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Operator’s Manual
TABLE SAW
W452 SB-12 5/6/2013
CAUTION: Read and follow all Safety Rules
and Operating Instructions before First Use
of this Product.
1306-TJZ10/2-TJZ12/2
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TABLE OF CONTENTS
Product Specifications ................................................................................................................2
Safety .........................................................................................................................................3
Accessories and Attachments ....................................................................................................5
Carton Contents .........................................................................................................................5
Assembly ....................................................................................................................................7
Operation ...................................................................................................................................10
Maintenance...............................................................................................................................12
Trouble Shooting Chart ..............................................................................................................12
Assembly Diagram…….. ............................................................................................................13
PRODUCT SPECIFICATIONS
Model
Motor
Table Size
Saw Blade
Max Cutting thickness
Blade angle
50Hz
Blade Speed
60Hz
90°80mm / 45° 55mm 90°105mm / 45° 70mm
WARNING: To avoid electrical hazards, fire hazards, or damage to the machine, use proper circuit protection.
Use a separate electrical circuit for your machines. To avoid shock or fire, replace power cord immediately if it is worn, cut
or damaged in any way.
Application conditions
This table saw is designed for operating under ambient temperatures between +50C and 400C and for
installation at altitudes no more than 1000m above M.S.L. The surrounding humidity should less than
50% at 400C. It can be stored or transported under ambient temperatures between -250C and 550C.
TJZ10/2 TJZ12/2
2200W (3HP) 2200W (3HP)
1030x685 mm 1030x685 mm
Φ254 mm Φ305 mm
90°~45° 90°~45°
3800 r / min 3800 r / min
4560 r / min 4560 r / min
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are in good working order.
SAFETY
GENERAL
l Before putting into use, fault loop impedance and suitability of over current protective devices need
to be approved according to your safety standards.
l Read through the entire operating instructions before putting into operation.
l In addition to the safety requirements contained in these operating instructions, you must be careful
to observe your country’s applicable regulations.
l The operating instructions must always be near the machine put them in a plastic folder to protect
them from dirt and humidity. They must be read by every operator before beginning work and
observed conscientiously. Only persons who have been trained in the use of the machine and have
been informed of the various dangers may work with the machine. The required minimum age must
be observed.
l In addition to the safety requirements contained in these operating instructions and your country’s
applicable regulations, you should observe the generally recognized technical rules concerning the
operation of woodworking machines.
l The machine must only be used in technically perfect condition in accordance with its designated
use and the instructions set out in the operating manual, and only by safety-conscious persons who
are fully aware of the risk is involved in operating the machine. Any functional disorders, especially
those affecting the safety of the machine; should therefore be rectified immediately.
l Observe all safety instructions and warnings attached to the machine.
l See to it that safety instructions and warnings attached to the machine are always complete and
perfectly legible.
l Caution when working, There is a danger to fingers and hands from rotating cutting tools.
l Make sure that machine stand is stable on firm ground.
l Check all power supply lines. Do not use defective lines.
l Keep children away from the machine when it is connected to the power supply.
l Operating personnel must be at least 18 years of age.
l Persons working on the machine must not be distracted from their work
l The machine must be equipped with a table length extension if second person is working at the
circular saw removing cut work pieces. The second person must not stand anywhere else but at the
take-off table end.
l The working space on the machine must be free of chips and wood scrap.
l Wear only close-fitting clothes. Remove rings, bracelets and other jewelry.
l Always wear a dust mask, safety goggles and hearing protection when operating the machine..
l The work area should be properly lit.
l Pay attention to the rotational direction of the motor - see Electrical Connection.
l The safety mechanisms on the machine must not be removed or rendered unusable.
l Cleaning, changing, calibrating, and setting of the machine must only be carried out when the motor
is switched off and the machine is disconnected from its power source. Remove power supply plug
from socket and wait for the rotating blade to completely stop.
l Pay attention to the hazard of cutting when handling saw blades, grooving tools feeding wood into
the machine or conducting maintenance.
l Never try removing chips whilst the saw blade is running and the saw blade is not in the rest
position.
l Never try using the machine unless all of the guards and other safety devices necessary for safety
l Switch the machine off and remove power supply plug from socket when rectifying any
malfunctions.
l When working on the machine, all safety mechanisms and covers must be mounted.
l Use only sharpened, nick-free and non-deformed saw blades.
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l The splitting wedge is an important safety feature. The work piece is fed through the splitting wedge
which prevents the cut from closing behind the saw blade and also prevents the work piece from
kicking back.
l Lower the blade guard onto the work piece during every working operation. It must stand
horizontally above the saw blade.
l Always use a push-stick for longitudinal cuts of narrow work pieces (less than 120 mm).The
push-stick must be used to prevent you from having to work with your hands near the saw blade.
Stop the machine and disconnect the mains plug to repair a failure or remove pieces of wood which
have become jammed.
l The table insert must be renewed when the saw slot is worn. Remove power supply plug from
socket.
l When leaving the work place, switch the motor off. Remove power supply plug from socket.
l Cut off the external power supply of the machine or plant even if only minor changes of place are
envisaged. Properly reconnect the machine to the supply mains before recommissioning.
l Connection and repair work on the electrical installation must be carried out by a qualified electrician
only.
l All protection and safety devices must be replaced after completing repair and maintenance
procedures.
l Adequate lighting shall be provided when working.
Use only as authorized
l The machine has been built in accordance with state of the art standards and the recognized safety
rules. Nevertheless, its use may constitute a risk to life and limb of the user or of third parties or
cause damage to the machine and to other material property.
l The table saw is constructed exclusively for the sawing of wood. The required saw blade should be
inserted according to the cut type and the wood type (solid wood, chip board or plywood).
l The machine must only be used in a technically perfect condition in accordance with its designated
use and the instructions set out in the operating manual, and only by safety-conscious persons who
are fully aware of the risks involved in operating the machine. Any functional disorders, especially
those affecting the safety of the machine, should therefore be rectified immediately.
l Any other use exceeds authorization. The manufacturer is not responsible for any damages
resulting from unauthorized use; risk is the sole responsibility of the operator.
l The safety work and maintenance instructions of the manufacturer as well as well as the technical
data given in the calibrations and dimensions must be adhered to.
l Relevant accident prevention regulations and other, generally recognized safety-technical rules
must also be adhered to.
l The Table Saw may only be used, maintained, and operated by operated by persons familiar with
and instructed in its operation and procedures. Arbitrary alterations to the machine release the
manufacturer from all responsibility for any resulting damages.
l The Table Circular Saw must only be used with original accessories and saw blades from the
manufacturer.
Remaining hazards
The machine has been built using modern technology in accordance with recognized safety rules. Some
remaining hazards however, may still exist.
l The rotating saw blade can cause injuries to fingers and hands if the work piece is incorrectly fed.
l Thrown work pieces can lead to injury if the work piece is not properly secured or fed due to working
without a limit stop.
l Noise can be a health hazard. The permitted noise level is exceeded when working. Be sure to wear
personal protective equipment such as ear protection.
l Defective saw blades can cause injuries. Regularly inspect the integrity of saw blades.
l The operating instructions supplied with the special accessories must be observed and carefully
read when they are used.
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l Even when all safety measures are taken, some remaining hazards which are not yet evident may
still be present
Electrical Connection
The electric motor is connected in a ready to operate state.
The mains connection at the customer’s work place and the extension cable used must correspond to
these regulations.
Faulty electrical connecting leads
Insulation damage often occurs at electrical connecting leads.
Causes include:
l Pressure marks caused when connecting leads are run through windows or the cracks of doors.
l Folds caused by the improper attachment of running of the connecting leads.
l Cuts resulting from the crossing of the connecting lead.
l Insulation damage caused by the ripping out of the connecting lead from the wall socket.
l Cracks due to the ageing of the insulation.
Faulty electrical connecting leads such as these must not be used and are highly dangerous due to the
insulation damage.
Check electrical connecting leads regularly for damage. Ensure that the connecting lead is not attached
to the mains supply when you are checking it.
Please choose proper power source, voltage and frequency that are shown on the label for your drill
press.
Extension leads up to 25m in length must have a minimum cross-section of 1.5mm². Extension leads
whose length is over 25m must have a cross-section of at least 2.5mm².
Connections or repairs on the electrical equipment must only be carried out by an electrician.
ACCESSORIES AND ATTACHMENTS
RECOMMENDED ACCESSORIES
To avoid injury:
• Use only accessories recommended for this machine.
• Follow instructions that accompany accessories. Use of improper accessories may cause hazards.
• Use only accessories designed for this table saw to avoid injury from thrown broken parts or work
pieces.
• Do not use any accessory unless you have completely read the instructions or operator’s manual for
that accessory.
CARTON CONTENTS
UNPACKING AND CHECKING CONTENTS
Carefully unpack the table saw and all its parts, and compare against the illustration following.
WARNING:
• To avoid injury from unexpected starting, do not plug the power cord into a power source receptacle
during unpacking and assembly. This cord must remain unplugged whenever you are assembling or
adjusting the machine.
• If any part is missing or damaged, do not plug the machine until the missing or damaged part is
replaced, and assembly is complete.
• To protect the table saw from moisture, a protective coating has been applied to the machined
surfaces.
Remove this coating with a soft cloth moistened with kerosene.
WARNING: To avoid fire or toxic reaction, never use gasoline, naphtha, acetone, lacquer thinners or
similar highly volatile solvents to clean the table saw.
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TABLE OF LOOSE PARTS
Unpack carton; check you machine to see parts listed below:
1
10
11
12
13
14
15
16
17
1. Rip fence 1pc
2. Back fence support 1pc
3. Dado insert 1pc
4. Blade guard assembly 1pc
5. Motor assembly 1pc
6. V-belt 1pc
7. Belt guard 1pc
8. Miter gauge 1pc
9. Wrench 1pc
10. Extension table 2pcs
11. Table cabinet assembly 1pc
12. Front fence support 1pc
13. Hand wheel 2pcs
14. Lock knob 2pcs
15. Front/rear top frame 2pcs
16. Front/rear brace 2pcs
17. Leg 4pcs
18. Side brace 2pc s
19. Side top frame 2pcs
20. Hardware bag (not shown) 1pc
21. Operator’ manual (not shown) 1pc
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19
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bolt
carriage bolt
Assembly
Important: When unpacking, take care to locate all the small parts of the machine supplied inside
the carton box.
Assemble stand with M8 hex nuts, 8mm flat washers and M8X16 carriage bolts. Then install the table
cabinet assembly to the stand and secure it with M8X16 hex head bolt, 8mm flat washer and M8 hex nut.
M8X16 hex
Assemble the motor assembly to the two support shafts of the machine, Fix it by tightening the set screw.
Adjust motor to align the motor pulley with blade driving pulley.
Install the v-belt
Assemble the belt guard.
Connect the connectors of the cord.
cord connector
Set screw
M8X16
Belt guard
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flat washer
hand wheel
hand wheel
Assemble the height adjusting hand wheels and angle adjusting hand wheel.
Attach the two lock knobs.
Lock knob
Height adjusting
Angle adjusting
Assemble the extension table with M8 hex head bolts and 8mm flat washers.
Adjust set screws to make tables flush and level. Then tighten the bolts.
Levelling ruler
Extension table
M8 hex bolt and 8mm
Slide four M8X25 hex bolts into the front fence support, then fix the front fence support assembly to the
table by four M8 nuts and four 8mm flat washers.
In the same way, fix the back fence support to the table
M8x25 hex bolt
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Back fence support
Front fence support
Assemble the switch box to the front fence support and fix it with screws and nuts
Switch box
Place the rip fence upon the fence support. Ensure the fence bottom surface is parallel with the table
surface by adjusting the height of the fence support.
Adjust the four screws (A) to make fence parallel with the blade. Move the fence to touch the blade and
adjust the scale indicator to zero.
Rip fence
A
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Remove the table insert.
Assemble the blade guard assembly with two M6X10 hex bolts and 6mm flat washers. Align the riving
knife with the blade and tighten the bolts.
After all these steps, the machine’s assembly is finished.
M6X10 hex bolts and
6mm flat washers
M6X10 hex bolts and
6mm flat washers
Operation
Prepare the workplace where the machine is to be placed. Insure sufficient room to allow safe work
without interference. The machine is designed to operate in closed rooms.
Important: The machine must only be brought into service complete with protection devices.
Before switching on the machine, all safety and protection devices have to be installed according to the
instructions.
Always check timber, which has been processed before, for foreign objects (nails, screws, etc.). Remove
all foreign matter.
Before turning on the power supply, make sure that the saw blade is installed correctly and that all
moving components can move freely.
Warning: If in doubt, have the machine set by a qualified person. It is too dangerous to work on
assumptions.
Saw Blade – Diagonal Adjustment
The saw blade may be swiveled from 90°to 45°by turning the hand wheel after the locking knob has
been loosened.
Check the 90°and the 45°position before the first and each subsequent startup.
Saw Blade Height Adjustment
The saw blade is adjustable from 0 to 100 mm cutting height
For safe and clean working, choose the minimal saw blade projection for the work piece.
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hand wheel
hand wheel
Height adjusting
Angle adjusting
Parallel cuts
Adjust the rip fence in accordance with the width of work
piece. With both hands (use the push-stick in the region of
the saw blade) and push the work piece until it is behind the
riving knife. Use the push – stick to feed the work piece right
from the beginning of the cutting process if short work
pieces are being used..
Cross cuts
Warning: the work piece must be secured against
rotation by using a suitable jig or holder when
cross-cutting round stock. At the same time a suitable
saw blade shall be used.
Adjust the miter gauge to not touch the saw blade. Only
feed the work piece by means of a cross slide.
Do not remove wood chippings from the region of the work
piece with your hands.
Concealed cutting, rebating
When performing rebating work at the fence rail, select the
cutting sequence which ensures that the cut-off strip falls
onto the side of the saw blade facing away from the fence
rail. Remove the blade guard and the riving knife to perform
concealed cutting or rebating work. Ensure that the work
piece is guided properly. Re-install the guard when finished.
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Lock knob
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Maintenance
Warning: Before performing any maintenance, make sure the machine is unplugged from the power
supply.
Wear goggles when cleaning the machine.
Caution: Do not clean synthetic components of the bench using aggressive cleaning agents. We
recommend a mild dish washing liquid. The machine must not get into contact with water.
l Turn on and then off to check the brake stops the blade within 10S every week. If not, check and
repair the mechanical brake.
l Check the saw blade regularly. Use only well sharpened, crack-free and un-distorted blades.
l Always keep table surface free from resins.
l Clean regularly the inside of the machine from wood and chips.. Clean out the saw dust in the blade
teeth by using a soft brush.
l Remove possible sawdust blockages at the discharge.
l Check push block handles and push sticks before each use of the machine. Changed them if they
are damaged.
l If a blockage occurs, turn off the machine and remove power supply plug from socket. Remove the
blockage by using the push stick when the saw blade is stationary.
Trouble Shooting Chart
Warning: in the interests of operational safety, always switch off the saw and disconnect the
mains plug before carrying out maintenance work.
Problem Possible cause Corrective Action
Excessive vibration 1. Blade out of balance
2. Damage V-belt pulleys or poor
belt
Cannot make square cut
when crosscutting
Blade stalls (however,
motor turns)
Cut binds, burns or stalls
when ripping
Tilt and elevating hand
wheel difficult to turn
Mitre gauge not adjusted properly Adjust mitre gauge
1. Belts not tight
2. Belt worn
1. Dull blade with improper tooth set
2. Blade is binding at one end of
cut(heeling)
3. Warped board
4. Rip fence not parallel to blade.
5. Spreader out of alignment
Sawdust on rack and worm gears Clean and re-lubricate
1. Discard blade and use a different
blade
2. Replace as indicated
1. Adjust belt tension
2. Replace belt
1. Sharpen or replace blade
2. Adjust table and rip fence parallel
to blade
3. Make sure concave or hollow side
is facing down; feed slowly
4. Adjust rip fence
5. Adjust spreader to fall in line with
blade
Frequent blowing of fuses
or tripping of circuit
breakers
1. Motor overloaded
2. Fuses or circuit breakers do not
have sufficient capacity
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1. Feed work slower into blade
2. Install proper size fuses or circuit
breakers
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Assembly Diagram
Part list for blade guard
Reference
number
1 Push nut 4
2 Spring pin 1
3 Anti-kickback pawl 2
4 Bushing 2
5 Riving knife 1
6 Guard support 1
7 Spring 1
8 Pin 1
9 Blade guard 1
10 Label 1
11 Pin 1
12 M6X10 Hex bolt 2
13 6 mm flat washer 2
Description Quantity
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Reference
number
1 Lock nut 1
2 Rivet 2
3 Rivet 2
4 Flitch plate 1
5 Clamp 1
6 Plastic bracket 1
7 Ring 2
8 Idler wheel 1
9 Fence 1
10 Support plate 1
11 Spring pin 2
12 Guide plate 1
13 Short shaft 1
14 Bushing 2
15 Handle plate 2
16 Threaded rod 1
17 Nut 1
18 Clamp handle 1
19 Space plate 1
20 Fence cover 1
21 Screw 2
22 Pan head screw 4
Description Quantity
Part list for rip fence
Reference
number
23 Junction plate 1
24 Nut 4
25 Screw 4
26 Screw 42
27 Left cover 1
28 Bracket 1
29 Right cover 1
30 Pan head screw 1
31 Flat washer 1
32 Pointer 1
33 Nut 1
34 Set screw 1
35 Adjusting handle 1
36 Spring 1
37 Bushing 1
38 Set screw 1
39 Pan head screw 2
40 Gear bracket 1
41 Nut 2
42 Gear shaft 1
43 Gear 1
Description Quantity
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Part list for stand
Reference
number
Description Quantity
1 Table cabinet assembly 1
2 Leg 4
3 Front/rear brace 2
4 Front/rear top frame 2
5 Side top frame 2
6 Side brace 2
7 M8X16 hex bolt 4
8 Flat washer 24
9 Lock washer 24
10 Hex nut 24
11 Carriage bolt 16
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Part list for table
Reference
number
1 Screw 4
2 Fence support cover
3 Front fence support 1
4 Scale 1
5 Fence support cover 1
6 Nut 14
7 Flat washer 12
8 Pan head screw 14
9 Rack 4
10 Table 1
11 Screw 4
12 Spring plate 4
13 Table insert 1
13A Dado insert 1
14 Set screw 4
15 Extension table 2
Description Quantity
1
16
Reference
number
16 Hex bolt 4
17 Flat washer 4
18 Hex nut 4
19 Back fence support 1
20 Flat washer 6
21 Hex bolt 6
22 Nut 1
23 Washer 1
24 Switch box cover 1
25 Support plate 1
26 Switch box 1
27 Pan head screw 2
28 Screw 4
29 Switch 1
30 screw 3
31 Miter gauge assembly
Description Quantity
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Parts list for blade drive and tilt mechanism
Reference
number
1 Cabinet 1
3 Pan head screw 6
5 Hex nut 6
6 Flat washer 20
7 Support 1
8 Hex bolt 2
9 Hex bolt 4
12 Cord clamp 2
13 Hex nut 6
14 Flat washer 4
15 Hex bolt 4
16 Motor 1
17 Pulley cover bracket
18 Set screw 3
19 Motor pulley 1
20 Key 1
21 V-belt 1
22 Pulley cover 1
23 Socket head bolt 4
24 Lock washer 4
25 Rear bracket 1
26 Rear trunnion 1
27 Motor bracket 1
28 Set screw 3
29 Motor plate 1
30 Pivot shaft 1
31 Drive pulley 1
32 Hex nut 1
33 Lock washer 1
34 Ball bearing 2
35 Wavy washer 4
36 Arbor bracket 1
37 Arbor 1
38 Blade 1
Description Quantity
1
Reference
number
39 Blade flange 1
40 Arbor nut 1
41 Pin 1
42 Spring pin 2
43 Spring pin 4
44 Worm gear 2
45 Spacer 1
46 Elevation shaft 1
47 Set screw 2
48 Eccentric sleeve 1
49 sleeve 1
50 Linking bar 2
51 Socket head bolt 1
52 Hand wheel 2
53 Handle 2
54 Locking knob 2
55 Collar 2
56 Set screw 2
57 Tilt shaft 1
58 Front trunnion 1
59 Front bracket 1
60 Indicator 1
61 Spacer 1
62 Flat washer 1
63 Hex nut 5
64 Hex nut 3
65 Hex bolt 1
66 Set plate 1
67 Flat washer 2
68 Hex bolt 2
69 Strain relief 1
70 Motor cord 1
71 Line cord 1
Description Quantity
18
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