Edition : 1.0
Date: (2/25)
Instruction Manual
PORTABLE
MAGNETIC BASE DRILL
HF-42
Order Code: (D9509)
www.machineryhouse.com.au / www.machineryhouse.co.nz
www.machineryhouse.com.au / www.machineryhouse.co.nz
1
MACHINE DETAILS
MACHINE.
MODEL NO.
SERIAL NO.
DATE OF MANF.
AustrAliA
www.machineryhouse.com.au
MAGNETIC BASE DRILL
HF-42
Imported by
New ZeAlANd
www.machineryhouse.co.nz
NOTE:
This manual is only for your reference. At the time of the compiling of this manual every effort to
be exact with the instructions, specications, drawings, and photographs of the machine was
taken. Owing to the continuous improvement of the HAFCO machine, changes may be made at
any time without obligation or notice. Please ensure the local voltage is the same as listed on
the specication plate before operating any electric machine.
SAFETY SYMBOLS:
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
Indicates a potentially hazardous situation causing injury or death.
Indicates an alert against unsafe practices.
Note: Used to alert the user to useful information.
NOTE:
In order to see the type and model of the machine,
please see the specication plate. Usually found on
the back of the machine. See example (Fig.1)
Fig.1
Model: HF-42
Capacity: 42mm
Nett Weight: 14.3 kg
Date:
Serial No:
www.machineryhouse.com.au www.machineryhouse.co.nz
Voltage: 240V, 50Hz
Motor: 1.1 KW
FLC: 5.6 Amps
Made in Taiwan
2
CONTENTS:
GENERAL MACHINE INFORMATION
Specications ................................................................ 4
Identication .................................................................. 4
Included Accessories ..................................................... 4
IMPORTANT INFORMATION
General Powertool Safety .............................................. 5
Terminology Used In The Manual ................................... 6
Drill Safety Warnings ...................................................... 7
Magnetic Drill Specic Safety ......................................... 8
Magnetic Base Duty Cycle ............................................. 8
SETUP
Assembly ....................................................................... 9
Adjusting The Slide Height ............................................. 9
Mounting The Annular Cutters ....................................... 9
OPERATION
Operation General ....................................................... 10
Twist Drilling ................................................................. 11
Maintenance ................................................................ 11
Gib Adjustment (Dovetail Slides) .................................. 11
The Carbon Brushes .................................................... 11
TROUBLSHOOTING
Magnetic Troubleshooting ............................................ 12
Checking The Magnet .................................................. 12
Checking The Rectier ................................................. 12
Spare Parts
Risk Assessment Sheets
........................................................................ 13
.................................................... 17
CAUTION
A prepared list of safety guidelines can never be complete. Every workshop
environment is different. Always consider Safety rst, as it applies to your
individual working conditions. Use this machine and other machinery with
caution and respect. Failure to do so could result in serious Personal injury,
damage to the equipment, or poor work results.
3
SPECIFICATIONS
Low Speed
Power Input 1100 W
Voltage 240Volt 10Amp
No Load / Full Load min 450 / 270
Max Capacity Dia x Depth of Cut 42 x 50mm
Dia x Depth Twist Drill Bit 13 x 140
Magnetic Adhesion 17,000 N
Nett Weight 14.30kg
IDENTIFICATION
Become familiar with the names and locations of the controls and features shown below to better
understand the instructions when mentioned later in this manual.
1.
Coolant Tank
2. Coolant Feed Tap
3. Motor Switch
4. Magnetic Switch
Magnetic Base
5.
6. Pilot Pin (not included)
7. Angular Cutter (not included
8. Quick Release Toolholder
9. Arbor
Slide Height Lock
10.
11. Crank Handle
4
Included Accessories
* 13mm Chuck & Adapter
* Wrench M8
* T-Wrench M6
* Hex Keys M2.5 & M4
* Chip Guard Kit
* Coolant Tank Kit
* Safety Strap
IMPORTANT INFORMATION
GENERAL POWERTOOL SAFETY
WARNING.
Read and understand the instructions in this manual, before
operating this machine to reduce the risk of serious injury or even
death. Save all warnings and instructions for future reference
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery
operated (cordless) power tool.
1) Work area safety
Keep work area clean and well lit. Cluttered or dark areas invite accidents.
a.
b. Do not operate power tools in explosive atmospheres, such as in the presence of ammable liquids,
gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to
c.
lose control.
2) Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter
a.
plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will reduce risk
of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
b.
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
c.
risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep
d.
cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the
risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
e.
cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
f.
protected supply. Use of an RCD reduces the risk of electric shock.
3) Personal safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do
a.
not use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as a
b.
dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions
will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power
c.
source and/or battery pack, picking up or carrying the tool. Carrying power tools with your nger on
the switch or energizing power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
d.
attached to a rotating part of the power tool may result in personal injury.
5
GENERAL POWERTOOL SAFETY Cont.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the
e.
power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewelery. Keep your hair and clothing away from
moving parts. Loose clothes, jewelery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these
are connected and properly used. The use of dust collection can reduce dust-related hazards.
h. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore
tool safety principles. A careless action can cause severe injury.
4) Power tool use and care
a.
Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or remove the battery pack, if detachable, from
the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
e. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into
account the working conditions and the work to be performed. Use of the power tool for operations
different from those intended could result in a hazardous situation.
h. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
5) Service
Have your power tool serviced by a qualied repair person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
TERMINOLOGY USED IN THE MANUAL
1. Warning: This term means that there is a risk of physical harm or death to the operator or people
nearby.
2. Caution: This term means that there is a risk of damage to the machine, cutting tool or other
equipment.
3. Note: These terms offer useful information relating to the operation of the machine or its
maintenance.
6
TERMINOLOGY USED IN THE MANUAL Cont.
DRILL SAFETY WARNINGS
a. The drill must be secured. A drill that is not properly secured may move or tip over and may result
in personal injury.
b. The workpiece must be clamped or secured to the workpiece support. Do not drill pieces that are
too small to be clamped securely. Holding the workpiece by hand during operation may result in
personal injury.
c. Do not wear gloves. Gloves may be entangled by the rotating parts or chips, leading to personal
injury.
d. Keep your hands out of the drilling area while the tool is running. Contact with rotating parts or chips
may result in personal injury.
e. Make sure the accessory is rotating before feeding into the workpiece. Otherwise the accessory
may become jammed in the workpiece, causing unexpected movement of the work piece and
personal injury.
f. When the accessory is jammed, stop applying downward pressure and switch off the tool. Investigate
and take corrective actions to eliminate the cause of the jam. Jamming can cause unexpected
movement of the workpiece and personal injury.
g. Avoid generating long chips by regularly interrupting downward pressure. Sharp metal chips may
cause entanglement and personal injuries.
h. Never remove chips from the drilling area while the tool is running. To remove chips, move the
accessory away from the workpiece, switch off the tool, and wait for the accessory to stop moving.
Use tools such as a brush or hook to remove chips. Contact with rotating parts or chips may result
in personal injury.
i. Accessories with speed ratings must be rated at least equal to the maximum speed marked on the
power tool. Accessories running faster than their rated speed can break and fly apart.
WARNING!
People with pacemakers should consult their physician(s) before
use. Electromagnetic fields in close proximity to heart pacemaker
could cause pacemaker interference or pacemaker failure.
7
MAGNETIC DRILL SPECIFIC SAFETY
a. Always use safety Strap. Mounting can release.
b. WARNING: While operating, only hold the crank handles, not any other part of the machine. Placing
the hand on the machine may result in an electric shock in the event of a voltage leak or if the
machine cuts its own power supply cable.
c. Always ensure that the work piece is a minimum of 12mm (7/16 in.) thick. If it is not, then use a piece
of steel plate at least 12mm thick and larger than the magnet, below the work piece, to supplement
the magnetic adhesion. The magnet’s adhesion depends on the thickness of the work piece.
d. Do not operate the machine on a work-piece while it is being welded. This may lead to damage to
the machine and/or personal injury.
e. Never position machine on a work piece between the electrode and the ground of any arc type welder.
The welder’s current will ground through the earth wire in the machine’s power supply cable, causing
it damage.
f. Do not exceed 90 degrees from horizontal. It is hazardous to use the drill upside-down.
g. Always ensure that the magnet is clean and free of rust and scale. Metal chips and other debris will
hamper magnetic adhesion.
h. Always use the tool alone on the receptacle. Other units used on the same receptacle could cause
uneven voltage that could lead to the magnet releasing.
i. Ensure that the magnet has properly adhered to the work piece before beginning drilling. Proper
magnet adhesion is essential for safe drilling.
j. When drilling non-ferrous (non-magnetic) work materials, only use a manufacturer-approved fixture
such as a vacuum base adapter. Use of accessories which are not manufacturer-approved proved
could result in a hazardous situation.
k. Do not operate with dull or damaged cutting tools. This may overload the motor.
l. Avoid operating annular cutters without cutting fluid. Always check fluid level before operating.
Annular cutters require cutting fluid for proper operation and long life.
m. Protect the motor. Never allow cutting fluid, water, or other contaminants to enter the motor. This
could lead to electric shock or motor damage.
n. When drilling stacked work materials, always stop to clear the slug after the first layer is drilled. The
loose slug will interfere with proper drilling.
o. CAUTION: Never attempt to use machine with incorrect current or abnormally low voltage. Incorrect
voltage could lead to motor damage.
p. This machine is not intended for production-line type use.
MAGNET BASE DUTY CYCLE
Do not leave the magnet base activated continuously for more than 60 minutes. If the magnet base is
overheated, allow it to cool for 30 minutes before continuing.
CAUTION: Turn the magnet base off when not in use. Leaving the magnet base on continuously
will damage it.
WARNING!
Electricity is dangerous and could cause death
All electrical work must be carried out by a qualified electrician.
8
3. SET-UP
ASSEMBLY
Chip guard must be used. To attach the chip guard, use the supplied buttery bolts to bolt to the
magnet. It is not necessary to remove guard to clean chips. Simply raise guard to its upper position.
Safety Strap must be used. Loop strap around the workpiece, feed strap through the power tool’s
handle, and tighten strap using the ratchet mechanism.
ADJUSTING THE SLIDE HEIGHT
Adjustable slide height models allow the operator to quickly change
the height position of the motor head on the slide. This is useful when
switching between twist drills and annular cutters, for example. For
annular cutters, use the lowest position possible for best stability.
For twist drills, raise the motor head to allow enough clearance for
the twist drill to be mounted.
To adjust:
1. Using the T-handle hex wrench, loosen the socket cap screw
on the Slide Height Lock.
2. Slide the motor head to the desired position.
3. Tighten the Slide Height Lock.
MOUNTING ANNULAR CUTTERS
CAUTION: Never use a cutting tool that is larger than the
maximum rated capacity of the machine.
For set screw type arbors:
To insert an annular cutter, rst insert the pilot pin into the cutter.
Then slide the cutter into the arbor, align the proper at with the
locking screw(s) and tighten securely with the supplied L-hex key.
CAUTION: Ensure that the locking screw is on a at of the
cutter and not just against the rounded shank.
For quick-release type arbors:
Push up on the quick-release collar. Insert the cutter with pilot pin
and turn until the at meets the locking pin. When the at meets
the locking pin, the collar will snap down. Double check to ensure
that it is fully locked.
WARNING.
Before operating any machine, take time to read and understand all
safety signs and symbols. If not understood seek explanation from
trade magazines or an experienced operator.
9
OPERATION-GENERAL
WARNING: Always ensure that the magnet is adhered properly to the work piece before beginning
drilling.
NOTE: If mounting to a curved surface beam, mount the machine parallel to the curve in the work
piece.
WARNING: Avoid operating at more than 90 degrees from horizontal. When drilling at such an
angle take precautions to prevent cutting coolant from entering the motor. Paste-type coolant
should be used.
1. First t tool into arbor and line up with intended center of cut. Then switch
the magnet on.
2. Press green motor on button to start motor. Use the crank handle to feed
to work. Always use very light pressure when beginning the cut and just
as the tool is breaking through.
The crank handle offers tremendous leverage; so do not use too much
force. Allow the cutting tool to determine the pace. With experience, the
operator will be able to determine the best pace to feed to the work.
There should be some degree of audible slowing of the motor but not
bogging in the cut. Correct cutting speed with a properly sharp annular
cutter will produce long unbroken chips, which produce a “bird’s” nest.
shaped bundle of chips around the cut.
NOTE: Always ensure that the cutting tool is sharp. A dull cutter typically will have ner and/or choppy
shavings.
WARNING: ALWAYS clear chips when there is too much build-up. Excessive chip build-up could
result in a jammed cutter or other hazardous situation.
WARNING: the slug ejects at the end of cut and is very hot. Always provide a method of catching
the slug, where the ejected slug may cause injury to people below.
Note: Lock the slide lock on the side of the machine in the fully raised position when at rest to prevent
the slide from accidentally slamming down - remember to unlock it again before
commencing drilling.
CAUTION: Never attempt to cut half-circles or to stitch drill (drill overlapping holes) with a TCT
cutter. This may destroy the cutter.
CAUTION: Never attempt to re enter a half-nished cut if the magnet has been turned off and the
machine shifted in the interim. This may destroy the cutter.
CAUTION: Do not leave the magnet on for extended periods of time. This will lead to overheating
of the coils and subsequent early failure. Only turn the magnet on when you are ready to drill and
turn back off when you are done.
10
TWIST DRILLING
1. First mount the Chuck to the Chuck adapter.
2. Then push up on the Quick-Release Collar. Insert the Chuck
Adapter into the Tool Holder and turn until the Quick-Release Collar
snaps down.
3. Always double check to ensure that the Quick-Release Tool Holder
is fully locked.
4. Insert the twist drill into the Chuck and tighten with the chuck key.
MAINTENANCE
Every 50 hours of operation blow compressed air through the motor while running at no load to clean
out accumulated dust. (If operating in especially dusty conditions, perform this operation more often.)
1. Keep the machine clean and free of chips.
2. Check for loose ttings and tighten as needed.
3. Ensure that the ventilation slots are clear so that motor can be cooled normally. Blow low-pressure
compressed air through the ventilation slots with the motor running to keep the motor clean.
THE GIBS (DOVETAIL SLIDES)
The gibs require adjustment if too loose.
To adjust,
Loosen the lock nuts and adjust the adjuster screws evenly while
moving the handle up and down. Adjust so that there is no free play,
without any binding anywhere in its range of travel. Then re-tighten the
lock nuts.
Periodically check, lubricate, and adjust as needed.
THE CARBON BRUSHES
The carbon brushes are a normal wearing part and must be replaced when they reach their wear limit.
Caution: Always replace the brushes as a pair.
To Replace
1. Remove the 4 screws and remove the motor tail cover.
2. Using pliers rotate the brush spring out of the way and slide the old
carbon brush out of the brush holder.
3. Unscrew the screw to remove the brush lead. The old carbon brush
may now be lifted away.
4. Install a new brush. Installation is the reverse of removal.
5. Replace the motor tail cover.
11
CARBON BRUSHES
Due to the brush design, if the machine comes to a stop without any
reason, the brushes have to be checked. The brush design stops the
machine before the carbon brushes are nished and protects the motor.
MAGNET TROUBLESHOOTING
Full magnet performance is absolutely essential for magnetic drill operation.
If the magnet works, but does not hold well, it is likely that one of the coils has failed. If the magnet does
not work at all, it is likely to be a failed rectier. (It is highly unlikely that both magnet coils would fail at
the same time)
NOTE: A faulty magnet coil can also damage the rectier, so whenever there is a magnet problem,
BOTH the magnet coils and rectier must be checked.
WARNING: Never attempt to operate a magnetic drill with a faulty magnet!
CHECKING THE MAGNET (qualied technicians only)
If the magnet is not working well, it must be checked. Separate the wires of each individual coil and test
the resistance of each coil separately. (note that 110V models are wired in parallel and 230V models are
wired in series) The resistance of the coils of different sizes of magnets varies, but it should be in the
region of hundreds of ohms. Most importantly, both coils must have very nearly the same resistance. If
one of the coils has zero resistance, it means that it is shorted. If one of the coils has innite resistance,
it means that the circuit is broken. If either coil has a problem, the magnet must be replaced. A faulty
magnet may also cause damage to the rectier. Also check the rectier when replacing a faulty magnet.
(see below)
CHECKING THE RECTIFIER (Qualied technicians only)
The rectier takes the AC household current and converts it to DC to power the magnet. If it fails, the
magnet coils will not receive power.
Disconnect the rectier and test the resistance of both circuits of the rectier between the AC and the
DC sides. Note that polarity matters, so you can only take a reading if test probes are oriented correctly.
Each side will be the opposite of the other. Both circuits should have very nearly the same resistance
reading. If one of the circuits has zero resistance, it means that it is shorted.
If one of the circuits has innite resistance, it means that the circuit is broken.
If the replacement of the power supply cord is necessary, this has to be done by the manufacturer or
their agent in order to avoid a safety hazard.
WARNING: All repairs must be entrusted to an authorized service center. Incorrectly performed
repairs could lead to injury or death. Circuits have zero resistance, it means that it is shorted. If
one of the circuits has innite resistance, it means that the circuit is broken. If the replacement
of the power supply cord is necessary, this has to be done by the manufacturer or their agent in
order to avoid a safety hazard.
WARNING: All repairs must be entrusted to an authorized service center. Incorrectly performed
repairs could lead to injury or death.
12
Spare Parts Section
MAGNETIC BASE DRILL
HF-42
order Code: (d9509)
editioN : 1.0
dAte: (02/25)
The following section covers the spare parts diagrams and lists that were current at the time this
manual was originally printed. Due to continuous improvements of the machine, changes may be
made at anytime without notication.
HOW TO ORDER SPARE PARTS
1. Have your machines model number, serial number & date of manufacture on hand, these can be
found on the specication plate mounted on the machine.
2. A scanned copy of your parts list/diagram with required spare part/s identied.
NOTE: SOME PARTS MAY ONLY BE AVAILABLE AS AN ASSEMBLY
3. Go to www.machineryhouse.com.au/contactus and ll out the inquiry form attaching a copy of
scanned parts list.
WARNING!
Electricity is dangerous and could cause death.
All electrical work must be carried out by a qualified electrician.
CAUTION!
It is impossible to cover all possible hazards Every workshop environment
is different. These are designed as a guide to be used to compliment
training and as a reminder to users prior to equipment use. Always
consider safety first, as it applies to the individual working conditions.
13
EXPLODED VIEW
14
SPARE PARTS LIST
Item Description Qty Item Description Qty.
INTERNAL CIRCLIP (R-19)
1
FLAT WASHER (Ø10xØ18.5x0.8)
2
O-RING (Ø12x4)
3
WATER SEAL (Ø12x15)
4
SPRING (Ø1.2xØ10.1xØ12.5x12Tx85L)
5
LOCK PIN (12.3MM)/ (11.7MM)
6
PANHEAD MACHINE SCREW (M3x4xP0.5)
7
LOCK PIN SPRING
8
CHECK BALL (Ø8)
9
PARALLEL KEY (5x5x10)
10
SPINDLE (157MM)/(157MM)
11
SPINDLE
11-1
RING (Ø40xØ44x9)
12
COLLAR PIN (Ø8)
13
QUICK-RELEASE COLLAR
14
SPRING (Ø2.3xØ39xØ43.6x3Tx30L)
15
SPRING SEAT RING (Ø35.1xØ44.5x2)
16
EXTERNAL CIRCLIP (S-35)
17
INTERNAL CIRCLIP (R-47)
18
BALL BEARING (6005)
19
EXTERNAL CIRCLIP (S-25)
20
PANHEAD TAPPING SCREW (M5x65)
21
PUSH LOCK FITTING (PT1/8”xØ6)
23
GEAR HOUSING
24
SLIDE HEIGHT LOCK
31
LOCK BRACKET
34
FLAT HEAD MACHINE SCREW (M4x10xP0.7)
35
BALL BEARING (608)
36
INPUT SHAFT (M1.0x17T )/ (M1.0x12T)
37
PARALLEL KEY (4x4x8)
38
INPUT GEAR (M1.0x36T)
39
EXTERNAL CIRCLIP (S10)
40
OIL SEAL (Ø25xØ40x7)
41
OUTPUT GEAR (M1.25x37T)
42
EXTERNAL CIRCLIP (S-15)
43
EXTERNAL CIRCLIP (S-12)
44
COUNTERSHAFT (M1.25x12T)
45
LAY GEAR (M1.0x40T)/(M1.0x45T)
46
NEEDLE BEARING (HK 0810)
47
GEAR PLATE
49
BALL BEARING (6001)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
4
5
1
2
1
1
2
1
1
1
1
1
1
1
50
ARMATURE (110V/220V-73x42x45)
51
PANHEAD TAPPING SCREW (M5x60)
52
STATOR (110V/220V-73x42x45)
53
MOTOR HOUSING
54
HEX NUT (M4xP0.7)
55
CARBON BRUSH HOLDER (7x11)
56
CARBON BRUSH (7x11x17)
57
BRUSH SPRING (0.35x3x3T)
58
PANHEAD MACHINE SCREW (M4x10xP0.7)
59
PANHEAD TAPPING SCREW (M4x12)
60
MOTOR TAIL CASTING
61
PANHEAD TAPPING SCREW (M4x25)
62
CABLE CLIP
63
PANHEAD TAPPING SCREW (M4x14)
64
CRIMP CAP CONNECTOR (C4)
65
CABLE CLAMP
66
WIRE (1.25x2Cx65CM-VCTF)
67
CABLE PROTECTOR (5/16”x40CM)
68
TUBE (Ø4xØ6x20CM)
69
COOLANT TANK ASSEMBLY
74
SOCKET CAP SCREW (M6x16xP1.0)
75
SLIDE PLATE (L217MM)
76
COOLANT TANK BRACKET
77
FLAT WASHER (Ø5xØ12x1)
78
SOCKET CAP SCREW (M5x16xP0.8)
79
GEAR RACK (M1.5x150L)
80
STAND BODY
81
SOCKET SET SCREW (M5x20xP0.8)
82
HEX NUT (M5xP0.8)
83
THUMB SCREW (M5x16)
84
BUSHING (Ø28xØ32x12)
85
FLAT WASHER (Ø6xØ40x2.5)
86
FLAT WASHER (Ø6xØ25x1)
87
SWITCH GUARD BAR (90MM)
89
SWITCH PANEL (90x110x1.5T)
90
FLAT WASHER (Ø4xØ10x1)
91
SPRING WASHER (M4)
92
SOCKET CAP SCREW (M4x16xP0.7)
93
MOTOR SWITCH (110V/220V)
94
1
1
2
1
1
8
2
2
2
2
4
1
2
2
2
3
2
1
1
1
1
3
1
1
2
2
1
1
5
5
1
2
1
1
2
1
7
4
4
1
NOTE: SOME INDIVIDUAL PARTS MAY ONLY BE AVAILABLE AS AN ASSEMBLY
15
SPARE PARTS LIST
Item Description Qty Item Description Qty.
95
96
97
98
99
100
101
102
103
104
105
105-1
106
107
108
109
110
111
112
114
115
116
117
MAGNET SWITCH (110V&220V)
GIB STRIP-LEFT (258MM)
GIB STRIP-RIGHT (258MM)
GIB TENSIONER (258x11x1.2T)
PANHEAD MACHINE SCREW (M4x16xP0.7)
EXTERNAL STAR WASHER (M5)
SPRING WASHER (M6)
ELECTROMAGNET (176x90x55.5)
SIDE PANEL (110x90x1.5T)
PANHEAD MACHINE SCREW (M4x8xP0.7)
RECTIFIER (110&220V)
RECTIFIER & EMC (110V)/(110V&220V)
CRANK SPINDLE (Ø28)
CRANK HANDLE
PANHEAD MACHINE SCREW (M4x30xP0.7)
CABLE PROTECTOR (5/16”x7CM)
CORD ARMOR
POWER CABLE (VDE-1.0x3Cx2.5M-H05VVF)
CABLE GLAND (5/16”)
WIRE LEAD (1015-16#18CM)
WIRE LEAD (1015-16#18CM)
COMBINATION WRENCH (M8)
HEX KEY (M2.5)
1
1
1
1
1
1
3
1
1
4
1
1
1
3
2
1
1
1
1
2
4
1
1
HEX KEY (M4)
118
OVER LOAD PROTECTION (110V/220V)
121
SOCKET CAP SCREW (M6x20xP1.0)
122
TRUSS HEAD MACHINE SCREW (M4x6xP0.7)
123
MOTOR COVER PLATE
124
T-HANDLE HEX KEY (M6)
125
FLAT HEAD TAPPING SCREW (M4x8)
126
RUBBER WASHER (Ø4xØ11x1)
127
FEMALE SPADE TERMINAL
128
PANHEAD MACHINE SCREW (M4x25xP0.7)
129
ZIP TIE (2.5x100MM)
130
SPADE TERMINAL BOOT
131
FLAT WASHER (Ø6xØ13x1)
133
BUTTERFLY SCREW (M6x10xP1.0)
134
SOCKET SET SCREW (M8x7xP1.25)
135
CHUCK (1/2”)
136
QUICK-RELEASE CHUCK ADAPTERS (1/2’)
137
PILOT PIN (HSSx77LxØ6.34)
139
EARTHING MARKING
140
FAN SHROUD
141
SAFETY BELT
142
CHIP GUARD
143
1
1
3
2
1
1
4
1
4
3
1
8
2
2
2
1
1
1
1
1
1
1
NOTE: SOME INDIVIDUAL PARTS MAY ONLY BE AVAILABLE AS AN ASSEMBLY
CAUTION
A prepared list of safety guidelines can never be complete.
Every workshop environment is different. Always consider Safety
rst, as it applies to your individual working conditions. Use this
machine and other machinery with caution and respect.
Failure to do so could result in serious Personal injury, damage
to the equipment, or poor work results.
WARNING!
Electricity is dangerous and could cause death
All electrical work must be carried out by a qualied electrician.
16
General Machinery Safety Instructions
Machinery House
requires you to read this entire Manual before using this machine.
1. Read the entire Manual before starting
machinery.
not correctly used.
Machinery may cause serious injury if
2. Always use correct hearing protection when
operating machinery.
permanent hearing damage.
Machinery noise may cause
3. Machinery must never be used when tired, or
under the influence of drugs or alcohol.
running machinery you must be alert at all times.
When
4. Wear correct Clothing. At all times remove all loose
clothing, necklaces, rings, jewelry, etc. Long hair
must be contained in a hair net. Non-slip protective
footwear must be worn.
5. Always wear correct respirators around fumes
or dust when operating machinery.
fumes & dust can cause serious respiratory illness.
Dust extractors must be used where applicable.
Machinery
6. Always wear correct safety glasses. When
machining you must use the correct eye protection
to prevent injuring your eyes.
7. Keep work clean and make sure you have good
lighting.
accidents.
Cluttered and dark shadows may cause
8. Personnel must be properly trained or well
supervised when operating machinery.
sure you have clear and safe understanding of the
machine you are operating.
Make
9. Keep children and visitors away. Make sure
children and visitors are at a safe distance for you
work area.
10. Keep your workshop childproof. Use padlocks,
Turn off master power switches and remove start
switch keys.
14. Use correct amperage extension cords.
Undersized extension cords overheat and lose
power. Replace extension cords if they become
damaged.
15. Keep machine well maintained. Keep blades
sharp and clean for best and safest performance.
Follow instructions when lubricating and changing
accessories.
16. Keep machine well guarded. Make sure guards
on machine are in place and are all working
correctly.
17. Do not overreach. Keep proper footing and
balance at all times.
18. Secure workpiece. Use clamps or a vice to
hold the workpiece where practical. Keeping the
workpiece secure will free up your hand to operate
the machine and will protect hand from injury.
19. Check machine over before operating. Check
machine for damaged parts, loose bolts, Keys and
wrenches left on machine and any other conditions
that may effect the machines operation. Repair and
replace damaged parts.
20. Use recommended accessories. Refer to
instruction manual or ask correct service officer
when using accessories. The use of improper
accessories may cause the risk of injury.
21. Do not force machinery. Work at the speed and
capacity at which the machine or accessory was
designed.
22. Use correct lifting practice. Always use the
correct lifting methods when using machinery.
Incorrect lifting methods can cause serious injury.
23. Lock mobile bases. Make sure any mobile bases
are locked before using machine.
11. Never leave machine unattended. Turn power off
and wait till machine has come to a complete stop
before leaving the machine unattended.
12. Make a safe working environment. Do not use
machine in a damp, wet area, or where flammable
or noxious fumes may exist.
13. Disconnect main power before service
machine.
position before re-connecting.
Make sure power switch is in the off
24. Allergic reactions. Certain metal shavings and
cutting fluids may cause an ellergic reaction in
people and animals, especially when cutting as the
fumes can be inhaled. Make sure you know what
type of metal and cutting fluid you will be exposed
to and how to avoid contamination.
25. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Magnetic Drilling Machine Safety Instructions
Machinery House
requires you to read this entire Manual before using this machine.
1. Maintenance. Make sure the Magnetic Drill is
turned off and disconnect from the main power
supply and make sure all moving parts have come to
a complete stop before any inspection, adjustment
or maintenance is carried out.
2. Magnetic Drill Condition. Magnetic Drill
must be maintained for a proper working condition.
Never operate a Magnetic Drill that has damaged or
worn parts. Scheduled routine maintenance should
performed on a scheduled basis.
3. Leaving a Magnetic Drill Unattended.
Always turn the Magnetic Drill off and make sure all
moving parts have come to a complete stop before
leaving the Magnetic Drill. Do not leave a Magnetic
Drill running unattended for any reason.
4. Avoiding Entanglement. Remove loose
clothing, belts, or jewelry items. Tie up long hair and
use the correct hair nets to avoid any entanglement
with the Magnetic Drill spindle or moving parts.
5. Chuck key & wrench safety. Always
remove chuck keys, wrenches and any service tools
immediately after use. Chuck keys left in the chuck
can cause serious injury.
chips. Never clear chips when the drill is running.
14. Power outage. In the event of a power failure
during use of the drill, turn off all switches to avoid
possible sudden start up once power is restored.
15. Clean work area. Keep the area around the
drill clean from oil, tools, chips.
16. Surface/Magnetic Clamping. Before
clamping the drill, make sure the surface is clear
of any objects (tools, scraps, off-cuts etc.) Do not
clamp the drill to a surface that does not have a
flat surface.
17. Guarding. All Magnetic drill guards should be in
place before any operation.
18. Eye and hand protection. A face shield
with safety glasses is recommended. Always keep
hands and fingers away from the drill bit. Never
hold a workpiece in your hand while drilling.
19. Drill operation. Never start the drill with the
drill bit pressed against the workpiece. Feed the
drill evenly into the workpiece. Back the drill out of
deep holes. Turn the machine off and clear chips
and scrap pieces with a brush.
6. Understand the machines controls. Make
sure you understand the use and operation of all
controls.
7. Magnetic Drill bit selection. Always use the
correct Drill bit for the job you are Drilling.
8. Secure the Drill Bit. Make sure the drill bit is
inserted correctly into the chuck before operation.
9. Cutting Tool inspection. Inspect Drill for
sharpness, chips, or cracks before use. Replace any
cutting tools immediately if dull, chipped or cracked.
Handle new cutting tools with care. Cutting edges
are very sharp and can cause lacerations.
10. Reversing the spindle. Make sure the
spindle has come to a complete stop before
changing the direction of the spindle.
11. Stopping the spindle. Do not slow or stop
the spindle by using you hand.
12. Speed selection. Select the appropriate speed
for the type of work, material, and tool bit. Allow
the Drill to reach full speed before beginning a cut.
13. Clearing chips. Always use a brush to clear
21. Pacemaker Protection. Please note: no
person with a pacemaker
should be closer than 6
foot or 1.828 metres to an
Electromagnetic machine
or anything that has an
electrical field.
1. Strong electromagnetic fields
can cause electromagnetic
interference.
2. EMI can stop the pacemaker
from sensing your heart’s
rhythm.
20. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest
branch service department for help.
Manager:
Electrical enclosures should only be opened with a tool that is not kept with the machine.
Never clean or dust machine when power is on.
LOW
PUNCTURING.
MEDIUM
Pacemaker Protection. Please note: no person with a pacemaker should be closer than 6
2. EMI can stop the pacemaker from sensing your heart’s rhythm.
Hazard
Magnetic Drilling Machine
D
Assessment
NEW MACHINERY HAZARD IDENTIFICATION, ASSESSMENT & CONTROL
STRIKING
MEDIUM
Ensure workpieces are tightly secured on machine.
Item
B
Authorised and signed by:
Safety officer:
LOW
PLANT SAFETY PROGRAM
No.
Hazard
Identification
Developed in Co-operation Between A.W.I.S.A and Australia Chamber of Manufactures
This program is based upon the Safe Work Australia, Code of Practice - Managing Risks of Plant in the Workplace ( WHSA 2011 No10 )
H
ELECTRICAL
F
ENTANGLEMENT
CUTTING, STABBING,
O
M
SHEARING
HIGH
Risk Control Strategies
(Recommended for Purchase / Buyer / User)
Secure Magnetic Drill to workpiece. Keep hands clear of Magnets when clamping.
A
C
LOW
CRUSHING
Eliminate, avoid loose clothing / Long hair etc.
Isolate power to machine when changing speeds or maintenance is being carried out.
Wear safety glasses.
Do not adjust or clean until the machine has fully stopped.
MEDIUM
Isolate power to machine prior to any checks or maintenance being carried out.
HIGH TEMPERATURE
MEDIUM
Wear appropriate protective clothing to prevent hot swarf.
Revised Date:
www.machineryhouse.com.au
www.machineryhouse.co.nz
8th July 2014
Make sure all guards are secured shut when machine is on.
Plant Safety Program to be read in conjunction with manufactures instructions
.
Wear hearing protection as required.
Ensure correct spindle direction when drilling.
OTHER HAZARDS, NOISE.
foot or 1.828 metres to an Electromagnetic drill or anything that has an electrical field.
1. Strong electromagnetic fields can cause electromagnetic interference.
OIL
DAILY
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should
be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain any uids (if applicable) into
approved containers and dispose of the product and uids according to local regulations.
imported by
Australian Distributor
Hare & Forbes
Machineryhouse
Sydney - Melbourne
Adelaide - Brisbane - Perth
Ph: 1300 202 200
www.machineryhouse.com.au
New Zealand Distributor
Machineryhouse
Auckland
Christchurch
Ph: 0800 142 326
www.machineryhouse.co.nz
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