Page 1
WOOD BAND SAW
OPERATION MANUAL
Models
BP-255, BP-310, BP-360
Edition No :WBS-001
Date of Issue : 08/2017
Page 2
MACHINE DETAILS
OPERATION MANUAL
MACHINE
MODEL NO.
SERIAL NO.
DATE OF MANF.
Distributed by
WOOD BAND SAW
www.machineryhouse.co.nz
NOTE:
This manual is only for your reference. Owing to the continuous improvement of the machine, changes may be made at any time without obligation or notice. Please ensure the local
voltage is the same as listed on the specication plate before operating this electric machine.
NOTE:
In order to see the type and model of the machine, please see the
specication plate. Usually found on the back of the machine. See
example (Fig.1)
Fig.1
2
Page 3
OPERATION MANUAL
C O N T E N T S:
1. GENERAL MACHINE INFORMATION
1.1 Identication...................................................................... 4
1.2 Specications.................................................................... 5
2. IMPORTANT SAFETY INFORMATION
2.1 Safety Requirements........................................................ 6
2.2 Safety For Band Saws........................................................ 8
3. INSTALLATION
3.1 Site Consideration............................................................ 9
3.2 Electrical Installation..................................................... 10
3.3 Unpacking......................................................................... 11
3.4 Installation........................................................................ 12
3.5 Test Run.............................................................................. 14
4. ADJUSTMENTS
4.1 Tilting Table....................................................................... 15
4.2 Blade Tracking.................................................................. 15
4.3 Tensioning the Blade..................................................... 16
4.4 Adjusting Support Bearings....................................... 17
4.5 Blade Guide Adjustment............................................. 17
5. OPERATION
5.1 Basic Controls.................................................................. 18
5.2 Blade Information.......................................................... 19
5.3 Changing The Blade...................................................... 20
6. MAINTENANCE
6.1 Troubleshooting............................................................ 21
6.2 Wheel Alignment.......................................................... 22
Spare Parts............................................................................. 23
APPENDIX
Risk Assessment Sheets...................................................... 32
3
Page 4
1.1 IDENTIFICATION
Work Lamp
Switch
ON/OFF
Switch
OPERATION MANUAL
Blade Tension Adjustment
Blade Tracking Adjustment
Top Slide Adjustment
Upper
Ball Bearing Guide
Mitre Gauge
Locking Fence
Dust Port
Stand
Fig. 1.1
Motor
4
Page 5
OPERATION MANUAL
1.2 SPECIFICATIONS
MODEL BP-255 BP-310 BP-360
Throat Capacity (mm) 245 305 340
Wheel Diameter (Ø) (mm) 255 310 360
Height Capacity (mm) 152 165 225
Table Size (mm) 360 x 320 480 x 390 545 x 515
Table Tilt 0 - 45° 0 - 45° 0 - 45°
Frame Type Steel Steel Steel
Blade Guide Type Ball Bearing Ball Bearing Ball Bearing
Motor Power (kW / hp) 0.37 / 0.5 0.75 / 1 1.1 / 1.5
Cutting Speeds (m/min) 400 / 800 370 / 800 370 / 800
Voltage / Amperage (V / amp) 240 / 10 240 / 10 240 / 10
Blade Order Code (Suits) W950A, W950B, W950F W420A, W420B, W420F W955A,W955B, W955F
Blade Size (L x W ) (mm) 1826 x 3-12.5 2240 x 3-20mm 2560 x 3-25mm
Floor Space (W x D x H) (mm) 750 x 650 x 1430 830 x 700 x 1590 920 x 800 x 1710
Shipping Dimensions (L x W x H)
(mm)
Nett Weight (kg) 42 65 82
1020 x 450 x 380 1230 x 530 x 435 1350 x 575 x 440
NOTE:
The specications in this manual were current at time of publication, but because of our policy
of continuous improvement, HAFCO reserves the right to change specications at any time and
without prior notice, without incurring obligations.
5
Page 6
OPERATION MANUAL
2. IMPORTANT SAFETY INFORMATION
2.1 SAFETY REQUIREMENTS
OWNER’S MANUAL. Read and understand
this owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained
operators have a higher risk of being hurt
or killed. Only allow trained and supervised
people to use this machine. When machine
is not being used, disconnect the power, by
removing the power plug to disable the machine and prevent unauthorized use, especially when around children.
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered,
or have poor lighting. Operating machinery
in these areas greatly increases the risk of
accidents and injury.
MENTAL ALERTNESS REQUIRED. Full
mental alertness is required for the safe
operation of machinery. Never operate under
the inuence of drugs or alcohol, when tired,
or when distracted.
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips, which could cause loss
of workpiece control.
HAZARDOUS DUST. Dust created while
using the machinery may cause cancer, birth
defects, or long-term respiratory damage.
Be aware of dust hazards associated with
each workpiece material, and always wear an
approved respirator to reduce your risk.
ELECTRICAL EQUIPMENT INJURY RISKS.
You can be shocked, burned, or killed by
touching live electrical components or improperly grounded machinery. To reduce this
risk, only allow qualied electrical personnel
to do electrical installation or repair work,
and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always
disconnect the machine from power supply BEFORE making adjustments, changing
tooling, or servicing machine. This prevents
an injury risk from unintended startup or
contact with live electrical components.
EYE PROTECTION. Always wear approved
safety glasses or a face shield when operating or observing machinery to reduce the
risk of eye injury or blindness from ying
particles. Everyday eyeglasses are NOT
approved safety glasses.
REMOVE ADJUSTING TOOLS. Tools left on
the machinery can become dangerous
projectiles upon startup. Never leave keys,
wrenches, or any other tools on machine.
Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not
force it or an attachment to do a job for
which it was not designed. Never make any
unapproved modications— modifying the
tool or using it dierently than intended may
result in malfunction or mechanical failure
that can lead to personal injury or death!
HEARING PROTECTION. Always wear
hearing protection when operating or near
loud machinery. Extended exposure to this
noise can cause permanent hearing loss.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the
cutting tool is unintentionally contacted.
6
Page 7
OPERATION MANUAL
2.1 SAFETY PRECAUTIONS CONT.
AWKWARD POSITIONS. Keep proper
footing and balance at all times when
operating machine. Do not overreach! Avoid
awkward hand positions that make the workpiece control dicult or increase the risk of
accidental injury.
CHILDREN & BYSTANDERS. Keep children
and bystanders at a safe distance from the
work area. Stop using machine if they
become a distraction.
GUARDS & COVERS. Guards and covers
reduce accidental contact with moving parts
or ying debris. Make sure they are properly
installed, undamaged, and working correctly.
FORCING MACHINERY. Do not force the
machine. It will do the job safer and better at
the rate for which it was designed.
MAINTAIN POWER CORDS. When disconecting the cord-connected machines
from power, grab and pull the plug—NOT
the cord. Pulling the cord may damage the
wires inside. Do not handle the cord or plug
with wet hands. Avoid cord damage by keeping it away from heated surfaces, high trac
areas, harsh chemicals, and wet or damp
locations.
STABLE MACHINE. Unexpected movement
during operation greatly increases risk of
injury or loss of control. Before starting, verify
machine is stable and mobile base (if used) is
locked.
USE RECOMMENDED ACCESSORIES.
Consult this owner’s manual or the manufacturer for recommended accessories. Using
improper accessories will increase the risk of
serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF
and ensure all moving parts completely stop
before walking away. Never leave machine
running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules
to keep machine in good working condition.
A machine that is improperly maintained
could malfunction, leading to serious personal injury or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may aect
safe operation. Immediately repair or replace
damaged or mis-adjusted parts before
operating the machine.
7
Page 8
2.2 SAFETY FOR BAND SAWS
OPERATION MANUAL
BLADE CONDITION. Do not operate with
dull, cracked or badly worn blade. Dull blades
require more eort to perform the cut and
increase the risk of kickback. Inspect blades for
cracks and missing teeth before each use.
HAND PLACEMENT. Never position ngers or
hands in line with the blade. If the workpiece
or your hands slip, serious personal injury
could occur.
WORKPIECE MATERIAL. This machine is
intended for cutting natural and man-made
wood products, and laminate covered wood
products. This machine is NOT designed to cut
metal, glass, stone, tile, etc.
BLADE REPLACEMENT. To avoid mishaps that
could result in operator injury, make sure the
blade teeth face down toward the table and
the blade is properly tensioned and tracked
before operating.
CUTTING TECHNIQUES. Plan your operation
so the blade always cuts to the outside of the
workpiece. DO NOT back the workpiece away
from the blade while the band saw is running,
which could cause kickback and personal
injuries. If you need to back the workpiece out,
turn the band saw OFF and wait for the blade
to come to a complete stop. DO NOT twist or
put excessive stress on the blade that could
damage it.
LEAVING WORK AREA. Never leave a machine
running unattended. Allow the band saw to
come to a complete stop and remove the plug
from the power point to disable the machine
before you leave it unattended.
FEED RATE. To avoid the risk of the workpiece
slipping and causing operator injury, always
feed stock evenly and smoothly. DO NOT force
or twist the blade while cutting, especially
when sawing small curves.
BLADE SPEED. Moving the workpiece against
a blade that is not at full speed could cause
kick-back. Always allow the blade to come to
full speed before starting the cut.
GUARDS. The blade guard protects the operator from the moving band saw blade. ONLY
operate this band-saw with the blade guard
installed.
SMALL WORKPIECE HANDLING. Always support/feed the workpiece with push sticks, jig,
vise, or some type of clamping xture. If your
hands slip during a cut while holding small
workpieces with your ngers, amputation or
laceration injuries could occur.
BLADE CONTROL. To avoid serious personal
injury, DO NOT attempt to stop or slow the
blade with your hand or the workpiece. Allow
the blade to stop on its own.
8
Page 9
OPERATION MANUAL
3. INSTALLATION
3.1 SITE CONSIDERATIONS
Weight Load
Check the Machine Specication plate mounted on the rear of the machine for the weight
of the machine. Make sure that the surface, the machine is placed on, will bear the weight
of the machine and any additional equipment that may be installed. This should include the
heaviest workpiece that could be used, when assessing the weight of the machine
Space Allocation
Consider the largest size of workpiece that will be processed through the machine and provide
enough space around the machine to adequately handle the largest workpiece or any accessory that may be used. With permanent installations, leave enough space around the machine
to open or remove doors/covers as required by the maintenance and for service. See footprint
below (Fig.3.1)
Model A B
BP-255 750 650
BP-310 830 700
BP-360 920 800
Fig. 3.1
Environment
The physical environment where the machine is operated is important for safe operation and
longevity of the machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme
conditions. Extreme conditions for this type of machinery are generally those that are outside a
temperature range of 5°– 40°C. The environment should not be subject to vibration, shocks,
or bumps.
9
Page 10
OPERATION MANUAL
3.2 ELECTRICAL INSTALLATION
Place this machine near an existing power source. Make sure all power cords are protected
from trac, material handling, moisture, chemicals, or other hazards. Make sure there is access
to a means of disconnecting the power source. The electrical circuit must meet the requirements for 240V. To minimize the risk of electrocution, re, or equipment damage, installation
work and electrical wiring MUST be done by an electrician or qualied service personnel.
Note ! The use of an extension cord is not recommended as it may decrease the life of electrical
components on your machine. NOTE: Hafco/Woodmaster advise that extension leads should
not be used permanently, but recommend that the plug be placed directly in to a wall socket.
Electrical Requirements
Nominal Voltage.......................................... 240V
Cycle................................................................ 50 Hz
Phase............................................... Single-Phase
Power Supply Circuit........................... 10 Amps
Full Load Current................................. 3.3 Amps
(Full load current rating is also on the specication plate on the motor.)
Full-Load Current Rating
The full-load current rating is the amperage a machine draws at when running at 100% of the
output power. Where machines have more than one motor, the full load current is the amperage drawn by the largest motor or a total of all the motors and electrical devices that might
operate at one time during normal operations.
Full-Load Current Rating at 240V...... 2.6 - 3.6 Amps
It should be noted that the full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load
rating and if the machine is overloaded for a long period of time, damage, overheating, or re
may be caused to the motor and circuitry.
This is especially true if connected to an undersized circuit or a long extension lead. To reduce
the risk of these hazards, avoid overloading the machine during operation and make sure it is
connected to a power supply circuit that meets the requirements.
10
Page 11
OPERATION MANUAL
3.3 UNPACKING
Read and understand all the assembly instructions before attempting assembly. Failure to
comply may cause serious injury. Remove all contents from shipping carton. Do not discard
carton or packing material until the band saw is assembled and running satisfactorily. Compare
the contents of carton against list of parts below. The number identication in the list corresponds to items shown in Figures 3.2. This is your key for identifying the parts used throughout
the Assembly section for easy reference. Remove the protective coating that is applied to the
table with a household grease and spot remover.
1
3
4
2
8
9
1. Band saw 1pc
2. Guide rail 1pc
3. Table with insert 1pc
4. Rip fence 1pc
5. Short brace 2pcs
6. Leg 4pcs
7. Long brace 2pcs
8. Mitre gauge 1pc
9. Accessory tools assembly 1pc
10. Knob 4pcs
10 11
5 6
7
12
Fig. 3.2
11. Hook with hex nut 1pc
12. Push stick 1pc
13. Hardware bag (not shown)
M6X10 socket head bolts 8pcs
M6X10 hex bolts 4pcs
6mm at washers 12pcs
M6X12 carriage bolts 8pcs
6mm at washers 8pcs
M6 hex nut 8pcs
M4X10 socket head bolts 2pcs
11
Page 12
OPERATION MANUAL
3.4 INSTALLATION
1. Stand Assembly
r Put down the machine on a timber (Fig. 3.3)
rAttach the legs to band saw by using M6X10
socket head bolts and 6mm at washers
r Fix short braces and long braces to legs by using
M6x12 bolts, 6mm at washers and M6 hex nut.
Do not tighten the nut at this time.
r Stand the band saw on a level ground, then
tighten all bolts and nuts. (Fig. 3.4)
M6X10 socket head bolts
and 6mm at washers
M6X12 carriage blots, 6mm
at washers and M6 hex nut
Tighten nuts
Fig. 3.4
2. Assembling Table
After attaching the stand, mount the table
on the band saw, using the M6X10 hex head
bolts and 6mm at washers.
Make sure the saw blade is in the centre of
table insert slot. (Fig. 3.5)
Fig. 3.3
3. Installing the Guide Rail.
Secure the guide rail with the four knobs to
the table. (Fig. 3.6)
Fig. 3.5
M6X10 hex head
bolts and 6mm
at washers
12
Fig. 3.6
Guide rail
locking knobs
Page 13
OPERATION MANUAL
4. Installing The Accessory Tools:
Attach the tool set to the back of the frame by using
M4X10 socket heat bolts. (Fig.3.7)
Secure the hook with hex nut to the end of the frame.
5. Installing The Rip Fence:
Place the rip fence onto the table, and secure it to the
guide rail.
Place the push stick onto the hook on the back of the
machine. (Fig.3.8)
NOTE: Get into the habit of always replacing the push
stick on the hook after use
Tool Set
Fig. 3.7
Fence
Fig. 3.8
Push Stick
13
Page 14
OPERATION MANUAL
3.5 TEST RUN
Once the assembly is complete, test run your machine to make sure it runs properly. If, during
the test run, you cannot easily locate the source of an unusual noise or vibration, stop the
machine immediately, then review the Troubleshooting section on Page 21
If you still cannot remedy a problem, contact your distributor. The test procedure is as follows.
1. Make sure you have read the safety instructions at the beginning of the manual and that
the machine is set up properly, including Blade Tracking on Page 15
2. Make sure all tools and objects used during setup have been cleared away from the machine.
3. Connect the machine to the power source.
4. Turn the machine ON.
5. Listen and watch for abnormal noises or actions. The machine should run smoothly with little
or no vibration or rubbing noises. — Strange or unusual noises must be investigated and
corrected before operating the machine further. Always disconnect the machine from power
when investigating or correcting potential problems.
6. Turn the machine OFF
TABLE STOP CALIBRATION
After tilting the table the adjustable positive stop allows the
table to be reset 90˚ to the blade.
To set the positive stop:
1. DISCONNECT BAND SAW FROM POWER!
2. For the BP-255, adjust the blade tension see Page 16
(For BP-310, BP-360 adjust until the mark on the blade
tension scale matches the size of the installed blade.)
3. Loosen the hex nut that locks the positive stop bolt in
place and loosen the table tilt hand knobs.
4. Raise the guide post and place a machinist’s square on
the table next to the side of the blade, as illustrated in
Fig. 3.9. Adjust the table square with the blade, then
secure with the table tilt knobs.
5. Adjust the positive stop bolt to the table. (Fig. 3.10)
6. Secure the positive stop bolt by tightening the hex nut
against the trunnion bracket.
7. Check the adjustment for accuracy once you have
tightened the hex nut.
Blade
Fig. 3.9
Table
Positive Stop
Bolt
14
Fig. 3.10
Page 15
OPERATION MANUAL
4. ADJUSTMENTS
WARNING: Always be sure that the machine is
switched o and unplugged before any
adjustment is commenced.
4.1 TILTING TABLE
Loosen the locking handle and adjust the table to
the desired angle.
Use the angle indicator scale to nd the desired
angle. The scale is only used as a guide. For very
accurate angle use a protractor against the blade.
Re-tighten the locking handle to secure the table.
Locking Handle
Fig. 4.1
4.2 BLADE TRACKING
If the saw blade does not run in the center of the rubber tyre, the tracking needs to be corrected by adjusting the tilt of the upper band saw wheel. To adjust the tracking open the upper
and lower covers.
Loosen the tracking lock lever,(Fig. 4.3) manually rotate the upper wheel, taking care no to
touch the blade.
Turn adjusting knob clockwise or anticlockwise until the saw blade tracks centered on the rubber tyre. After adjusting, re-tighten the tracking lock lever and close the cover.
Fig. 4.2
15
Fig. 4.3
Adjusting
Knob
Locking
Lever
Page 16
OPERATION MANUAL
4.3 TENSIONING THE BLADE.
A properly tensioned blade is essential for making accurate cuts
and is necessary before making other band saw adjustments.
1. Raise the upper blade guide assembly as high as it will go,
and adjust the upper and lower guide blocks approximately
0.5mm away from the blade. (Fig.4.4 &Fig.4.5)
2. Adjust the blade tension knob. Turning the setting knob
clockwise will increase the blade tension and tuning the
setting knob counter-clockwise reduces the blade tension.
(Fig.4.6)
NOTE: This procedure will not work if the guide blocks have any
Fig. 4.4
contact with the blade.
3. Check the tension by pushing with a nger against the side
blade, halfway between table and upper guide, (the blade
should ex not more than 2mm) (Fig.4.7)
4. Turn the band saw ON.
5. Very slowly release the tension one quarter of a turn at a time.
When you see the band saw blade start to utter, stop
decreasing the tension.
6. Now, slowly increase the tension until the blade stops
uttering, then tighten the tension another quarter of a turn.
WARNING: Too much tension can cause the band saw blade to
Fig. 4.5
break. Too little tension can cause the driven band saw wheel to
slip and the saw blade to stop.
BLADE TENSION INDICATOR BP310 & BP360
On the BP-310 and BP-360 the tension should be checked by viewing the blade tension indicator. The scale indicates the correct adjustment of the blade in relation to the width of the band
saw blade. (Fig. 4.8)
Fig. 4.6
Fig. 4.7
Fig. 4.8
16
Page 17
OPERATION MANUAL
4.4 ADJUSTING SUPPORT BEARINGS
The support bearings are positioned behind the blade
for support during cutting operations. Proper adjustment of the support bearings is an important part of
making accurate cuts. The procedure is as follows.
1. Make sure that the blade is tracking properly and
that it is correctly tensioned.
2. DISCONNECT BAND SAW FROM POWER!
3. Familiarize yourself with the support bearing
controls shown in Fig. 4.9
A. Locks the bearing support roller in place after it
has been moved back or forward.
B. Locks the complete Blade Guide assembly. When
unlocked the whole assembly can be mover
forward or back when out of adjustment.
4. Loosen the thumbscrew on the support bearing
adjustment shaft. (A in Fig.4.9)
5 Adjust the support bearing 0.5mm away from the
back of the blade, as illustrated in Fig. 4.10
6. Repeat Steps 4–6 for the lower support bearings.
4.5 BLADE GUIDE ADJUSTMENTS
The blade guides consist of an upper and lower
set of ball bearings that provide side-to-side support
to help keep the blade straight while cutting.
The blade guides are designed to be adjusted side-toside.
1. Make sure that the blade is tracking properly
and that it is correctly tensioned.
2. DISCONNECT BAND SAW FROM POWER!
3. Familiarize yourself with the blade guide controls
shown in Fig. 4.8.
C. The Socket head cap screws lock the side rollers
in place after they have been moved towards or
away from the side of the blade.
4. Undo the socket head cap screw of the blade
guide bearings.
5. Using a feeler gauge laterally position the bearings
0.1mm away from the blade. (C in Fig. 4.8)
6. Tighten the cap screw to lock the blade guide
bearings in position.
Repeat Step 4-6 for the lower guides.
A
A
Fig. 4.9
Fig. 4.10
Upper Guide
B
C
Lower Guide
C
B
17
Page 18
OPERATION MANUAL
5. OPERATION
5.1 Basic Controls
Use the descriptions below to become familiar with
the basic controls of your machine.
Blade Tension Knob
Blade Tension Knob: Adjusts the tension on the
blade. (Fig. 5.1)
Blade Tracking Adjustment Knob: Adjusts the
blade tracking. (Fig. 5.1)
Blade Tension Quick Release: Quickly tensions or
releases the blade without losing its setting. Only on
the BP-310 and BP360. (Fig.5.2)
Guide Post Adjustment Knob: Raises and lowers
the blade guide post. (Fig. 5.3)
Guide Post Locking Knob: Locks the blade guide
post. (Fig. 5.3)
ON/OFF Switch: Starts and stops the blade motor.
(Fig. 5.4)
ON/OFF Light Switch: Switches the work light on and
o. (Fig. 5.4)
Blade Tracking
Adjustment Knob
Fig. 5.1
Blade Tension
Quick Release
Fig. 5.2
Guide Post
Adjustment Knob
Mitre Gauge Lock Handle: Locks the mitre gauge at
the current setting. (Fig. 5.5)
Fence Lock Lever: Locks the fence at its current
position. (Fig. 5.5)
Fence Lock Lever
Mitre Gauge
Fig. 5.5
Lock Handle
18
Locking Knob
Fig. 5.3
Light
Switch
ON/OFF
Switch
Fig. 5.4
Page 19
OPERATION MANUAL
5.2 BLADE INFORMATION
Selecting the right blade requires a knowledge of
the various blade characteristics mentioned below,
the type of material you plan to cut, and the type of
cut you are going to perform.
Blade Length
The blade length is measured by the circumference.
Blade lengths re usually unique to the brand of your
band saw and the distance between wheels. The
chart below displays the blade length for the
model and available blades.
NOTE: “Available Blades” lists the stocked blades
but other sizes and blade teeth are available from
most local saw blade manufacturers
Model Blade Length Available Blades.
SKU: W950A
BP-225 1826mm
BP-310 2240mm
BP-360 2560mm
SKU: W950B
SKU: W950F
SKU: W420A
SKU: W420B
SKU: W420E
SKU: W955A
SKU: W955B
SKU: W955F
Fig. 5.6
Tooth Style
When selecting blades, another option
to consider is the shape, gullet size, teeth
set and teeth angle—otherwise known as
“Tooth Style.” As shown Fig.5.7
Blade Width
Measured from the back of the blade to the tip of
the blade tooth (the widest point), blade width is often the rst consideration given to blade selection.
Blade width dictates the largest and smallest
curve that can be cut, as well as how accurately it
can cut a straight line.
Curve Cutting:
View the chart in Fig. 5.6 to determine the correct
blade width for curve cutting. Determine the smallest radius curve that will be cut on the workpiece
and use the corresponding blade width. (Fig. 5.6)
Straight Cutting:
Use the largest width blade available. (See specications on Page 5 for the maximum width for the
model)
19
Fig. 5.7
Raker: Considered to be the standard
because the tooth size and shape are the
same as the tooth gullet.
Skip: This style is similar to a raker blade
but is missing every other tooth. Skip
toothed blades have a larger gullet, and cut
faster.
Hook: This teeth type have a positive angle
(downward) allows them to dig into the
material. The gullets are usually rounded
for easier waste removal. Excellent for the
tough demands and ripping thick material.
Page 20
OPERATION MANUAL
5.3 CHANGING THE BLADE
To remove the blade:
1. DISCONNECT POWER FROM THE BAND SAW
2. Release the blade tension by turning the blade tension
knob (BP-255 Fig. 5.8) or turn quick release lever to the
left.(BP-310, BP-360 Fig. 5.9)
3. Remove the table insert and the table pin. Adjust the
upper and lower guide bearings as far away as possible
from the blade.
4. Open the upper and lower wheel covers, (Fig. 5.10)
Put on leather gloves and slide the blade o both
wheels.
5. Rotate the blade 90˚ and slide it through the slot in the
table.
6. Take the new blade and slide it through the table slot,
ensuring that the teeth are pointing down toward the
table.
NOTE: If the teeth will not point downward in any
orientation, the blade is inside-out. Put on leather gloves,
and remove the blade, and twist it right side-out.
7. Slip the blade through the guides, and mount it on the
upper and lower wheels.
8. Tighten the blade tension quick release.
(BP-310,BP-360 only)
9. Apply tension to the blade by turning the tension
control knob. Rotate the upper wheel slowly by hand
as tension is applied to allow the blade to centre itself
on the wheel. Adjust tracking if needed.
10. Adjust tension as described Page 16.
11.Adjust the upper/lower guide bearings and the
support bearings.
12. Close the wheel covers.
13.Replace the table insert and table pin, (if tted) being
sure not to use excessive force when inserting the table
pin.
Fig. 5.8
Fig. 5.9
All saw blades are dangerous and may cause
personal injury. To reduce the risk of being injured,
wear leather gloves when handling saw blades.
20
Fig. 5.10
Page 21
OPERATION MANUAL
6. MAINTENANCE
Review the troubleshooting and procedures in this section to x or adjust your machine if a
problem develops. If you need replacement parts or you are unsure of your repair skills, then
contact your local distributor or service provider. NOTE: Hafco/Woodmaster advise that extension leads should not be used permanently, but recommend that the plug be placed directly in
to a wall socket.
6.1 TROUBLESHOOTING
Symptom Possible Cause Possible Solution
Machine does
not start or a
breaker trips.
Machine
stalls or is
underpowered
Machine has
vibration or
noisy operation when
running.
1. Plug/receptacle is at fault or wired incorrectly.
2. Motor connection wired incorrectly.
3. Power supply is at fault/switched OFF.
4. Motor ON/OFF switch is at fault.
5. Wiring is open/has high resistance.
6. Start capacitor is at fault.
7. Motor is at fault.
1. Wrong workpiece material (wood).
2. Processing speed too fast for task.
3. Low power supply voltage.
4. Run capacitor is at fault.
5. V-belt slipping.
6. Blade is slipping on wheels.
7. Motor bearings are at fault.
8. Motor has overheated.
9. Motor is at fault.
1. Motor or component is loose.
2. V-belt worn or loose.
3. Motor fan is rubbing on fan cover.
4. Pulley is loose.
5. Machine is incorrectly mounted or sits
unevenly on the oor.
6. Motor bearings are at fault.
7. Blade weld is at fault or teeth are broken.
8. Worn arbor bearings.
9. Wheels not aligned correctly.
10. Tyres incorrectly installed.
11. Bent or worn out blade.
12. Wheels out of balance.
1. Test for good contact or correct the wiring.
2. Correct motor wiring connections
3. Have a qualied electrician check the voltage at the meter box, and that connections
are not faulty.
4. Replace faulty ON/OFF switch.
5. Check for broken wires or corroded connections, and repair/replace as necessary.
6. Test/replace if faulty.
7. Repair/replace.
1. Use wood with correct moisture content,
without glues, and little pitch/resins.
2. Decrease processing speed.
3. Ensure all hot lines have correct voltage on
all phase.
4. Repair/replace.
5. Replace bad V-belt, align pulleys, and
re-tension
6. Adjust blade tracking and tension.
7. Test by rotating shaft; rotational grinding/
loose shaft requires bearing replacement.
8. Clean o motor, let cool, and reduce workload.
9. Repair/replace.
1. Inspect/replace stripped or damaged bolts/
nuts, and re-tighten with thread locking uid.
2. Inspect/replace belt .
3. Replace dented fan cover
4. Realign/replace shaft, pulley, set screw, and
key as required.
5. Adjust the feet on the bottom of the stand;
relocate machine.
6. Test by rotating shaft and replace bearing if
required
7. Replace blade
8. Check/replace arbor bearings.
9. Adjust wheel alignment (Page 22)
10. Re-install tyres.
11. Replace blade.
12. Replace wheels.
21
Page 22
OPERATION MANUAL
Symptom Possible Cause Possible Solution
Machine slows
when operating
Ticking sound
when the saw
is running.
Blade touching
table insert.
Vibration when
cutting.
Burn marks on
the edge of the
cut.
Rough or poor
quality cuts.
1. Applying too much pressure to workpiece.
2. Blade is dull.
1. Blade weld contacting support bearing.
2. Blade weld may be failing
1. Excessive side pressure when cutting.
2. Table improperly adjusted
1. Loose or damaged blade. 1. Tighten or replace blade
1. Too much side pressure when feeding
workpiece.
2. Blade too wide for size of radius being cut
1. Blade lead. 1. Blade lead is commonly caused by too fast
1. Feed workpiece slower and in a smooth
motion
2.. Replace blade
1. Use le or stone to smooth and round the
back of the blade.
2. Inspect and replace blade if necessary
1. Reduce side pressure.
2. Adjust table
1. Feed workpiece straight into the blade.
2. Install a smaller width blade/increase blade
tension.
feed rate, a dull blade, or improper tension
6.2 WHEEL ALIGNMENT
Wheel alignment is one of the most important issues to
ensure the best performance from your band saw. Over
time vibration, and wandering blades cause tyre wear.
This can be considerably reduced when the wheels are
properly aligned. The procedure is as follows.
1. Remove the fence and table, then open both the
wheel covers.
2. Make sure the guide blocks and rear support
bearings have been moved away from the blade,
then tighten your blade to the tension that it will
be used during operation.
4. Place the straight edges against both wheels in
the positions shown in Fig. 6.1
5. The hub on the bottom wheel allows you to adjust
the lower wheel to be adjusted in the desired
direction. Turning all the bolts clockwise in equal
amounts pushes the wheel forward. Turning all
the bolts counter clockwise moves the wheel
towards the back of the machine. When the
screws are used individually, each bolt controls the
direction that the wheel tilts. (Fig. 6.2)
Fig. 6.1
22
Fig. 6.2
Page 23
OPERATION MANUAL
SPARE PARTS SECTION
e following section covers the spare parts diagrams and lists that were current at
the time this manual was originally printed. Due to continuous improvements of
the machine, changes may be made at any time without notication.
HOW TO ORDER SPARE PARTS
1. Have your machines model number, serial number & date of manufacture on
hand, these can be found on the specication plate mounted on the machine
2. A scanned copy of your parts list/diagram with required spare part/s identied
3. Go to www.machineryhouse.com.au/contactus and ll out the enquiry form
attaching a copy of scanned parts list.
CONTENTS
BP-255 Spare Parts............................................................. 24
BP-255 Spare Parts List..................................................... 25
BP-310, 360 Spare Parts................................................... 27
BP-310, 360 Spare Parts List........................................... 28
23
Page 24
SPARE PARTS
BP255
OPERATION MANUAL
24
Page 25
BP255 SPARE PARTS LIST
OPERATION MANUAL
No. Description Qty
1 Blade tension knob 1
2 Bushing 1
3 Retaining ring 1
4 Frame cap 1
5 Pan head screw 4
6 Spring 1
7 Nut 1
8 Retaining ring 2
9 Shaft 1
10 Guide plate 2
11 Pulling plate 1
12 Hex head bolt 4
13 Flat washer 8
14 Hex nut 4
15 bevel block 1
16 Shaft 1
17 Ball bearing 4
18 Retaining ring 4
19 Upper wheel 1
20 Retaining ring 2
21 Tyre 2
22 Blade 1
23 Pan head screw 4
24* Interlock switch key 2
25* Hex nut 4
26 Upper cover 1
27 Lower cover 1
28 Lock nut 2
29 Bushing 2
30 Socket head bolt 2
31* Cover 2
32* Interlock switch 2
33* Switch 2
34* Hex nut 4
35 Frame 1
36 Nut 1
37 Flat washer 1
38 LED driver 1
39 Socket head bolt 1
40 Thread forming screw 1
41 Cord clamp 1
42 Led switch box 1
43 Switch cover 1
44 Pan head screw 2
45 LED switch 1
46 Serrated washer 2
47 Pan head screw 2
48 Thread forming screw 4
49 Cord clamp 1
50 Cord clamp 1
No. Description Qty
51 Switch box 1
52 Connecting terminal 1
53 Thread forming screw 1
54 Main switch 1
55 Pan head screw 2
56 Nut 1
57 Flat washer 1
58 Bushing 1
59 Flat washer 1
60 Brush 1
61 Carriage bolt 1
62 Hex nut 1
63 Spindle pulley 1
64 Socket head bolt 3
65 Dust drawer 1
66 Thread forming screw 2
67 Ball house 1
68 Ball 1
69 Spring 1
70 Drawer handle 1
71 Cord bushing 2
72 Limiting shaft 1
73 Hex nut 1
74 Knob cap 1
75 Tracking set knob 1
76 Tracking lock knob 1
77 Guide block 2
78 Pan head screw 2
79 Lock nut 2
80 Cover lock knob 2
81 Socket head bolt 2
82 Shaft 1
83 Gear 1
84 Upper guide adjusting knob 1
85 Spring 1
86 Lock knob 1
87 Lower guard 1
88 Socket head bolt 2
89 Shaft 1
90 Hex nut 4
91 Hex head bolt 4
92 Thread forming screw 2
93 Limiting plate 1
94 Upper blade guard 1
95 Rack 1
96 Pin 2
97 Sliding cover 1
98 Socket head bolt 1
99 Connecting shaft 1
100 Support block 1
25
Page 26
BP255 SPARE PARTS LIST
OPERATION MANUAL
No. Description Qty
101 Set screw 1
102 Thread forming screw 1
103 Knob 1
104 Flat washer 1
105 Bearing cover 1
106 Shaft 1
107 Ball bearing 1
108 Knob 1
109 Socket head bolt 2
110 Flat washer 2
111 Shaft 2
112 Ball bearing 2
113 Hex nut 1
114 Ball bearing 1
115 Socket head bolt 1
116 Nut 2
117 Lower guide plate 1
118 Bushing 2
119 Ball bearing 2
120 Socket head bolt 2
121 Socket head bolt 2
122 Flat washer 2
123 Hex nut 2
124 Socket head bolt 2
125 Set screw 1
126 Motor pulley 1
127 Belt 1
128 Hex head bolt 4
129 Motor support plate 1
130 Flat washer 2
131 Socket head bolt 2
132 Key 1
133 Motor 1
134 Thread forming screw 3
135 Dust port 1
136 Dust port cover 1
137 Pin 1
138 Power cord 1
139 Inner cord 4
140 Flexible tube 2
141 Guide rail lock knob 4
142 Table insert 1
143 Table 1
144 Cap 1
145 Handle 1
146 Washer 1
147 Miter gauge 1
148 Pan head screw 1
149 Pointer 1
150 Rod 1
No. Description Qty
151 Pan head screw 1
152 Flat washer 1
153 Pointer 1
154 Lock nut 1
155 Flat washer 2
156 Angle guide plate 2
157 Bushing 2
158 Table beveling base 1
159 Carriage blot 2
160 Flat washer 4
161 Hex head bolt 4
162 Flat washer 4
163 Hex head bolt 4
164 Lock handle 1
165 Hex head bolt 1
166 Hex nut 1
167 Nut 1
168 Flat washer 1
169 Cord clamper 1
170 Socket head bolt 1
171 Hex nut 1
172 LED light 1
173 Knob 2
174 Flat washer 2
175 Fence support cap 2
176 Fence support 1
177 Guide plate 1
178 Carriage blot 2
179 Fence 1
180 Guide rail cap 1
181 Guide rail 1
182 Guide rail cap 1
183 Thread forming screw 2
184 Pointer 1
185 Sliding base 1
186 Nut 3
187 Socket head bolt 1
188 Spring plate 1
189 Pan head screw 1
190 Lock block 1
191 Lock handle 1
192 Shaft 1
193 Flat washer 8
194 Socket head bolt 8
195 Long brace 2
196 Leg 4
197 Short brace 2
198 Hex nut 8
199 Flat washer 8
200 Carriage blot 8
26
Page 27
OPERATION MANUAL
BP255 SPARE PARTS LIST
No. Description Qty
201 Push stick 1
202 Hook 1
203 Hex nut 1
204 Rack 1
205 Pan head screw 2
206 Open spanner 1
207 6mm hex wrench 1
208 5mm hex wrench 1
209 4mm hex wrench 1
210 3mm hex wrench 1
27
Page 28
SPARE PARTS
BP310 & BP360
OPERATION MANUAL
28
Page 29
OPERATION MANUAL
BP310 & BP360 SPARE PARTS LIST
No. Description Qty
1 Socket head screw 1
2 Flat washer 1
3 Blade tension knob 1
4 Screw 1
5 Bushing 1
6 Retaining ring 1
7 Frame cap 1
8* Pan head screw 4
9 Hex nut 2
10 Tension bracket 1
11 Spring 1
12 Nut 1
13 Connecting plate 1
14 Bolt 1
15 Hex head bolt 3
16 Flat washer 6
17 Guide rod 3
18 Nut 1
19 Lock nut 3
20 Blade tension pointer 1
21 Bolt 1
22 Retaining ring 2
23 Shaft 1
24 Guide plate 2
25 Pulling plate 1
26 Hex head bolt 4
27 Flat washer 8
28 Hex nut 4
29 bevel block 1
30 Shaft 1
31 Ball bearing 4
32 Retaining ring 4
33 Upper wheel 2
34 Retaining ring 2
35 Tyre 2
36 Blade 1
37 Upper cover 1
38 Viewing window 1
39 Window case 1
40* Pan head screw 4
41* Interlock switch key 2
42* Hex nut 4
43 Lower cover 1
44 Lock nut 2
45 Bushing 2
46 Socket head screw 2
47 Nut 1
48 Flat washer 1
49 LED driver 1
50 Socket head screw 1
No. Description Qty
51 Thread forming screw 1
52 Cord clamp 1
53 Led switch box 1
54 Switch cover 1
55 Pan head screw 2
56 LED switch 1
57 Serrated washer 2
58 Pan head screw 2
59 Thread forming screw 4
60 Cord clamp 1
61 Cord clamp 1
62 Switch box 1
63 Connecting terminal 1
64 Thread forming screw 1
65 Main switch 1
66 Pan head screw 2
67 Frame 1
68 Nut 1
69 Flat washer 1
70 Bushing 1
71 Flat washer 1
72 Brush 1
73 Carriage blot 1
74 Hex nut 1
75 Spindle pulley 1
76 Socket head screw 3
77 Drawer handle 1
78 Dust drawer 1
79 Spring 1
80 Ball 1
81 Thread forming screw 2
82 Ball house 1
83* Cover 2
84* Interlock switch 2
85* Switch 2
86* Hex nut 4
87 Set screw 1
88 Cam 1
89 Bushing 1
90 Nut 1
91 Shaft 1
92 Handle 1
93 Handle cap 1
94 Tracking set knob 1
95 Tracking lock knob 1
96 Cap 2
97 Thread forming screw 2
98 Limiting plate 1
99 Upper blade guard 1
100 Shaft 1
29
Page 30
OPERATION MANUAL
BP310 & BP360 SPARE PARTS LIST
No. Description Qty
101 Gear 1
102 Upper guide adjusting knob 1
103 Spring 1
104 Lock knob 1
105 Rack 1
106 Pin 2
107 Sliding cover 1
108 Socket head bolt 1
109 Support block 1
110 Connecting shaft 2
111 Set screw 1
112 Thread forming screw 2
113 Retaining ring 2
114 Bearing 2
115 Shaft 2
116 Knob 1
117 Flat washer 1
118 Socket head screw 2
119 Flat washer 2
120 Knob 1
121 Guide block 1
122 Shaft 4
123 Ball bearing 8
124 Socket head screw 2
125 Cover lock knob 2
126 Guide plate 1
127 Lock nut 2
128 Set screw 1
129 Flat washer 4
130 Hex head bolt 4
131 Cord bushing 2
132 Limiting shaft 1
133 Hex nut 1
134 Guide block 1
135 Lower guard 1
136 Hex head bolt 1
137 Flat washer 2
138 Shaft 1
139 Hex nut 4
140 Hex head bolt 4
141 Hex nut 1
142 Hex head bolt 1
143 Hex head bolt 1
144 Flat washer 2
145 Guide block 1
146 Set screw 1
147 Socket head screw 1
148 Socket head screw 1
149 Pin 1
150 Dust port cover 1
No. Description Qty
151 Dust port 1
152 Pan head screw 3
153 Set screw 1
154 Bushing 1
155 Idle pulley shaft 1
156 Idle pulley 1
157 Ball bearing 2
158 Retaining ring 1
159 Belt 1
160 Motor pulley 1
161 Set screw 1
162 Key 1
163 Motor 1
164 Flat washer 4
165 Socket head screw 4
166 Belt tension knob 1
167 Retaining ring 1
168 Gear 2
169 Table adjusting knob 1
170 Lock knob 4
171 Table 1
172 Table insert 1
173 Carriage bolt 2
174 Angle guide plate 2
175 Table beveling base 1
176 Bushing 2
177 Flat washer 2
178 Lock nut 1
179 Pan head screw 1
180 Flat washer 1
181 Pointer 1
182 Flat washer 4
183 Hex head bolt 4
184 Flat washer 4
185 Socket head screw 4
186 Hex nut 4
187 Limiting plate 1
188 Hex head bolt 1
189 Locking handle 1
190 Cap 1
191 Handle 1
192 Washer 1
193 Miter gauge 1
194 Pan head screw 1
195 Pointer 1
196 Rod 1
197 Socket head screw 1
198 Cord clamp 1
199 Flat washer 1
200 Nut 1
30
Page 31
OPERATION MANUAL
BP310 & BP360 SPARE PARTS LIST
No. Description Qty
201 Hex nut 2
202 LED driver 1
203 Power cord 1
204 Inner cord 4
205 Flexible tube 2
206 Knob 2
207 Flat washer 2
208 Fence support cap 2
209 Fence support 1
210 Guide plate 1
211 Carriage blot 2
212 Fence 1
213 Socket head bolt 2
214 Nut 3
215 Sliding base 1
216 Pointer 1
217 Thread forming screw 2
218 Spring plate 1
219 Pan head screw 1
220 Lock block 1
221 Lock handle 1
222 Shaft 1
223 Guide rail cap 1
224 Guide rail 1
225 Guide rail cap 1
226 Flat washer 8
227 Socket head screw 8
228 Long brace 2
229 Leg 4
230 Hex nut 8
231 Flat washer 8
232 Carriage blot 8
233 Short brace 2
234 Push stick 1
No. Description Qty
235 Hook 1
236 Hex nut 1
237 Rack 1
238 Pan head screw 2
239 Open spanner 1
240 6mm hex wrench 1
241 5mm hex wrench 1
242 4mm hex wrench 1
243 3mm hex wrench 1
31
Page 32
General Machinery Safety Instructions
Machinery House
requires you to read this entire Manual before using this machine.
1. Read the entire Manual before starting
machinery.
not correctly used.
Machinery may cause serious injury if
2. Always use correct hearing protection when
operating machinery.
permanent hearing damage.
Machinery noise may cause
3. Machinery must never be used when tired, or
under the influence of drugs or alcohol.
running machinery you must be alert at all times.
When
4. Wear correct Clothing. At all times remove all loose
clothing, necklaces, rings, jewelry, etc. Long hair
must be contained in a hair net. Non-slip protective
footwear must be worn.
5. Always wear correct respirators around fumes
or dust when operating machinery.
fumes & dust can cause serious respiratory illness.
Dust extractors must be used where applicable.
Machinery
6. Always wear correct safety glasses. When
machining you must use the correct eye protection
to prevent injuring your eyes.
7. Keep work clean and make sure you have good
lighting.
accidents.
Cluttered and dark shadows may cause
8. Personnel must be properly trained or well
supervised when operating machinery.
sure you have clear and safe understanding of the
machine you are operating.
Make
9. Keep children and visitors away. Make sure
children and visitors are at a safe distance for you
work area.
10. Keep your workshop childproof. Use padlocks,
Turn off master power switches and remove start
switch keys.
14. Use correct amperage extension cords.
Undersized extension cords overheat and lose
power. Replace extension cords if they become
damaged.
15. Keep machine well maintained. Keep blades
sharp and clean for best and safest performance.
Follow instructions when lubricating and changing
accessories.
16. Keep machine well guarded. Make sure guards
on machine are in place and are all working
correctly.
17. Do not overreach. Keep proper footing and
balance at all times.
18. Secure workpiece. Use clamps or a vice to
hold the workpiece where practical. Keeping the
workpiece secure will free up your hand to operate
the machine and will protect hand from injury.
19. Check machine over before operating. Check
machine for damaged parts, loose bolts, Keys and
wrenches left on machine and any other conditions
that may effect the machines operation. Repair and
replace damaged parts.
20. Use recommended accessories. Refer to
instruction manual or ask correct service officer
when using accessories. The use of improper
accessories may cause the risk of injury.
21. Do not force machinery. Work at the speed and
capacity at which the machine or accessory was
designed.
22. Use correct lifting practice. Always use the
correct lifting methods when using machinery.
Incorrect lifting methods can cause serious injury.
23. Lock mobile bases. Make sure any mobile bases
are locked before using machine.
11. Never leave machine unattended. Turn power off
and wait till machine has come to a complete stop
before leaving the machine unattended.
12. Make a safe working environment. Do not use
machine in a damp, wet area, or where flammable
or noxious fumes may exist.
13. Disconnect main power before service
machine.
position before re-connecting.
Make sure power switch is in the off
24. Allergic reactions. Certain metal shavings and
cutting fluids may cause an ellergic reaction in
people and animals, especially when cutting as the
fumes can be inhaled. Make sure you know what
type of metal and cutting fluid you will be exposed
to and how to avoid contamination.
25. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Page 33
Wood Bandsaw Safety Instructions
Machinery House
requires you to read this entire Manual before using this machine.
1. Maintenance. Make sure the bandsaw is turned
off and disconnect from the main power supply
and make sure all moving parts have come to a
complete stop before any inspection, adjustment or
maintenance is carried out.
2. Bandsaw Condition. Bandsaw must be maintained
for a proper working condition. Never operate
a bandsaw that has damaged or worn parts.
Scheduled routine maintenance should performed on
a scheduled basis.
3. Blade Condition. Never operate a bandsaw with
a dull, cracked or badly worn blade. Before using
a bandsaw inspect blades for missing teeth and
cracks. Replace if required.
4. Replacing Blade. Make sure teeth are face forward
to the workpiece and blade is properly tensioned.
Wear gloves to protect hands and wear safety
glasses to protect your eyes.
5. Use Correct Blade. Use the correct blade for
the material being cut and the type of cut you are
performing.
6. Hand Hazard. Keep hands and fingers clear from
the line of cut of the blade. Serious injury can occur.
7. Leaving a bandsaw Unattended. Always turn
the bandsaw off and make sure all moving parts
have come to a complete stop before leaving the
bandsaw. Do not leave bandsaw running unattended
for any reason.
8. Avoiding Entanglement. Blade guard must be
used at all times. Remove loose clothing, belts, or
jewelry items. Never wear gloves while machine is in
operation. Tie up long hair and use the correct hair
nets to avoid any entanglement with the bandsaw
moving parts.
9. Understand the machines controls. Make sure you
understand the use and operation of all controls.
10. Power outage. In the event of a power failure
during use of the bandsaw, turn off all switches
to avoid possible sudden start up once power is
restored.
11. Work area hazards. Keep the area around the
bandsaw clean from oil, tools, chips. Pay attention
to other persons in the area and know what is
going on around the area to ensure unintended
accidents.
12. Workpiece Handling. Never hold small workpieces
with your fingers during a cut. Always support/feed
the workpiece with push stick, table support, vice,
or some sort of clamping fixture.
13. Hearing protection and hazards. Always wear
hearing protection as noise generated from
bandsaw blade and workpiece vibration, material
handling can cause permanent hearing loss over
time.
14. Cutting techniques. Plan your cuts so you always
cut out of the wood. Do not back the workpiece
away from the blade while the saw is running. If
you need to back the workpiece out, turn off the
bandsaw and wait till the blade has come to a
complete stop, and do not twist or put excessive
stress on the blade while backing work out.
15. Feeding material. Always feed material evenly and
smoothly. Do not force or twist blade while cutting,
especially while cutting small radii material.
16. Job Material. This machine is designed to cut
wood only. It is not designed to cut metal or use
cutting fluid. Always inspect you material before
cutting. If you have any doubt about stability or
structural integrity of your stock do not cut.
17. Starting position/speed. Never turn the bandsaw
on when the blade is resting on the workpiece.
Allow blade to reach full speed before cutting.
18. Guards. Do not operate bandsaw without the blade
guard in place or with the doors open. Ensure all
guards removed to do maintenance or change
blades on the machine are refitted correctly in place
before the machine is used again.
19. Stopping the Blade. Do not stop or slow the blade
with your hand or workpiece. Allow the blade to
stop on its own, unless the machine is equipped
with a brake.
20. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Page 34
Manager:
Wood Bandsaw
LOW
CRUSHING
Authorised and signed by:
Developed in Co-operation Between A.W.I.S.A and Australia Chamber of Manufactures
This program is based upon the Safe Work Australia, Code of Practice - Managing Risks of Plant in the Workplace ( WHSA 2011 No10 )
NEW MACHINERY HAZARD IDENTIFICATION, ASSESSMENT & CONTROL
Hands must always be kept well away from blade at all times.
O
F
STRIKING
Safety officer:
Should blade break turn off machine immediately and use foot brake to stop if supplied.
Wear hearing protection as required.
MEDIUM
PLANT SAFETY PROGRAM
No.
Hazard
Identification
Item
Hazard
Assessment
H
SHEARING
B
D
ENTANGLEMENT
CUTTING, STABBING,
PUNCTURING
MEDIUM
Blade guards should always be in the closed position before starting machine.
A
C
HIGH
Risk Control Strategies
(Recommended for Purchase / Buyer / User)
Ensure bandsaw is on level ground to and safe place to prevent it falling.
Eliminate, avoid loose clothing / Long hair etc.
Isolate main power switch before changing blade, cleaning or adjusting.
Check blade tracking before starting.
Top blade guide system should be adjusted to suit material thickness.
MEDIUM
Must be connected to dust extraction.
OTHER HAZARDS, NOISE,
LOW
Support long heavy work pieces.
Wear safety glasses
Use a push stick to remove off-cuts.
Plant Safety Program to be read in conjunction with manufactures instructions
LOW
Remove all loose objects around moving parts.
Make sure all guards are secured shut when machine is on.
All electrical enclosures should only be opened with a tool that is not to be kept with the machine.
Revised Date:
www.machineryhouse.com.au
www.machineryhouse.co.nz
12th March 2012
DUST.
ELECTRICAL
Loading...