 Blank T-Nut
Ensure rubber surface is top side
10121020 M10 x 20 Resistorx
c/w 10301001 M10 Nylon Washers
804315 Large Pivot Pad
Support Plate
804311 Seesaw Bar Long
804435 AK38 Suspension Unit
804440 170mm Long M10 studded bar
c/w 10281001 M10 Kinmar Nuts &
10301000 M10 Shakeproof Washers
Code Description No Off
804311 Seesaw Bar Long 1
804315 Large Pivotpad Support Plate 1
804422 Large Pivotpad Polydek 1
804440 170mm Long Studded Bar 4
804435 AK-38 Suspension Unit 1
10121020 M10 x 20 Resistorx 8
10281001 M10 Kinmar Nuts 8
10301000 M10 Shake proof washer 8
10301001 M10 Nylon Washer 8
Xi001 eXigo Issue F 21/08/2017
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RP001 eXigo Sub Assembly - 804109 Small Static Board Assembly
10931000 M10 Blank T-nut 3
804109 Small Static Board Assembly
10931000 M10 Blank T-Nut
804421 Step Polydek
Ensure rubber surface is top side
10121020 M10 x 20 Resistorx
c/w 10301001 M10 Nylon Washers
804309 Seesaw Bar Short
Xi001 eXigo Issue F 21/08/2017
Code Description No Off
804309 Seesaw Bar Short 1
804421 Step Polydek 1
10121020 M10 x 20 Resistorx 3
10301001 M10 Nylon Washer 3
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RP001 eXigo Sub Assembly - 804110 Medium Seesaw Board.
10931000 M10 Blank T-nut 8
804110 Medium Seesaw Board Assembly
10931000 M10 Blank T-Nut
804429 Medium Seesaw Polydek
Ensure rubber surface is top side
10121020 M10 x 20 Resistorx
c/w 10301001 M10 Nylon Washers
804436 DW-A 38 x 120 Suspension Unit
10121030 M10 x 30 Resistorx
c/w 10301001 M10 Nylon Washers
804402 Medium Polydek Support Plate
804310 Seesaw Bar Medium
Xi001 eXigo Issue F 21/08/2017
804440 170mm Long M10 studded bar
c/w 10281001 M10 Kinmar Nuts &
10301000 M10 Shakeproof Washers
Code Description No Off
804310 Seesaw Bar Medium 1
804402 Medium Polydek support Plate 1
804429 Medium Seesaw Polydek 1
804440 170mm Long Studded Bar 2
804436 DW-A 38 x 120 Suspension Unit 1
10121020 M10 x 20 Resistorx 4
10121030 M10 x 30 Resistorx 4
10281001 M10 Kinmar Nuts 4
10301000 M10 Shakeproof Washer 4
10301001 M10 Nylon Washer 8
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RP001 eXigo Sub Assembly - 804112 Wobbleboard.
10931000 M10 Blank T-nut 13
804112 Wobbleboard Board Assembly
10931000 M10 Blank T-Nut
804425 Wobbleboard Polydek
Ensure rubber surface is top side
10121020 M10 x 20 Resistorx
c/w 10301001 M10 Nylon Washers
10121030 M10 x 30 Resistorx
c/w 10301001 M10 Nylon Washers
804440 170mm Long M10 studded bar
c/w 10281001 M10 Kinmar Nuts &
10301000 M10 Shakeproof Washers
804404 Wobbleboard Polydek Support Plate
804436 DW-A 38 x 120 Suspension Unit
Xi001 eXigo Issue F 21/08/2017
Code Description No Off
804303 Wobbleboard Support Frame 1
804404 Wobbleboard Polydek support plate 1
804425 Wobbleboard Polydek 1
804440 170mm Long Studded Bar 4
804436 DW-A 38 x 120 Suspension Unit 2
10121020 M10 x 20 Resistorx 5
10121030 M10 x 30 Resistorx 8
10281001 M10 Kinmar Nuts 8
10301000 M10 Shakeproof Washer 8
10301001 M10 Nylon Washer 13
804303 Wobbleboard Support Frame
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RP001 eXigo Sub Assembly - 804113 WaveWalk End Support.
10301006 JNC-043 SS M10 T-Nut 4
804113 WaveWalk End Support Post Assembly
804319 WaveWalk Pivot link
10121020 M10 x 20 Resistorx
c/w 10301001 M10 Nylon Washers
804436 DW-A 38 x 120 Suspension Unit
804440 170mm Long M10 studded bar
c/w 10281001 M10 Kinmar Nuts &
10301000 M10 Shakeproof Washers
804308 WaveWalk End Support Post
Xi001 eXigo Issue F 21/08/2017
804443 Spacer Washer
10301006 JNC-043
Stainless Steel M10 T-Nut
Code Description No Off
804308 WaveWalk End Support Post 1
804319 WaveWalk Pivot Link 1
804436 DW-A 38 x 200 Suspension Unit 1
804440 170mm Long M10 Studded Bar 2
804443 5mm Spacer Washer 4
10121020 M10 x 20 Resistorx 4
10281001 M10 Kinmar Nuts 4
10301000 M10 Shakeproof Washer 4
10301001 M10 Nylon Washer 4
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RP001 eXigo Sub Assembly - 804117 2D-3D Shapes Panel Assembly.
804452 Complete 2D/3D Objects Panel 1
804117 2D-3D Shapes Panel Assembly
804452 Complete 2D/3D Objects Panel
Press Fit into the front of each disc the 804442 M6
Insert Nut. Use Araldite in each of the nuts to
secure the M6 Studded bar and ensure the discs
are free to rotate without unscrewing
804441 M6 Studded Bar - 59mm long
804442 INB006 M6 Insert Nut
804442 INB006 M6 Insert Nut
Xi001 eXigo Issue F 21/08/2017
Ensure the correct disc is aligned with the coorrect
side of the main panel, see assembled view above
Code Description No Off
804441 M6 Studded Bar-59mm Long 1
804442 INB006 M6 Insert Nut 2
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