HAFCO-WOODMASTER W686 Instruction Manual

Edition : 1.0
Date: (12/24)

Instruction Manual

HEAVY DUTY - WOOD LATHE

WL-52

Order Code: (W686)

www.machineryhouse.com.au / www.machineryhouse.co.nz

www.machineryhouse.com.au / www.machineryhouse.co.nz

1

MACHINE DETAILS

MACHINE

MODEL NO.

SERIAL NO.

DATE OF MANF.

AustrAliA

www.machineryhouse.com.au

WOOD LATHE

WL-52

Imported by

New ZeAlANd

www.machineryhouse.co.nz

NOTE:
This manual is for your reference. At the time of the compiling of this manual every

effort to be exact with the instructions, specications, drawings, and photographs of

the machine was taken. Owing to the continuous improvement of the HAFCO

WOODMASTER machine, changes may be made at any time without obligation or
notice. Please ensure the local voltage is the same as listed on the specication plate

before operating any electric machine.

SAFETY SYMBOLS

The purpose of safety symbols is to attract your attention to possible hazardous conditions
Indicates a potentially hazardous situation causing injury or death
Indicates an alert against unsafe practices.
Note: Used to alert the user to useful information

Model: WL-52

Voltage: 240V/50Hz
Motor: 1.5kW
FLC:6.8A

Made in ChinaImported by

NOTE:

In order to see the type and model of the machine,
please see the specication plate. Usually found on

the back of the machine. See example (Fig.1)

Capacity: Ø520mm x 910mm
Nett Weight: 206kg
MFG Date:

Serial No:

www.machineryhouse.com.au www.machineryhouse.co.nz

Fig.1

2

C O N T E N T S:

1. GENERAL MACHINE INFORMATION

1.1 Specications................................................. 4

1.2 Standard Equipment....................................... 4

1.3 Identication................................................... 5

2. SAFETY

2.1 General Metalworking Machine Safety........... 6

2.2 Specic Safety For Wood Lathe..................... 9

3. POWER SUPPLY

3.1 Electrical Requirements.................................. 10

3.2 Full Load Current............................................ 10

4. SETUP

4.1 Unpacking...................................................... 11

4.2 Clean Up........................................................ 11

4.3 Site Preparation.............................................. 11

4.4 Lifting Instructions.......................................... 11

4.5 Anchoring To The Floor................................... 12

4.6 Machine Leveling............................................ 12

4.7 Assembly........................................................ 13

4.8 Test Run......................................................... 17

5. OPERATION

5.1 Controls.......................................................... 17

5.2 Changing Speed Ranges............................... 18

5.3 Lathe Parts & Controls................................... 19

5.4 Wood-turning................................................. 22

5.5 Troubleshooting.............................................. 23

6. MAINTENANCE

6.1 Schedule......................................................... 24

6.2 Lubrication and Cleaning................................ 25

6.3 Belt Adjustment.............................................. 25

Spare Parts............................................................ 26

Risk Assessment Sheets....................................... 29

3

1.1 SPECIFICATION

Order Code W686

MODEL WL-52

Distance Between Centres 910 mm

Swing Over Bed 520 mm

Rear Turning Capacity 760 mm

Swing Over Toolrest Base 416mm

Headstock Taper 2 MT

Hole Through Spindle 15mm

Tailstock Taper 2 MT

Tailstock Spindle Travel 100 mm

Spindle Speeds 50 - 3890 RPM

Spindle Thread (Australia) 30 mm x 3.5P

Spindle Lock Standard

Motor Connect to Single Phase Power 1.5 kw Inverter Motor

Switch

Indexing - 24 Divisions Standard

Floor Space 1450mm long x 580mm wide

Packed Weight - with stand 270 kg

Mag-Con with Remote STOP /

START Station

1.2 STANDARD EQUIPMENT

Face Plate 82 mm Right Hand 1
Face Plate Spanner 2
Spur Drive Centre 25 mm 1
Revolving Cup Centre 1
Toolrest 300 mm 1
Toolrest 150 mm 1
Cam-lock Toolrest Bracket 1

Centre Knockout Bar 1
Handwheel Brake 1
Indexing/Spindle Lock Pin 1
Allen Key 3 mm 1
Allen Key 4 mm 1
Motor and Switch 1
Instruction Manual 1

4

1.3 IDENTIFICATION

Become familiar with the names and locations of the controls and features shown below to better
understand the instructions in this manual.

A

K

L

B

C

J

D

H

E

F

G

I

Headstock

A

Spindle

B

Bed

C

Toolrest

D

Tailstock

E

Tailstock Handle

F

G Tailstock Lock

H Toolrest Lock

I Stand

J Electrical Switch Box

K Outward Toolrest

L Outward Toolrest Lock

5

2.1 GENERAL WOODWORKING MACHINE SAFE PRACTICES

DO NOT use this machine unless you have read this manual or have been instructed in the safe use
and operation of this machine.

WARNING

This manual provides safety instructions on the proper setup, operation, maintenance, and service
of this machine. Save this manual, refer to it often, and use it to instruct other operators. Failure to
read, understand and follow the instructions in this manual may result in re or serious personal
injury, including amputation, electrocution, or death.

The owner of this machine is solely responsible for its safe use. This responsibility includes, but is
not limited to proper installation in a safe environment, personnel training and authorization to use,
proper inspection and maintenance, manual availability and comprehension, of the application of
the safety devices, integrity, and the use of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper
training, machine modications or misuse.

Exposure to the dust created by power sanding, sawing, grinding, drilling and other
construction activities may cause serious and permanent respiratory or other injury,
including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust,
and avoid prolonged contact with dust. Some examples of these chemicals are:

q Lead from lead-based paints.

q Crystalline silica from bricks, cement and other masonry products.

q Arsenic and chromium from chemically-treated timber.

Always operate tool in well ventilated area and provide for proper dust removal. Use a

dust collection system along with an air ltration system whenever possible. Always use
properly tting approved respiratory protection appropriate for the dust exposure, and

wash exposed areas with soap and water.



Always wear safety glasses or goggles and protective footwear.

 Wear dust masks when required.
 Wear hearing protection that is suitable for the level and frequency of the noise you are

exposed to in the woodworking area. If you have trouble hearing someone speak from
three feet away, the noise level from the machine may be hazardous.
 Use gloves to protect hands from splinters when handling wood but do not wear them near
rotating blades and other machinery parts where the gloves can catch.

6

2.1 GENERAL WOODWORKING MACHINE SAFE PRACTICES Cont.

 Make sure the guard that is in position is in good working condition, and guards the machine

adequately before operating any equipment or machine. Check and adjust all other safety
devices.



Make sure the equipment is properly grounded before use.

 Check that keys and adjusting wrenches are removed from the machine before turning on the

power.



Inspect stock for nails or other materials before cutting, planning, routing or carrying out similar

activities.



Make sure that all machines have start and stop buttons within easy and convenient reach of an

operator. Start buttons should be protected so that accidental contact will not start machine.



Ensure that all cutting tools and blades are clean, sharp, and in good working order so that they

will cut freely, not forced.



Turn the power off and unplug the power cord (or lock out the power source) before inspecting,

changing, cleaning, adjusting or repairing a blade or a machine. Also turn the power off when
discussing the work.



Use a “push stick” to push material into the cutting area. Jigs are also useful in keeping hands

safe during cutting procedures. Keep hands out of the line of the cutting blade.



Always use a push stick for pieces less than 30 cm in length, or for the last 30 cm of a longer

cut. Use a push stick to remove the cut piece from between the fence and the blade.



Clamp down and secure all work pieces when drilling or milling.

 Use good lighting so that the work piece, cutting blades, and machine controls can be seen

clearly. Position or shade lighting sources so that they do not shine in the operator’s eyes or

cause any glare and reections.



Ensure that the oor space around the equipment is sufcient to enable you to machine the size

of work piece being processed safely without bumping into other workers or equipment.



Woodworking machines should be tted with efcient and well-maintained local exhaust

ventilation systems to remove sawdust or chips that are produced.



Electric power cords should be above head level or in the oor in such a way that they are not

tripping hazards.



Keep work area free of clutter, clean, well swept, and well lit. Spills should be cleaned up

immediately. Floor areas should be level and non-slip. Good housekeeping practices and
workplace design will reduce the number of injuries and accidents from slips, trips, and falls.



Do not wear loose clothing, work gloves, necktie’s, rings, bracelets or other jewellery that can

become entangled with moving parts. Conne long hair.



Avoid awkward operations and hand positions where a sudden slip could cause your hand to

move into the cutting tool or blade.



Do not remove sawdust or cuttings from the cutting head by hand while a machine is running.

Use a stick or brush when the machine has stopped moving.



Do not use compressed air to remove sawdust, turnings, etc. from machines or clothing.

 Do not leave machines running unattended (unless they are designed and intended to be

operated while unattended). Do not leave a machine until the power off is turned off and the
machine comes to a complete stop.

7

2.1 GENERAL WOODWORKING MACHINE SAFE PRACTICES Cont.

 Do not try to free a stalled blade before turning the power off.
 Do not distract or startle an operator while he or she is using woodworking equipment.
 Horseplay should be prohibited. It can lead to injuries.

HAZARDS ASSOCIATED WITH MACHINES include, but are not limited to:

• Being struck by ejected parts of the machinery

• Being struck by material ejected from the machinery

• Contact or entanglement with the machinery

• Contact or entanglement with any material in motion

Health Hazards (other than physical injury caused by moving parts)

• Chemicals hazards that can irritate, burn, or pass through the skin

• Airborne substances that can be inhaled, such as oil mist, metal fumes, solvents, and
dust

• Heat, noise, and vibration

• Ionizing or non-ionizing radiation (X-ray, lasers, etc.)

• Biological contamination and waste

• Soft tissue injuries (for example, to the hands, arms, shoulders, back, or neck) resulting
from repetitive motion, awkward posture, extended lifting, and pressure grip)

Other Hazards

• Slips and falls from and around machinery during maintenance

• Unstable equipment that is not secured against falling over

• Safe access to/from machines (access, egress)

• Fire or explosion

• Pressure injection injuries from the release of uids and gases under high pressure

• Electrical Hazards, such as electrocution from faulty or ungrounded electrical

components

• Environment in which the machine is used (in a machine shop, or in a work site)

WARNING. Machines are safeguarded to protect
the operator from injury or death with the place­ment of guards. Machines must not be operated
with the guards removed or damaged.

8

2.2 SPECIFIC SAFETY FOR WOOD LATHES

DO NOT use this machine unless you have been instructed in its safe use and

operation and have read and understood this manual

Face shield must be worn
when operating this
machine

Sturdy footwear must be
worn at all times in work
areas

Long and loose hair must
be contained.

Close tting/protective
clothing must be worn

Hearing protection must
be worn

Dust masks must be worn
when operating this
machine.

PRE-OPERATIONAL SAFETY CHECKS

 Locate and ensure you are familiar with all machine operations and controls.
 Ensure all guards are tted, secure and functional. Do not operate if guards are missing or

faulty.

 Check workspaces and walkways to ensure no slip/trip hazards are present.
 Ensure the workpiece has been suitably prepared for the lathe operation.
 Workpiece must be securely fastened to face plate, chuck or between centres.
 Adjust speed to suit the diameter of the work and turning operation.
 Rotate the workpiece by hand to check clearance between tool rest and bed.
 Ensure the cutting tools are sharp and in good condition.
 Start the dust extraction unit before using the machine.

OPERATIONAL SAFETY CHECKS

 Only one person may operate this machine at any one time.
 Before making adjustments, switch off and bring the machine to a complete standstill.
 Keep the tool rest adjusted close to the work and at the correct height.
 Adjust speed to suit the diameter of the work and turning operation.
 Stop the lathe and remove all tool rests before sanding.

ENDING OPERATIONS AND CLEANING UP

 Switch off the machine when work completed.
 Return all chisels and other tools to racks.
 Remove all tool-rests and place in rack.
 Leave the machine in a safe, clean and tidy state.

DON’T

 Do not use faulty equipment. Immediately report suspect equipment.
 Never leave the machine running unattended.

POTENTIAL HAZARDS AND INJURIES

r Eye injuries from ying debris or defective timber.
r Hair/clothing getting caught in moving machine parts.
r Airborne dust.

9

3. POWER SUPPLY

3.1 ELECTRICAL INSTALLATION

Place the machine near an existing power source. Make sure all power cords are protected from
trafc, material handling, moisture, chemicals, or other hazards. Make sure there is access to a
means of disconnecting the power source. The electrical circuit must meet the requirements for
240V.

NOTE : The use of an extension cord is not recommended as it may decrease the life of electrical
components on your machine.

ELECTRICAL REQUIREMENTS

Nominal Voltage......................................... 240V

Cycle.......................................................... 50 Hz

Phase............................................. Single Phase

Power Supply Circuit........................... 10 Amps

Full Load Current................................. 6.8 Amps

(Full load current rating is also on the specification plate on the motor.)

NOTE! The motor connected to the inverter is 3 phase but the inverter is 240 volt single
phase.

3.2 FULL-LOAD CURRENT RATING

The full-load current rating is the amperage a machine draws when running at 100% of the output
power. Where machines have more than one motor, the full load current is the amperage drawn by
the largest motor or a total of all the motors and electrical devices that might operate at one time
during normal operations.

Full-Load Current Rating for these machine at 240V is 6.8 Amps

It should be noted that the full-load current is not the maximum amount of amps that the machine
will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating and
if the machine is overloaded for a long period of time, damage, overheating, or re may be caused
to the motor and circuitry.

This is especially true if connected to an undersized circuit or a long extension lead. To reduce
the risk of these hazards, avoid overloading the machine during operation and make sure it is
connected to a power supply circuit that meets the requirements.

10

4 SETUP

4.1 UNPACKING

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed
items from packaging materials and inspect them for shipping damage. If items are damaged,
please contact your distributor.

NOTE: Save all the packaging materials until you are completely satisfied with the machine
and have resolved any issues with the distributor, or the shipping agent.

When unpacking, check the packing list to make sure that all parts shown are included. If any parts
are missing or broken, please contact the your distributor.

4.2 CLEAN - UP

The unpainted surfaces of the machine have been coated with a waxy oil to protect them from
corrosion during shipment. Remove the protective coating with a solvent cleaner or a citrus based
degreaser.

Optimum performance from your machine will be achieved when you clean all moving parts or
sliding contact surfaces that are coated with rust prevented products.

It is advised to avoid chlorine based solvents, such as acetone or brake parts cleaner, as they
will damage painted surfaces and strip metal should they come in contact. Always follow the
manufacturer’s instructions when using any type of cleaning product.

4.3 SITE PREPARATION

When selecting the site for the machine, consider the largest size of workpiece that will be processed
through the machine and provide enough space around the machine for operating the machine
safely. Consideration should be given to the installation of auxiliary equipment. Leave enough
space around the machine to open or remove doors/covers as required for the maintenance and
service as described in this manual.

It is recommended that the machine is anchored to the oor to prevent tipping or shifting. It also
reduces vibration that may occur during operation.

4.4 LIFTING INSTRUCTIONS

This machine is extremely heavy.
Serious personal injury may occur if safe moving methods are
not followed. To be safe, you will need assistance and power
equipment when moving the shipping crate and removing the
machine from the crate.

On the day that the machine arrives, make sure that a forklift or lifting device, with sufcient capacity
is available to unload the machine from the vehicle. Ensure access to the chosen site is clear and
that doors and ceilings are sufciently high and wide enough to receive the
machine.

11

4.5 ANCHORING TO THE FLOOR

The machine is best mounted on a concrete slab.
Masonry anchors with bolts are the best way to anchor machinery,

because the anchors sit ush with the oor surface, making it easy

to unbolt and move the machine later, if needed. (Fig. 4.1)

Machine Mounting Options

Although it is not required Hafco recommends that you secure
your machine to the oor. Masonry anchors with bolts are the
best way to anchor machinery, because the anchors sit ush with
the oor surface, making it easy to unbolt and move the machine
later, if needed. (Fig. 4.2) Other methods of mounting is the use of
machine mounts which also help with the levelling of the machine
and isolating vibration. (Fig. 4.3)

Fig. 4.1

Fig. 4.3

Fig. 4.2

4.6 MACHINE LEVELING

To set your machine up so that it operates to optimum performance, apply the following procedure.

After your machine has been anchored to a concrete slab oor, it then needs to be leveled. Loosen
the hold down bolts and place a level on the surface of the working table. Metal shims need to be
placed under corner of the base of the machine until level. Once level then tighten the hold down
bolts. (Fig. 4.4)

hold dowN Bolt

MetAl shiM

The machine must not rest on supports
other than those defined in Fig. 4.4

CAUTION

Fig. 4.4

12

4.7 ASSEMBLY

The machine must be fully assembled before it can be operated. First clean any parts that are
coated in rust preventative to ensure the assembly process can proceed smoothly.

Stand Assembly Instructions

4

NOTE: See page 14 for
best practice assembly
instructions.

Box

witch

1b

s

positioN

holes

1a

7

2

Fig. 4.5

13

Stand Assembly Instructions

The Hafco Woodmaster WL-52 is very heavy so care must
be taken when assembling the machine.
To assemble the machine.

1. Use an eye bolt (not supplied) through the lathe mounting

holes and a shackle to attach to the sling. (Fig. 4.6)

2. Once the sling is secure and cannot slip, lift the main

channel (1b) from the crate. (Fig. 4.7)

3. Place the main channel onto the legs and attach

using 8 off M10 x 30 Set screws, 8 off H/duty M10
washer and 8 off M10 shake proof washer (make
sure open side of legs are facing inwards as shown)
*** TIGHTEN ALL SCREWS *** (Fig. 4.8)

Note: On assembling main channel onto legs, Note the
difference in leg bases. The one with Straight front goes
on tailstock end as shown in Figure 4.5.

CAUTION: ENSURE THE SWITCH AND
THE CABLE ARE NOT DAMAGED OR
CRUSHED WHEN ASSEMBLING THE
MACHINE

To secure switch box to switch plate:

4, Secure the remote switch box to the switch plate using 2

off 3/16” x 3/4” countersink screw, 3/16” x 1/2” washer,
shake proof washer and hex nut.

Fig. 4.6

Fig. 4.7

Note: The switch box is fitted with a quick release
mechanism that allows it to be mounted to the main
channel in either of the two sets of 19mm holes. (Fig.

4.10)This allows for easy re-location of the switch at

either the headstock end or the tailstock end, placing
the switch where best suited for the operated. (For hole
positions see Fig. 4.5)

Fig. 4.10

Fig. 4.8

Fig. 4.9

14

Stand Assembly Instructions

5. Make sure the tailstock has been clamped securely, then
place a webbed sling as shown in Fig.4.11. Carefully lift
the lathe and place it onto the main channel and attach
using the 6 off M10 x 40 Set screws, H/duty M10 washer
and M10 shake proof washer.

NOTE: Before you bolting down the lathe, check to see
if any gaps appear under any of the 6 bolt holes of the
lathe. If there is a gap, it is necessary to pack or shim
with a thin washer or piece of steel before final bolting.
This will prevent any possible bed distortion, tailstock
mis-alignment or incorrect sliding action.

** TIGHTEN ALL SCREWS ***
6, Move the machine and stand to the position where it will

be secured to the oor.

7, Use the 4 of M8 x 25 Set screws in the threaded holes in

the feet to stabilize and level the machine, then lock the
screws with the 4 xM8 standard nuts before xing to
the oor.

Fig. 4.11

A

CONNECT THE MOTOR AND SWITCH TO THE POWER

NOTE: Make sure that the power to the machine has
been dissconnected and the power lead removed from
the power point.

After assembling the headstock to the stand and tting drive
multi- V-belt, connect the low voltage plug.(A & B in Fig. 4.12)
Then carefully cut the existing cable ties and reposition the
connecting plugs as seen in Fig. 4.13. Undo the steel saddle
(C in Fig. 4.13) and clamp the cable under the saddle clamp
with excess cord to be secured in a loop with a cable tie
above the retted saddle position.

Low voltage plug (B in Fig_4.12) can be pulled down and secured
with 2 or 3 cable ties, looping excess cables down the bottom
as shown (D in Fig. 4.13) sitting in base of stand out of the way.

Check with Drive belt in Hi speed position (to the Left) that
ALL cables are well away from the moving parts of the
spindle and multi-V-belt. Also Check saddles securing cords
in headstock/bed of lathe are tight.

Fig. 4.12

B

A

C

15

D

Fig. 4.13

CONNECT THE MOTOR AND SWITCH TO THE POWER

The lathe is supplied as standard with a 240Volt Inverter, and 1.5 kw (2hp) totally enclosed fan
cooled motor, a switch with lead and plug for connection to power.

NOTE: If a motor or switch is provided by any other source, then a qualified electrician must
be engaged to complete all electrical connections.

Mount the switch to switch plate/stand (refer page 14)

Electronic Variable Speed with Remote Stop / Start Station

WIRING DIAGRAM

plug

l1
l2

~

l3

FrequeNcy coNverter

24v

l12

l11

+10v

A11

coM

u
v
w

sAFety switch door

terMiNAl plug

sAFety switch heAdstock

coNtrol Box

Motor

16

4.8 TEST RUN

Once assembly is complete, test run the machine to
ensure it is properly connected to the power and safety
components are functioning correctly. Check that the
machine rotates in the correct direction. If any problems
occur consult Troubleshooting on page 23 or your service
engineer.

Testing The Emergency Stop Button

Make sure that the emergency button is working correctly

1. Twist the top of the Emergency Stop button to insure

that it is in the raised position.

2. Start the machine and then press the emergency

stop button. The machine should stop and the power
should be cut off. If the machine cannot be started
then the emergency stop is working correctly. To reset
the Emergency Stop twist the red top until it pops up.

3. The machine should now work again.

5. OPERATION

This machine may perform many types of operations that are beyond the scope of this manual.
Many of these operations may be dangerous or deadly if performed incorrectly.

The instructions in this section are written with the understanding that the operator has the
necessary knowledge and skills to operate this machine. If at any time you are experiencing
difculties performing any operation, stop using the machine!

If you are an inexperienced operator, we strongly recommend that you read books, trade articles,
or seek training from an experienced operator before performing any unfamiliar operations.

Above all, your safety should come first!

5.1 CONTROLS

NOTE: DO NOT start the machine until all of the setup instructions have been performed.
Operating a machine that is not setup may result in malfunction or unexpected results that
can lead to serious injury, death or damage to the machine

B

D

Fig. 5.1

A

C

E

or property.

The purpose of this control overview is to provide the novice
machine operator with a basic understanding of how the machine
is used during operation, and the machine controls and what they
do. It also helps the operator to understand if they are discussed
later in this manual.

A. Digital Speed Display : Displays the speed of the spindle in

Revolutions Per Minute

B. Emergency Stop Button : When pressed stops all power to

the motor and cannot be restarted until the button is reset

C. Start Button : Starts the motor and spindle turning
D. Variable Speed Control : Adjusts the speed up or down.
E. Forward & Reverse Switch : Selects the spindle direction.

17

5.2 CHANGING SPEED RANGES

1. The speed of the spindle is controlled in two ways.

A. Belt Position

B. Variable speed within the belt position range.

The chart mounted in front of the headstock indicates the

spindle speeds (R.P.M.) relative to the drive belt position.

The 5 convenient spindle speed ranges are available to cover

both faceplate and spindle work. The slower speeds are
generally used for large and out of balance faceplate work.
Faster speeds are used for spindle work especially as the
project becomes more slender. Slower speeds are more suited
for nal sanding work as the less heat generated allows the
sanding paper to cut better and also not wear out as quickly.

2, To change to a faster or slower speed range, turn off switch and disconnect the machine from

the power supply. Open the headstock lid (3), unlock and lift the motor plate assembly. Shift
the belt (18) to the required position ensuring the belt (18) is fully seated into the grooves in the
pulleys (9 and 59). Lower the motor plate assembly and under its own weight lock the motor
lever. Close headstock lid (3).

NOTE: Do not apply excessive load onto the belt (18) prior to locking, as damage may
result.

Workpiece Diameter Suggested Spindle Speeds

Roughing Finishing

Up to 50mm 1000 to 1200 rpm 1900 to 3000 rpm
50mm to 100mm 600 to 700 rpm 1000 to 2300 rpm
100mm to 150mm 600 to 700 rpm 1000 to 1200 rpm
150mm to 300mm 250 to 400 rpm 600 to 700 rpm
300mm to 450mm 250 to 300 rpm 250 to 400 rpm

Suggested spindle speed chart should be used as a guide prior to commencing a new project.

The chart gures were calculated as approximate speeds and suit turners who have completed at
least some basic wood turning tuition.

NOTE: Poorly prepared timber blanks that are out of balance can become a hazard therefore
slower speeds should be selected.

CAUTION

A prepared list of safety guidelines can never be complete.

Every workshop environment is different. Always consider Safety rst,

as it applies to your individual working conditions. Use this machine and

other machinery with caution and respect. Failure to do so could result

in serious Personal injury, damage to equipment, or poor work results.

18

5.3 LATHE PARTS & CONTROLS

B. HEADSTOCK - GENERAL

The headstock (2) supports the main spindle assembly and is
rigidly xed to the bed (1) to ensure long term accuracy and
stability. The main spindle (6) is supported by 4 large precision
bearings. They are sealed for life and require no lubrication
or adjustment during their extended use. These bearings are
specially designed to run at high temperatures. Any detection
of heat is not necessarily a cause for concern. A failing bearing
is usually detected when it becomes noisy, spindle hard to turn
or if the spindle is turned slowly by hand and the bearings feel
bumpy.

The main spindle (6) is hollow to accept the knock out bar (47)
for the removal of tapered centres.

Face plates and chucks should be screwed onto the spindle (6) and up against the hexagon face.
Excessive force is not required as it makes for difcult removal. The spindle lock and face plate
spanner (46) is used for this purpose.

C. SPINDLE - GENERAL

The spindle is the working part of the lathe. It is mounted with the new QUATRE PRECISION
BEARING SYSTEM The 2 directional axial load provides greater performance for both inboard and

outboard turning operations.

AxiAl loAd

AxiAl loAd

Both ends of the spindle are threaded to allow the attachment of accessories, such as faceplates
and chucks. The inboard end of the spindle has a right hand thread and the outboard has a left
hand thread. The spindle is also hollow to allow for deep boring and knocking out centres.

The knockout bar (47) provided is for the ease of knocking
out centres through the headstock or tailstock.

19

5. OPERATION

D. FACE PLATE (82 MM 3-1/4”)

A face plate can be used by attaching project wooden blanks
with wood screws through the 4 holes provided.

E. INDEXING

The dual purpose indexing/spindle lock is positioned at the
front of the headstock for ease of use. The headstock pulley (9)
has 24 equally spaced holes on its side face. The spring loaded
lock pin assembly is engaged by turning the knob half a turn
allowing it to drop into the desired hole. To dis-engage, pull the
knob (12) forward and turn it half a turn in either direction until
the locating pin enters the safety catch position in the knob
(12).

The 24 division indexing facility allows accurate pattern work
to be carried out on projects such as straight uting, grooving,
drilling, marking out and many more. By adapting a router or
electric drill to special purpose xtures (not supplied), a wide
variety of detail can be achieved.

F. SPINDLE LOCK

The spindle lock pin is engaged by choosing any of the spaced
holes and is suited for when removing face plates, chucks etc.
and also assists the loading of work. When not in use ensure
knob is in the safety catch position.

G. SPUR DRIVE CENTRE - HEADSTOCK

1. The spur drive centre (48) is used in conjunction with the

revolving centre (50) in the tailstock to support cylindrical
work such as chair and table legs, tool handles etc.

2. When loading a project blank onto the spur drive centre, do

not use a hammer or similar as damage to the head stock
bearings may result. The pressure obtained via the tailstock
handwheel (31) should be sufcient to provide adequate
drive when using softer woods. For harder woods, shallow
diagonal saw cuts in the end section should be made plus
a small hole in the centre. The spur centre (48) can now be
directly knocked into the wood by using only a soft mallet.
Never use a steel hammer as this will damage the taper
shank.

20

5. OPERATION

H. REVOLVING CUP CENTRE - TAILSTOCK

1. The revolving cup centre is used for supporting spindle turning

projects that can not be held suitably in a chuck. It can also be
used as a safety device to support face plate work for as long
as possible, especially during roughing down stage.

I. CAM-LOCK TOOLREST BRACKET

1. The cam-lock toolrest bracket (39) is designed as a quick

action easy to use support base for the toolrest (53 or 54).
Locking and unlocking is by way of the cam lever (30) which
will operate in either direction. Excessive pressure when
locking should be avoided.

2. The toolrest lock screw (45) is positioned for ease of use.

Excessive pressure should be avoided.

J. TOOLREST

1. The toolrest (53 or 54) has been specially shaped for operator

safety and ease of use. The top face has been machined
to assist smooth tool movement. If this surface becomes
damaged from sharp edged tools, use a ne le to make
smooth. (Remove all sharp corners from turning tools such as
parting tools and skews).

K. TAILSTOCK

1. The tailstock (22) can be moved along the bed ways and locked

by way of the cam lever (30). Excessive pressure should be
avoided. The sliding spindle (27) is hollow to allow for long hole
drilling as well as having a No.2 morse taper which accepts
the revolving support centre (50) and other tapered accessory
tools. The spindle (27) is moved by winding the large hand
wheel (31) and can be locked when required by the top lever
(25).

21

5.4 WOODTURNING

Faceplate Turning

A. Check the project blank is free from cracks and defects.
B. Fix the project blank securely to faceplate with suitable wood

screws.

C. If using a chucking device check that the project blank is well

seated before being locked rmly.

D. Test the project blank is suitably balanced by spinning project

by hand.
E. Always start the lathe on lower speed when rst commencing the project.
F. Have the tailstock supporting the project for as long as possible during turning operation.
G. Where possible, always cut in a direction towards the headstock. This not only assists the

original holding method but provides greater rigidity and longer bearing life.
H. Ensure cutting tools are correctly sharpened.
I. Wear adequate safety face shield or glasses when turning.

Spindle Turning

A. Check project blank is free from cracks and defects.
B. Hold the project workpiece correctly and securely between centres.
C. Sufcient force should be applied by the tailstock to safely hold

the workpiece when machining. Too much force can damage

bearings and cause long slender workpiece to whip in the middle

and possibly break.
D. Rotate the workpiece by hand to ensure it clears the toolrest.
E. Ensure cutting tools are correctly sharpened.
F. Wear adequate safety face shield or glasses.
G. A long slender workpiece may require the use of an additional steady rest.

Deep Boring

A. Deep boring through a long spindle such as a lamp column requires

a special boring cup centre and a boring drill.
B. Bore the workpiece before the nal shaping, in case errors spoil the

work.
C. Guide the boring drill with the left hand through the boring centre

and into the work while holding the handle rmly with the right

hand.
D. Choose a speed of approximately 1200 r.p.m. but this will vary depending on the type of wood.
E. Do not use excessive force when pushing the boring drill into the wood and regularly pull it back

to remove the shavings. Too much force may cause the boring drill to drill off line.

WARNING. Serious injury or death can result

from using this machine BEFORE understanding

its controls and related safety information.

DO NOT operate, or allow others to operate, the

machine until the information is understood.

22

5.5 TROUBLESHOOTING

If the machine develops a problem, review the trouble shooting section below to nd a x for the
problem. If the problem cannot be solved then contact your dealer for help or to book a service
engineer.

Symptoms Possible Cause Possible Solution

Out of balance work Reduce spindle speed.

Prepare wood to a true circle before loading into lathe.
Point of holding may not be centralized.

Holding method may not be sufciently tight

Drive belt has been over
tensioned or damaged

Excessive
vibration

Face plate or
chucks running
out of true

Belt not running
true or becom­ing damaged on
edges.

Tailstock

Tailstock hand­wheel becoming
hard to turn

Tailstock not
locking correctly
onto bed.

Tailstock not
running smoothly
on bed ways.

Toolrest

Turning tools not
running smoothly
across toolrest

Camlock Toolrest Bracket

Toolrest bracket
not locking cor­rectly onto bed.

Toolrest bracket
tight to turn

Motor pulley not in correct align­ment with headstock pulley.

Headstock pulley loos Check pulley is correctly on shaft.

Bolts holding motor to support
plate are loose

Stand or bench incorrectly

standing on oor

Dirt build up on rear of faceplate
or chucks or around hexagon
locking face.

Headstock and motor pulley
incorrectly lined up

Build up of dust and wood resin
on quill or inside of handwheel
thread.

Incorrect clamp plate adjustment By adjusting the nut under the clamp plate increased or de-

Dirty bed ways and underside of
tailstock body

Incorrect adjustment on clamp
plate

Damaged surface on toolrest
face caused by sharp edged
tools.

Incorrect clamp plate adjust­ment.
(Excessive pressure on cam
lever should be avoided.)

Dirty cam shaft and clamp tube Remove cam shaft from cam-lock bracket and clean all parts

Weight of motor should be sufcient prior to locking

Re-align motor pulley to headstock pulley square and parallel
to each other.

Tighten L.H. Locknut.
Tighten both grub screws in pulley

Tighten all bolts and check correct pulley alignment.

Refer to installation instructions

Clean off all build up

1. Open front door on stand.

2. Loosen 4 motor bolts.

3. Re-align both pulleys square and parallel to each other.

Remove quill and handwheel from tailstock body. Wipe clean
all areas including inside of tailstock body lightly oil quill and
grease handwheel. Re-assemble

creased clamp pressure can be obtained

Clean bed ways and underside of tailstock body with
kerosene or similar.

Adjust clamp plate nut

Using a ne le, smooth surface on top of toolrest and polish

with sandpaper. Remove sharp edges from corners of turning
tools.

By adjusting the nut under the clamp plate increased or de­creased clamp pressure can be obtained

with kerosene or similar

23

6. MAINTENANCE

Before maintaining or cleaning the machine, turn off the
circuit breaker, or disconnect the machine from the power
supply. Post a sign to inform other workers that the machine
is under maintenance.

For optimum performance from the machine, it is important that the machine is well cleaned and
maintain. Follow the maintenance schedule listed in the following section and refer to any specic
instructions given.

6.1 SCHEDULE

Daily Check

• Loose mounting bolts.

• Worn or damaged wires.

• Check/adjust lubrication.

• Any other unsafe condition

Weekly Maintenance

• Clean off dust buildup.

• Clean and lubricate lathe bed and tailstock.

Monthly Check

• V-belt tension, damage, or wear.

• Clean/vacuum dust buildup from inside cabinet and off motor.

Annually

• Re-check the bedways for being level side-to-side and front-to-back.

• Check all electrical plugs and leads for damage and replace if necessary.

WARNING. Before operating any machine, take time
to read and understand all safety signs and symbols. If
not understood seek explanation from your supervisor.

WARNING!

Electricity is dangerous and could cause death

All electrical work must be carried out by a qualied electrician.

24

6. MAINTENANCE Cont.

6.2 LUBRICATING AND CLEANING

All parts of your lathe should be cleaned or lubricated after use with special attention to the
points below.

1. Bed Ways

Occasionally wipe clean with kerosene or similar.

2. Tailstock Spindle

Wipe clean and lightly oil to maintain smooth travel.

3, Toolrest Bracket

Clean the cam shaft (42), the clamp tube (43) and the clamp block (23) for ease of movement.

4. Main Spindle

Keep the thread clean and especially the back locating face. Any build-up of dirt or damage to this
area will affect the true running of face plates, chucks etc.

5. Avoid Rust

The morse taper in both the headstock spindle (6) and the tailstock spindle (27) can become rusted
caused by moisture from the wood being turned or from the air especially if the lathe is not being
used regularly.

Occasionally smear a little oil into the tapers but it must be wiped dry before inserting any of the
centres to avoid slippage.

6. Indexing / Spindle Lock

If needed add a few drops of oil to plunger pin assembly.

Note: The 4 large precision bearings are sealed for life and require no lubrication or adjustment
during their extended use.

6.3 BELT ADJUSTMENT

To ensure optimal power transmission from the motor to the spindle, the belt must be in
good condition and properly tensioned. The belt should be checked for cracks, fraying and
wear. Check belt tension every three months; more often if the machine is used frequently.

The Check The Belt

1. DISCONNECT LATHE FROM POWER!

2. Open the cabinet door.

3. Push the center of the belt. It should feel rigid to the touch with almost no deection or

play.
—If there is deection in the belt, then tension the belt.
—If the belt is cracked, frayed or glazed, it should be replaced immediately.

25

SPARE PARTS SECTION

HOW TO ORDER SPARE PARTS

1. Have your machines model number, serial number & date of manufacture on hand,

these can be found on the specication plate mounted on the machine

NOTE: SOME PARTS MAY ONLY BE AVAILABLE AS AN ASSEMBLY

2. Go to www.machineryhouse.com.au/contactus and ll out the inquiry form

WARNING

Always disconnect the power to the machine before

servicing or doing maintenance to the machine.

26

PARTS DIAGRAM

27

PARTS LIST

Item DESCRIPTION Item DESCRIPTION

1

Lathe bed

2

Headstock

3

Headstock lid

4

Hinge - Headstock lid

5

Screw - gutter bolt 6mm x 8mm long

6

Main spindle - 33mm x 3.5p

7

Spacer 35mm

8

Spacer 14mm

9

Pulley - headstock

10

Lock collar - 33mm x 3.5p

11

Body - index pin

12

Nut - index pin

13

Pin - index pin

14

Spring - index pin

15

Dome nut 6mm

16

Circlip 62mm J62

17

Bearing - 6007 VVCM

18

Poly vee belt 550-J6

19

Grub screw M8 x 8

20

Grub screw M8 x 16

21

Sellok pin 3mm x 26mm long

22

Tailstock body

23

Clamp disc

24

Clamp block

25

Clamp screw

26

Keeper plate

27

Spindle - tailstock

28

Cam bolt- tailstock

29

Cam spindle - tailstock

30

Lock handle

31

Handwheel - tailstock

32

Handle - handwheel

33

Nyloc nut M12

34

Sellok pin 5mm x 40mm long

36

Screw M6x12

37

Washer Heavy duty 12mm

38

Grub screw M6 x 8

39

Toolrest bracket - body

40

Insert

41

Grub screw M8 x 12

42

Spindle - cam-lock bracket

43

Cam bolt assembly

44

Bush - c/lock bracket

45

Lock screw assembly

46

Spanner - double ended

47

Knockout bar assembly

48

Spur drive centre - 25mm

49

Centre point

50

Revolving cup centre

51

82mm Face plate R/H - 33mm x 3.5p

52

Handwheel brake 33mm x 3.5 L.H.

53

Toolrest 300mm

54

Toolrest 150mm

55

Allen key 4.0mm

56

Allen key 3.0mm

57

Sellok pin 8mm x 25mm long

58

Grub screw M8 x 16

59

Motor pulley 19mm bore

60

Washer

61

Spring

62

Oval Phillips Head 1/4 turn stud

63

Plug B Assembly

64

Screw M4x12

65

Safety Switch

66

Pin - Safety Switch

67

Bracket - Safety Switch

69

Retaining plate

70

Screw M6x12

71

Insert Plate

72

Rivet 3x6

73

Hex. Head Bolt M10x40

74

Washer

75

Int. Teeth Lock Washer M10

76

Flat Washer M10

77

Hex. Head Bolt M10x30

78

Nut M4

79

Washer M4

80

Clamp - Plug

81

Screw 4x15

82

Washer M5

83

Screw M6x8

NOTE: SOME INDIVIDUAL PARTS MAY ONLY BE AVAILABLE AS AN ASSEMBLY

28

NOTES:

29

General Machinery Safety Instructions

Machinery House

requires you to read this entire Manual before using this machine.

1. Read the entire Manual before starting
machinery.

not correctly used.

Machinery may cause serious injury if

2. Always use correct hearing protection when
operating machinery.

permanent hearing damage.

Machinery noise may cause

3. Machinery must never be used when tired, or
under the influence of drugs or alcohol.

running machinery you must be alert at all times.

When

4. Wear correct Clothing. At all times remove all loose

clothing, necklaces, rings, jewelry, etc. Long hair
must be contained in a hair net. Non-slip protective
footwear must be worn.

5. Always wear correct respirators around fumes
or dust when operating machinery.

fumes & dust can cause serious respiratory illness.
Dust extractors must be used where applicable.

Machinery

6. Always wear correct safety glasses. When

machining you must use the correct eye protection
to prevent injuring your eyes.

7. Keep work clean and make sure you have good
lighting.

accidents.

Cluttered and dark shadows may cause

8. Personnel must be properly trained or well
supervised when operating machinery.

sure you have clear and safe understanding of the
machine you are operating.

Make

9. Keep children and visitors away. Make sure

children and visitors are at a safe distance for you
work area.

10. Keep your workshop childproof. Use padlocks,

Turn off master power switches and remove start
switch keys.

14. Use correct amperage extension cords.

Undersized extension cords overheat and lose
power. Replace extension cords if they become
damaged.

15. Keep machine well maintained. Keep blades

sharp and clean for best and safest performance.
Follow instructions when lubricating and changing
accessories.

16. Keep machine well guarded. Make sure guards

on machine are in place and are all working
correctly.

17. Do not overreach. Keep proper footing and

balance at all times.

18. Secure workpiece. Use clamps or a vice to

hold the workpiece where practical. Keeping the
workpiece secure will free up your hand to operate
the machine and will protect hand from injury.

19. Check machine over before operating. Check

machine for damaged parts, loose bolts, Keys and
wrenches left on machine and any other conditions
that may effect the machines operation. Repair and
replace damaged parts.

20. Use recommended accessories. Refer to

instruction manual or ask correct service officer
when using accessories. The use of improper
accessories may cause the risk of injury.

21. Do not force machinery. Work at the speed and

capacity at which the machine or accessory was
designed.

22. Use correct lifting practice. Always use the

correct lifting methods when using machinery.
Incorrect lifting methods can cause serious injury.

23. Lock mobile bases. Make sure any mobile bases

are locked before using machine.

11. Never leave machine unattended. Turn power off

and wait till machine has come to a complete stop
before leaving the machine unattended.

12. Make a safe working environment. Do not use

machine in a damp, wet area, or where flammable
or noxious fumes may exist.

13. Disconnect main power before service

machine.

position before re-connecting.

Make sure power switch is in the off

24. Allergic reactions. Certain metal shavings and

cutting fluids may cause an ellergic reaction in
people and animals, especially when cutting as the
fumes can be inhaled. Make sure you know what
type of metal and cutting fluid you will be exposed
to and how to avoid contamination.

25. Call for help. If at any time you experience

difficulties, stop the machine and call you nearest
branch service department for help.

Wood Lathe Safety Instructions

Machinery House

requires you to read this entire Manual before using this machine.

1. Maintenance/Adjustments. Make sure the lathe

is turned off and disconnect from the main power
supply and make sure all moving parts have come to
a complete stop before any inspection, adjustment
or maintenance is carried out.

2. Lathe Condition. Lathe must be maintained for a

proper working condition. Never operate a lathe
that has damaged or worn parts. Scheduled routine
maintenance should performed on a scheduled
basis.

3. Leaving a Lathe Unattended. Always shut the

lathe off and make sure all moving parts have come
to a complete stop before leaving the lathe. An
unsupervised running lathe can cause serious injury.

4. Avoiding Entanglement. Remove loose clothing,

belts, or jewelry items. Tie up long hair and use the
correct hair nets to avoid any entanglement with
moving parts.

5. Guards safety. Make sure all guards supplied are in

good condition and in place. Make sure the lathe sits
on a flat stable surface.

6. Eye and Face protection. Always wear eye

protection and a face shield when operating the
lathe.

7. Respiratory protection. Always wear a respirator

when using the machine. Wood dust may cause
allergies or long term respiratory health problems.

8. Mounting the workpiece. Make sure the workpiece

is properly embedded on the headstock and
tailstock centres. A loose workpiece can be thrown
across the room and cause serious injury to you or a
by-stander.

9. Workpiece clearance. Rotate the workpiece by

hand to check for adequate clearance before turning
the lathe on.

10. Stopping the lathe. Do not slow or stop the lathe

chuck by using you hand against the workpiece.
Allow the lathe to stop on its own.

11. Avoiding Entanglement. Remove loose clothing,

belts, or jewelry items. Never wear gloves while
machine is in operation. Tie up long hair and use
the correct hair nets to avoid any entanglement

with moving parts.

12. Workpiece condition. Always inspect the

workpiece condition. Check for knots, splits, nails,
and any other potentially dangerous conditions.
Make sure joints of glued-up pieces have high
quality bonds and won’t fly apart during operation.

13. Adjusting tool rest height. Always adjust the tool

rest to the correct height to provide proper support
for the turning tool you will be using. Test the
clearance between the tool rest and the workpiece
by rotating the workpiece by hand before turning
the lathe on.

14. Speed selection. Select the appropriate speed for

the type of work, material, and tool bit. Allow the
lathe to reach full speed before using.

15. Use sharp Chisels. Keep lathe chisels properly

sharpened and held firmly in position when using.

16. Faceplate Turning. When faceplate turning, use

lathe chisels on the downward spinning side of the
workpiece only.

17. Sanding/Polishing. Remove the tool rest when

performing sanding or polishing operations on the
rotating spindle.

18. Material removal rate. Removing too much

material at once may cause the workpiece to fly out
of the lathe.

19. Workpiece Vibration. If the workpiece is vibrates,

turn off the machine immediately. Check to make
sure the workpiece is centered and balanced.
Trim excess waste off the corners with a bandsaw
or table saw to reduce vibration. Make sure the
workpiece is securely attached in setup.

20. Power outage. In the event of a power failure

during use of the lathe, turn off all switches to avoid
possible sudden start up once power is restored.

21. Clean work area. Keep the area around the lathe

clean from oil, tools and chips.

22. Call for help. If at any time you experience

difficulties, stop the machine and call you nearest
branch service department for help.

Wood Lathe

D

F

STRIKING

MEDIUM

CUTTING, STABBING,

Authorised and signed by:

Developed in Co-operation Between A.W.I.S.A and Australia Chamber of Manufactures

This program is based upon the Safe Work Australia, Code of Practice - Managing Risks of Plant in the Workplace ( WHSA 2011 No10 )

NEW MACHINERY HAZARD IDENTIFICATION, ASSESSMENT & CONTROL

Secure and support heavy material.

H

ELECTRICAL

Safety officer:

Wear hearing protection as required.

PLANT SAFETY PROGRAM

No.

Hazard
Identification

Item

Hazard
Assessment

MEDIUM
O

C
OTHER HAZARDS, NOISE,

ENTANGLEMENT

PUNCTURING

SHEARING

MEDIUM

Do not open or clean inside until the machine has completely stopped.

A

HIGH

Risk Control Strategies

(Recommended for Purchase / Buyer / User)

Isolate power to machine prior to any checks or maintenance.

Eliminate, avoid loose clothing / Long hair etc.

Ensure workpiece is secured and toolrests are locked tight in correct position.

Remove all loose objects around moving parts.

Make sure all guards are secured shut when machine is on.

MEDIUM

LOW

Must be connected to dust extraction

A face mask must be worn at all times.

Plant Safety Program to be read in conjunction with manufactures instructions

Ensure spindle is in the correct direction before machining.

All electrical enclosures should only be opened with a tool that is not to be kept with the machine.

Revised Date:

www.machineryhouse.com.au

www.machineryhouse.co.nz

12th March 2012

DUST.

Manager: