Hager JF406B, JF408B Installation Instructions

Installation instructions Notice d’instructions Bedienungsanleitung Instrucciones de uso Instruções Bruksanvisning Gebruiksaanwijzing
Invicta 3 Panelboard
ZD0740 issue 3a
All product(s) must be installed by a suitably competent electrician giving consideration to their intended use and in accordance with the current edition of BS 7671 (IET Wiring Regulations).
The Electricity at Work regulations and the Health and Safety at Work Act shall be complied with.
Only equipment and arrangements specified in Hager’s technical documentation / catalogue shall be used
Install in the vertical plane only.
Notice: To prevent potential overheating from loose connections the installer shall
check connections are tightened to the torque levels stated in these instructions prior to energising this board. This check should include factory made connections which may have loosened in transit.
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ZD0740 issue 3a
Fixing points with central keyhole
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400A Incomer kits contain:
3 x Phase extension links
3 x spreader links
6 x Phase link Allen fixing bolts and washers (M10)
4 x Long fixing screws
1 x MCCB/ MCS
Terminal covers
Ensure terminal shrouds are removed before fitting.
JF4 3 Pole 400A MCCB/MCS incomer kit
ZD0740 issue 3a
1
2
Connect the extension links to the busbar with the 3 x M10 coach bolts. Hand tighten at this stage. Now tighten the MCCB fixing screws to secure the MCCB to the pan assembly.
Once the MCCB is in place tighten all M10 electrical connections to 22Nm Fit the terminal shrouds
17 mm A/F
8 mm HEX
Fit the MCCB to the pan assembly with fixing screws provided
Fit the extension links (A) to the MCCB with the Allen fixings
Fit the spreader links to the bottom of the |MCCB (B) with the fixings provided
A
B
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400A 4 pole incomer kits contain:
3 x Line extension links
1 x Neutral link
4 x spreader links
8 x Phase link Allen fixing bolts and washers (M8)
4 x Long fixing screws
1 x MCCB/ MCS
Terminal covers
Ensure terminal shrouds are removed before fitting.
6mm HEX
13mm A/F
JF4 4 Pole 400A MCCB/MCS incomer kit
Connect the extension links to the busbar with the 3 x M10 coach bolts the M8 coach bolts. Hand tighten at this stage.
Connect the neutral link with the M8 coach bolts. Hand tighten at this stage
Now tighten the MCCB fixing screws to secure the MCCB to the pan assembly.
Once the MCCB is in place tighten all M10 electrical connections to 22Nm. Tighten all M8 connections to 13Nm
Fit the terminal shrouds
Remove the busbar shield. Remove the two M8 bolts that secure the neutral swing link (A). Replace the bottom M8 bolt. The top bolt is used to connect the 4 pole neutral link. The swing link is not required for the 4 pole incomer.
Fit the MCCB to the pan assembly with the fixings provided
Fit the spreader links to the bottom of the |MCCB (B) with the fixings provided
ZD0740 issue 3a
2
1
B
A
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Refit the busbar shield
Use the 4 x M4 fixings to fit the lower direct connection shield
Fit the cover plate to the front cover.
Direct connect kit includes:
3 phase link assembly
o 3 x nylon pillar o 1 x direct connect strap o 3 x M6 bolt, spring washer, flat washer o 6 x M10 bolt, flat washer, carp nut o 4 x M4 fixing bolts (for shield
Lower direct connection shield
Front cover adapter plate
Locate the link sub assembly onto the nylon pillars
Use 3 x M6 bolts and washers to fix the links to the pillars
Use the 3 x M10 bolts and washers to fix at busbar. Tighten M10 connections to 22 Nm.
2
3
Remove busbar shield
Place 3 x nylon pillars and hand tighten
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ZD0740 issue 3a
17mm A/F
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Fitting Single Pole MCCBs
Single pole MCCB contains:
2 x Fixing bolts
2 x Spring washers
2 x Single fixing plates
2 x Double fixing plates
Mount the MCCB on to the busbar finger with the red trip button facing inwards. Fix the device to the pan assembly using the fixings provided
See single pole instructions for more information
Tighten electrical connections to 6.6Nm
Fitting Three Pole MCCBs
Three pole MCCB contains:
2 x Fixing bolts
2 x Spring washers
2 x Flat washers
Mount the MCCB on to the busbar finger with the red trip button facing inwards. Fix the device to the pan assembly using the fixings provided.
Use the Auxiliary/Shunt trip accessory channel (
) to
dress cables from these accessories
See three pole instructions for more information Tighten electrical connections to 6.6Nm
Only equipment and arrangements specified in Hager’s technical documentation / catalogue shall be used.
ZD0740 issue 3a
Page 6
Achieving Form 3b type 2 on x160 frame MCCB outgoing
Using HYA021H Terminal cover: Outgoing Devices x160 Frame only (125A) Cut Out Dimensions are shown below to achieve IPXXB (Form 3b type 2)
15mm
6mm
2.5mm Cable 4mm Cable 6mm Cable
13mm (complete inner cut-out width)
10mm Cable
&
16mm Cable
15mm
25mm
13mm (complete inner cut-out width)
25mm Cable
&
35mm Cable
ZD0740 issue 3a
Page 7
Interface characteristics
Rated & operational voltage (Un / Ue)
415V a.c. 50Hz
Rated insulation voltage (U
i
)
690V a.c. 50Hz
Rated impulse withstand voltage (U
imp
)
6kV
Rated current of the Assembly (InA)
JF4xxx 400A
1
1
or rating of incoming circuit / incomer kit whichever is lower
Rated current of an Outgoing circuit (InC)
MCCB 16A - 125A (marked rated current on device)
Rated short-time withstand current of the main busbars (IcW)
35kA/1 sec
1
with equipment and arrangements specified in Hager’s
technical documentation / catalogue.
1
Current limitation characteristics specified in Hager’s technical
documentation / catalogue
Rated conditional short-circuit current of the PSC-ASSEMBLY (I
cc
)
25kA
1
with equipment and arrangements specified in Hager’s technical documentation / catalogue.
1
Current limitation characteristics specified in Hager’s technical
documentation / catalogue
Protection against electric shock
PSC-ASSEMBLY shall be installed in an electrical system conforming to IEC 60364 / BS 7671
Rated diversity factor (RDF) / Values of assumed loading 6 way - 8 way = 0.7 12 way - 18 way = 0.6
Note: RDF only applies to continuously and simultaneously loaded circuits.
Rated frequency (fn)
50 Hz
Pollution degree
3
Types of system earthing for which the PSC-ASSEMBLY is designed
TNC-S, TN-S and TT when installed in an electrical system conforming to BS 7671
Indoor use only
Stationary PSC-ASSEMBLY
Degree of protection
IP30 with Door Closed IP2XC with Door Open and compliment of outgoing devices and or blanks fitted.
Intended use
Not Intended to be operated by ordinary persons.
Electromagnetic compatibility (EMC) classification
EMC Environment B
External design
Wall-mounted, surface type, enclosed assembly.
Mechanical impact protection
IK05
The type of construction
Fixed parts
The type of Electrical connections of functional units
FF = Fixed connections
Forms of separation
Form 3b when outgoing shrouds are fitted. A competent person must always complete a risk assessment and appropriate test to confirm that, the un-shrouded neutral within the Panelboard is not a hazardous live part. In particular, The Electricity at Work Regulations 1989 including any amendments must be complied with.
Warranty
This distribution board is offered with a 24 month warranty against defective material or manufacture. If a warranty claim is necessary, please call the technical support number given at the bottom of the page and we will be pleased to help.
Designation
H W D
Weight (Kg)
JF406B(G)
1250
900
220
55
JF408B(G)
1250
900
220
56
JF412B(G)
1400
900
220
64
JF416B(G)
1550
900
220
72
JF418B(G)
1700
900
220
78
ZD0740 issue 3a
JF4 Incomer Kits
Cat Ref.
No of Poles
Description + Rated Current of Incoming Circuit
JF443BM
3
MCCB Incomer Kit 400A
JF444BM
4
MCCB Incomer Kit 400A
JF443BS
3
Isolator Incomer Kit 400A
JF444BS
4
Isolator Incomer Kit 400A
JF444BD
4
Direct Connection Kit 400A
JF4 Accessories
Cat Ref.
Description
JF003BP 3P BLANKING PLATE 250A FRAME JN001BP 1P BLANKING PLATE 125A FRAME JFPLATE JF4 & 8 ENDPLATE JF403BA MULTI FUNCT DIGITAL METER PACK JF801E SMALL DIN RAIL BOX, PLAIN DOOR JF801EG SMALL DIN RAIL BOX GLAZED DOOR JF803E LARGE DIN RAIL BOX, PLAIN DOOR JF803EG LARGE DIN RAIL BOX, GLAZED DOOR JF805E SMALL SPREADER BOX (NO DOOR) JF805DK DOOR KIT FOR SMALL SPREADER BOX JF806E LARGE SPREADER BOX (NO DOOR) JF806DK
3P BLANKING PLATE 250A FRAME 1P BLANKING PLATE 125A FRAME JF4 & 8 ENDPLATE MULTI FUNCT DIGITAL METER PACK SMALL DIN RAIL BOX, PLAIN DOOR SMALL DIN RAIL BOX GLAZED DOOR LARGE DIN RAIL BOX, PLAIN DOOR LARGE DIN RAIL BOX, GLAZED DOOR SMALL SPREADER BOX (NO DOOR) DOOR KIT FOR SMALL SPREADER BOX LARGE SPREADER BOX (NO DOOR) DOOR KIT FOR LARGE SPREADER BOX
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D.B No:
Voltage:
Supplied From:
Supply cable mm:
Incoming Isolator:
Ze:
P.S.C. CIR
AMPS
TYPE
CABLE MM
C.P.C MM
LOCATION DESCRIPTION
ZD0740 issue 3a
Page 9
Supply cable mm:
Incoming Isolator:
Ze:
P.S.C. CIR
AMPS
TYPE
CABLE MM
C.P.C MM
LOCATION DESCRIPTION
Hager Ltd. Hortonwood 50 Telford Shropshire TF1 7FT
National Sales Hotline 01952 675612 National Tech Support helpline 01952 675689
ZD0740 issue 3a
D.B No:
Voltage:
Supplied From:
Panel board circuit designation chart
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