Hach-Lange SI794 C User Manual

DOC023.52.90117
si794 C
Contacting Conductivity
4-Wire Transmitters
USER MANUAL
October 2008, Edition 1
© HACH LANGE GmbH, 2008. All rights reserved. Printed in Germany.
Return of products under warranty
Please contact our Service Team before returning a defective device. Ship the cleaned device to the address you have been given. If the device has been in contact with process fluids, it must be decontaminated/ disinfected before shipment. In that case, please attach a corresponding certificate, for the health and safety of our service personnel.
Disposal
Please observe the applicable local or national regulations concerning the disposal of “waste electrical and electronic equipment”.

Table of contents

Intended use ...........................................5
Safety information ......................................6
Overview of si794 C ....................................11
Assembly..............................................12
Package contents........................................12
Mounting plan ..........................................13
Pipe mounting, panel mounting .........................14
Installation and connection.............................16
Installation instructions ..................................16
Terminal assignments....................................16
Wiring examples.........................................18
Protective wiring of relay outputs ........................20
Interface and navigation .................................22
User interface ...........................................22
Display ..................................................23
Operation: Keypad.....................................24
Safety functions .......................................25
Sensocheck, Sensoface sensor monitoring ...............25
GainCheck device self-test ...............................25
Automatic device self-test ...............................25
Hold mode .............................................26
External activation of HOLD mode .......................27
Overview of configuration steps ........................30
Output 1 ................................................32
Output 2 ................................................46
Temperature compensation..............................52
Alarm settings ...........................................54
Limit function ...........................................56
Controller ...............................................60
Setting of relays for USP function ........................62
Control of rinsing probe / Signaling parameter set .......64
3
Selecting parameter set 1/2 ..............................66
External switchover of parameter sets ....................67
Parameter set, individual settings (original for copy) . . . . . . 70
Calibration by entry of cell constant ....................74
Calibration with calibration solution......................76
Product calibration ......................................78
Temp probe adjustment .................................80
Diagnostics functions ..................................81
Display of output currents ...............................81
Display of calibration data (Cal Info)......................81
Sensor monitor ..........................................81
Display of last error message .............................81
Specify output current (current source)...................82
Relay test (manual test of contacts) ......................82
Controller test (manual specification of controller output) 83
Controller functions....................................84
PID controller............................................84
Pulse length / pulse frequency controller.................86
Error messages (error codes)................................88
Operating states.........................................90
Sensoface ...............................................92
USP function ............................................94
Specifications ......................................... 98
Calibration solutions....................................104
Concentration curves ...................................106
Glossary ................................................111
Contact information ....................................112
Limited warranty .......................................114
Index...................................................116
Passcodes ..............................................120
4

Intended use

The si794 C transmitter is used for measurement of electrical conductivity and temperature in liquids. Fields of application are: biotechnology, chemical industry, environment, food processing, water/waste-water treatment.
The sturdy molded enclosure can be attached to a panel, wall, post or pipe railing. The optional hood provides protection against direct weather exposure and mechanical damage. The transmitter has been designed for application with 2- and 4-electrode sensors. It provides a second current output for tem­perature measurement, a PID controller (making use of the relay contacts), and a universal power supply for 24 ... 230 V AC/DC. For CIP applications, you can switch between two parameter sets.
5

Safety information

Be sure to read and observe the following!
The device has been manufactured using state of the art technology and it complies with applicable safety regulations. When operating the device, certain conditions may neverthe­less lead to danger for the operator or damage to the equipment. Therefore, please read this entire manual before unpacking, setting up, or operating this equipment. Pay particular attention to all danger and caution statements.
Precautionary labels
Read all labels and tags attached to the instrument. Personal injury or damage to the instrument could occur if not observed. A symbol, if noted on the instrument, will be included with a danger or caution statement in the manual.
This symbol, if noted on the device, references the instruction manual for operation and/or safety information.
This symbol, when noted on a product enclosure or barrier, indicates that a risk of electric shock and/or electrocution exists.
This symbol, when noted on the product, identifies the location of a fuse or current limiting device.
This symbol, when noted on the product, identifies the location of the connection for Protective Earth (ground).
6
This symbol, when noted on the product, identifies a risk of chemical harm and indicates that only indi­viduals qualified and trained to work with chemicals should handle chemicals or perform maintenance on chemical delivery systems associated with the equipment.
This symbol, when noted on the product, identi­fies the presence of a noxious substance and a risk of chemical harm. Only individuals qualified and trained to work with chemicals should handle chemicals or perform maintenance on chemical delivery systems associated with the equipment.
This symbol, when noted on the product, indicates the presence of devices sensitive to electrostatic discharge (ESD) and indicates that care must be taken to prevent damage with the equipment.
Electrical equipment marked with this symbol may not be disposed of in European public disposal systems after 12 August of 2005. In conformity with European local and national regulations (EU Directive 2002/96/EC), European electrical equipment users must now return old or end-of life equipment to the Producer for disposal at no charge to the user.
Note:
You can obtain instructions on the correct disposal of all (marked and unmarked) electrical products that have been supplied or manufactured by Hach­Lange from your local Hach-Lange sales office.
7
Signal words for hazard information
This manual uses signal words to mark safety information. They are used alone or in combination with a safety symbol. If multiple hazards exist, this manual will use the signal word (Danger, Caution, Note) corresponding to the greatest hazard.
DANGER Indicates a potentially or imminently
hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION Indicates a potentially hazardous situa-
tion that may result in minor or moderate injury.
Important Note Information that requires special
emphasis.
Note Information that supplements points in
the main text.
8
General safety information
Do not use or install the si794 transmitter in any manner other than that which is specified in this manual.
Important Note
Commissioning must only be carried out by trained person­nel. Whenever it is likely that protection has been impaired, the device shall be made inoperative and secured against unintended operation. The safety of the transmitter may be impaired if any of the following conditions have occurred:
visible damage• failure to operate properly• storage above 70 °C for prolonged periods• exposure to severe transport stresses•
If any of these conditions have occurred, return the device to the manufacturer for recertification.
Note
Before commissioning it must be proved that the transmitter may be connected with other equipment.
Important Note
Working with chemical samples, standards, reagents, and waste presents potential hazards. The device must only be operated by trained personnel authorized by the operating company. The manufacturer is not liable for any damages caused by process­related risks known to the operating company.
9
Information on how to prevent electrostatic discharges (ESD)
Important Note
The sensitive electronic components in the device can be damaged by static electricity. This can impair device performance and even lead to a complete failure of the device. Before connecting a sensor, for example, you should discharge any static electricity buildup from your body. To do so, you can touch an earth-grounded metal surface such as the chassis of a device or a metal conduit or pipe.
10

Overview of si794 C

cond I hi
cond U hi
cond U lo
cond I lo
SG (Solution Ground)
shield
RTD
RTD
hold
hold/ control
control
+ output 1
1
2/4 El cond input
2
3
4
Output 1
Output 2
R1
5
R2
9
10
11
12
13
14
- output 1/2
+ output 2
relay 1
relay 1/2
relay 2
C
Temp input
D
Alarm
15
16
alarm
alarm
E
clean / PSet 2
Clean PSet2
HOLD
6
input
7
Control
8
input
Power
17
18
19
20
clean / PSet2
power
power
11

Assembly

11
10
9
8
76 5
4
1
2
3
Package contents
Check the shipment for transport damage and completeness. The package should contain:
• Front unit
• Rear unit
• Bag containing small parts
• User manual
• Specific test report
1 Jumper (2 x) 2 Washer (1 x), for conduit
mounting: Place washer between
enclosure and nut 3 Cable tie (3 x) 4 Hinge pin (1 x), insertable from
either side 5 Enclosure screw (4 x)
Fig.: Assembling the enclosure
12
6 Sealing insert (1 x) 7 Rubber reducer (1 x) 8 Strain relief (3 x) 9 Filler plug (3 x) 10 Hex nut (5 x) 11 Sealing plug (2 x),
for sealing in case of wall mounting
Mounting plan
144
144
15
42
84
80
32
21
43
105
27
72
6,2
12
3
4
Fig.: Mounting plan – All dimensions in mm!
1 Strain relief (3 x) 2 Strain relief or 1/2“ conduit
opening, ø 21.5 mm (2 x) Conduit hardware not included! 3 Knockout for pipe mounting (4 x ) 4 Knockout for wall mounting (2 x )
13
40 60
132
1
2
3 4
5
1
132165
173
1
Pipe mounting, panel mounting
1 Protective hood (LZY485) - if required
2 Hose clamp with worm gear drive to DIN 3017 (2 x) 3 Pipe-mount plate (1 x) 4 For vertical or horizontal posts or pipes 5 Self-tapping screw (4 x)
Fig.: Bracket kit (LZY483) – All dimensions in mm!
Fig.: LZY485 protective hood for wall and pipe mounting
– All dimensions in mm!
14
1
2
3
45
max. 25
78 27
1...22
1 Screw (4 x) 2 Gasket (1 x) 3 Control panel 4 Span piece (4 x) 5 Threaded sleeve (4 x)
Fig.: Panel mounting kit (LZY484) – All dimensions in mm!
15

Installation and connection

Installation instructions
Caution!
Any work on the electrical installation may only be undertaken by experienced and qualified personnel in accordance with the applicable local safety regulations.
• Always disconnect power to the device when making any electrical
connections!
• Be sure to follow the instructions in the user manual!
• Only connect the power supply when all internal wirings have been
completed and the system is correctly grounded! When using an external voltage supply, always connect a ground-fault circuit interrupter (tripping current max. 30 mA) between mains and controller system! A ground-fault circuit interrupter is not required when safety extra-low voltages (24 V DC supply via rechargeable batteries or 24 V DC/AC supply through an isolation transformer)! When operating the system outdoors, connect a surge voltage protection between mains and controller system! The terminals are suitable for single wires and flexible leads up to
2.5 mm² (AWG 14). Attach end ferrules to the leads.

Terminal Assignments

Danger of electric shock!
Fig.: si794 C terminal assignments
16
3
2
1 Terminals for temperature probe and outer shield 2 Terminals for sensor 3 Terminals for power supply
1
Fig.: Information on installation, rear side of device
17

Wiring examples

Cond measurement using 4-electrode sensor (Siemens Series 2100)
si794 C
shield
Black
Pink
RTD
RTD
Gray
Brown
I hi
V hi
V lo
I lo
SG
Yellow
Green
White
SG*
Caution!
Place jumper across terminals 4 and 5!
*) When using a sensor with Solution Ground connection (SG) or
a separate SG connection, the jumper is not required!
18
Cond measurement with 2-electrode sensor
(Polymetron Series 831x, HACH 3400. Siemens LZY082)
si794 C
I hi
V hi
V lo
I lo
SG
Jumper
Terminal
2
(Jumper to 1)
3
(Jumper to 4, 5)
C Shield:
D RTD Blue Blue Pink E RTD White Black Gray
Jumper
Color
Assignment
Inner electrode Black White/Yellow Transparent
Outer electrode Red Red White
Do not connect to earth ground!
HACH 3400 Series
Transparent White/Orange
831x Series Siemens
shield
LZY082
(shield)
RTD
RTD
19
1
2
3
1
2
3

Protective wiring of relay outputs

Protective wiring of relay contacts
Relay contacts are subject to electrical erosion. Especially with inductive and capacitive loads, the service life of the contacts will be reduced. For suppression of sparks and arcing, components such as RC combinations, nonlinear resistors, series resistors, and diodes should be used.
Typical AC applications with inductive load
1 Load 2 RC combination, e.g. RIFA PMR 209 Typical RC combinations for 230 V AC: Capacitor 0.1µF / 630V, Resistor 100 ohms / 1 W 3 Contact
20
Typical protective wiring measures
A: DC application with inductive load B: AC/DC applications with capacitive load C: Connection of incandescent lamps
A1 Inductive load A2 Free-wheeling diode, e.g. 1N4007 (Observe polarity) A3 Contact
B1 Capacitive load B2 Resistor, e.g. 8 Ω / 1 W at 24 V / 0.3 A B3 Contact
C1 Incandescent lamp, max 60 W / 230 V, 30 W / 115 V C3 Contact
Warning! Make sure that the maximum ratings of the relay contacts are not exceeded even during switching!
21

Interface and navigation

The si794 transmitter user interface contains a display, indicators, and keys for navigation and menu selection.
User interface
Use the arrow and enter keys to scroll through the menu and change settings. Use the indicators to identify which mode the transmitter is in.
6
5
4
3
2
1
Fig.: si794 user interface
1 Calibration key 7 Wash mode indicator
2 Congure key 8 Conguration mode indicator
3 Measure mode indicator 9 Up arrow key
4 Calibration mode indicator 10 Right arrow key
5 Alarm indication
6 Display
11 Enter key
7
8
9
10
11
22
Display
Interface and navigation
4.3 Display
Figure 11 identifies all of the possible icons and symbols that may be
seen in the si792 transmitter display.
The gure below identies all of the possible icons and symbols that may be seen in the si794 transmitter display.
Fig.: si794 display
1 Passcode 13 Secondary display 2 Temperature 14 Alarm mode 3 4–20 mA/HART output 15 Manual temperature on 4 Limit values 16 Calibration mode 5 Alarm 17 Hold mode active 6 Sensocheck: Sensor error 18 Hourglass (waiting indication) 7 Calibration active 19 Measure mode active 8 Calibration interval 20 Calibration complete
8 Parameter display 21 Calibration: zero or rst point 10 Enter prompt 22 Calibration: second point 11 Conguration mode 12 Main display
23 Sensofaces
23

Operation: Keypad

Start, end calibration
Start, end configuration
Select digit position (selected position blinks)
Edit digit
• Calibration:
Continue in program sequence
• Configuration: Confirm entries,
next configuration step
• Measuring mode: Display output current
Cal Info, display of calibration data
Error Info: Display of last error message
24
+
Start GainCheck device self-test

Safety functions

Sensocheck, Sensoface sensor monitoring
Sensocheck continuously monitors the sensor and its wiring. Sensocheck can be switched o (Conguration).
Sensoface provides information on the conductivity sensor condition. Significant sensor polarization effects or an excessive cable capacitance are indicated. The three Sensoface indicators provide information on the sensor condition.
GainCheck device self-test
A display test is carried out, the software version is displayed, and the memory and signal transfer are checked.
Start GainCheck device self-test:
Automatic device self-test
The automatic device self-test checks the memory and signal transfer. It runs automatically in the background at xed intervals.
+
25
Safety functions

Hold mode

Display:
The Hold mode is a safety state during conguration and calibra­tion. Output current is frozen (Last) or set to a xed value (Fix). Alarm and limit contacts are disabled. If the calibration or conguration mode is exited, the transmitter remains in the Hold mode for safety reasons. This prevents un­desirable reactions of the connected peripherals due to incorrect conguration or calibration. The measured value and “HOLD” are displayed alternately. The transmitter only returns to measuring mode after enter is pressed and 20 seconds have passed.
Conguration mode is also exited automatically 20 minutes (timeout) after the last keystroke. The transmitter returns to measuring mode.
Timeout is not active during calibration.
Response of output signal: Last: The output current is frozen at its last value.
Recommended for short conguration procedures. The process should not change decisively during con­guration. Changes are not noticed with this setting!
Fix: The output current is set to a value that is noticeably
dierent from the process value in order to signal the control system that the transmitter is being worked at.
26
External activation of HOLD mode
The Hold mode can be activated from outside by sending a signal to the Hold input (e.g. from the process control system).
Power supply
Hold
12...24 V AC/DC
6
input
si794
7
Process control system
Hold active Hold inactive 10 ... 30 V AC/DC 0 ... 2 V AC/DC
Alarm
The alarm delay is congurable. During an error message the alarm LED blinks or lights.
Error messages can also be signaled by a 22 mA output current. The alarm contact is activated by alarm or power failure, see also Pg 54.
The alarm LED on the front panel can be congured as follows HOLD o: Alarm: LED blinks HOLD on: Alarm: LED on. HOLD: LED blinks
27

Configuration

In the Configuration mode you set the device parameters. The device can store two different parameter sets and switch between them. Sensor data and “Clean/Pset2” output are edited in parameter set 1 only. They are valid for both parameter sets.
Configuring
Parameter set 1
Configure:
Press conf.
Enter mode code “1200”: Edit parameter set 1 with and , con­firm/proceed with enter.
Parameter set 2
Configure: “88” appears in the display.
Enter mode code “1288”: Edit parameter set 2 with firm/proceed with enter.
and , con-
The output current is frozen
Hold
During configuration the device remains in the Hold mode.
Input errors
HOLD icon
(at its last value or at a preset fixed value, depending on the configurati­on), limit and alarm contacts are inac­tive. The controller is in the configured state, Sensoface is off, mode indicator “Configuration” is on.
The configuration parameters are checked during the input. In the case of an incorrect input “Err” is dis­played for approx. 3 s. The incorrect parameters cannot be stored. Input must be repeated.
End End with conf. The measured value
and Hold are displayed alternately, “enter” flashes. End Hold mode with enter . The display shows the measured value. The output current remains frozen for another 20 s (HOLD icon on, “hourglass” flashes).
28
Menu structure of conguration
The conguration steps are assigned to dierent menu groups. Use the arrow keys to jump between the individual menu groups. Each menu group contains menu items for setting the parameters. Press enter to access a menu item. Use the arrow keys to edit values. Press enter to conrm/save the settings. To return to measurement, press conf and then enter.
Select menu group
Menu group Code Display
Output 1 o1.
Menu item 1
Menu item 2
Menu item ...
Output 2 o2.
Temperature compensation
Alarm settings AL.
Relay rL.
Cleaning contact PSet 2 selection
tc.
Cn.
...
Select menu item
Previous menu group:
29
Overview of configuration steps
Code
Menu
Output 1
out1
Sensor selection *
o1.
Select process variable
Select solution (Conc), see Pg 106 Codes:
Select current range Characteristic (not for SAL, Conc, USP)
LIN:
Enter current start Enter current end
LOG:
Enter current start
Enter current end Time averaging filter 22 mA signal for error messages Signal response during HOLD
Output 2
out2
o2.
Select temperature unit Select temperature probe* Select current range Enter current start Enter current end Time averaging filter 22 mA signal for temp error Signal response during HOLD
Temperature compensation
tc
Temp compensation selection
tc.
Alarm settings
ALrt
AL.
Select Sensocheck Enter alarm delay LED in HOLD mode
Enter fixed value
Fix:
Enter fixed value
Fix:
Lin: Enter temperature coefficient
Selection / Default
2-electrode, 4-electrode
µS, mS/cm, MΩ·cm, SAL, Conc, USP
NaCl HCl NaOH H
-1- -2- -3- -4- -5­0-20 mA / 4-20 mA Linear / Logarithmic xxxx mS xxxx mS in decades: 0.001 ... 1000 in decades: 0.001 ... 1000 xxxx SEC ON / OFF Last / Fix xxx.x mA
°C / °F Pt100; Pt1000; NTC 8.55k; NTC 30k 0-20 mA / 4-20 mA xxx.x xxx.x xxxx SEC ON / OFF Last / Fix xxx.x mA
OFF / Lin / nLF / NaCl / HCl / NH xx.xx %/K
ON / OFF xxxx sec ON / OFF
2SO4
HNO
3
3
30
Code
Menu Selection / Default
Relay 1/2: Limits, controller, USP function
rLAY
Select limit function /
rL.
controller / USP
L1.
L2.
Ct.
U1.
U2.
Contact CLEAN / PSet2
Cln
Select as cleaning contact /
Cn.
Signal for parameter set 2*
rinse
Select contact function Select contact response Enter setpoint Enter hysteresis Enter delay Select contact function
Select contact response
Enter setpoint
Enter hysteresis Enter delay Enter controller setpoint Enter neutral zone (P) Controller gain K (I) Reset time T
(D) Rate time T
Pulse length / pulse frequency PLC: Pulse length PFC: Pulse frequency Select HOLD response
Enter reduced USP factor Select contact response Enter delay
Select contact response Enter delay
Rinsing interval Rinse duration
Contact response
R
D
P
LiMIT / CtROL / USP Lo / Hi N/O / N/C xxxx xxxx xxxx SEC
Lo / Hi
N/O / N/C xxxx xxxx xxxx SEC xxxx xxxx xxxx % xxxx SEC xxxx SEC PLC / PFC xxxx SEC xxxx /min
Y Last / Y Off
xxxx % N/O / N/C xxxx SEC N/O / N/C xxxx SEC
rinse / PSet2 xxx.x h xxxx SEC N/O / N/C
*) These parameters are only edited in parameter set 1.
They are valid for both parameter sets.
31
Configuration
Output 1 Select sensor type
Menu group
Output 1
Code
o1.
Display
Select menu item
Sensor selection
Select process variable
Select solution (Conc)
Select 0-20 / 4-20 mA
Characteristic: LIN / LOG
Enter current start
Enter current end
Set output filter
22 mA for error
HOLD mode
Exit:
Press conf, then enter.
32
Code Display
o1.
After correct input a welcome text (CONF) is displayed for approx. 3 sec
After correct input a welcome text (CONF) is displayed for approx. 3 sec
Action
Select configuration (Press conf.)
For parameter set 1: Enter passcode “1200” Select position using 4 arrow key and edit number using 5 key. When the display reads “1200”, press enter to confirm.)
For parameter set 2: Enter passcode “1288” Select position using 4 arrow key and edit number using 5 key. When the display reads “1288”, press enter to confirm.)
The transmitter is in the HOLD mode (HOLD icon is active).
Select sensor* (Display/selection only in parameter set 1) 2-electrode sensor / 4-electrode sensor Select using 4 key. Press enter to proceed
Choices
2-EL
(2-EL/ 4-EL)
Note: Characters represented in gray are blinking and can be edited.
*) These parameters are only edited in parameter set 1. They are valid for both parameter sets.
33
Configuration
Output 1 Select process variable
Menu group
Output 1
Code
o1.
Display
Select menu item
Sensor selection
Select process variable
Select solution (Conc)
Select 0-20 / 4-20 mA
Characteristic: LIN / LOG
Enter current start
Enter current end
Set output filter
22 mA for error
HOLD mode
Exit:
Press conf, then enter.
34
Code Display
o1.
Action
Select process variable:
Select using 4 key. Press enter to proceed.
Conductivity:
• 0.000 ... 9.999 µS/cm
• 00.00 ... 99.99 µS/cm
• 000.0 ... 999.9 µS/cm
• 0.000 ... 9.999 mS/cm
• 00.00 ... 99.99 mS/cm
• 000.0 ... 999.9 mS/cm
• 0.000 ... 9,999 S/m
• 00.00 ... 99.99 S/m
Resistivity:
• 00.00 ... 99.99 MΩ·cm
Salinity (SAL):
• 0.0 ... 45.0 ‰ (0 ... 35 °C)
Concentration (Conc):
• 0.00 ... 9.99% by wt
USP – automatic range
• 00.00 ... 99.99 µS/cm
Choices
000.0 mS
(0.000 µS
00.00 µS (USP)
000.0 µS 0000 µS
0.000 mS
00.00 mS
000.0 mS
0.000 S/m
00.00 S/m
00.00 MΩ
0.00 SAL
00.00 %
USP)
Note: Characters represented in gray are blinking and can be edited.
35
Configuration
Output 1 Concentration measurement: Select process solutions
Menu group
Output 1
Code
o1.
Display
Select menu item
Sensor selection
Select process variable
Select solution (Conc)
Select 0-20 / 4-20 mA
Characteristic: LIN / LOG
Enter current start
Enter current end
Set output filter
22 mA for error
HOLD mode
Exit:
Press conf, then enter.
36
Code Display
o1.
Action
Only with 00.00 % conc: select the process solution
Select using 4 key.
-01- NaCl (0.00 ... 9.99 % by wt) (0 ... 120 °C)
-02- HCl (0.00 ... 9.99 % by wt) (-20 ... 50 °C)
-03- NaOH (0.00 ... 9.99 % by wt) (0 ... 100 °C)
-04- H (-17 ... 110 °C)
-05- HNO
(-17 ... 50 °C)
(0.00 ... 9.99 % by wt)
2SO4
(0.00 ... 9.99 % by wt)
3
Choices
-01-SOL
(-01-SOL
-02-SOL
-03-SOL
-04-SOL
-05-SOL)
Press enter to proceed
Concentration measurement
For the solutions listed above, the transmitter can determine the sub­stance concentration from the measured conductivity and temperature values in % by wt. The measurement error is made up of the sum of measurements errors during conductivity and temperature measurement and the accuracy of the concentration curves stored in the transmitter, see page 106. We recommend to calibrate the transmitter together with the sensor. For exact temperature measurement, you should perform a temperature probe adjustment. For measuring processes with rapid temperature changes, a separate temperature probe with fast response should be used. When measuring processes such as dilution or intensification of CIP solu­tions (Clean-In-Place), it is helpful to switch between the parameter sets for measuring the process medium and for measuring the CIP solution.
37
Configuration
Output 1 Output current range / LIN/LOG characteristic LIN characteristic: Current start / end
Menu group
Code
Display
Select menu item
Output 1
o1.
Sensor selection
Select process variable
Select solution (Conc)
Select 0-20 / 4-20 mA
Characteristic: LIN / LOG
Enter current start
Enter current end
Set output filter
22 mA for error
HOLD mode
Exit:
Press conf, then enter.
38
Code
o1.
Display
Action
Set output current range Select using 4 arrow key. Press enter to proceed
Select output characteristic Select using 4 arrow key. Press enter to proceed. (Step omitted for % (Conc) and SAL)
With LIN selected:
• Enter current start (lower end of scale). Select position using 4 key, edit number using 5 key. Press enter to proceed.
• Enter current end (upper end of scale).
Press enter to proceed
Assignment of measured values: Current start and current end
Example 1: Range 0...200 mS/cm
[mS/cm]
200
Conductivity
Choices
4-20 mA
(0 - 20 mA/ 4 - 20 mA)
LIN
(LIN / LOG)
000.0 mS
(xxx.x mS)
100.0 mS
(xxx.x mS)
Example 2: Range 100...200 mS/cm Advantage: Higher resolution in range
[mS/cm]
200
of interest
Conductivity
0
Output current
[mA]
20 4
100
Output current
[mA]
20 4
39
Configuration
Output 1 Output current range / LOG characteristic Current start/end
Menu group
Code
Display
Select menu item
Output 1
o1.
Sensor selection
Select process variable
Select solution (Conc)
Select 0-20 / 4-20 mA
Characteristic: LOG
Enter current start
Enter current end
Set output filter
22 mA for error
HOLD mode
Exit:
Press conf, then enter.
40
Display Action
Code
o1.
With LOG selected:
Enter lower end of scale (=current start)
Select position using 4 key, edit number using5 key.
Press enter to proceed.
Choices
0.1 mS
(0.1 mS
1.0 mS 10 mS 100 mS 1000 mS)
Enter upper end of scale (=current end)
Select position using 4 key, edit number using5 key.
Press enter to proceed.
Example: Measurement range over 3 decades
Y
100
10
0.1
1
4.0
Conductivity [mS/cm]
9.3
14.7 Output current
Select: 0-20/4-20mA
• Current start: 4 mA
• Current end: 20 mA
Characteristic: LOG
• 4 mA 0.1 mS/cm
• 20 mA 100 mS/cm
X
[mA]
20.0
100 mS
(0.1 mS
1.0 mS 10 mS 100 mS 1000 mS)
41
Configuration
Output 1 Time averaging filter
Menu group
Output 1
Code
o1.
Display
Select menu item
Sensor selection
Select process variable
Select solution (Conc)
Select 0-20 / 4-20 mA
Characteristic: LIN / LOG
Enter current start
Enter current end
Set output filter
22 mA for error
HOLD mode
Exit:
Press conf, then enter.
42
Display Action
Code
o1.
Time interval of output filter Default setting: 0 sec (inactive). To specify a time interval: Select position using 4, edit number using 5. Press enter to proceed.
Choices
0 sec
0 ... 120 sec
Time averaging filter (attenuation)
To smoothen the current output, a low-pass filter with adjustable filter time can be switched on. When there is a jump at the input (100 %), the output level is at 63 % after the time interval has been reached. The time interval can be set from 0 to 120 sec. If the time constant is set to 0 sec, the current output follows the input.
Note:
The filter only acts on the current output, not on the display, the limit values, or the controller!
Conductivity
Time interval 0 to 120 sec
43
Configuration
Output 1 Output current during error and HOLD
Menu group
Output 1
Code
o1.
Display
Select menu item
Sensor selection
Select process variable
Select solution (Conc)
Select 0-20 / 4-20 mA
Characteristic: LIN / LOG
Enter current start
Enter current end
Set output filter
22 mA in the case of error
HOLD mode
Exit:
Press conf, then enter.
44
Code
o1.
Display
Action
22 mA signal for error message Select using 4 key. Press enter to proceed
Choices
OFF
(OFF / ON)
Output signal during HOLD
LAST: During HOLD the last mea-
sured value is maintained at the output.
FIX: During HOLD a value (to be
entered) is maintained at the output. Select using 4 key. Press enter to proceed.
Only with FIX selected: Enter current which is to flow at the output during HOLD Select position using 4 key and edit number using5 key. Press enter to proceed.
Output signal during HOLD:
Output current [mA]
21
4
Output signal for HOLD FIX setting = 21.0 mA
HOLD active
LAST
(LAST / FIX)
021.0 mA
(00.0 ... 21.0 mA)
Output signal for HOLD LAST setting
HOLD active
45
Configuration
Output 2 Temperature unit and probe / Output current
Menu group
Output 2
Code
o2.
Display
Select menu item
Select °C/°F
Select temperature probe
Select 0-20 / 4-20 mA
Enter current start
Enter current end
Set output filter
22 mA for temp error
HOLD mode
Exit:
Press conf, then enter.
46
Code
o2.
Display
Action
Specify temperature unit Select using 4 key. Press enter to proceed.
Choices
°C
(°C / °F)
Select temperature probe Select using 4 key. Press enter to proceed.
Set output current range Select using 4 key. Press enter to proceed.
Current start: Enter lower end of scale.
Select using 4 key, edit number using5 key, press enter to proceed.
Current end: Enter upper end of scale.
Select using 4 key, edit number using5 key, press enter to proceed.
Process temp: Current start and current end
Example 1: Range 0 ... 100 °C Example 2: Range 50 ... 70 °C.
[°C]
Process temperature
100
0
*) These parameters are only edited in parameter set 1.
They are valid for both parameter sets.
Output current
20 4
Advantage: Higher resolution in
[mA]
range of interest
Process temperature
[°C] 70
50
Output current
100 PT
1000 PT
8.55 NTC 30 k NTC
4 - 20 mA
(4 - 20 mA/ 0 - 20 mA)
000.0 °C
(xxx.x °C)
100.0 °C
(xxx.x °C)
20 4
47
[mA]
Configuration
Output 2 Time averaging filter
Menu group
Output 2
Code
o2.
Display
Select menu item
Select °C/°F
Select 0-20 / 4-20 mA
Enter current start
Enter current end
Set output filter
22 mA for temp error
HOLD mode
Exit:
Press conf, then enter.
48
Code
o2.
Display
Action
Time interval of output filter Default setting: 0 sec (inactive). To specify a time interval: Select position using 4, edit number using 5. Press enter to proceed.
Choices
0 sec
(0...120 sec)
Time averaging filter (attenuation)
To smoothen the current output 2, a low-pass filter with adjustable filter time can be switched on. When there is a jump at the input (100 %), the output level is at 63 % after the time interval has been reached. The time interval can be set from 0 to 120 sec. If the time constant is set to 0 sec (default), the current output follows the input.
Note:
The filter only acts on the current output, not on the display!
Conductivity
Time inerval 0 to 120 sec
49
Configuration
Output 2 Temperature error. Output current during HOLD
Menu group
Output 2
Code
o2.
Display
Select menu item
Select °C/°F
Select 0-20 / 4-20 mA
Enter current start
Enter current end
Set output filter
22 mA for temp error
HOLD mode
Exit:
Press conf, then enter.
50
Code
o2.
Display
Action
22 mA signal for error message Select using 4 key. Press enter to proceed.
Choices
OFF
(OFF / ON)
Output signal during HOLD
LAST: During HOLD the last mea-
sured value is maintained at the output.
FIX: During HOLD a value (to be
entered) is maintained at the output. Select using 4 key. Press enter to proceed.
Only with FIX selected: Enter current which is to flow at the output during HOLD Select position using 4 key and edit number using5 key. Press enter to proceed.
Output signal during HOLD:
Output current [mA]
21
4
Output signal for HOLD Setting FIX = 21.0 mA
HOLD active
LAST
(LAST / FIX)
21.0 mA
(00.0 ...
21.0 mA)
Output signal for HOLD LAST setting
HOLD active
51
Configuration
Temperature compensation
Menu group
Temperature compensation
Code
tc.
Display
Select menu item
Select temperature compensation
Exit:
Press conf, then enter.
52
Code Display
tc.
Action
Select temp compensation (not for USP) OFF: Temperature compensation switched off Select using 4key. Press enter to proceed. LIN: Linear temperature compensa­tion with entry of temperature coefficient and reference temperature
nLF:
Temperature compensation for natural waters to EN 27888
NaCl (nACL):
Temperature compensation for ultrapure water with NaCl traces
HCl (HCL):
Temperature compensation for ultrapure water with HCl traces
NH3 (nH3):
Temperature compensation for ultrapure water with NH3 traces
Only with linear temperature compensation (LIN) selected: Enter temperature coefficient. Select position using 4 key and edit number using 5 key. Press enter to proceed.
Choices
OFF
(OFF LIN nLF nACL HCL nH3)
02.00%/K
(XX.XX %/K)
53
Configuration
Alarm settings
Menu group
Alarm settings
Alarm
Code
AL.
Display
Select menu item
Select Sensocheck
Delay
LED in HOLD mode
Exit:
Press conf, then enter.
Alarm contact
15
The alarm contact is closed during normal operation (N/C). It opens in the case of alarm or power outage.
16
As a result, a failure message is provided even in the case of line breakage (fail-safe behavior). For contact ratings, see Specifications. Error messages can also be signaled by a 22 mA output current (see Pg 45,
The operating behavior of the alarm contact is shown on Pg 90 .
The alarm delay acts on the LED, the 22 mA signal, and the alarm contact.
51,
88).
54
Code
AL.
Display
Action
Select Sensocheck (Continuous monitoring of sensor properties) Select using 4 key. Press enter to proceed.
Choices
OFF
(ON / OFF)
Alarm delay
Select position using 4key, edit number using 5key, press enter to proceed.
LED in HOLD mode Select using 4,
press enter to
proceed
LED status:
Setting ON
OFF
Alarm HOLD on blinks
blinks off
0010 sec
(xxxx sec)
OFF
(ON / OFF)
55
Configuration
Limit function Use of relays / Settings of relay 1
Menu group
Relay/Controller/ USP
Code
rL.
Display
Select menu item
Use of relays
L1.
Contact function
Contact response
Enter setpoint
Enter hysteresis
Delay
L2.
Relay 2 menu group
Controller menu group
Ct.
USP: Relay 1
U1
USP: Relay 2
U2
Exit:
Press conf, then enter.
56
Code
rL.
L1.
Display
Action
Use of relays:
• Limit function (LiMIT)
• Controller (CtROL)
• USP function
Select using 4key. Press enter to proceed. Note: Selecting
CtROL leads to Controller menu Ct.
USP leads to relay for USP menu U1 U2
For limit 1 function principle, see Pg 59. Select using 4 key. Press enter to proceed.
Limit 1 contact response
N/O: normally open contact N/C: normally closed contact
Select using 4key. Press enter to proceed.
Limit 1 setpoint
Select position using 4key, edit number using 5 key. Press enter to proceed.
Limit 1 hysteresis
Select position using 4key, edit number using 5 key. Press enter to proceed.
Limit 1 delay
The contact is activated with delay (deactivated without delay) Select position using 4key, edit number using 5 key. Press enter to proceed.
Choices
LiMIT
(LiMIT CtROL USP)
Lo
(Lo/Hi)
N/O
(N/O N/C)
000.0 mS
(xxxx)
001.0 mS
(xxxx)
0010 sec
(0 ... 9999 sec)
57
Configuration
Limit function Settings of relay 2
Menu group
Relay/Controller/ USP
Code
rL.
Display
Select menu item
Use of relays
Relay 1 menu group
L1.
L2.
Contact function
Contact response
Enter setpoint
Enter hysteresis
Delay
Controller menu group
Ct.
USP: Relay 1
U1
USP: Relay 2
U2
Exit:
Press conf, then enter.
58
Code
Display Action
L2.
For limit 2 function principle, see Fig. below. Select using 4 key. Press enter to proceed.
Limit 2 contact response
N/O: normally open contact N/C: normally closed contact
Select using 4 key. Press enter to proceed.
Choices
Hi
(Lo)
N/O
(N/O N/C)
Limit Lo
Hysteresis +
Setpoint
Contact
Limit 2 setpoint
Select position using 4key, edit number using 5 key. Press enter to proceed.
Limit 2 hysteresis
Select position using 4key, edit number using 5 key. Press enter to proceed.
Limit 2 delay The contact is activated with delay (deactivated without delay)
100.0 mS
(xxxx mS)
001.0 mS
(xxxx mS)
0010 sec
(0 ... 9999 sec)
Select position using 4 key, edit number using5 key. Press enter to proceed.
Signal
1
0
Limit Hi
Setpoint
Hysteresis -
Contact
Signal
1
0
59
Configuration
Controller (for description, see page 84 et seq.) Setpoint. Neutral zone
Menu group
Relay/Controller/ USP
Code
rL.
Display
Select menu item
Use of relays
L1.
Relay 1 menu group
L2.
Relay 2 menu group
Ct.
Controller setpoint
Enter neutral zone
(P) Controller gain
(I) Reset time TR
(D) Rate time TD
Pulse length / Pulse frequency
PLC: Pulse length
PFC: Pulse frequency
HOLD response
USP: Relay 1
U1
USP: Relay 2
U2
Exit:
Press conf, then enter.
60
Code Display
Ct.
Action Choices
Setpoint
Select using 4 key, edit number using5 key. Press enter to proceed.
050.0 mS
(xxxx)
Neutral zone (dead band)
Select using 4 key, edit number using5 key. Press enter to proceed.
Controller: P action
Select using 4 key, edit number using5 key. Press enter to proceed.
Controller: I action (reset time)
Select using 4 key, edit number using5 key. Press enter to proceed.
Controller: D action (rate time)
Select using 4 key, edit number using5 key. Press enter to proceed.
Pulse length /Pulse frequency Select using 4key. Press enter to proceed.
PLC: Pulse length
Select using 4 key, edit number using5 key. Press enter to proceed.
PFC: Pulse frequency
Select using 4 key, edit number using5 key. Press enter to proceed.
Behavior during HOLD
Select using 4key. Press enter to proceed.
001.0 mS
(xxxx)
0100 %
(xxxx %)
0000 sec
(xxxx sec)
0000 sec
(xxxx sec)
PLC
(PFC)
0010 sec
(xxxx sec)
0060 /min
(xxxx /min)
Y Last
(Y Off/ Y Last)
61
Configuration
Setting of relays for USP function
Menu group
Relay/Controller/ USP
Code
rL.
Display
Select menu item
Use of relays
L1.
Relay 1 menu group
L2.
Relay 2 menu group
Ct.
Controller menu group
U1
Enter USP factor
Contact response relay 1
Delay relay 1
U2
Contact response relay 2
Delay relay 2
62
Exit:
Press conf, then enter.
Code
U1
Display
Action
With USP function selected, relays 1 and 2 are used for USP function (see page 94) USP must have been selected as measured variable.
Choices
U2
For function of relay 1, see Pg 95. Enter reduced USP factor 10 ... 100%
Select: Contact response relay 1
N/O: normally open contact N/C: normally closed contact
Select using 4key. Press enter to proceed.
Enter delay. Select using 4 key, edit number using 5key. Press enter to proceed.
For function of relay 2, see Pg 95. Select contact response
N/O: normally open contact N/C: normally closed contact
Select using 4key. Press enter to proceed.
Enter delay. Select using 4 key, edit number using 5key. Press enter to proceed.
100 %
(10 ... 100 %)
N/O
(N/O N/C)
0000 sec
(xxxxx sec)
N/O
(N/O N/C)
0000 sec
(xxxxx sec)
63
Configuration
Controlling a rinsing probe or Signaling parameter set 1/2
Menu group
Contact: CLEAN / PSet2
Code
Display
Cn.
rinse
64
Code
Cn.
Display
Select menu item
Select CLEAN / PSet2
Rinsing interval
Rinse time
Contact response
Action (rinsing probe)
Function selection*:
• Control of rinsing probe (rinse)
• Signaling active parameter set 2
Select using 4, proceed.
Rinsing interval * Select using 4, edit number using5,
Rinse duration * Select using 4, edit number using5,
Select contact response* N/O: normally open contact N/C: normally closed contact Select using 4, proceed
*) These parameters are only edited in parameter set 1.
They are valid for both parameter sets.
press enter to
press enter to proceed.
press enter to proceed.
press enter to
Choices
rinse
(rinse / PSet2)
For
PSet2 see next page
000.0 h
(xxx.x h)
0060 sec (xxxx sec)
N/O
(
N/O
N/C)
:
Controlling a rinsing probe
The “Clean” contact can be used to connect a simple rinsing probe. Rinse duration and rinsing interval are defined during configuration. Contact response can be set as N/O or N/C.
e.g. spray cleaning
Clean
17
18
Signaling parameter set 1/2
Depending on the selected parameter set, the relay is active or inactive. The signal can be used for super­ordinated process control systems. Parameter set 2 is indicated by “88” in the upper left corner of the display.
Clean PSet2
17
18
si794
Parameter set 1 selected
Parameter set 2 selected
Power supply
Power supply
Process control system
Power supply: AC< 250 V / < 3 A / < 750 VA DC< 30 V / < 3 A / < 90 W
65
Selecting parameter set 1/2
Manually or via a signal at the Control input
Display
After correct input a welcome text (CONF) is displayed for approx. 3 sec
Action Choices
To select a parameter set, press conf, enter code: 7654 Select position using 4, edit number using 5,
Wrong settings change the measurement properties! If an invalid code is entered, the transmitter returns to measuring mode.
press enter to proceed.
Select:
• Parameter set 1 (MAN)
• Parameter set 2 (MAN)
• Automatic switchover via
control input (Ctr-EXT)
Select using 4,
With -1- or -2- selected: Since the complete device configura­tion is changed in one step, there is a
security prompt (No/Yes).
Note:
When pressing enter directly, the selection is not saved. Activation of parameter set 2 is indicated by “88” in the upper left corner of the display.
press enter to proceed.
-1-
(-1- MAN
-2-MAN Ctr-EXT)
For Ctr-EXT, see next page
66
Display
Action Choices
With Control input
You can switch between the parameter
sets by applying an external signal to the Control input (see below).
Ctr-EXT selected:
External switchover of parameter sets
The parameter set can be selected from outside by sending a signal to the Control input (e.g. from the process control system). To do so, Ctr-EXT is set during configuration.
Control
Power supply
7
input
si794
Note:
Parameter set 2 is indicated by “88” in the upper left corner of the display.
8
Process control system
0 ... 2 V AC/DC Parameter set 1 selected
10 ... 30 V AC/DC Parameter set 2 selected
67
68

Default settings of parameter sets

Two complete parameter sets are stored in the EEPROM . As delivered, the two sets are identical but can be edited differently. Note: Fill in your configuration data on the following pages.
Code. Parameter Default setting
o1. Sensor selection * 2-EL o1. Process variable 000.0 mS o1. Conc solution -01­o1. 0/4-20 mA 4-20 mA o1. Characteristic LIN o1. Current start (LIN) 000.0 mS o1. Current end (LIN) 100.0 mS o1. Current start (LOG) 0.1 mS o1. Current end (LOG) 100 mS o1. Filter time 0 s o1. 22mA signal OFF o1. HOLD response Last o1. Fix current 021.0 mA o2. Unit °C / °F °C o2. Temp probe * Pt100 o2. 0/4 ...20mA 4-20 mA o2. Current start 000.0 °C o2. Current end 100.0 °C o2. Filter time 0 s o2. 22mA signal OFF o2. HOLD response Last o2. Fix current 021.0 mA tc. Temp compensation OFF tc. Temp coefficient 02.00%/K AL. Sensocheck OFF AL. Alarm delay 0010 sec AL. LED Hold OFF
*) These parameters are only edited in parameter set 1. They are valid for both parameter sets.
Code. Parameter Default setting
L1. Contact function Lo L1. Contact response N/O L1. Setpoint 000.0 mS L1. Hysteresis 001.0 mS L1. Delay 0010 sec L2. Contact function Hi L2. Contact response N/O L2. Setpoint 100.0 mS L2. Hysteresis 001.0 mS L2. Delay 0010 sec Ct. Setpoint 050.0 mS Ct. Neutral zone 001.0 mS Ct. P action 0100 % Ct. I action 0000 sec Ct. D action 0000 sec Ct. PLC/PFC controller PLC Ct. Pulse length 0010 sec Ct. Pulse frequency 0060 /min Ct. Hold response Last U1 USP factor 100 % U1 Contact response N/O U1 Delay 0000 sec U2 Contact response N/O U2 Delay 0000 sec Cn. Rinse/ PSet2 * rinse Cn. Rinsing interval * 000.0 h Cn. Rinse duration * 0060 sec Cn. Contact type * N/O
69
Parameter set, individual settings
Code. Parameter Setting
P1 (conf 1200) P2 (conf 1288) o1. Sensor ____________ * o1. Process variable ____________ ____________ o1. Solution (Conc) ____________ ____________ o1. 0/4-20 mA ____________ ____________ o1. Characteristic (LIN/LOG) ____________ ____________ o1. Current start (LIN) ____________ ____________ o1. Current end (LIN) ____________ ____________ o1. Current start (LOG) ____________ ____________ o1. Current end (LOG) ____________ ____________ o1. Filter time ____________ ____________ o1. 22mA signal ____________ ____________ o1. HOLD response ____________ ____________ o1. Fix current ____________ ____________ o2. Unit °C / °F ____________ ____________ o2. Temp probe ____________ * o2. 0/4 ... 20mA ____________ ____________ o2. Current start ____________ ____________ o2. Current end ____________ ____________ o2. Filter time ____________ ____________ o2. 22mA signal ____________ ____________ o2. HOLD response ____________ ____________ o2. Fix current ____________ ____________ tc. Temp compensation ____________ ____________ tc. Temp coefficient ____________ ____________ AL. Sensocheck ____________ ____________ AL. Alarm delay ____________ ____________ AL. LED Hold ____________ ____________
70
Code. Parameter Setting
P1 (conf 1200) P2 (conf 1288) rL. Relay function ____________ ____________ L1. Contact function ____________ ____________ L1. Contact response ____________ ____________ L1. Setpoint ____________ ____________ L1. Hysteresis ____________ ____________ L1. Delay ____________ ____________ L2. Contact function ____________ ____________ L2. Contact response ____________ ____________ L2. Setpoint ____________ ____________ L2. Hysteresis ____________ ____________ L2. Delay ____________ ____________ Ct. Setpoint ____________ ____________ Ct. Neutral zone ____________ ____________ Ct. P action ____________ ____________ Ct. I action ____________ ____________ Ct. D action ____________ ____________ Ct. PLC/PFC controller ____________ ____________ Ct. Pulse length ____________ ____________ Ct. Pulse frequency ____________ ____________ Ct. Hold response ____________ ____________ U1 USP factor ____________ ____________ U1 Contact response ____________ ____________ U1 Delay ____________ ____________ U2 Contact response ____________ ____________ U2 Delay ____________ ____________ Cn Rinse / PSet2 ____________ * Cn Rinsing interval ____________ * Cn Rinse duration ____________ * Cn Contact response ____________ *
*) These parameters are only edited in parameter set 1. They are valid for both parameter sets.
71

Calibration

Calibration adjusts the transmitter to the sensor.
Activation Activate with cal
Enter passcode
• Entry of cell constant: 1100
• With calibration solution: 0110
• Product calibration: 1105
• Temp probe adjustment: 1015
Use 4 and 5 to edit a parameter. Press enter to conrm/continue. (To exit, press cal, then enter.)
HOLD
During cali­bration the transmitter remains in the Hold mode.
HOLD icon
During calibration the transmit­ter remains in the Hold mode for reasons of safety. Output current is frozen (last value or preset xed value, depending on conguration), limit and alarm contacts are inactive. The controller is in the congured state, Sensoface is o, “Calibra­tion” mode indicator is on. Red LED blinks when “HOLD ON” has been set.
Input errors
72
The calibration parameters are checked during the input. In the case of an incorrect input “Err” is displayed for approx. 3 sec. The incorrect parameters cannot be stored. Input must be repeated.
Exit Press cal to exit. The measured
value is shown in the main display alternately with “Hold”, “enter” blinks, Sensoface is active. Press enter key to end the Hold mode. The measured value is dispålayed. The output current remains frozen for another 20 sec (HOLD icon on, “hourglass” blinks).
Information on calibration
Calibration adapts the transmitter to the conductivity sensor. Calibration can be performed by:
• Input of cell constant (e.g. for ultrapure-water sensors)
Determining the cell constant using a known calibration
solution
• Sampling (product calibration)
• Temperature probe adjustment
Note:
• All calibration procedures must be performed by trained
personnel.
• Incorrectly set parameters may go unnoticed, but change
the measuring properties.
73
Calibration by entry of cell constant
Input of cell constant with simultaneous display of uncorrected conductivity value and temperature
Display
Action
Press cal, enter code: 1100 Select position using 4, edit number using5, press enter to proceed.
Ready for calibration Display (3 sec)
Enter cell constant of connected sensor:
Select using 4 key, edit number using
A change in the cell constant also changes the conductivity value.
Press enter to confirm cell constant.
5 key.
Remark
The transmitter is in the Hold mode. If an invalid code is entered, the trans­mitter returns to measuring mode.
The lower display shows the mea­sured conductivity value.
(When there has not been an entry for 6 sec, the lower display alternately shows the conduc­tivity and tempera­ture value.)
74
Display Action
The transmitter now displays the conductivity and temperature.
Remark
The measured value is shown in the main display alternately with “Hold”. “enter” blinks. Press
enter
to end calibration.
After end of calibra­tion, the outputs remain in Hold mode for approx. 20 sec.
75
Calibration with calibration solution
Input of temperature-corrected value of calibration solution with simultaneous display of cell constant
Display
Action
Press cal, enter code: 0110 Select using 4, edit number using5,
proceed with enter.
Ready for calibration
Remove and clean sensor
Immerse sensor in calibration solution.
Determine the temperature­corrected conductivity value of the calibration solution from the corresponding table (see Pg 104).
Enter value of calibration solution.
Select using 4 key, edit number using 5 key.
Press
enter to confirm the
calibration data.
Remark
The transmitter is in the Hold mode. If an invalid code is entered, the trans­mitter returns to measuring mode.
Display (3 sec)
When there has not been an entry for 6 sec, the lower display alternately shows the cell constant and temperature value.
The cell constant and temperature are alternately displayed in the lower display during the input.
76
Display Action
The determined cell constant is displayed. Confirm with enter.
The transmitter now displays the conductivity and temperature.
Remark
Clean sensor and re-place it in the process. The measured value is shown in the main display alternately with “Hold”. “enter” blinks. End calibration using enter.
After end of calibra­tion, the outputs remain in Hold mode for approx. 20 sec.
Note:
Be sure to use known calibration solutions with the respective
temperature-corrected conductivity values (see ”Calibration Solutions” Pg 104).
During the calibration procedure the temperature must be
kept constant.
77
Product calibration
Calibration by sampling
For product calibration the measured variable is used as configured:
Conductivity (µS/cm, mS/cm, S/m), resistivity (MΩ·cm). During product
calibration the sensor remains in the process. The measurement is only interrupted briefly. Calibration is without TC correction.
Procedure: During sampling the currently measured value is stored in the transmitter. The transmitter immediately returns to measuring mode. The calibration mode indicator blinks and reminds you that calibration has not been terminated. The sample is measured in the lab or directly on the site using a portable meter. The sample value is then entered in the transmitter. The new cell constant is calculated from these two values. If the sample is invalid, you can take over the value stored during sampling. In that case the old calibration values are saved. Afterwards, you can start a new product calibration.
Display
78
Action
Product calibration step 1: Press cal, enter code: 1105. (Press 4 key to select position, enter number using 5 key. Press enter to confirm.)
Take sample and save value. Press enter to proceed.
Remark
If an invalid code is entered, the trans­mitter returns to measuring mode.
Display (approx. 3 sec)
The sample is mea­sured in the lab or directly on the site.
Display
Action
Remark
Measuring mode:
From the blinking CAL mode indicator you see that product calibration has not been ter­minated.
Product calibration step 2: When the sample value has been determined, open the product calibration once more (cal, code 1105).
Enter lab value. The new cell constant is calculated. Press enter to confirm.
The new cell constant is displayed. Press enter to confirm.
The measured value is shown in the main display alternately with “Hold”. “enter” blinks. Press enter to exit.
Until the sample value is deter­mined and can be entered, the transmitter is in measuring mode.
Display (approx. 3 sec)
New calibration: Press cal.
After end of calibration, the outputs remain in Hold mode for approx. 20 sec.
79
Temp probe adjustment
Display
Action
Select calibration (Press cal, enter passcode: 1015) Select position using4key, edit number using 5key. Press
Measure the temperature of the process medium using an external thermometer

Measurement

Display
Remark
In the measuring mode the main display shows the configured process variable (conductivity, resistivity, or SAL) and the lower display the temperature. During calibration you can return to measuring mode by pressing the cal key, during configuration by pressing conf (waiting time for measured-value stabilization approx. 20 sec).
enter to proceed.
Enter measured temperature value. Select position using4key, edit number using 5key. Press
enter to proceed. Press enter to exit adjustment. HOLD will be deactivated after 20 sec.
Remark
Wrong settings change the mea­surement proper­ties! If an invalid code is entered, the transmitter returns to measuring mode.
The transmitter is in the Hold mode.
Default: Value of secondary display.
80

Diagnostics functions

Display
Remark
Display of output currents
Press enter while in measuring mode. The current at output 1 is shown in the main display, the current at output 2 in the secondary display. After 5 sec the transmitter returns to measuring mode.
Display of calibration data (Cal Info)
Press cal while in measuring mode and confirm code
0000. The current cell constant is shown in the main display. After 20 sec the transmitter returns to mea­suring mode (immediate return at pressing enter).
Sensor monitor
For validation of sensor and complete signal process­ing. Press conf while in measuring mode and enter code: 2222. The measured resistance is shown in the main display, the measuring temperature in the lower display. Press enter to return to measurement.
Display of last error message
(Error info) Press conf while in measuring mode and confirm code 0000. The last error message is displayed for approx. 20 sec. After that the message will be deleted (immediate return to measurement at pressing enter).
81
Diagnostics functions
These functions are used for testing the connected peripherals.
Display
82
Select a relay
Test 0/1 Return to
measure­ment
Action / Remarks
Specify current at output 1
• Press conf, enter code: 5555 The current indicated in the main display for output 1 can be edited. Select position using 4, edit number using 5, press
enter to confirm. Then the entered value will be shown in the secondary display. The transmitter is in Hold mode. Press conf, then enter to return to measurement (Hold remains active for another 20 sec).
Specify current at output 2
• Press conf, enter code: 5556 The current indicated in the main display for output 2 can be edited. Select position using 4, edit number using 5, press
enter to confirm. Then the entered value will be shown in the secondary display. The transmitter is in Hold mode. Press conf, then enter to return to measurement (Hold remains active for another 20 sec).
Relay test (manual test of contacts)
• Press conf, enter code: 5557 The relays are frozen. This state is indicated in the display. The 4 digits in the display correspond to the 4 relays (as located on the terminal plate): 1st digit: R1 2nd digit: R2 3rd digit: AL 4th digit: CLN Function test using arrow keys – see left column. When exiting the function (enter), the relays are set corresponding to the measured value.
Display
Controller characteristic
The arrows indicate which relay (valve) is active:
+100 %
Controller output
Setpoint
-100 %
Relay 2 active (Meas. value > setpoint)
Relay 1 active (Meas. value < setpoint)
Action / Remarks
Controller test (manual specification of controller output)
• Press conf, enter code: 5559 After function activation “Ctrl” is displayed for approx. 3 sec. With the controller turned off, “OFF” is displayed in addition, then return to measuring mode. The function is used to start up control loops or check the actuators. For bumpless changeover to automatic opera­tion (exiting this function), configure an I-action component (reset time).
Specify value: Select using4key, edit number using5key. Press
enter to proceed.
The transmitter is in Hold mode. Press enter to return to measurement (Hold remains active for another 20 sec).
Controller output -100 to 0 %: Relay 2 active
Controller output 0 to +100 %: Relay 1 active
Momentary controller output (adjusted value has not been saved yet)
83

Controller functions

PID controller
P controller
Application in integrating systems (e.g. closed tank, batch processes).
PI controller
Application in non-integrating systems (e.g. drains).
PID controller
The additional derivative action compensates for measurement peaks.
Controller characteristic
Setpoint
84
+100 %
-100 %
Controller
output Y
p
[%]
Neutral zone Y
= 0
p
mS/cm
Controller equations
Controller output Y = YP + YPdt + T
P action
1
T
R
I action
dY
D
dt
D action
P
Proportional action Y
Setpoint - Meas. value
YP =
Measuring range
P
*
KC
with:
Y
P
T
R
T
D
K
C
Proportional action Reset time [s] Rate time [s]
Controller gain [%]
Neutral zone (Y=0)
Tolerated deviation from desired value. With the setting “1 mS/cm” a deviation of ± 0.5 mS/cm from the desired value does not activate the controller.
Proportional action (Gradient KC [%])
100 %
Controller
50 %
output Y
X
w
KC = 500 %
KC = 200 %
MR*0.2 MR*0.4
Deviation
KC = 100 %
MR*0.6
(Process variables: mS/cm, S/m, SAL)
KC = 50 %
MR*0.8
MR
85
Controller functions
Pulse length / pulse frequency controller
Pulse length controller (PLC)
The pulse length controller is used to operate a valve as an actuator. It switches the contact on for a time that depends on the controller output. The period is constant. A minimum ON time of 0.5 sec is maintained even if the controller output takes corresponding values.
Output signal (relay contact) of pulse length controller
1
0 1
0
ON time (Y = 20 %)
ON time (Y = 80 %)
Pulse length
86
Pulse frequency controller (PFC)
The pulse frequency controller is used to operate a frequency­controlled actuator (metering pump). It varies the frequency with which the contacts are switched on. The maximum pulse frequency [pulses/min] can be defined. It depends on the actuator. The contact ON time is constant. It is automatically calculated from the user-defined maximum pulse frequency.
Output signal (relay contact) of pulse frequency controller
1
0
1
0
ON time
Pulse frequency (Y = 20%)
Pulse frequency (Y = 80%)
87

Error messages (error codes)

Error
ERR 01
ERR 02
ERR 98
ERR 99
ERR 03
Display
Measured value blinks
Measured value blinks
“Conf” blinks
“FAIL” blinks
Problem Possible causes
Sensor
• Wrong cell constant
• Measurement range violation
• SAL > 45 ‰
• Sensor connection or cable defective
Unsuitable sensor
Conductance range > 3500 mS
System error
Configuration or calibration data defective; completely reconfigure and recalibrate the transmitter. Memory error in device program
Factory settings
EEPROM or RAM defective This error message only occurs in the case of a total defect. The transmitter must be repaired and recalibrated at the factory.
Temperature probe
Open or short circuit Temperature range exceeded
Out 1 (22 mA)
Red LED
Alarm contact
xx
xx
xx
xx
xx
Out 2 (22 mA)
x
x
x
x
x
x
x
x
88
Error
ERR 11
ERR 12
ERR 13
ERR 21
ERR 22
ERR 23
ERR 33
Icon (blinks)
Problem Possible causes
Current output 1
Current below 0 (3.8) mA
Current output 1
Current above 20.5 mA
Current output 1
Current span too small / too large
Current output 2
Current below 0 (3.8) mA
Current output 2
Current above 20.5 mA
Current output 2
Current span too small / too large
Sensocheck: Wrong or defective sensor / Polarization effects at the sensor / cable too long or defective / plug defective
Temperature outside conversion tables (TC, conc, SAL)
Red LED
Alarm contact
xx
xx
xx
xx
xx
xx
xx
Sensoface active see Pg 93
Sensoface active see Pg 93
Out 1 (22 mA)
Out 2 (22 mA)
x
x
x
x
x
x
x
89

Operating states

Operating status
Measuring
Alarm contact
Cleaning
contact
LED
Rel.1/2
Out 2
Out 1
Rel.1/2
Controller
Limit value
Timeout
Cal Info (cal) 0000
Error Info (conf) 0000
Calibration (cal) 1100
Calibration (cal) 0110
Temp adjustment (cal) 1015
Product cal 1 (cal) 1105
Product cal 2 (cal) 1105
Conf par set 1 (conf) 1200
Conf par set 2 (conf) 1288
Parameter set 1/2 (conf) 7654
90
20 min
20 min
20 min
20 s
20 s
Operating state
Sensor monitor (conf) 2222
Current source 1 (conf) 5555
Current source 2 (conf) 5556
Relay test (conf) 5557
Manual controller (conf) 5559
Cleaning function
HOLD input
Rel.1/2
Controller
Rel.1/2
Out 2
Out 1
Limit value
contact
LED
20 min
20 min
20 min
20 min
20 min
Timeout
Alarm contact
Cleaning
Explanation:
active
as configured (Last/Fix or Last/Off )
91

Sensoface

The little smiley in the display (Sensoface) provides information about the sensor condition (defects, maintenance required, cable capacitance too high). It alerts to significant sensor polarization or excessive cable capacitance e.g. caused by an unsuitable cable or a cable that is too long. The permitted calibration ranges and the conditions for a friendly, neutral, or sad Sensoface are summarized in the following chart. Additional icons refer to the error cause.
Sensocheck
Continuously monitors the sensor and its wiring. Sensocheck can be switched off. Critical values make the Sensoface “sad” and the corresponding icon blinks:
The Sensocheck message is also output as error message Err 33. The alarm contact is active, the red LED is lit, output current 1 is set to 22 mA (when configured correspondingly). Sensocheck can be switched off during configuration (then Sensoface is also dis­abled). Exception: After a calibration a smiley is always displayed for confirmation.
Note:
The worsening of a Sensoface criterion leads to the devaluation of the Sensoface indicator (Smiley becomes “sad”). To reset the Sensoface indicator, the defect must be remedied and the trans­mitter be calibrated.
92
Display
Problem
Status
Sensor defect
Temperature error
Wrong or defective sensor Significant polarization of sensor Excessive cable capacitance (also see error message Err 33 on page 89).
Temperature outside range for TC, conc, SAL
Note:
When very fast response times (t90) are required, e.g. when detecting separation layers, Sensocheck should be switched off (see “Specifications” on page 98).
93

USP function

According to the “USP” directive (U.S. Pharmacopeia), Section 645 “Water Conductivity”, the conductivity of pharmaceutical waters can be monitored online. To do so, the conductivity is measured without temperature compensation and is compared with limit values (see “Temperature/ conductivity table according to USP” on Pg 95). The water is usable if the conductivity is below the USP limit. For higher conductivities, further test steps must be performed according to the directive. To increase safety, the USP limit value can be reduced in the transmitter. To do so, a factor (%) is entered.
Configuration steps
out1 menu group: When USP function has been selected, the measuring range is fixed to 00.00 ... 99.99 µS/cm. Temperature compensation is switched
off. Temperature is monitored (see Pg ).
• In the rL. menu group select USP as limit function. Relays 1 and 2 can now be used as USP limit contacts (see Pg ).
57
• Reduced limit contact U1 (Relay 1):
Enter USP factor (reduced limit, configurable in the range
10 % ... 100 %)
Set contact response for relay 1. Set delay time (see Pg ).
• Limit contact U2
Set contact response for relay 2. Set delay time (see Pg ).
63
63
35
94
Temperature/conductivity table as per USP
Temperature in °C Conductivity in µS/cm Temperature in °C Conductivity in µS/cm
0 0.6 55 2.1
5 0.8 60 2.2 10 0.9 65 2.4 15 1.0 70 2.5 20 1.1 75 2.7 25 1.3 80 2.7 30 1.4 85 2.7 35 1.5 90 2.7 40 1.7 95 2.9 45 1.8 100 3.1 50 1.9
Limit values for USP function
Limit contact response U1 (Relay 1) and U2 (Relay 2)
Conductivity within limits of USP function
USP factor
10 %
Reduced
USP limit value
Cond>USP (Table)
Relay 1 active
Relay 2 active
Err 01
100 %
USP limit value
see table above
95
96
Appendix

Product line and accessories

Devices Order No.
si794 C LXV506.99.00002
Mounting accessories
Pipe-mount kit LZY483 Panel mounting kit LZY484 Protective hood LZY485 Pillar incl. protective hood and pipe-mount kit LZY576
Spare parts
Installation kit, si792 / si794 LZY486 Rear housing, si792 / si794 LZY487
97

Specifications

Conductivity input Input for 2-electrode/4-electrode sensors
Effective ranges Conductivity 0.2 µS · c ... 1000 mS · c
Ranges * Conductivity 0.000 ... 9.999 µS/cm
000.0 ... 99.99 µS/cm
000.0 ... 999.9 µS/cm 0000 ... 9999 µS/cm
0.000 ... 9.999 mS/cm
00.00 ... 99.99 mS/cm
000.0 ... 999.9 mS/cm
0.000 ... 9.999 S/m
00.00 ... 99.99 S/m
Resistivity 00.00 ... 99.99 MΩ · cm
Concentration 0.00 ... 9.99% by wt
Salinity 0.0 ... 45 ‰ (0 ... 35 °C)
Response time (T < 3 s (Sensocheck on)
Measurement error
Concentration determination Operating modes
-02- HCl 0.00 ... 9.99% by wt (-20 ... 50 °C)
-03- NaOH 0.00 ... 9.99% by wt (0 ... 100 °C)
-04- H2SO4 0.00 ... 9.99% by wt (-17 ... 110 °C)
-05- HNO3 0.00 ... 9.99% by wt (-17 ... 50 °C) See graphs in the Appendix Pg 106 et seq.
Sensor standardization
Operating modes Input of cell constant with simultaneous
Input of conductivity of calibration solution
• Product calibration
• Temperature probe adjustment
Permssible cell constant 00.0050 ... 19.9999 cm
) < 1 s (Sensocheck off )
90
1,2,3)
< 1 % meas. val. +0.4 µS · c
*
-01- NaCl 0.00 ... 9.99% by wt (0 ... 60 °C)
display of conductivity and temperature
with simultaneous display of cell constant and temperature
-1
98
Sensocheck sensor monitoring Polarization detection and monitoring of
Sensoface Provides information on the sensor condition
(Sensocheck)
Sensor monitor Direct display of measured values from sensor for
USP function Water monitoring in the pharmaceutical industry
Temperature input
NTC 8.55 kΩ (Betatherm)
2-wire connection, adjustable Measuring range Pt100 / Pt1000 -20 ... +200 °C
(-4 ... 392 °F) NTC 30 kΩ -20 ... +150 °C
(-4 ... 302 °F) NTC 8.55 kΩ -10 ... +130 °C
(+14 ... 266 °F) Resolution 0.1 °C / 1 °F Measurement error (< 1 K for Pt100; <1 K for NTC >100 °C)
Temperature compensation
(Reference temp 25 °C) (OFF) None (Lin) Linear characteristic 00.00 ... 19.99 %/K (NLF) Natural waters to EN 27888 (nACL) (HCL) Ultrapure water with HCl traces (0...120 °C)
(nH3)
*
Pt100 / Pt1000/ NTC 30 kΩ /
1,2,3)
0.5 K
cable capacitance
validation (resistance/temperature)
(USP) with additional user-defined limit value (%), output via relay contact
*
Ultrapure water with NaCl traces (0...120°C)
Ultrapure water with NH3 traces (0...120 °C)
99
Specifications
HOLD input Galv. separated (OPTO coupler)
Function Switches transmitter to HOLD mode Switching voltage 0 ... 2 V (AC/DC) inactive
10 ... 30 V (AC/DC) active CONTROL input Galv. separated (OPTO coupler) Function Switch-over to second parameter set Switching voltage 0 ... 2 V (AC/DC) Parameter set 1 10 ... 30 V (AC/DC) Parameter set 2
Output 1 0/4 to 20 mA, max. 10 V, floating (galv. connected to output 2)
Process variable
Characteristic Linear or logarithmic Overrange Output filter Meas. error Start/end of scale As desired within range Minimum span LIN: 5 % of selected range
LOG: 1 decade Output 2 0/4 to 20 mA, max. 10 V, floating
(galv. connected to output 1) Process variable Temperature Overrange Output filter Meas. error Start/end of scale Span allowed 20 ... 320 K (36 ... 608 °F)
Alarm contact Relay contact, floating Contact ratings AC< 250 V / < 3 A / < 750 VA DC< 30 V / < 3 A / < 90 W Contact response N/C (fail-safe type)
Alarm delay 0000 ... 0600 s
*
Conductivity, resistivity, concentration,
or salinity
*
*
Low-pass, filter time constant 0 ... 120 s
)
1
< 0.3 % current value + 0.05 mA
*
*
Low-pass, filter time constant 0 ... 120 s
)
1
*
-20 ... 200 °C / -4 ... 392 °F
22 mA in the case of error messages
22 mA in the case of temp error messages
< 0.3 % current value + 0.05 mA
100
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