Please contact our Service Team before returning a defective device.
Ship the cleaned device to the address you have been given. If the device
has been in contact with process fluids, it must be decontaminated/
disinfected before shipment. In that case, please attach a corresponding
certificate, for the health and safety of our service personnel.
Disposal
Please observe the applicable local or national regulations concerning
the disposal of “waste electrical and electronic equipment”.
Table of contents
Intended use ...........................................5
Safety information ......................................6
Overview of si794 C ....................................11
The si794 C transmitter is used for measurement of electrical
conductivity and temperature in liquids.
Fields of application are: biotechnology, chemical industry,
environment, food processing, water/waste-water treatment.
The sturdy molded enclosure can be attached to a panel, wall,
post or pipe railing. The optional hood provides protection
against direct weather exposure and mechanical damage.
The transmitter has been designed for application with 2- and
4-electrode sensors. It provides a second current output for temperature measurement, a PID controller (making use of the relay
contacts), and a universal power supply for 24 ... 230 V AC/DC.
For CIP applications, you can switch between two parameter sets.
5
Safety information
Be sure to read and observe the following!
The device has been manufactured using state of the art technology
and it complies with applicable safety regulations.
When operating the device, certain conditions may nevertheless lead to danger for the operator or damage to the equipment.
Therefore, please read this entire manual before unpacking, setting
up, or operating this equipment. Pay particular attention to all
danger and caution statements.
Precautionary labels
Read all labels and tags attached to the instrument. Personal injury
or damage to the instrument could occur if not observed.
A symbol, if noted on the instrument, will be included with a danger
or caution statement in the manual.
This symbol, if noted on the device, references
the instruction manual for operation and/or safety
information.
This symbol, when noted on a product enclosure or
barrier, indicates that a risk of electric shock and/or
electrocution exists.
This symbol, when noted on the product, identifies
the location of a fuse or current limiting device.
This symbol, when noted on the product, identifies
the location of the connection for Protective Earth
(ground).
6
This symbol, when noted on the product, identifies
a risk of chemical harm and indicates that only individuals qualified and trained to work with chemicals
should handle chemicals or perform maintenance
on chemical delivery systems associated with the
equipment.
This symbol, when noted on the product, identifies the presence of a noxious substance and a
risk of chemical harm. Only individuals qualified
and trained to work with chemicals should handle
chemicals or perform maintenance on chemical
delivery systems associated with the equipment.
This symbol, when noted on the product, indicates
the presence of devices sensitive to electrostatic
discharge (ESD) and indicates that care must be
taken to prevent damage with the equipment.
Electrical equipment marked with this symbol may
not be disposed of in European public disposal
systems after 12 August of 2005. In conformity with
European local and national regulations (EU Directive
2002/96/EC), European electrical equipment users
must now return old or end-of life equipment to the
Producer for disposal at no charge to the user.
Note:
You can obtain instructions on the correct disposal
of all (marked and unmarked) electrical products
that have been supplied or manufactured by HachLange from your local Hach-Lange sales office.
7
Signal words for hazard information
This manual uses signal words to mark safety information.
They are used alone or in combination with a safety symbol.
If multiple hazards exist, this manual will use the signal word
(Danger, Caution, Note) corresponding to the greatest hazard.
DANGERIndicates a potentially or imminently
hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTIONIndicates a potentially hazardous situa-
tion that may result in minor or moderate
injury.
Important NoteInformation that requires special
emphasis.
NoteInformation that supplements points in
the main text.
8
General safety information
Do not use or install the si794 transmitter in any manner other
than that which is specified in this manual.
Important Note
Commissioning must only be carried out by trained personnel. Whenever it is likely that protection has been impaired, the
device shall be made inoperative and secured against unintended
operation.
The safety of the transmitter may be impaired if any of the
following conditions have occurred:
visible damage•
failure to operate properly•
storage above 70 °C for prolonged periods•
exposure to severe transport stresses•
If any of these conditions have occurred, return the device to the
manufacturer for recertification.
Note
Before commissioning it must be proved that the transmitter may
be connected with other equipment.
Important Note
Working with chemical samples, standards, reagents, and waste
presents potential hazards.
The device must only be operated by trained personnel authorized
by the operating company.
The manufacturer is not liable for any damages caused by processrelated risks known to the operating company.
9
Information on how to prevent electrostatic discharges (ESD)
Important Note
The sensitive electronic components in the device can be damaged
by static electricity. This can impair device performance and even
lead to a complete failure of the device.
Before connecting a sensor, for example, you should discharge any
static electricity buildup from your body. To do so, you can touch an
earth-grounded metal surface such as the chassis of a device or a
metal conduit or pipe.
10
Overview of si794 C
cond I hi
cond U hi
cond U lo
cond I lo
SG
(Solution
Ground)
shield
RTD
RTD
hold
hold/
control
control
+ output 1
1
2/4 El
cond
input
2
3
4
Output 1
Output 2
R1
5
R2
9
10
11
12
13
14
- output 1/2
+ output 2
relay 1
relay 1/2
relay 2
C
Temp
input
D
Alarm
15
16
alarm
alarm
E
clean / PSet 2
Clean
PSet2
HOLD
6
input
7
Control
8
input
Power
17
18
19
20
clean / PSet2
power
power
11
Assembly
11
10
9
8
765
4
1
2
3
Package contents
Check the shipment for transport damage and completeness.
The package should contain:
• Front unit
• Rear unit
• Bag containing small parts
• User manual
• Specific test report
1 Jumper (2 x)
2 Washer (1 x), for conduit
mounting: Place washer between
enclosure and nut
3 Cable tie (3 x)
4 Hinge pin (1 x), insertable from
Fig.: Panel mounting kit (LZY484) – All dimensions in mm!
15
Installation and connection
Installation instructions
Caution!
Any work on the electrical installation may only be undertaken by
experienced and qualified personnel in accordance with the applicable
local safety regulations.
• Always disconnect power to the device when making any electrical
connections!
• Be sure to follow the instructions in the user manual!
• Only connect the power supply when all internal wirings have been
completed and the system is correctly grounded!
When using an external voltage supply, always connect a ground-fault
circuit interrupter (tripping current max. 30 mA) between mains and
controller system! A ground-fault circuit interrupter is not required
when safety extra-low voltages (24 V DC supply via rechargeable
batteries or 24 V DC/AC supply through an isolation transformer)!
When operating the system outdoors, connect a surge voltage
protection between mains and controller system!
The terminals are suitable for single wires and flexible leads up to
2.5 mm² (AWG 14). Attach end ferrules to the leads.
Terminal Assignments
Danger of electric shock!
Fig.: si794 C terminal assignments
16
3
2
1 Terminals for temperature probe and outer shield
2 Terminals for sensor
3 Terminals for power supply
1
Fig.: Information on installation, rear side of device
17
Wiring examples
Cond measurement using 4-electrode sensor
(Siemens Series 2100)
si794 C
shield
Black
Pink
RTD
RTD
Gray
Brown
I hi
V hi
V lo
I lo
SG
Yellow
Green
White
SG*
Caution!
Place jumper across terminals 4 and 5!
*) When using a sensor with Solution Ground connection (SG) or
a separate SG connection, the jumper is not required!
18
Cond measurement with 2-electrode sensor
(Polymetron Series 831x, HACH 3400. Siemens LZY082)
si794 C
I hi
V hi
V lo
I lo
SG
Jumper
Terminal
2
(Jumper to 1)
3
(Jumper to 4, 5)
CShield:
DRTDBlueBluePink
ERTDWhiteBlackGray
Jumper
Color
Assignment
Inner electrodeBlackWhite/YellowTransparent
Outer electrodeRedRedWhite
Do not connect to
earth ground!
HACH 3400
Series
TransparentWhite/Orange
831x SeriesSiemens
shield
LZY082
(shield)
RTD
RTD
19
1
2
3
1
2
3
Protective wiring of relay outputs
Protective wiring of relay contacts
Relay contacts are subject to electrical erosion. Especially with
inductive and capacitive loads, the service life of the contacts will
be reduced. For suppression of sparks and arcing, components
such as RC combinations, nonlinear resistors, series resistors, and
diodes should be used.
Typical AC applications
with inductive load
1 Load
2 RC combination, e.g. RIFA PMR 209
Typical RC combinations
for 230 V AC:
Capacitor 0.1µF / 630V,
Resistor 100 ohms / 1 W
3 Contact
20
Typical protective wiring measures
A: DC application with inductive load
B: AC/DC applications with capacitive load
C: Connection of incandescent lamps
B1 Capacitive load
B2 Resistor, e.g. 8 Ω / 1 W at 24 V / 0.3 A
B3 Contact
C1 Incandescent lamp, max 60 W / 230 V, 30 W / 115 V
C3 Contact
Warning!
Make sure that the maximum ratings of the relay contacts are
not exceeded even during switching!
21
Interface and navigation
The si794 transmitter user interface contains a display, indicators,
and keys for navigation and menu selection.
User interface
Use the arrow and enter keys to scroll through the menu and
change settings. Use the indicators to identify which mode the
transmitter is in.
6
5
4
3
2
1
Fig.: si794 user interface
1 Calibration key7 Wash mode indicator
2 Congure key8 Conguration mode indicator
3 Measure mode indicator9 Up arrow key
4 Calibration mode indicator10 Right arrow key
5 Alarm indication
6 Display
11 Enter key
7
8
9
10
11
22
Display
Interfaceandnavigation
4.3Display
Figure11 identifies all of the possible icons and symbols that may be
seen in the si792 transmitter display.
The gure below identies all of the possible icons and symbols
that may be seen in the si794 transmitter display.
Fig.: si794 display
1 Passcode13 Secondary display
2 Temperature14 Alarm mode
3 4–20 mA/HART output15 Manual temperature on
4 Limit values16 Calibration mode
5 Alarm17 Hold mode active
6 Sensocheck: Sensor error18 Hourglass (waiting indication)
7 Calibration active19 Measure mode active
8 Calibration interval20 Calibration complete
8 Parameter display21 Calibration: zero or rst point
10 Enter prompt22 Calibration: second point
11 Conguration mode
12 Main display
23 Sensofaces
23
Operation: Keypad
Start, end calibration
Start, end configuration
Select digit position
(selected position blinks)
Edit digit
• Calibration:
Continue in program sequence
• Configuration: Confirm entries,
next configuration step
• Measuring mode: Display output current
Cal Info, display of calibration data
Error Info: Display of last error message
24
+
Start GainCheck device self-test
Safety functions
Sensocheck, Sensoface sensor monitoring
Sensocheck continuously monitors the sensor and its wiring.
Sensocheck can be switched o (Conguration).
Sensoface provides information on the conductivity
sensor condition. Significant sensor polarization effects or
an excessive cable capacitance are indicated.
The three Sensoface indicators provide information on the
sensor condition.
GainCheck device self-test
A display test is carried out, the software version is displayed, and
the memory and signal transfer are checked.
Start GainCheck device self-test:
Automatic device self-test
The automatic device self-test checks the memory and signal
transfer. It runs automatically in the background at xed intervals.
+
25
Safety functions
Hold mode
Display:
The Hold mode is a safety state during conguration and calibration. Output current is frozen (Last) or set to a xed value (Fix).
Alarm and limit contacts are disabled.
If the calibration or conguration mode is exited, the transmitter
remains in the Hold mode for safety reasons. This prevents undesirable reactions of the connected peripherals due to incorrect
conguration or calibration. The measured value and “HOLD” are
displayed alternately. The transmitter only returns to measuring
mode after enter is pressed and 20 seconds have passed.
Conguration mode is also exited automatically 20 minutes
(timeout) after the last keystroke. The transmitter returns to
measuring mode.
Timeout is not active during calibration.
Response of output signal:
Last: The output current is frozen at its last value.
Recommended for short conguration procedures.
The process should not change decisively during conguration. Changes are not noticed with this setting!
Fix: The output current is set to a value that is noticeably
dierent from the process value in order to signal the
control system that the transmitter is being worked at.
26
External activation of HOLD mode
The Hold mode can be activated from outside by sending a signal
to the Hold input (e.g. from the process control system).
Power supply
Hold
12...24 V AC/DC
6
input
si794
7
Process control system
Hold activeHold inactive
10 ... 30 V AC/DC0 ... 2 V AC/DC
Alarm
The alarm delay is congurable.
During an error message the alarm LED blinks or lights.
Error messages can also be signaled by a 22 mA output current.
The alarm contact is activated by alarm or power failure, see also
Pg 54.
The alarm LED on the front panel can be congured as follows
HOLD o: Alarm: LED blinks
HOLD on: Alarm: LED on. HOLD: LED blinks
27
Configuration
In the Configuration mode you set the device parameters. The device can
store two different parameter sets and switch between them. Sensor data
and “Clean/Pset2” output are edited in parameter set 1 only. They are valid for
both parameter sets.
Configuring
Parameter set 1
Configure:
Press conf.
Enter mode code “1200”:
Edit parameter set 1 with and , confirm/proceed with enter.
Parameter set 2
Configure:
“88” appears in the
display.
Enter mode code “1288”:
Edit parameter set 2 with
firm/proceed with enter.
and , con-
The output current is frozen
Hold
During
configuration
the device
remains in the
Hold mode.
Input errors
HOLD icon
(at its last value or at a preset fixed
value, depending on the configuration), limit and alarm contacts are inactive. The controller is in the configured
state, Sensoface is off, mode indicator
“Configuration” is on.
The configuration parameters are
checked during the input. In the
case of an incorrect input “Err” is displayed for approx. 3 s. The incorrect
parameters cannot be stored. Input
must be repeated.
EndEnd with conf. The measured value
and Hold are displayed alternately,
“enter” flashes. End Hold mode
with enter . The display shows the
measured value. The output current
remains frozen for another 20 s (HOLD
icon on, “hourglass” flashes).
28
Menu structure of conguration
The conguration steps are assigned to dierent menu groups.
Use the arrow keys to jump between the individual menu
groups. Each menu group contains menu items for setting the
parameters.
Press enter to access a menu item. Use the arrow keys to edit
values. Press enter to conrm/save the settings.
To return to measurement, press conf and then enter.
Select menu
group
Menu groupCodeDisplay
Output 1o1.
Menu item 1
Menu item 2
Menu item ...
Output 2o2.
Temperature
compensation
Alarm settingsAL.
Relay rL.
Cleaning contact
PSet 2 selection
tc.
Cn.
...
Select
menu item
Previous
menu
group:
29
Overview of configuration steps
Code
Menu
Output 1
out1
Sensor selection *
o1.
Select process variable
Select solution (Conc), see Pg 106
Codes:
Select current range
Characteristic (not for SAL, Conc, USP)
LIN:
Enter current start
Enter current end
LOG:
Enter current start
Enter current end
Time averaging filter
22 mA signal for error messages
Signal response during HOLD
Output 2
out2
o2.
Select temperature unit
Select temperature probe*
Select current range
Enter current start
Enter current end
Time averaging filter
22 mA signal for temp error
Signal response during HOLD
Temperature compensation
tc
Temp compensation selection
tc.
Alarm settings
ALrt
AL.
Select Sensocheck
Enter alarm delay
LED in HOLD mode
Enter fixed value
Fix:
Enter fixed value
Fix:
Lin: Enter temperature coefficient
Selection / Default
2-electrode, 4-electrode
µS, mS/cm, MΩ·cm, SAL, Conc, USP
NaCl HCl NaOH H
-1--2--3--4--50-20 mA / 4-20 mA
Linear / Logarithmic
xxxx mS
xxxx mS
in decades: 0.001 ... 1000
in decades: 0.001 ... 1000
xxxx SEC
ON / OFF
Last / Fix
xxx.x mA
°C / °F
Pt100; Pt1000; NTC 8.55k; NTC 30k
0-20 mA / 4-20 mA
xxx.x
xxx.x
xxxx SEC
ON / OFF
Last / Fix
xxx.x mA
OFF / Lin / nLF / NaCl / HCl / NH
xx.xx %/K
ON / OFF
xxxx sec
ON / OFF
2SO4
HNO
3
3
30
Code
MenuSelection / Default
Relay 1/2: Limits, controller, USP function
rLAY
Select limit function /
rL.
controller / USP
L1.
L2.
Ct.
U1.
U2.
Contact CLEAN / PSet2
Cln
Select as cleaning contact /
Cn.
Signal for parameter set 2*
rinse
Select contact function
Select contact response
Enter setpoint
Enter hysteresis
Enter delay
Select contact function
Select contact response
Enter setpoint
Enter hysteresis
Enter delay
Enter controller setpoint
Enter neutral zone
(P) Controller gain K
(I) Reset time T
(D) Rate time T
Pulse length / pulse frequency
PLC: Pulse length
PFC: Pulse frequency
Select HOLD response
Enter reduced USP factor
Select contact response
Enter delay
Select contact response
Enter delay
Rinsing interval
Rinse duration
Contact response
R
D
P
LiMIT / CtROL / USP
Lo / Hi
N/O / N/C
xxxx
xxxx
xxxx SEC
*) These parameters are only edited in parameter set 1.
They are valid for both parameter sets.
31
Configuration
Output 1
Select sensor type
Menu group
Output 1
Code
o1.
Display
Select menu item
Sensor selection
Select process variable
Select solution (Conc)
Select 0-20 / 4-20 mA
Characteristic: LIN / LOG
Enter current start
Enter current end
Set output filter
22 mA for error
HOLD mode
Exit:
Press conf, then enter.
32
Code Display
o1.
After correct input a
welcome text (CONF)
is displayed for approx.
3 sec
After correct input a
welcome text (CONF)
is displayed for approx.
3 sec
Action
Select configuration
(Press conf.)
For parameter set 1:
Enter passcode “1200”
Select position using 4 arrow
key and edit number using 5
key. When the display reads
“1200”, press enter to confirm.)
For parameter set 2:
Enter passcode “1288”
Select position using 4 arrow
key and edit number using 5
key. When the display reads
“1288”, press enter to confirm.)
The transmitter is in the HOLD
mode (HOLD icon is active).
Select sensor*
(Display/selection only in
parameter set 1)
2-electrode sensor /
4-electrode sensor
Select using 4 key.
Press enter to proceed
Choices
2-EL
(2-EL/ 4-EL)
Note: Characters represented in gray are blinking and can be edited.
*) These parameters are only edited in parameter set 1.
They are valid for both parameter sets.
33
Configuration
Output 1
Select process variable
Menu group
Output 1
Code
o1.
Display
Select menu item
Sensor selection
Select process variable
Select solution (Conc)
Select 0-20 / 4-20 mA
Characteristic: LIN / LOG
Enter current start
Enter current end
Set output filter
22 mA for error
HOLD mode
Exit:
Press conf, then enter.
34
Code Display
o1.
Action
Select process variable:
Select using 4 key.
Press enter to proceed.
Conductivity:
• 0.000 ... 9.999 µS/cm
• 00.00 ... 99.99 µS/cm
• 000.0 ... 999.9 µS/cm
• 0.000 ... 9.999 mS/cm
• 00.00 ... 99.99 mS/cm
• 000.0 ... 999.9 mS/cm
• 0.000 ... 9,999 S/m
• 00.00 ... 99.99 S/m
Resistivity:
• 00.00 ... 99.99 MΩ·cm
Salinity (SAL):
• 0.0 ... 45.0 ‰ (0 ... 35 °C)
Concentration (Conc):
• 0.00 ... 9.99% by wt
USP – automatic range
• 00.00 ... 99.99 µS/cm
Choices
000.0 mS
(0.000 µS
00.00 µS (USP)
000.0 µS
0000 µS
0.000 mS
00.00 mS
000.0 mS
0.000 S/m
00.00 S/m
00.00 MΩ
0.00 SAL
00.00 %
USP)
Note: Characters represented in gray are blinking and can be edited.
35
Configuration
Output 1
Concentration measurement: Select process solutions
Menu group
Output 1
Code
o1.
Display
Select menu item
Sensor selection
Select process variable
Select solution (Conc)
Select 0-20 / 4-20 mA
Characteristic: LIN / LOG
Enter current start
Enter current end
Set output filter
22 mA for error
HOLD mode
Exit:
Press conf, then enter.
36
Code Display
o1.
Action
Only with 00.00 % conc:
select the process solution
Select using 4 key.
-01- NaCl (0.00 ... 9.99 % by wt)
(0 ... 120 °C)
-02- HCl (0.00 ... 9.99 % by wt)
(-20 ... 50 °C)
-03- NaOH (0.00 ... 9.99 % by wt)
(0 ... 100 °C)
-04- H
(-17 ... 110 °C)
-05- HNO
(-17 ... 50 °C)
(0.00 ... 9.99 % by wt)
2SO4
(0.00 ... 9.99 % by wt)
3
Choices
-01-SOL
(-01-SOL
-02-SOL
-03-SOL
-04-SOL
-05-SOL)
Press enter to proceed
Concentration measurement
For the solutions listed above, the transmitter can determine the substance concentration from the measured conductivity and temperature
values in % by wt. The measurement error is made up of the sum of
measurements errors during conductivity and temperature measurement
and the accuracy of the concentration curves stored in the transmitter,
see page 106.
We recommend to calibrate the transmitter together with the sensor.
For exact temperature measurement, you should perform a temperature
probe adjustment. For measuring processes with rapid temperature
changes, a separate temperature probe with fast response should be
used.
When measuring processes such as dilution or intensification of CIP solutions (Clean-In-Place), it is helpful to switch between the parameter sets
for measuring the process medium and for measuring the CIP solution.
37
Configuration
Output 1
Output current range / LIN/LOG characteristic
LIN characteristic: Current start / end
Menu group
Code
Display
Select menu item
Output 1
o1.
Sensor selection
Select process variable
Select solution (Conc)
Select 0-20 / 4-20 mA
Characteristic: LIN / LOG
Enter current start
Enter current end
Set output filter
22 mA for error
HOLD mode
Exit:
Press conf, then enter.
38
Code
o1.
Display
Action
Set output current range
Select using 4 arrow key.
Press enter to proceed
Select output characteristic
Select using 4 arrow key.
Press enter to proceed.
(Step omitted for % (Conc) and
SAL)
With LIN selected:
• Enter current start
(lower end of scale).
Select position using 4 key,
edit number using 5 key.
Press enter to proceed.
• Enter current end
(upper end of scale).
Press enter to proceed
Assignment of measured values:
Current start and current end
Example 1: Range 0...200 mS/cm
[mS/cm]
200
Conductivity
Choices
4-20 mA
(0 - 20 mA/
4 - 20 mA)
LIN
(LIN / LOG)
000.0 mS
(xxx.x mS)
100.0 mS
(xxx.x mS)
Example 2: Range 100...200 mS/cm
Advantage: Higher resolution in range
[mS/cm]
200
of interest
Conductivity
0
Output current
[mA]
20 4
100
Output current
[mA]
20 4
39
Configuration
Output 1
Output current range / LOG characteristic
Current start/end
Menu group
Code
Display
Select menu item
Output 1
o1.
Sensor selection
Select process variable
Select solution (Conc)
Select 0-20 / 4-20 mA
Characteristic: LOG
Enter current start
Enter current end
Set output filter
22 mA for error
HOLD mode
Exit:
Press conf, then enter.
40
DisplayAction
Code
o1.
With LOG selected:
• Enter lower end of scale
(=current start)
Select position using 4 key,
edit number using5 key.
Press enter to proceed.
Choices
0.1 mS
(0.1 mS
1.0 mS
10 mS
100 mS
1000 mS)
• Enter upper end of scale
(=current end)
Select position using 4 key,
edit number using5 key.
Press enter to proceed.
Example: Measurement range over 3 decades
Y
100
10
0.1
1
4.0
Conductivity
[mS/cm]
9.3
14.7
Output current
Select: 0-20/4-20mA
• Current start: 4 mA
• Current end: 20 mA
Characteristic: LOG
• 4 mA 0.1 mS/cm
• 20 mA 100 mS/cm
X
[mA]
20.0
100 mS
(0.1 mS
1.0 mS
10 mS
100 mS
1000 mS)
41
Configuration
Output 1
Time averaging filter
Menu group
Output 1
Code
o1.
Display
Select menu item
Sensor selection
Select process variable
Select solution (Conc)
Select 0-20 / 4-20 mA
Characteristic: LIN / LOG
Enter current start
Enter current end
Set output filter
22 mA for error
HOLD mode
Exit:
Press conf, then enter.
42
DisplayAction
Code
o1.
Time interval of output filter
Default setting: 0 sec (inactive).
To specify a time interval:
Select position using 4,
edit number using 5.
Press enter to proceed.
Choices
0 sec
0 ... 120 sec
Time averaging filter (attenuation)
To smoothen the current output, a low-pass filter with adjustable
filter time can be switched on. When there is a jump at the input
(100 %), the output level is at 63 % after the time interval has been
reached.
The time interval can be set from 0 to 120 sec.
If the time constant is set to 0 sec, the current output follows the
input.
Note:
The filter only acts on the current output, not on the display, the
limit values, or the controller!
Conductivity
Time interval 0 to 120 sec
43
Configuration
Output 1
Output current during error and HOLD
Menu group
Output 1
Code
o1.
Display
Select menu item
Sensor selection
Select process variable
Select solution (Conc)
Select 0-20 / 4-20 mA
Characteristic: LIN / LOG
Enter current start
Enter current end
Set output filter
22 mA in the case of error
HOLD mode
Exit:
Press conf, then enter.
44
Code
o1.
Display
Action
22 mA signal for error message
Select using 4 key.
Press enter to proceed
Choices
OFF
(OFF / ON)
Output signal during HOLD
LAST: During HOLD the last mea-
sured value is maintained at the
output.
FIX: During HOLD a value (to be
entered) is maintained at the
output.
Select using 4 key.
Press enter to proceed.
Only with FIX selected:
Enter current which is to flow at
the output during HOLD
Select position using 4 key and
edit number using5 key.
Press enter to proceed.
Output signal during HOLD:
Output current
[mA]
21
4
Output signal for HOLD
FIX setting = 21.0 mA
HOLD active
LAST
(LAST / FIX)
021.0 mA
(00.0 ... 21.0
mA)
Output signal for HOLD
LAST setting
HOLD active
45
Configuration
Output 2
Temperature unit and probe / Output current
Menu group
Output 2
Code
o2.
Display
Select menu item
Select °C/°F
Select temperature probe
Select 0-20 / 4-20 mA
Enter current start
Enter current end
Set output filter
22 mA for temp error
HOLD mode
Exit:
Press conf, then enter.
46
Code
o2.
Display
Action
Specify temperature unit
Select using 4 key.
Press enter to proceed.
Choices
°C
(°C / °F)
Select temperature probe
Select using 4 key.
Press enter to proceed.
Set output current range
Select using 4 key.
Press enter to proceed.
Current start: Enter lower end of
scale.
Select using 4 key, edit number
using5 key, press enter to proceed.
Current end: Enter upper end of
scale.
Select using 4 key, edit number
using5 key, press enter to proceed.
Process temp: Current start and current end
Example 1: Range 0 ... 100 °CExample 2: Range 50 ... 70 °C.
[°C]
Process temperature
100
0
*) These parameters are only edited in parameter set 1.
They are valid for both parameter sets.
Output current
20 4
Advantage: Higher resolution in
[mA]
range of interest
Process temperature
[°C]
70
50
Output current
100 PT
1000 PT
8.55 NTC
30 k NTC
4 - 20 mA
(4 - 20 mA/
0 - 20 mA)
000.0 °C
(xxx.x °C)
100.0 °C
(xxx.x °C)
20 4
47
[mA]
Configuration
Output 2
Time averaging filter
Menu group
Output 2
Code
o2.
Display
Select menu item
Select °C/°F
Select 0-20 / 4-20 mA
Enter current start
Enter current end
Set output filter
22 mA for temp error
HOLD mode
Exit:
Press conf, then enter.
48
Code
o2.
Display
Action
Time interval of output filter
Default setting: 0 sec (inactive).
To specify a time interval:
Select position using 4,
edit number using 5.
Press enter to proceed.
Choices
0 sec
(0...120 sec)
Time averaging filter (attenuation)
To smoothen the current output 2, a low-pass filter with adjustable
filter time can be switched on. When there is a jump at the input
(100 %), the output level is at 63 % after the time interval has been
reached.
The time interval can be set from 0 to 120 sec.
If the time constant is set to 0 sec (default), the current output
follows the input.
Note:
The filter only acts on the current output, not on the display!
Conductivity
Time inerval 0 to 120 sec
49
Configuration
Output 2
Temperature error. Output current during HOLD
Menu group
Output 2
Code
o2.
Display
Select menu item
Select °C/°F
Select 0-20 / 4-20 mA
Enter current start
Enter current end
Set output filter
22 mA for temp error
HOLD mode
Exit:
Press conf, then enter.
50
Code
o2.
Display
Action
22 mA signal for error message
Select using 4 key.
Press enter to proceed.
Choices
OFF
(OFF / ON)
Output signal during HOLD
LAST: During HOLD the last mea-
sured value is maintained at the
output.
FIX: During HOLD a value (to be
entered) is maintained at the
output.
Select using 4 key.
Press enter to proceed.
Only with FIX selected:
Enter current which is to flow at
the output during HOLD
Select position using 4 key and
edit number using5 key.
Press enter to proceed.
Output signal during HOLD:
Output current
[mA]
21
4
Output signal for HOLD
Setting FIX = 21.0 mA
HOLD active
LAST
(LAST / FIX)
21.0 mA
(00.0 ...
21.0 mA)
Output signal for HOLD
LAST setting
HOLD active
51
Configuration
Temperature compensation
Menu group
Temperature
compensation
Code
tc.
Display
Select menu item
Select
temperature compensation
Exit:
Press conf, then enter.
52
Code Display
tc.
Action
Select temp compensation
(not for USP)
OFF: Temperature compensation
switched off
Select using 4key.
Press enter to proceed.
LIN:
Linear temperature compensation with entry of temperature
coefficient and reference
temperature
nLF:
Temperature compensation for
natural waters to EN 27888
NaCl (nACL):
Temperature compensation for
ultrapure water with NaCl traces
HCl (HCL):
Temperature compensation for
ultrapure water with HCl traces
NH3 (nH3):
Temperature compensation for
ultrapure water with NH3 traces
Only with linear temperature
compensation (LIN) selected:
Enter temperature coefficient.
Select position using 4 key and
edit number using 5 key.
Press enter to proceed.
Choices
OFF
(OFF
LIN
nLF
nACL
HCL
nH3)
02.00%/K
(XX.XX %/K)
53
Configuration
Alarm settings
Menu group
Alarm settings
Alarm
Code
AL.
Display
Select menu item
Select Sensocheck
Delay
LED in HOLD mode
Exit:
Press conf, then enter.
Alarm contact
15
The alarm contact is closed during normal operation (N/C).
It opens in the case of alarm or power outage.
16
As a result, a failure message is provided even in the case
of line breakage (fail-safe behavior). For contact ratings,
see Specifications.
Error messages can also be signaled by a 22 mA output
current (see Pg 45,
The operating behavior of the alarm contact is shown on
Pg 90 .
The alarm delay acts on the LED, the 22 mA signal, and
the alarm contact.
51,
88).
54
Code
AL.
Display
Action
Select Sensocheck
(Continuous monitoring of sensor
properties)
Select using 4 key.
Press enter to proceed.
Choices
OFF
(ON / OFF)
Alarm delay
Select position using 4key,
edit number using 5key,
press enter to proceed.
LED in HOLD mode
Select using 4,
press enter to
proceed
LED status:
Setting
ON
OFF
AlarmHOLD
onblinks
blinksoff
0010 sec
(xxxx sec)
OFF
(ON / OFF)
55
Configuration
Limit function
Use of relays / Settings of relay 1
Menu group
Relay/Controller/
USP
Code
rL.
Display
Select menu item
Use of relays
L1.
Contact function
Contact response
Enter setpoint
Enter hysteresis
Delay
L2.
Relay 2 menu group
Controller menu group
Ct.
USP: Relay 1
U1
USP: Relay 2
U2
Exit:
Press conf, then enter.
56
Code
rL.
L1.
Display
Action
Use of relays:
• Limit function (LiMIT)
• Controller (CtROL)
• USP function
Select using 4key.
Press enter to proceed.
Note: Selecting
• CtROL leads to
Controller menu Ct.
• USP leads to relay for USP
menu U1 U2
For limit 1 function principle,
see Pg 59. Select using 4 key.
Press enter to proceed.
Limit 1 contact response
N/O: normally open contact
N/C: normally closed contact
Select using 4key.
Press enter to proceed.
Limit 1 setpoint
Select position using 4key, edit
number using 5 key. Press enter to
proceed.
Limit 1 hysteresis
Select position using 4key, edit
number using 5 key. Press enter to
proceed.
Limit 1 delay
The contact is activated with delay
(deactivated without delay)
Select position using 4key,
edit number using 5 key.
Press enter to proceed.
Choices
LiMIT
(LiMIT
CtROL
USP)
Lo
(Lo/Hi)
N/O
(N/O
N/C)
000.0 mS
(xxxx)
001.0 mS
(xxxx)
0010 sec
(0 ... 9999
sec)
57
Configuration
Limit function
Settings of relay 2
Menu group
Relay/Controller/
USP
Code
rL.
Display
Select menu item
Use of relays
Relay 1 menu group
L1.
L2.
Contact function
Contact response
Enter setpoint
Enter hysteresis
Delay
Controller menu group
Ct.
USP: Relay 1
U1
USP: Relay 2
U2
Exit:
Press conf, then enter.
58
Code
DisplayAction
L2.
For limit 2 function principle,
see Fig. below. Select using 4
key. Press enter to proceed.
Limit 2 contact response
N/O: normally open contact
N/C: normally closed contact
Select using 4 key.
Press enter to proceed.
Choices
Hi
(Lo)
N/O
(N/O
N/C)
Limit Lo
Hysteresis +
Setpoint
Contact
Limit 2 setpoint
Select position using 4key, edit
number using 5 key. Press enter to
proceed.
Limit 2 hysteresis
Select position using 4key, edit
number using 5 key. Press enter to
proceed.
Limit 2 delay
The contact is activated with
delay (deactivated without delay)
100.0 mS
(xxxx mS)
001.0 mS
(xxxx mS)
0010 sec
(0 ...
9999 sec)
Select position using 4 key,
edit number using5 key.
Press enter to proceed.
Signal
1
0
Limit Hi
Setpoint
Hysteresis -
Contact
Signal
1
0
59
Configuration
Controller (for description, see page 84 et seq.)
Setpoint. Neutral zone
Menu group
Relay/Controller/
USP
Code
rL.
Display
Select menu item
Use of relays
L1.
Relay 1 menu group
L2.
Relay 2 menu group
Ct.
Controller setpoint
Enter neutral zone
(P) Controller gain
(I) Reset time TR
(D) Rate time TD
Pulse length /
Pulse frequency
PLC: Pulse length
PFC: Pulse frequency
HOLD response
USP: Relay 1
U1
USP: Relay 2
U2
Exit:
Press conf, then enter.
60
Code Display
Ct.
ActionChoices
Setpoint
Select using 4 key, edit number
using5 key. Press enter to proceed.
050.0 mS
(xxxx)
Neutral zone (dead band)
Select using 4 key, edit number
using5 key. Press enter to proceed.
Controller: P action
Select using 4 key, edit number
using5 key. Press enter to proceed.
Controller: I action (reset time)
Select using 4 key, edit number
using5 key. Press enter to proceed.
Controller: D action (rate time)
Select using 4 key, edit number
using5 key. Press enter to proceed.
Pulse length /Pulse frequency
Select using 4key.
Press enter to proceed.
PLC: Pulse length
Select using 4 key, edit number
using5 key. Press enter to proceed.
PFC: Pulse frequency
Select using 4 key, edit number
using5 key. Press enter to proceed.
Behavior during HOLD
Select using 4key.
Press enter to proceed.
001.0 mS
(xxxx)
0100 %
(xxxx %)
0000 sec
(xxxx sec)
0000 sec
(xxxx sec)
PLC
(PFC)
0010 sec
(xxxx sec)
0060 /min
(xxxx /min)
Y Last
(Y Off/
Y Last)
61
Configuration
Setting of relays for USP function
Menu group
Relay/Controller/
USP
Code
rL.
Display
Select menu item
Use of relays
L1.
Relay 1 menu group
L2.
Relay 2 menu group
Ct.
Controller menu group
U1
Enter USP factor
Contact response relay 1
Delay relay 1
U2
Contact response relay 2
Delay relay 2
62
Exit:
Press conf, then enter.
Code
U1
Display
Action
With USP function selected, relays
1 and 2 are used for USP function
(see page 94)
USP must have been selected as
measured variable.
Choices
U2
For function of relay 1, see Pg 95.
Enter reduced USP factor
10 ... 100%
Select: Contact response relay 1
N/O: normally open contact
N/C: normally closed contact
Select using 4key.
Press enter to proceed.
Enter delay. Select using 4 key,
edit number using 5key.
Press enter to proceed.
For function of relay 2, see Pg 95.
Select contact response
N/O: normally open contact
N/C: normally closed contact
Select using 4key.
Press enter to proceed.
Enter delay. Select using 4 key,
edit number using 5key.
Press enter to proceed.
100 %
(10 ... 100 %)
N/O
(N/O
N/C)
0000 sec
(xxxxx sec)
N/O
(N/O
N/C)
0000 sec
(xxxxx sec)
63
Configuration
Controlling a rinsing probe or
Signaling parameter set 1/2
Menu group
Contact:
CLEAN / PSet2
Code
Display
Cn.
rinse
64
Code
Cn.
Display
Select menu item
Select CLEAN / PSet2
Rinsing interval
Rinse time
Contact response
Action (rinsing probe)
Function selection*:
• Control of rinsing probe (rinse)
• Signaling active parameter set 2
Select using 4,
proceed.
Rinsing interval *
Select using 4, edit number
using5,
Rinse duration *
Select using 4, edit number
using5,
Select contact response*
N/O: normally open contact
N/C: normally closed contact
Select using 4,
proceed
*) These parameters are only edited in parameter set 1.
They are valid for both parameter sets.
press enter to
press enter to proceed.
press enter to proceed.
press enter to
Choices
rinse
(rinse /
PSet2)
For
PSet2
see next
page
000.0 h
(xxx.x h)
0060 sec
(xxxx sec)
N/O
(
N/O
N/C)
:
Controlling a rinsing probe
The “Clean” contact can be used to connect a simple rinsing probe.
Rinse duration and rinsing interval are defined during configuration.
Contact response can be set as N/O or N/C.
e.g. spray cleaning
Clean
17
18
Signaling parameter set 1/2
Depending on the selected parameter set, the relay
is active or inactive. The signal can be used for superordinated process control systems.
Parameter set 2 is indicated by “88” in the upper left
corner of the display.
Clean
PSet2
17
18
si794
Parameter set 1 selected
Parameter set 2 selected
Power supply
Power supply
Process control system
Power supply:
AC< 250 V / < 3 A / < 750 VA
DC< 30 V / < 3 A / < 90 W
65
Selecting parameter set 1/2
Manually or via a signal at the Control input
Display
After correct input a
welcome text (CONF)
is displayed for approx.
3 sec
ActionChoices
To select a parameter set, press conf,
enter code: 7654
Select position using 4, edit number
using 5,
Wrong settings change the measurement
properties! If an invalid code is entered, the
transmitter returns to measuring mode.
press enter to proceed.
Select:
• Parameter set 1 (MAN)
• Parameter set 2 (MAN)
• Automatic switchover via
control input (Ctr-EXT)
Select using 4,
With -1- or -2- selected:
Since the complete device configuration is changed in one step, there is a
security prompt (No/Yes).
Note:
When pressing enter directly,
the selection is not saved.
Activation of parameter set 2 is
indicated by “88” in the upper left
corner of the display.
press enter to proceed.
-1-
(-1- MAN
-2-MAN
Ctr-EXT)
For Ctr-EXT,
see next
page
66
Display
ActionChoices
With Control input
You can switch between the parameter
sets by applying an external signal to
the Control input (see below).
Ctr-EXT selected:
External switchover of parameter sets
The parameter set can be selected from outside by sending a
signal to the Control input (e.g. from the process control system).
To do so, Ctr-EXT is set during configuration.
Control
Power supply
7
input
si794
Note:
Parameter set 2 is indicated by “88” in the upper left corner of the
display.
8
Process control system
0 ... 2 V AC/DCParameter set 1 selected
10 ... 30 V AC/DCParameter set 2 selected
67
68
Default settings of parameter sets
Two complete parameter sets are stored in the EEPROM . As
delivered, the two sets are identical but can be edited differently.
Note:
Fill in your configuration data on the following pages.
Code. Parameter Default setting
o1. Sensor selection * 2-EL
o1. Process variable 000.0 mS
o1. Conc solution -01o1. 0/4-20 mA 4-20 mA
o1. Characteristic LIN
o1. Current start (LIN) 000.0 mS
o1. Current end (LIN) 100.0 mS
o1. Current start (LOG) 0.1 mS
o1. Current end (LOG) 100 mS
o1. Filter time 0 s
o1. 22mA signal OFF
o1. HOLD response Last
o1. Fix current 021.0 mA
o2. Unit °C / °F °C
o2. Temp probe * Pt100
o2. 0/4 ...20mA 4-20 mA
o2. Current start 000.0 °C
o2. Current end 100.0 °C
o2. Filter time 0 s
o2. 22mA signal OFF
o2. HOLD response Last
o2. Fix current 021.0 mA
tc. Temp compensation OFF
tc. Temp coefficient 02.00%/K
AL. Sensocheck OFF
AL. Alarm delay 0010 sec
AL. LED Hold OFF
*) These parameters are only edited in parameter set 1.
They are valid for both parameter sets.
Code. Parameter Default setting
L1. Contact function Lo
L1. Contact response N/O
L1. Setpoint 000.0 mS
L1. Hysteresis 001.0 mS
L1. Delay 0010 sec
L2. Contact function Hi
L2. Contact response N/O
L2. Setpoint 100.0 mS
L2. Hysteresis 001.0 mS
L2. Delay 0010 sec
Ct. Setpoint 050.0 mS
Ct. Neutral zone 001.0 mS
Ct. P action 0100 %
Ct. I action 0000 sec
Ct. D action 0000 sec
Ct. PLC/PFC controller PLC
Ct. Pulse length 0010 sec
Ct. Pulse frequency 0060 /min
Ct. Hold response Last
U1 USP factor 100 %
U1 Contact response N/O
U1 Delay 0000 sec
U2 Contact response N/O
U2 Delay 0000 sec
Cn. Rinse/ PSet2 * rinse
Cn. Rinsing interval * 000.0 h
Cn. Rinse duration * 0060 sec
Cn. Contact type * N/O
69
Parameter set, individual settings
Code. Parameter Setting
P1 (conf 1200) P2 (conf 1288)
o1. Sensor ____________ *
o1. Process variable ____________ ____________
o1. Solution (Conc) ____________ ____________
o1. 0/4-20 mA ____________ ____________
o1. Characteristic (LIN/LOG) ____________ ____________
o1. Current start (LIN) ____________ ____________
o1. Current end (LIN) ____________ ____________
o1. Current start (LOG) ____________ ____________
o1. Current end (LOG) ____________ ____________
o1. Filter time ____________ ____________
o1. 22mA signal ____________ ____________
o1. HOLD response ____________ ____________
o1. Fix current ____________ ____________
o2. Unit °C / °F ____________ ____________
o2. Temp probe ____________ *
o2. 0/4 ... 20mA ____________ ____________
o2. Current start ____________ ____________
o2. Current end ____________ ____________
o2. Filter time ____________ ____________
o2. 22mA signal ____________ ____________
o2. HOLD response ____________ ____________
o2. Fix current ____________ ____________
tc. Temp compensation ____________ ____________
tc. Temp coefficient ____________ ____________
AL. Sensocheck ____________ ____________
AL. Alarm delay ____________ ____________
AL. LED Hold ____________ ____________
*) These parameters are only edited in parameter set 1.
They are valid for both parameter sets.
71
Calibration
Calibration adjusts the transmitter to the sensor.
ActivationActivate with cal
Enter passcode
• Entry of cell constant: 1100
• With calibration solution: 0110
• Product calibration: 1105
• Temp probe adjustment: 1015
Use 4 and 5 to edit a
parameter.
Press enter to conrm/continue.
(To exit, press cal, then enter.)
HOLD
During calibration the
transmitter
remains in
the Hold
mode.
HOLD icon
During calibration the transmitter remains in the Hold mode
for reasons of safety. Output
current is frozen (last value or
preset xed value, depending
on conguration), limit and
alarm contacts are inactive. The
controller is in the congured
state, Sensoface is o, “Calibration” mode indicator is on. Red
LED blinks when “HOLD ON” has
been set.
Input errors
72
The calibration parameters are
checked during the input. In the
case of an incorrect input “Err” is
displayed for approx. 3 sec. The
incorrect parameters cannot be
stored. Input must be repeated.
ExitPress cal to exit. The measured
value is shown in the main
display alternately with “Hold”,
“enter” blinks, Sensoface is
active. Press enter key to end
the Hold mode. The measured
value is dispålayed. The output
current remains frozen for
another 20 sec (HOLD icon on,
“hourglass” blinks).
Information on calibration
Calibration adapts the transmitter to the conductivity sensor.
Calibration can be performed by:
• Input of cell constant (e.g. for ultrapure-water sensors)
• Determining the cell constant using a known calibration
solution
• Sampling (product calibration)
• Temperature probe adjustment
Note:
• All calibration procedures must be performed by trained
personnel.
• Incorrectly set parameters may go unnoticed, but change
the measuring properties.
73
Calibration by entry of cell constant
Input of cell constant with simultaneous display of uncorrected
conductivity value and temperature
Display
Action
Press cal, enter code: 1100
Select position using 4,
edit number using5,
press enter to proceed.
Ready for calibrationDisplay (3 sec)
Enter cell constant of
connected sensor:
Select using 4 key,
edit number using
A change in the cell constant
also changes the conductivity
value.
Press enter to confirm cell
constant.
5 key.
Remark
The transmitter is in
the Hold mode.
If an invalid code is
entered, the transmitter returns to
measuring mode.
The lower display
shows the measured conductivity
value.
(When there has
not been an entry
for 6 sec, the lower
display alternately
shows the conductivity and temperature value.)
74
DisplayAction
The transmitter now displays
the conductivity and
temperature.
Remark
The measured value is shown
in the main display alternately
with “Hold”. “enter” blinks.
Press
enter
to end calibration.
After end of calibration, the outputs
remain in Hold
mode for approx.
20 sec.
75
Calibration with calibration solution
Input of temperature-corrected value of calibration solution with
simultaneous display of cell constant
Display
Action
Press cal, enter code: 0110
Select using 4, edit number
using5,
proceed with enter.
Ready for calibration
Remove and clean sensor
Immerse sensor in calibration
solution.
Determine the temperaturecorrected conductivity value of
the calibration solution from
the corresponding table
(see Pg 104).
Enter value of calibration
solution.
Select using 4 key,
edit number using 5 key.
Press
enter to confirm the
calibration data.
Remark
The transmitter is in
the Hold mode.
If an invalid code is
entered, the transmitter returns to
measuring mode.
Display (3 sec)
When there has
not been an entry
for 6 sec, the lower
display alternately
shows the cell
constant and
temperature value.
The cell constant
and temperature
are alternately
displayed in the
lower display
during the input.
76
DisplayAction
The determined cell constant is
displayed.
Confirm with enter.
The transmitter now displays
the conductivity and
temperature.
Remark
Clean sensor and re-place it in
the process.
The measured value is shown
in the main display alternately
with “Hold”. “enter” blinks.
End calibration using
enter.
After end of calibration, the outputs
remain in Hold
mode for approx.
20 sec.
Note:
• Be sure to use known calibration solutions with the respective
temperature-corrected conductivity values (see ”Calibration
Solutions” Pg 104).
•
During the calibration procedure the temperature must be
kept constant.
77
Product calibration
Calibration by sampling
For product calibration the measured variable is used as configured:
Conductivity (µS/cm, mS/cm, S/m), resistivity (MΩ·cm). During product
calibration the sensor remains in the process. The measurement is only
interrupted briefly.
Calibration is without TC correction.
Procedure: During sampling the currently measured value is stored in
the transmitter. The transmitter immediately returns to measuring mode.
The calibration mode indicator blinks and reminds you that calibration
has not been terminated.
The sample is measured in the lab or directly on the site using a portable
meter. The sample value is then entered in the transmitter. The new cell
constant is calculated from these two values.
If the sample is invalid, you can take over the value stored during
sampling. In that case the old calibration values are saved. Afterwards,
you can start a new product calibration.
Display
78
Action
Product calibration step 1:
Press cal, enter code: 1105.
(Press 4 key to select position,
enter number using 5 key.
Press enter to confirm.)
Take sample and save value.
Press enter to proceed.
Remark
If an invalid code is
entered, the transmitter returns to
measuring mode.
Display (approx.
3 sec)
The sample is measured in the lab or
directly on the site.
Display
Action
Remark
Measuring mode:
From the blinking CAL mode
indicator you see that product
calibration has not been terminated.
Product calibration step 2:
When the sample value has
been determined, open the
product calibration once more
(cal, code 1105).
Enter lab value. The new cell
constant is calculated.
Press enter to confirm.
The new cell constant is
displayed.
Press enter to confirm.
The measured value is shown
in the main display alternately
with “Hold”. “enter” blinks.
Press enter to exit.
Until the sample
value is determined and can
be entered, the
transmitter is in
measuring mode.
Display (approx.
3 sec)
New calibration:
Press cal.
After end of
calibration, the
outputs remain
in Hold mode for
approx. 20 sec.
79
Temp probe adjustment
Display
Action
Select calibration
(Press cal,
enter passcode: 1015)
Select position using4key,
edit number using 5key.
Press
Measure the temperature of
the process medium using an
external thermometer
Measurement
Display
Remark
In the measuring mode the main display shows the
configured process variable (conductivity, resistivity,
or SAL) and the lower display the temperature. During
calibration you can return to measuring mode by
pressing the cal key, during configuration by pressing
conf (waiting time for measured-value stabilization
approx. 20 sec).
enter to proceed.
Enter measured temperature
value.
Select position using4key,
edit number using 5key.
Press
enter to proceed.
Press enter to exit adjustment.
HOLD will be deactivated after
20 sec.
Remark
Wrong settings
change the measurement properties! If an invalid
code is entered, the
transmitter returns
to measuring mode.
The transmitter is in
the Hold mode.
Default:
Value of secondary
display.
80
Diagnostics functions
Display
Remark
Display of output currents
Press enter while in measuring mode.
The current at output 1 is shown in the main display,
the current at output 2 in the secondary display.
After 5 sec the transmitter returns to measuring
mode.
Display of calibration data (Cal Info)
Press cal while in measuring mode and confirm code
0000. The current cell constant is shown in the main
display. After 20 sec the transmitter returns to measuring mode (immediate return at pressing enter).
Sensor monitor
For validation of sensor and complete signal processing. Press conf while in measuring mode and enter
code: 2222. The measured resistance is shown in
the main display, the measuring temperature in the
lower display.
Press enter to return to measurement.
Display of last error message
(Error info)
Press conf while in measuring mode and confirm
code 0000. The last error message is displayed
for approx. 20 sec. After that the message will
be deleted (immediate return to measurement at
pressing enter).
81
Diagnostics functions
These functions are used for testing the connected peripherals.
Display
82
Select a
relay
Test 0/1
Return to
measurement
Action / Remarks
Specify current at output 1
• Press conf, enter code: 5555
The current indicated in the main display for output 1
can be edited.
Select position using 4, edit number using 5,
press
enter to confirm. Then the entered value will
be shown in the secondary display.
The transmitter is in Hold mode.
Press conf, then enter to return to measurement
(Hold remains active for another 20 sec).
Specify current at output 2
• Press conf, enter code: 5556
The current indicated in the main display for
output 2 can be edited.
Select position using 4, edit number using 5,
press
enter to confirm. Then the entered value will
be shown in the secondary display.
The transmitter is in Hold mode.
Press conf, then enter to return to measurement
(Hold remains active for another 20 sec).
Relay test (manual test of contacts)
• Press conf, enter code: 5557
The relays are frozen. This state is indicated in the
display. The 4 digits in the display correspond to the
4 relays (as located on the terminal plate):
1st digit: R1
2nd digit: R2
3rd digit: AL
4th digit: CLN
Function test using arrow keys – see left column.
When exiting the function (enter), the relays are set
corresponding to the measured value.
Display
Controller
characteristic
The arrows indicate
which relay (valve)
is active:
+100 %
Controller
output
Setpoint
-100 %
Relay 2 active
(Meas. value >
setpoint)
Relay 1 active
(Meas. value <
setpoint)
Action / Remarks
Controller test (manual specification of controller
output)
• Press conf, enter code: 5559
After function activation “Ctrl” is displayed for
approx. 3 sec. With the controller turned off, “OFF”
is displayed in addition, then return to measuring
mode.
The function is used to start up control loops or
check the actuators.
For bumpless changeover to automatic operation (exiting this function), configure an I-action
component (reset time).
Specify value:
Select using4key, edit number using5key.
Press
enter to proceed.
The transmitter is in Hold mode.
Press enter to return to measurement (Hold remains
active for another 20 sec).
Controller output -100 to 0 %: Relay 2 active
Controller output 0 to +100 %: Relay 1 active
Momentary controller output (adjusted value has
not been saved yet)
83
Controller functions
PID controller
P controller
Application in integrating systems
(e.g. closed tank, batch processes).
PI controller
Application in non-integrating systems
(e.g. drains).
PID controller
The additional derivative action compensates for
measurement peaks.
Controller characteristic
Setpoint
84
+100 %
-100 %
Controller
output Y
p
[%]
Neutral zone Y
= 0
p
mS/cm
Controller equations
Controller output Y = YP + YPdt + T
P action
1
T
R
I action
dY
D
dt
D action
P
Proportional action Y
Setpoint - Meas. value
YP =
Measuring range
P
*
KC
with:
Y
P
T
R
T
D
K
C
Proportional action
Reset time [s]
Rate time [s]
Controller gain [%]
Neutral zone (Y=0)
Tolerated deviation from desired value.
With the setting “1 mS/cm” a deviation of ± 0.5 mS/cm
from the desired value does not activate the controller.
Proportional action (Gradient KC [%])
100 %
Controller
50 %
output Y
X
w
KC = 500 %
KC = 200 %
MR*0.2MR*0.4
Deviation
KC = 100 %
MR*0.6
(Process variables: mS/cm, S/m, SAL)
KC = 50 %
MR*0.8
MR
85
Controller functions
Pulse length / pulse frequency controller
Pulse length controller (PLC)
The pulse length controller is used to operate a valve as an
actuator. It switches the contact on for a time that depends on
the controller output. The period is constant. A minimum ON
time of 0.5 sec is maintained even if the controller output takes
corresponding values.
Output signal (relay contact) of pulse length controller
1
0
1
0
ON time (Y = 20 %)
ON time (Y = 80 %)
Pulse length
86
Pulse frequency controller (PFC)
The pulse frequency controller is used to operate a frequencycontrolled actuator (metering pump). It varies the frequency
with which the contacts are switched on. The maximum pulse
frequency [pulses/min] can be defined. It depends on the
actuator.
The contact ON time is constant. It is automatically calculated
from the user-defined maximum pulse frequency.
Output signal (relay contact) of pulse frequency controller
1
0
1
0
ON time
Pulse frequency (Y = 20%)
Pulse frequency (Y = 80%)
87
Error messages (error codes)
Error
ERR 01
ERR 02
ERR 98
ERR 99
ERR 03
Display
Measured
value
blinks
Measured
value
blinks
“Conf”
blinks
“FAIL”
blinks
Problem
Possible causes
Sensor
• Wrong cell constant
• Measurement range violation
• SAL > 45 ‰
• Sensor connection or cable defective
Unsuitable sensor
Conductance range > 3500 mS
System error
Configuration or calibration data
defective; completely reconfigure
and recalibrate the transmitter.
Memory error in device program
Factory settings
EEPROM or RAM defective
This error message only occurs
in the case of a total defect. The
transmitter must be repaired and
recalibrated at the factory.
Temperature probe
Open or short circuit
Temperature range exceeded
Out 1 (22 mA)
Red LED
Alarm contact
xx
xx
xx
xx
xx
Out 2 (22 mA)
x
x
x
x
x
x
x
x
88
Error
ERR 11
ERR 12
ERR 13
ERR 21
ERR 22
ERR 23
ERR 33
Icon
(blinks)
Problem
Possible causes
Current output 1
Current below 0 (3.8) mA
Current output 1
Current above 20.5 mA
Current output 1
Current span too small / too large
Current output 2
Current below 0 (3.8) mA
Current output 2
Current above 20.5 mA
Current output 2
Current span too small / too large
Sensocheck:
Wrong or defective sensor /
Polarization effects at the sensor /
cable too long or defective /
plug defective
• Temperature outside
conversion tables
(TC, conc, SAL)
Red LED
Alarm contact
xx
xx
xx
xx
xx
xx
xx
Sensoface
active
see Pg 93
Sensoface
active
see Pg 93
Out 1 (22 mA)
Out 2 (22 mA)
x
x
x
x
x
x
x
89
Operating states
Operating status
Measuring
Alarm contact
Cleaning
contact
LED
Rel.1/2
Out 2
Out 1
Rel.1/2
Controller
Limit value
Timeout
Cal Info
(cal) 0000
Error Info
(conf) 0000
Calibration
(cal) 1100
Calibration
(cal) 0110
Temp adjustment
(cal) 1015
Product cal 1
(cal) 1105
Product cal 2
(cal) 1105
Conf par set 1
(conf) 1200
Conf par set 2
(conf) 1288
Parameter set 1/2
(conf) 7654
90
20
min
20
min
20
min
20
s
20
s
Operating state
Sensor monitor
(conf) 2222
Current source 1
(conf) 5555
Current source 2
(conf) 5556
Relay test
(conf) 5557
Manual controller
(conf) 5559
Cleaning function
HOLD input
Rel.1/2
Controller
Rel.1/2
Out 2
Out 1
Limit value
contact
LED
20
min
20
min
20
min
20
min
20
min
Timeout
Alarm contact
Cleaning
Explanation:
active
as configured (Last/Fix or Last/Off )
91
Sensoface
The little smiley in the display (Sensoface) provides information
about the sensor condition (defects, maintenance required, cable
capacitance too high).
It alerts to significant sensor polarization or excessive cable
capacitance e.g. caused by an unsuitable cable or a cable that is
too long. The permitted calibration ranges and the conditions
for a friendly, neutral, or sad Sensoface are summarized in the
following chart. Additional icons refer to the error cause.
Sensocheck
Continuously monitors the sensor and its wiring.
Sensocheck can be switched off.
Critical values make the Sensoface “sad” and the
corresponding icon blinks:
The Sensocheck message is also output as error message Err 33.
The alarm contact is active, the red LED is lit, output current 1 is
set to 22 mA (when configured correspondingly). Sensocheck can
be switched off during configuration (then Sensoface is also disabled). Exception: After a calibration a smiley is always displayed
for confirmation.
Note:
The worsening of a Sensoface criterion leads to the devaluation
of the Sensoface indicator (Smiley becomes “sad”). To reset the
Sensoface indicator, the defect must be remedied and the transmitter be calibrated.
92
Display
Problem
Status
Sensor defect
Temperature
error
Wrong or defective sensor
Significant polarization of sensor
Excessive cable capacitance (also see
error message Err 33 on page 89).
Temperature outside range for
TC, conc, SAL
Note:
When very fast response times (t90) are required, e.g. when
detecting separation layers, Sensocheck should be switched off
(see “Specifications” on page 98).
93
USP function
According to the “USP” directive (U.S. Pharmacopeia), Section 645
“Water Conductivity”, the conductivity of pharmaceutical waters can
be monitored online. To do so, the conductivity is measured without
temperature compensation and is compared with limit values (see
“Temperature/ conductivity table according to USP” on Pg 95).
The water is usable if the conductivity is below the USP limit. For higher
conductivities, further test steps must be performed according to the
directive.
To increase safety, the USP limit value can be reduced in the transmitter.
To do so, a factor (%) is entered.
Configuration steps
• out1 menu group:
When USP function has been selected, the measuring range is
fixed to 00.00 ... 99.99 µS/cm. Temperature compensation is switched
off. Temperature is monitored (see Pg ).
• In the rL. menu group select USP as limit function.
Relays 1 and 2 can now be used as USP limit contacts
(see Pg ).
57
• Reduced limit contact U1 (Relay 1):
Enter USP factor (reduced limit, configurable in the range
10 % ... 100 %)
Set contact response for relay 1.
Set delay time (see Pg ).
• Limit contact U2
Set contact response for relay 2.
Set delay time (see Pg ).
63
63
35
94
Temperature/conductivity table as per USP
Temperature in °C Conductivity in µS/cm Temperature in °C Conductivity in µS/cm
Conductivity input Input for 2-electrode/4-electrode sensors
Effective ranges Conductivity 0.2 µS · c ... 1000 mS · c
Ranges * Conductivity 0.000 ... 9.999 µS/cm
000.0 ... 99.99 µS/cm
000.0 ... 999.9 µS/cm
0000 ... 9999 µS/cm
0.000 ... 9.999 mS/cm
00.00 ... 99.99 mS/cm
000.0 ... 999.9 mS/cm
0.000 ... 9.999 S/m
00.00 ... 99.99 S/m
Resistivity 00.00 ... 99.99 MΩ · cm
Concentration 0.00 ... 9.99% by wt
Salinity 0.0 ... 45 ‰ (0 ... 35 °C)
Response time (T
< 3 s (Sensocheck on)
Measurement error
Concentration determination
Operating modes
-02- HCl 0.00 ... 9.99% by wt (-20 ... 50 °C)
-03- NaOH 0.00 ... 9.99% by wt (0 ... 100 °C)
-04- H2SO4 0.00 ... 9.99% by wt (-17 ... 110 °C)
-05- HNO3 0.00 ... 9.99% by wt (-17 ... 50 °C)
See graphs in the Appendix Pg 106 et seq.
Sensor standardization
Operating modes • Input of cell constant with simultaneous
• Input of conductivity of calibration solution
• Product calibration
• Temperature probe adjustment
Permssible cell constant 00.0050 ... 19.9999 cm
) < 1 s (Sensocheck off )
90
1,2,3)
< 1 % meas. val. +0.4 µS · c
*
-01- NaCl 0.00 ... 9.99% by wt (0 ... 60 °C)
display of conductivity and temperature
with simultaneous display of cell constant and
temperature
-1
98
Sensocheck
sensor monitoring Polarization detection and monitoring of
Sensoface Provides information on the sensor condition
(Sensocheck)
Sensor monitor Direct display of measured values from sensor for
USP function Water monitoring in the pharmaceutical industry
Temperature input
NTC 8.55 kΩ (Betatherm)
2-wire connection, adjustable
Measuring range Pt100 / Pt1000 -20 ... +200 °C
(-4 ... 392 °F)
NTC 30 kΩ -20 ... +150 °C
(-4 ... 302 °F)
NTC 8.55 kΩ -10 ... +130 °C
(+14 ... 266 °F)
Resolution 0.1 °C / 1 °F
Measurement error
(< 1 K for Pt100; <1 K for NTC >100 °C)
Temperature compensation
(Reference temp 25 °C) (OFF) None
(Lin) Linear characteristic 00.00 ... 19.99 %/K(NLF) Natural waters to EN 27888(nACL) (HCL) Ultrapure water with HCl traces (0...120 °C)
(nH3)
*
Pt100 / Pt1000/ NTC 30 kΩ /
1,2,3)
0.5 K
cable capacitance
validation (resistance/temperature)
(USP) with additional user-defined limit value (%),
output via relay contact
*
Ultrapure water with NaCl traces (0...120°C)
Ultrapure water with NH3 traces (0...120 °C)
99
Specifications
HOLD input Galv. separated (OPTO coupler)
Function Switches transmitter to HOLD mode
Switching voltage 0 ... 2 V (AC/DC) inactive
10 ... 30 V (AC/DC) active
CONTROL inputGalv. separated (OPTO coupler)
Function Switch-over to second parameter set
Switching voltage 0 ... 2 V (AC/DC) Parameter set 1
10 ... 30 V (AC/DC) Parameter set 2
Output 10/4 to 20 mA, max. 10 V, floating (galv. connected to output 2)
Process variable
Characteristic Linear or logarithmic
Overrange
Output filter
Meas. error
Start/end of scale As desired within range
Minimum span LIN: 5 % of selected range