Hach-Lange 2100NIS User Manual

DOC022.52.80204
2100N IS
08/2012, Edition 2
User Manual
Table of Contents
Specifications..................................................................................................................................................................................5
General information.....................................................................................................................................................................6
Safety information..............................................................................................................................................................................6
Precautionary labels..........................................................................................................................................................................6
Certification........................................................................................................................................................................................7
Product overview...............................................................................................................................................................................7
Product components..........................................................................................................................................................................8
User interface..................................................................................................................................................................................9
Startup...............................................................................................................................................................................................10
Turn the instrument on.....................................................................................................................................................................10
Turn the keypad sound off (optional)...............................................................................................................................................11
Standard operation....................................................................................................................................................................11
Calibrate the turbidimeter with StablCal® Standards.......................................................................................................................11
Prepare the StablCal standards................................................................................................................................................11
Calibration notes.......................................................................................................................................................................11
StablCal calibration procedure..................................................................................................................................................12
StablCal standards storage......................................................................................................................................................13
Using Gelex secondary standards...................................................................................................................................................13
Gelex notes...............................................................................................................................................................................13
Measure the Gelex stray light standard....................................................................................................................................14
Measure the Gelex secondary turbidity standards...................................................................................................................15
Calibration verification..............................................................................................................................................................16
Optical system check................................................................................................................................................................16
Prepare a sample cell......................................................................................................................................................................16
Clean the sample cell...............................................................................................................................................................16
Indexing a single sample cell....................................................................................................................................................17
Matching sample cells..............................................................................................................................................................19
Prepare dilution water...............................................................................................................................................................20
1
Table of Contents
Prepare the sample..........................................................................................................................................................................21
Prepare a representative sample..............................................................................................................................................21
Remove air bubbles from the sample.......................................................................................................................................21
Apply a vacuum.................................................................................................................................................................21
Use an ultrasonic bath.......................................................................................................................................................21
Apply heat..........................................................................................................................................................................21
Prevent condensation on a sample cell....................................................................................................................................22
Measure over-range samples...................................................................................................................................................22
Sample dilution..................................................................................................................................................................22
Turbidity measurement....................................................................................................................................................................23
Measurement notes..................................................................................................................................................................23
Turbidity measurement procedure............................................................................................................................................24
Measurement techniques.................................................................................................................................................................25
Manual or automatic ranging....................................................................................................................................................25
Signal averaging on or off.........................................................................................................................................................25
Using the air purge system.......................................................................................................................................................25
Using a flow cell........................................................................................................................................................................26
Install a flow cell................................................................................................................................................................26
Clean a flow cell assembly................................................................................................................................................26
Flow cell maintenance.......................................................................................................................................................27
Flow cell operation.............................................................................................................................................................27
Flow cell storage................................................................................................................................................................27
Using a manual flow cell....................................................................................................................................................27
Use a cell adapter.....................................................................................................................................................................27
Install a cell adapter...........................................................................................................................................................28
Remove a cell adapter.......................................................................................................................................................28
Connect to a printer or computer.....................................................................................................................................................28
Configure the printer output.............................................................................................................................................................28
Configure the RS232 connection.....................................................................................................................................................28
Computer (RS232) commands........................................................................................................................................................29
Advanced operation..................................................................................................................................................................29
Calibrate the turbidimeter with formazin standards..........................................................................................................................29
2
Table of Contents
Prepare formazin standards.....................................................................................................................................................29
Calibration notes.......................................................................................................................................................................30
Formazin calibration procedure................................................................................................................................................31
Making 4000-NTU formazin stock solution...............................................................................................................................32
Calibrate the turbidimeter with user-selected formazin standards...................................................................................................32
Prepare formazin standards – user selected............................................................................................................................33
Change the calibration points...................................................................................................................................................33
Maintenance...................................................................................................................................................................................33
Clean the instrument........................................................................................................................................................................33
Replace the LED light source..........................................................................................................................................................33
Replace a fuse.................................................................................................................................................................................33
Troubleshooting..........................................................................................................................................................................34
Error codes .....................................................................................................................................................................................34
Diagnostic codes..............................................................................................................................................................................35
Delete calibration data.....................................................................................................................................................................35
Flashing 9s.......................................................................................................................................................................................35
Flashing 0s.......................................................................................................................................................................................35
Replacement parts and accessories...............................................................................................................................36
3
Table of Contents
4

Specifications

Specifications are subject to change without notice.
Specification Details
Measurement method Nephelometric
Regulatory Meets ISO 7027, DIN EN 27027, DIN 38404 and NFT
Light source Light-emitting diode (LED) at 860 ± 30 nm
Measurement modes FNU and NTU
Range FNU (manual range): 0–0.999, 0–9.99, 0–99.9, 0–
Accuracy1,
Resolution Turbidity: 0.001 FNU/NTU (on lowest range)
Repeatability ±1% of reading or 0.01 FNU, whichever is greater
Response time Signal averaging off: 6.8 seconds
Stabilization time Immediately
Reading modes Manual or auto range, signal averaging on or off
2
9033
ASTM D7315 - Standard Test Method for Determination of Turbidity Above 1 Turbidity Unit (TU) in Static Mode
ASTM D6655 - Standard Test Method for Determination of Turbidity Below 5 NTU in Static Mode
1000
FNU (auto range): 0–1000
NTU (manual range): 0–0.999, 0–9.99, 0–99.9, 0– 1000
NTU (auto range): 0–1000
±2% of reading plus 0.01 FNU/NTU from 0– 1000 FNU/NTU
(under reference conditions)
Signal averaging on: 14 seconds (when 10 measurements are used to calculate the average)
Specification Details
Power requirement 115–230 VAC, 50/60 Hz (automatic power selection)
28 W maximum
Pollution degree/installation category
Protection Class 1
Operating conditions Temperature: 0 to 40 °C (32 to 104 °F)
Storage conditions –40 to 60 °C (–40 to 140 °F), instrument only
Interface RS232C serial interface by way of DB9 subminiature
Air purge Dry nitrogen or instrument grade air (ANSI MC 11.1,
Sample cells Round cells 95 x 25 mm (3.74 x 1 in.) borosilicate
Sample requirements 25 mm sample cell: 20 mL minimum
Enclosure High-impact polycarbonate plastic
Dimensions 30.5 x 40 x 15.6 cm (12.0 x 15.7 x 6.1 in.)
2; II
Relative humidity: 0–90% at 25 °C, 0–75% at 40 °C, noncondensing
Altitude: 2000 m (6560 ft) maximum
Indoor use only
D-shell connector for data output to computer or printer, and data input (command). No handshaking.
1975)
0.1 scfm at 69 kPa (10 psig); 138 kPa (20 psig) maximum
Hose barb connection for 1/8-inch tubing
glass with rubber-lined screw caps
Note: Smaller sample cells (less than 25 mm) can be used when a cell adapter is used.
0 to 95 °C (32 to 203 °F)
Note: Refer to Use a cell adapter on page 27 for the minimum sample size when not using a 25 mm sample cell.
English 5
Specification Details
Weight 3.8 kg (8.5 lb)
Certification CE, cETLus
1
Turbidity specifications identified using recently prepared formazin standard and matched 1-inch sample cells.
2
Intermittent electromagnetic radiation of 3 volts/meter or greater may cause slight accuracy shifts.

General information

In no event will the manufacturer be liable for direct, indirect, special, incidental or consequential damages resulting from any defect or omission in this manual. The manufacturer reserves the right to make changes in this manual and the products it describes at any time, without notice or obligation. Revised editions are found on the manufacturer’s website.

Use of hazard information

D A N G E R
Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation that may result in minor or moderate injury.
Indicates a situation which, if not avoided, may cause damage to the instrument. Information that requires special emphasis.
W A R N I N G
C A U T I O N
N O T I C E

Safety information

N O T I C E
The manufacturer is not responsible for any damages due to misapplication or misuse of this product including, without limitation, direct, incidental and consequential damages, and disclaims such damages to the full extent permitted under applicable law. The user is solely responsible to identify critical application risks and install appropriate mechanisms to protect processes during a possible equipment malfunction.
Please read this entire manual before unpacking, setting up or operating this equipment. Pay attention to all danger and caution statements. Failure to do so could result in serious injury to the operator or damage to the equipment.
Make sure that the protection provided by this equipment is not impaired. Do not use or install this equipment in any manner other than that specified in this manual.
6 English

Precautionary labels

Read all labels and tags attached to the instrument. Personal injury or damage to the instrument could occur if not observed. A symbol, if noted on the instrument, will be included with a danger or caution statement in the manual.
This symbol, if noted on the instrument, references the instruction manual for operation and/or safety information.
Electrical equipment marked with this symbol may not be disposed of in European public disposal systems after 12 August of 2005. In conformity with European local and national regulations (EU Directive 2002/96/EC), European electrical equipment users must now return old or end-of-life equipment to the Producer for disposal at no charge to the user.
Note: For return for recycling, please contact the equipment producer or supplier for instructions on how to return end-of-life equipment, producer-supplied electrical accessories, and all auxiliary items for proper disposal.

Certification

Canadian Radio Interference-Causing Equipment Regulation, IECS-003, Class A:
Supporting test records reside with the manufacturer.
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numèrique de la classe A respecte toutes les exigences du Rëglement sur le matériel brouilleur du Canada.
FCC Part 15, Class "A" Limits
Supporting test records reside with the manufacturer. The device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions:
1. The equipment may not cause harmful interference.
2. The equipment must accept any interference received, including
interference that may cause undesired operation.
Changes or modifications to this equipment not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at their expense. The following techniques can be used to reduce interference problems:
1. Disconnect the equipment from its power source to verify that it is or
is not the source of the interference.
2. If the equipment is connected to the same outlet as the device
experiencing interference, connect the equipment to a different outlet.
3. Move the equipment away from the device receiving the interference.
4. Reposition the receiving antenna for the device receiving the
interference.
5. Try combinations of the above.

Product overview

The 2100N IS laboratory turbidimeter measures turbidity in FNU (Formazin nephelometric units) and NTU (nephelometric turbidity units). NTUs are calculated using the conversion factors of 1.0 NTU per
1.0 FNU.
The turbidimeter has an RS232 output for connection to a printer, data logger or computer.
Figure 1 Front overview
1 Keypad 4 Cover for the sample cell
compartment
2 Sample cell holder 5 Five-digit LED display
3 Light shield
English 7
Figure 2 Back overview
1 Power cord connector 4 DB9 connector for RS232 cable
2 Fuse holder 5 Air purge fitting
3 Power switch

Product components

Refer to Figure 3 to make sure that all components have been received. If any of these items are missing or damaged, contact the manufacturer or a sales representative immediately.
Figure 3 Instrument components
1 2100N IS turbidimeter 5 StablCal® Calibration kit
2 Oiling cloth 6 Gelex® secondary turbidity
3 Six 1" sample cells (30 mL) with
caps
4 Silicone oil 8 Power cord
1
Supplied with 4790000 only.
standardization kit
7 Dust cover
1
8 English

User interface

Figure 4 Keypad
1 ENTER key 5 UNITS AVG key key
2 EDIT (arrow) keys 6 SETUP key
3 RANGE key 7 PRINT key
4 UNITS/Exit key 8 CAL key
Table 1 Key descriptions
Key Description
Enters the value on the display. Starts the measurement of a calibration standard. Clears data from the buffer.
Changes the numbers and/or letters on the display. Steps through the calibration standards. The right arrow key moves the cursor to the previous or next digit.
Table 1 Key descriptions (continued)
Key Description
Turns signal averaging on or off.
Turns on Setup mode and starts the selection of the setup number.
Sends the data that is on the display to a printer or computer. Sends a calibration data report to a printer or computer when in Calibration mode. Sends diagnostic results to a printer or computer if held down when the instrument is turned on. Provides a print of the setup commands when in Setup mode.
Starts or completes a calibration.
Selects automatic or manual ranging.
Selects the unit of measure. Exits Calibration or Setup mode without saving changes.
English 9
Figure 5 Indicator lights
1 NTU light 6 CAL? light
2 FNU light 7 UNITS AVG light
3 Lamp light 8 SETUP light
4 Manual Range light 9 S0–S3 lights
5 Auto Range light
Table 2 Light descriptions
Light Description
NTU Illuminated when the instrument is set for NTU unit of measure.
FNU Illuminated when the instrument is set for FNU unit of measure.
Illuminated when the instrument light source is on.
Flashes when there is not sufficient light for measurement.
Table 2 Light descriptions (continued)
Light Description
Manual
Illuminated when the instrument is in manual ranging mode.
Range
Auto
Illuminated when the instrument is in auto ranging mode.
Range
CAL? Turns on during a calibration if the calibration data is not within the
acceptable range.
Flashes when the instrument should be calibrated.
Note: The CAL? light applies when a 25-mm sample cell is used. Ignore the CAL? light if illuminated during calibration when a smaller sample cell is used. Push UNITS/Exit to start measurements.
UNITS
Illuminated when signal averaging is on.
AVG
SETUP Illuminated when Setup mode is selected.
S0–S3 Show the current calibration point standard that is in use during
calibration.

Startup

Turn the instrument on

C A U T I O N
Infrared Light Hazard. The infrared light produced by this instrument can cause eye injury. The infrared light source in this instrument only receives power when the sample cell cover is closed.
1. Put the instrument on a stable, level surface that is free of vibration.
Do not put in direct sunlight.
2. Make sure that there is air circulation around the instrument. Keep
the back and area below the instrument free of material that could decrease air flow through the vents.
3. Connect the power cord to the power plug on the back of the
instrument.
10
English
4. Connect the power cord to a power socket with ground contact.
5. Push the power switch on the back of the instrument to turn the
instrument on.

Turn the keypad sound off (optional)

By default, the instrument makes an audible sound when a key is pushed. To turn the keypad sound off:
1. Push SETUP. The SETUP light turns on.
2. Use the arrow keys to select 00.
3. Push ENTER.
4. Use the arrow keys to select the sound option:
Option Description
BP An audible sound is made when a key is pushed.
BP OF No sound is made when a key is pushed.
5. Push ENTER.
6. Push SETUP.

Standard operation

Calibrate the turbidimeter with StablCal® Standards

Calibrate the turbidimeter before it is used for the first time using the StablCal® sealed vial standards provided. As an alternative, calibration can be done with recently prepared formazin standards. Refer to
Calibrate the turbidimeter with formazin standards on page 29.
Calibrate the turbidimeter at least every 3 months or as specified by the regulating authority when data is used for ISO 7027 reporting.
Note: Unknown results may occur if standards other than the recommended calibration points are used. The recommended calibration points (< 0.1, 20, 200 and 1000 NTU) provide the best calibration accuracy. Use of standards other than StablCal, or user-prepared formazin, may result in less accurate calibrations. The manufacturer cannot guarantee the performance of the instrument if calibrated with co-polymer styrenedivinylbenzene beads or other suspensions.

Prepare the StablCal standards

When received and at intervals:
1. Clean the exterior surface of the StablCal vials with laboratory glass
cleaning detergent.
2. Rinse the vials with distilled or deionized water.
3. Dry the vials with a lint-free cloth.
Note: Never shake or invert the < 0.1 NTU standard. If the standard has been mixed or shaken, do not move the vial for 15 minutes or more before using.
Note: Do not remove the caps from the sealed vials.
Make sure that the StablCal standards are at ambient instrument temperature before use (and no greater than 40 °C (104 °F)).
Mix the standards before use:
1. Open the case lid. Remove the < 0.1 NTU standard from the plastic
case.
2. Leave the other standards in the case. Close the case lid.
3. Shake the case vigorously for at least 10 seconds.
4. Let the standards stand with no movement for 3–5 minutes before
use.

Calibration notes

• Make sure that the instrument is in the same ambient conditions as where it is used.
• Make sure that the standards are at the same ambient temperature as the instrument before use.
• Use only the provided silicone oil. This silicone oil has the same refractive index as the vial glass and masks minor glass differences and scratches.
• Store the oiling cloth in a plastic storage bag to keep the cloth clean.
• If power is lost during calibration, the new calibration data is lost and the last calibration data is used. To exit a calibration and not save the new values, push UNITS/Exit.
• In Calibration mode, automatic range and signal averaging on are selected. When calibration is completed, all operational modes go back to the last settings.
English
11
Loading...
+ 29 hidden pages