Ion-selective electrodes for nitrate and chloride, pHD reference electrode and
temperature sensor
Measuring range0.1 to 1000 mg/L [NO3–N] and 0.1 to 1000 mg/L [Cl-]
Minimum detection limit0.5 mg/L [NO
Precision5% of the measured value + 0.2 mg/L
3
–N]
1
1
Reproducibility5% of the measured value + 0.2 mg/L1
Response time (90%) < 3 min (5 to 50 mg/L NO
3
-N)
Measuring intervalcontinuous
pH rangepH 5 to pH 9
Calibration methods
Sensor code for sensor cartridge
1 and 2-point matrix correction
Power consumption1W
Power supplyvia sc controller
Data transfervia sc controller
Ambient data
Typical environmentUse in municipal waste water applications
Storage temperature
Sensor: –20 to 60 °C (–4 to 140 °F)
Sensor cartridge: 5 to 40 °C (41 to 104 °F)
Operating temperatureAir: –20 to 45 °C (–4 to 113 °F)
Sample temperature+2 to 40 °C (35 to 104 °F)
Max. flow velocity< 4 m/s
Max. sensor immersion
depth/pressure
Max. air pressure for cleaning unit
option
Can be immersed 0.3 to 3.0 m [1 to 10 ft]
max. pressure: 0.3 bar (4.4 psi).
3.1 bar (45 psi)
General sensor information
Sensor dimensions360.9 mm x 48.3 mm (14.21 x 1.9 in) (L x Ø), see Figure 1 on page 6.
Standard: 10 m (33.8 ft)
Sensor cable length
Optional extension cables available in
5, 10, 15, 20, 30, 50 m [16.4, 33.8, 49.2, 65.6, 98.4, 164 ft].
Total maximum length: 100 m (328 ft)
Sensor weightApprox. 1326 g (46.77 oz)
Wetted materials
Only for immersed installation: Sensor body made of stainless steel 316 with
ends made of Ryton PPS
®2
.
Installation angle45° +/– 15° vertical in flow direction
1
with standard solutions for ISE electrodes in lab conditions
2
Ryton® is a registered trademark of Phillips 66 Co.
5
Specifications
1.1Dimensions
Figure 1 Stainless steel sensor dimensions
6
Section 2General Information
2.1Safety information
Please read this entire manual before unpacking, setting up, or
operating this equipment. Pay attention to all danger and caution
statements. Failure to do so could result in serious injury to the
operator or damage to the equipment.
To ensure that the protection provided by this equipment is not
impaired, do not use or install this equipment in any manner other
than that specified in this manual.
2.1.1 Use of hazard information
DANGER
Indicates a potentially or imminently hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that may result in
minor or moderate injury.
Important Note: Information that requires special emphasis.
2.1.2 Precautionary labels
This symbol, if noted on the instrument, references the user manual for operation and/or safety information.
Electrical equipment marked with this symbol may not be disposed of in European domestic or public disposal
systems after 12 August 2005. In conformity with European local and national regulations (EU Directive
2002/96/EC), European electrical equipment users must now return old or end-of life equipment to the manufacturer
for disposal at no charge to the user.
Note: For return for recycling, please contact the equipment manufacturer or supplier for instructions on how to
return end-of-life equipment, manufacturer-supplied electrical accessories, and all auxiliary items for proper disposal.
Note: Information that supplements points in the main text.
Read all labels and tags attached to the instrument. Personal injury
or damage to the instrument could occur if not observed. A symbol,
if noted on the instrument, will be included with a danger or caution
statement in the manual.
7
General Information
2.2General sensor information
The sensor was developed for use in municipal waste water
applications.
The NO3D sc sensor (see Figure 2) with ion-selective electrode (ISE
sensor) is a continuous online process sensor for the measurement of
nitrate directly in the tank. It operates without reagents and requires no
further processing of the sample. The nitrate ions are measured using
an ion-selective electrode.
The only wear part is the sensor cartridge (see Figure 3 on page 8)
(Catalog Number 6188401). This includes the ion-selective electrodes
for nitrate and chloride (compensation electrode), a pHD electrode
used as a reference system and a temperature sensor for temperature
compensation.
An optional cleaning unit is designed for automatically cleaning the
sensor head membranes and can be ordered separately. Refer to the
instruction sheet supplied with the cleaning unit.
The manufacturer recommends the use of the High Output Air Blast
system for the compressed air supply; this is a compressor in
weather-proof plastic housing
1Salt bridge3Temperature sensor
2Membrane for chloride4Membrane for nitrate
8
2.3Theory of operation
General Information
The NO3D sc sensor utilizes ion-selective electrode technology to
measure nitrate ions (NO
interferences of temperature and chloride are compensated by
using appropriate built-in sensors. The reference electrode is a
differential pH technology and does not have direct contact with the
process and therefore, it is particularly stable against drift.
Ion-selective electrodes have a special membrane to which only a
specific type of ion can adhere. As a result an ion-specific potential
forms on the membrane surface. To be able to measure a potential
difference, a reference electrode is required, which is not affected
by the sample to be measured.
CARTRICAL
calibrating each electrode individually but also calibrating all
3 electrodes to each other.
TM
technology reduces cross-sensitivities by not only
-
) in a waste water sample. Well-known
3
9
General Information
10
Section 3Installation
3.1Unpacking the sensor
Important Note: Only qualified personnel should conduct the tasks
described in this section of the manual.
Remove the sensor from the shipping container and inspect the
sensor for damage. Verify that all items listed in Figure 4 are
included. If any items are missing or damaged, contact the
manufacturer or distributor.
Figure 4 Items supplied
1Sensor cable4Locking ring
2NO3D sc sensor5Sensor cartridge (supplied in a storage container with
polishing paper for the chloride electrode)
3Opaque gasket6Cleaning brush
3.2Unpacking the sensor cartridge
Important Note: Avoid touching the membrane on the sensor
cartridge or damage to the sensor may occur.
1. Pay attention to the set in operation before date on the outside
of the sensor cartridge storage container and the certificate.
This is not the expiration date but the optimal date for putting
the cartridge into operation for maximum life of the sensor
cartridge.
2. Remove the cap of the storage container (see Figure 6 on
page 13).
3. Take the sensor cartridge out of the storage container and
remove the black gasket. This black gasket is not needed for
installation but is useful to create a seal for storage of the
sensor cartridge in the storage container.
Note: Make sure that the sensor cartridge is not exposed to air for
more than 30 minutes.
Important Note: Before fitting the sensor cartridge in the sensor
adapter, hold sensor cartridge in hand with membranes facing
straight down and shake gently in a downward motion two times to
remove air bubbles that may form underneath the membrane.
11
Installation
4. Connect the sensor cartridge to the sensor (see 3.3 Sensor
assembly on page 13).
Important Note: The sensor cartridge only fits correctly in the
sensor adapter in one position. Pay attention to the markings on the
sensor cartridge and on the sensor adapter
(see Figure 8 on page 14).
Figure 5 Storage container packaging
1Polishing paper for the chloride electrode3Serial number
2Part number4Opaque gasket
12
Installation
Figure 6 Storage container for sensor cartridge
1Storage container3Sensor cartridge
2Black gasket (remove before installation)4Cap
1
Save items 1, 2 and 4 for sensor storage.
3.3Sensor assembly
Important Note: Avoid touching the membranes on the sensor
cartridge or damage to the sensor may occur.
1. Remove the black gasket.
2. Ensure that the opaque gasket is in place in the sensor
adapter. The opaque gasket will be between the sensor and the
sensor cartridge. A spare opaque gasket is inside the box that
contains the sensor cartridge. Replace the opaque gasket
every time the sensor cartridge is replaced.
Important Note: Without the opaque gasket, damage of the sensor
will occur.
3. Align the markings on the sensor cartridge with the sensor
adapter (see Figure 8 on page 14) and connect the sensor
cartridge into the sensor adapter.
1
4. Attach the locking ring over the sensor head and hand-tighten.
Note: Use the cap of the storage container as a tool/screwing aid for
the locking ring (Figure 9 on page 15).
Note: Do not leave sensor cartridge out of water for more than 30 minutes
(Figure 7 on page 14).
13
Installation
Figure 7 Sensor cartridge
1Make sure that this end remains wet2Make sure that the contacts on this end stay dry
Figure 9 Cap of the storage container as a tool/screwing aid for the locking ring
1Cap2Locking ring
3.4Installation of the cleaning unit (optional)
Installation
To install the cleaning unit on the sensor, refer to the installation
instructions for the cleaning unit (section 7.4 on page 37).
The cleaning interval can be set using the relay control of the sc
controller. Select RTC (Real Time Clock) as the signal source.
3.5Installation of the sensor in the sample flow
Installation kits are available for the installation of the sensor with or
without a cleaning unit for a wide range of requirements.
The following rules must always be considered prior to installation:
•Install the sensor where the sample that comes into contact
with the sensor is representative of the entire process.
•Position the sensor at least 200 mm (7.87 in.) from the tank
wall.
•When using a chain bracket, ensure that the sensor cannot hit
the tank wall when it moves.
•Immerse the sensor at an angle of approx. 45° ± 15° in the
direction of the flow so that air bubbles cannot remain
underneath the membranes.
•Ensure that the sensor is fully immersed.
•When using the cleaning unit refer to the supplied Instruction
Sheet.
•Refer to the instructions supplied with the optional mounting
accessories for detailed installation information (see Figure 10
on page 16).
15
Installation
Figure 10 Example of sensor installation with Rail Mount Kit
16
Installation
3.6Connect the sensor to the sc controller (non-hazardous location) with
quick-connect fittings
The sensor cable is supplied with a keyed quick-connect fitting for
easy attachment to the controller (see Figure 11 on page 17).
Retain the connector cap to seal the connector opening in case the
sensor must be removed. Optional extension cables may be
purchased to extend the sensor cable length.
1. Unscrew the protective cap from the socket on the controller.
2. Insert the connector in the socket and hand-tighten the union
nut.
Note: When using an sc1000 controller, do not use the middle connection
for the sensors as this is reserved for the display module.
Figure 11 Connect the sensor using quick-connect fitting on the sc controller
17
Installation
18
Section 4Operation
4.1Using an sc controller
4.2Sensor setup
Before using the sensor in combination with an sc controller, refer
to the controller user manual for navigation information.
When a sensor is installed for the first time, the serial number of the
sensor is displayed as the sensor name. The sensor name can be
changed as follows:
1. Select
2. From the Main Menu, select
3. Select the appropriate sensor if more than one sensor is
attached and confirm.
4. Select
5. Select
return to the Sensor Setup menu.
4.3Sensor data logging
The sc controller provides a data log and an event log for each
sensor. The data log contains the measured data at selected
intervals. The event log contains a large number of events that
occur on the instruments, such as configuration changes, alarms
and warnings, etc. The data log and the event log can be exported
to CSV format. For information on downloading the logs, refer to the
sc controller user manual.
4.4Sensor diagnostics menu
SELECT SENSOR
ERROR LISTDisplays all actual error codes.
MAIN MENU.
SENSOR SETUP and confirm.
CONFIGURE and confirm.
EDIT NAME and edit the name. Confirm or cancel to
WARNING LISTDisplays all actual warnings.
19
Operation
4.5Sensor setup menu
SELECT SENSOR (if there is more than one sensor)
CALIBRATE
Note: If once a calibration method is chosen the entries will be displayed in the first
submenu of the calibrate menu.
CAL.CONFIG.
Select SENSOR CODE, MATX1, MATX1 CL-, MATX2, MATX2 CL-, VALUE CORR,
PREVIOUS CAL or FACTORY CAL
-or-
CAL.CONFIG.>SENSOR CODE
DATEDisplays the date of sensor cartridge start up
SENSOR CODEDisplay and entry of the sensor code
-orCAL.CONFIG.>MATX1 1 point matrix correction (see section 4.6.3.1 on page 24)
DATEDisplays the date of the current correction
CONC MEAS 1Saving the currently measured measurement
SET NO3–N CONCEntry and display of the NO
-orCAL.CONFIG.>MATX1 CL-1 point matrix correction with chloride (see section 4.6.3.2 on page 24)
DATEDisplays the date of the current correction
CONC MEAS 1Saving the currently measured measurement
SET CL- CONCEntry and display of the Cl
SET NO3–N CONCEntry and display of the NO
-orCAL.CONFIG.>MATX2 2 point matrix correction (see section 4.6.3.3 on page 25)
CONC MEAS 1Saving the currently measured measurement
DATEDisplays the date of the current correction
SET NO3–N CONCEntry and display of the NO
CONC MEAS 2Saving the second measured measurement
DATEDisplays the date of the current correction
SET NO3–N CONCEntry and display of the NO
-or-
CAL.CONFIG.>MATX2 CL-
2 point matrix correction with chloride (see section 4.6.3.4 on page 26)
Note: Carry out the matrix correction only as a standard addition in the sample matrix.
CONC MEAS 1Saving the currently measured measurement
DATEDisplays the date of the current correction
SET CL- CONCEntry and display of the Cl
SET NO3–N CONCEntry and display of the NO
CONC MEAS 2Saving the second measured measurement
DATEDisplays the date of the current correction
SET CL- CONCEntry and display of the Cl
SET NO3–N CONCEntry and display of the NO
–N reference value (lab value)
3
-
reference value (lab value)
–N reference value (lab value)
3
–N reference value (lab value)
3
–N reference value (lab value)
3
-
reference value (lab value)
–N reference value (lab value)
3
-
reference value (lab value)
–N reference value (lab value)
3
20
4.5Sensor setup menu (continued)
CALIBRATE(continued)
Value correction (see section 4.6.3.5 on page 27)
Once value correction is complete, the correction data are displayed in the form of
the MATX2
1st NO3–N NO3DSC
1st CL- NO3DSC
CAL.CONFIG.>
VALUE CORR
1st NO3–N LAB
2nd NO3–N NO3DSC
2nd CL- NO3DSC
2nd NO3–N LAB
-orCAL.CONFIG.>
PREVIOUS CAL
Selection of one of the last four matrix and value corrections performed
-orCAL.CONFIG.>
FACTORY CAL
Selection of the preset sensor code
DATEDate of last calibration
SENSOR CODEEnter the sensor code
CONFIGURE
EDIT NAMEEntry or editing of the name. Up to 10 alphanumeric characters.
MEAS UNITSSelection of mg/L or ppm as measurement unit
SET PARAMETERSelection of NO
–N or NO
3
3
TEMP UNITSSelection of °C or °F as temperature unit.
TEMP CORREntry of the temperature correction (–1.5 to +1.5 °C or –2.7 to +2.7 °F)
RESPONSE TIMEEntry of the response time (30 sec to 300 sec)
LOG SETUP
Selects the interval for the data logging
(deactivate, 1, 2, 5, 10, 15, 30 min, 1, 2, 6 hr).
CL- COMPENSATE.Selection of the chloride compensation: On, off or fixed value
SET DEFAULTSResets the configuration on the factory setting.
Enter the NO3–N concentration (NO3D sc) of
the 1st point
-
Enter the Cl
concentration (NO3D sc) of the
1st point
Enter the NO
–N concentration (lab) of the 1st
3
point
Enter the NO
–N concentration (NO3D sc) of
3
the second point
-
Enter the Cl
concentration (NO3D sc) of the
second point
Enter the NO
–N concentration (lab) of the
3
second point
Operation
21
Operation
4.5Sensor setup menu (continued)
DIAG/TEST
Information on the connected sensor
PROBE INFO
CAL DATAData of the selected MATRIX correction
SIGNALS
COUNTERS
SERVICEPerforming a sensor check using TEST CARTRIDGE (see 7.2 on page 37)
EDIT NAMEName of the connected sensor
SERIAL NUMBERSerial number of the connected sensor
SOFTWARE VERSSoftware version
Signals and measurements of the individual measurement channels
NITRATEDisplays the signals and measurement results
CHLORIDEDisplays the signals and measurement results
TEMPDisplays the temperature
Sensor code (time the sensor code was entered generally corresponds with the age of the
cartridge) and CAL. days
4.6Calibration
The membranes on the ion-selective electrodes are not 100%
selective due to other substances that may affect the
measurement. Perform a matrix correction to compensate the
influences of other ions on the nitrate ISE electrode.
4.6.1 Sensor code calibration
Chloride has the largest interference effect on the nitrate
membrane. This problem is compensated in the NO3D sc sensor
using the integrated chloride electrode.
CARTRICAL
TM
is a compact sensor cartridge with 3 electrodes,
which are perfectly factory calibrated to each other.
Cross sensitivities between nitrate and chloride are automatically
eliminated. Solids do not interfere with the measurement. Due to
matrix effects calibration and validation can not be performed with
standard solutions. A matrix correction can be carried out quickly
and easily at any time.
Important Note: Matrix correction must not be performed until the
sensor has been immersed in the process longer than 12 hours.
12 hours is the mimimum amount of time required for the ISE
membranes to adapt to the waste water matrix.
The 12 hours is required to allow the sensor cartridge to adapt to
the process.
When activating a new sensor cartridge or during initial calibration,
the sensor code must be entered. The default sensor code is
IIIIIIIIIIIIIIII (all 16 I capital letters are the same). With this code, the
sensor is ready for operation. To meet published specifications,
enter the individual sensor code for the specific CARTRICAL
cartridge.
22
Enter the sensor cartridge's sensor code to accept the CARTRICAL
calibration. The sensor code is a 16 character code (letters and
numbers) and will be supplied with the sensor cartridge certificate.
The code contains the factory calibration for the sensor cartridge,
Operation
which includes a multi-point nitrate and chloride calibration and the
cross sensitivity of chloride on nitrate.
When the code is entered, the sensor is completely calibrated. It is
recommended to perform a matrix correction to correct the
cartridge on the specific matrix.
Please use the default sensor code, if the specific sensor code is
not available.
To change the sensor code:
4.6.2 Matrix correction overview
Table 1 Correction options for the NO3D sc sensor
1. Select
CALIBRATE>CAL.CONFIG.>SENSORCODE
SENSOR SETUP>NO3D SC>
2. Enter the 16 character sensor code.
3. Press
ENTER to confirm and activate the sensor code.
The day meter is set to zero.
All old calibration data are now overwritten with the new calibration
data from the sensor code. The sensor code data are checked by
the system. If an error is indicated, check the sensor code and
repeat the entry of the sensor code if necessary.
With the NO3D sc sensor, there are various options (Table 1) for
correcting the measured value with laboratory reference values.
For the laboratory reference value, a sample is taken for laboratory
analysis and the measurement value at that time is stored.
Depending on the parameter set, the laboratory reference value of
the water sample is stored as nitrate nitrogen (NO
(NO
). This laboratory reference value replaces the prior value
3
–N) or as nitrate
3
measured by the sensor.
Correction OptionApplication
MATX1
MATX1 CL-
MATX2
MATX2 CL-
VALUE CORR
PREVIOUS CALActivation of one of the last 4 matrix and value corrections performed.
FACTORY CAL
1
Examples of a half decade: The nitrate nitrogen concentration moves between 1 and 5 mg NO3–N or
between 5 and 25 mg/L NO
The most commonly used Matrix correction. It performs a 1 point matrix correction (offset
adjustment) for nitrate (4.6.3.1 on page 24).
With the MATX1 CL- the nitrate value will be corrected as with the MATX1 and in addition the
chloride value can be corrected. This is necessary if a higher precision of the nitrate value is required
as the chloride value will interfere with the nitrate measurement (4.6.3.2 on page 24).
Where there is a dynamic process with a large nitrate fluctuation (at least 1/2 decade between the
lowest and highest concentration)
Where there is a dynamic process with a large nitrate fluctuation (at least 1/2 decade between the
lowest and highest concentration)
perform the MATX2 CL- (4.6.3.4 on page 26).
The nitrate and chloride displayed value and the nitrate laboratory value can be entered for two
points. This is a different way to perform a MATX2 Correction. Here, for two points, the displayed
nitrate and chloride values and the nitrate laboratory value are entered via an input screen.
If the current sensor code is no longer available, average data for the sensor can be activated using
FACTORY CAL.
–N ( Conc 2 = (Conc 1 x 10)/2 ).
3
1
, it is recommended to perform the MATX2 (4.6.3.3 on page 25).
1
and chloride value is to be corrected, it is recommended to
23
Operation
4.6.3 Matrix correction
Note: Perform laboratory values or comparative values with cuvette tests
timely or stabilized the sample, to avoide a modification of the sample
concentration.
In 7.3 Validation accessories on page 37 you can find
recommended tests which can be used for laboratory
measurements.
Note: Laboratory comparison or verification samples are time sensitive.
Perform analysis of these samples as quickly as possible to minimize the
potential for a bias or interference in the results.
4.6.3.1 MATX1 correction (one point matrix correction)
Proceed as follows to perform the MATX1:
CALIBRATE
CAL. CONFIG.
DATE
CONC MEAS 1
SET NO3–N CONC
READING STABLE?
NO3–N:
DRIFT
CLDRIFT
1. Select
2. Select
3. Select
SENSOR SETUP>NO3D SC>CALIBRATE> CAL CONFIG.
MATX1 in the selection window and press ENTER.
CONC MEAS 1.
The currently measured nitrate and chloride values are displayed.
The drift indicates whether the measured value is stable.
4. Wait until the measured value is stable and confirm by pressing
ENTER (Drift should be < 0.03 mg/L). The values for nitrate and
chloride are saved.
5. Immediately after saving, take a water sample for laboratory
analysis from as close to the sensor as possible.
6. Analyze the sample immediately after taking the sample as its
nitrate content can change quickly.
After determining the laboratory reference value, proceed as
follows:
7. Select
SET NO3–N CONC
SENSOR SETUP>NO3D SC>CALIBRATE>
.
4.6.3.2 MATX1 CL- correction
CALIBRATE
CAL. CONFIG.
DATE
CONC MEAS 1
SET CL- CONC
SET NO3–N CONC
24
8. Enter the laboratory value (reference value) for NO
press
ENTER to confirm. Confirmation of the entered laboratory
value activates the matrix correction.
Proceed as follows to perform the MATX1 CL-:
1. Select
2. Select
3. Select
SENSOR SETUP>NO3D SC>CALIBRATE> CAL CONFIG.
MATX1 CL- in the selection window and press ENTER.
CONC MEAS 1.
–N and
3
Operation
READING STABLE?
NO3–N:
DRIFT
CLDRIFT
The currently measured nitrate and chloride values are displayed.
The drift indicates whether the measured value is stable.
4. Wait until the measured value is stable and confirm by pressing
ENTER (Drift should be < 0.03 mg/L). The values for nitrate and
chloride are saved.
5. Immediately after saving, take a water sample for laboratory
analysis from as close to the sensor as possible.
6. Analyze the sample immediately after taking the sample as its
nitrate content can change quickly.
After determining the laboratory reference values for chloride and
nitrate, proceed as follows:
7. Select
SET NO3–N CONC
8. Enter the laboratory reference value for NO
ENTER to confirm.
9. Select
SET CL- CONC
SENSOR SETUP>NO3D SC>CALIBRATE>
.
–N and press
3
SENSOR SETUP>NO3D SC>CALIBRATE>
.
10. Enter the laboratory reference value for chloride and press
ENTER to confirm.
Confirmation of the entered laboratory value activates the
matrix correction.
4.6.3.3 MATX2 correction (2nd point matrix correction)
Proceed as follows to perform the MATX2:
CALIBRATE
CAL. CONFIG.
CONC MEAS 1
DATE
SET NO3–N CONC
CONC MEAS 2
DATE
SET NO3–N CONC
READING STABLE?
NO3–N:
DRIFT
CLDRIFT
1. Select
2. Select
3. Select
The currently measured nitrate and chloride values are displayed.
The drift indicates whether the measured value is stable.
4. Wait until the measured value is stable (Drift should be
< 0.03 mg/L) and press
is saved.
5. Immediately after measuring, take a water sample for
laboratory analysis from as close to the sensor as possible.
SENSOR SETUP>NO3D SC>CALIBRATE>CAL CONFIG.
MATX2 in the selection window and press ENTER.
CONC MEAS 1.
ENTER to confirm. The value for nitrate
6. Analyze the sample immediately after taking the sample as its
nitrate content can change quickly.
25
Operation
After determining the laboratory reference value, proceed as
follows:
4.6.3.4 MATX2 CL- correction
CALIBRATE
CAL. CONFIG.
CONC MEAS 1
DATE
SET CL- CONC
SET NO3–N CONC
CONC MEAS 2
DATE
SET CL- CONC
SET NO3–N CONC
7. Select
SET NO3–N CONC
8. Enter the laboratory value (reference value) for NO
press
9. Select
SENSOR SETUP>NO3D SC>CALIBRATE>
.
–N and
ENTER to confirm.
MEAS CONC 2 and repeat the sequence from Point 4 to
3
8 for the second value after a concentration change of at least
half a decade.
10. By confirming the second laboratory value, the Matrix2
correction is activated.
Select MATX2 CL- to calibrate the nitrate and chloride sensor
simultaneously at two different measuring points.
1. Select
2. Select
3. Select
SENSOR SETUP>NO3D SC>CALIBRATE> CAL CONFIG.
MATX2 CL- in the selection window and press ENTER.
CONC MEAS 1 and wait until the NO
–N and Cl- values
3
are stable (drift should be <0.03 mg/L).
4. Press
ENTER to confirm. The value for nitrate and chloride are
saved.
5. Immediately after measuring, take a water sample for
laboratory analysis from as close to the sensor as possible.
6. Analyze the sample immediately after taking the sample as its
nitrate content can change quickly.
After determining the laboratory reference value, proceed as
follows:
1. Select
CONC
2. Enter the laboratory value (reference value) for NO
press
3. Select
CONC 1
SENSOR SETUP>NO3D SC>CALIBRATE>SET NO3-N
.
-N and Cl-
ENTER to confirm.
MEAS CONC 2 and repeat the sequence from MEAS
3
for the second value after a concentration change of at
least half a decade.
4. By confirming the second laboratory value, the Matrix2
correction is activated.
26
4.6.3.5 Value correction
Operation
Value correction offers the option of subsequently correcting a
matrix at two different concentrations.
Take several samples on various days with different concentrations
and perform an analysis of the samples in the laboratory.
Note: The concentrations should be in a concentration range of at least
half a decade.
Conc1 10×
Conc2
1. Note the two displayed nitrate and chloride values, which are
measured with the sensor at the time of the sampling.
2. Then note the measured nitrate laboratory reference value.
All 3 values are one correction point.
3. From the values recorded, select the two correction points with
nitrate concentrations as far apart as possible.
-------------------------------
=
2
4. Select
and press
CAL CONFIG.> CALIBRATE>VALUE CORR from the menu
ENTER to confirm.
Enter the 3 noted values:
5. 1. NO3–N NO3D sc: Enter the displayed NO
1st correction point. Press
6. 1. CL- NO3D sc: Enter the displayed Cl
correction point. Press
7. 1. NO3–N lab: Enter the measured NO
ENTER to confirm.
ENTER to confirm.
3
−
value for the 1st
–N laboratory
reference value for the 1st correction point. Press
confirm.
8. 2. NO3–N NO3D sc: Enter the displayed NO
2nd correction point. Press
9. 2. CL- NO3D sc: Enter the displayed Cl
correction point. Press
10. 2. NO3–N lab: Enter the measured NO
ENTER to confirm.
ENTER to confirm.
3
-
value for the 2nd
–N laboratory
reference value for the 2nd correction point. Press
confirm.
Value correction is activated and displayed as
–N value for the
3
ENTER to
–N value for the
3
ENTER to
MATX2.
27
Operation
28
Section 5Maintenance
Important Note: Only qualified personnel should conduct the tasks
described in this section of the manual.
5.1Maintenance schedule
Maintenance task30 days
2
Clean sensor
Replace the sensor cartridge
Check sensor for damagex
Check measured value by lab reference analysis and correct values by matrix
correction if required
1
Recommendation: weekly during the first month in operation
2
The frequency of cleaning depends on the application. In some applications more or less frequent cleaning may be necessary.
3
In typical operating conditions, a different interval may be required depending on the specific application and local conditions.
4
Sensor cartridges are wear parts and are not covered by the instrument warranty.
x
3, 4
3
1
x
6 months
x
Important Note: Do not check the sensor with usual NO3–N standard solutions, because the ion strength of
normal standard solutions are not strong enough. Use therefore calibration solutions with artificial ion matrix
generate to have plausible measurements.
5.2Clean the sensor
Important Note:
Do not touch the membranes with fingers.
Do not clean the sensor cartridge with sharp objects that may
cause scratches and do not use any chemical cleaning agent.
5.2.1 Polish the chloride electrode
1. Clean the sensor cartridge with the soft brush supplied.
2. Clean the sensor body (not the cartridge) with a sponge or
brush.
3. Rinse the sensor with clean, lukewarm tap water.
Polish the chloride electrode if it shows signs of being heavily
coated/contaminated. If the electrode slope sinks below
40 mV/Dec. following a 2-point matrix calibration, clean the chloride
electrode with the polishing paper supplied. To do this, lightly
moisten the polishing paper and then carefully and evenly polish
the coating away.
Important Note: Only the LZY671 polishing paper supplied may be
used!
29
Maintenance
Figure 12 Chloride electrode
5.3Replace the sensor cartridge
The sensor cartridge is replaced as described below and in
Figure 13 on page 31.
1. Clean the sensor and thoroughly dry the sensor cartridge and
the sensor adapter.
2. Unscrew the locking ring and remove.
Important Note: The sensor cartridge must direct downwards so
that no water can run into the sensor adapter. The contacts
between the sensor and the sensor cartridge must remain dry.
3. Pull the sensor cartridge out of the sensor adapter and dispose
of the old sensor cartridge and opaque gasket per applicable
regulations.
4. Ensure that the new opaque gasket is installed during every
sensor cartridge replacement.
5. Insert the new sensor cartridge in the sensor adapter. Pay
attention to the triangular marking on the cartridge and on the
sensor.
Important Note: The sensor cartridge only fits correctly in the
sensor adapter in one position. Pay attention to the markings on the
sensor cartridge and on the sensor adapter.
6. Attach the locking ring over the sensor head and hand-tighten.
Note: Use the cap of the storage container as a tool/screwing aid for
the locking ring.
Remove the sensor from the sample flow and clean the sensor
thoroughly.
Short term storage
Keep the membranes and the salt bridge moist by using drinking
water or shipping boot solution (NO DISTILLED WATER OR
DI WATER). This will help avoid long response times when placing
the sensor back in the sample flow. Otherwise, the correct
operation of the sensor is no longer guaranteed.
Long term storage
Important Note: Use the delivered storage container for long term
storage. Fill the container with drinking water or use the shipping
boot solution (NO DISTILLED WATER) and ensure that the sensor
cartridge remains wet.
Check the membranes and ensure they are still moist every
2–4 weeks, depending on environmental conditions.
Note: A storage container is supplied to keep the sensor cartridge moist.
Keep sensor cartridge capped within the storage container during short
and long term storage. Refer to Section 1 Specifications on page 5 for
storage temperatures.
Note: The black gasket is needed for sealing function. See Figure 6 on
page 13.
Sensor and sensor cartridge
Note: Take care of contacts between sensor and sensor cartridge. The
contacts must be dry. Store in a dry place.
32
Section 6Troubleshooting
6.1Error codes
When the sensor is experiencing an error condition, the sensor
reading on the measurement screen will flash and the relays and
analog outputs associated with this sensor will be held or
transferred to a previously defined state depending on the
configuration settings used in the controller. Errors are defined in
Table 2.
Tab le 2 Erro r codes
Displayed errorsDefinitionResolution
NO3 mV RANGE!Nitrate mV value is out of measuring range
CL- mV RANGE!Chloride mV value is out of measuring range
pHD RANGE!pHD reference value out of measuring range
TEMP RANGETemperature value out of measuring range
NO CARTRIDGENo sensor cartridge connected
SENSOR CODESensor code calibration failed
See 6.3.1 Troubleshooting during operation on
page 34.
Connect sensor cartridge, see section 3.3 on
page 13.
See 6.3.2 Troubleshooting during calibration on
page 36
6.2Warning codes
A sensor warning will leave all menus, relays and outputs functioning
normally, but will cause a warning icon to flash
Warnings may be used to trigger a relay and users can set warning
levels to define the severity. Warnings are defined in Table 3.
Table 3 Warning codes
Displayed warningsDefinitionResolution
NO3 mV RANGE!Nitrate mV value is close to measuring range limit
CL- mV RANGE!
pHD RANGE!pHD reference value is close to limit
TEMPERATURETemperature is close to limit
CARTRIDGE OLDSensor cartridge more than 1 year oldReplace the sensor cartridge
NITRATE
OFFSETNitrate offset is out of measuring range
SLOPENitrate slope is out of measuring range
CHLORIDE
OFFSETChloride offset is out of measuring range
SLOPEChloride slope is out of measuring range
Chloride mV value is close to measuring range
limit
See 6.3.1 Troubleshooting during operation
on page 34.
See 6.3.2 Troubleshooting during calibration
on page 36.
.
33
Troubleshooting
6.3 Troubleshooting
6.3.1 Troubleshooting during operation
SymptomPossible causeCorrective actions
Incorrect measurement
values
Calibration too old; calibration was not suitable for
the particular case; big change in the waste water
matrix
NO3 mV RANGE! (Nitrate mV value is out of
measuring range)
CL- mV RANGE! (Chloride mV value is out of
measuring range)
pHD RANGE! (pHD reference value is out of
range)
TEMPERATURE (temperature value is out of
range)
CARTRIDGE OLD (cartridge more than 1 year
old)
Dampness at the contacts of the sensor cartridge
Carry out suitable calibration
See 4.6 Calibration on page 22
Clean the sensor cartridge using a brush
and/or rinse the sensor cartridge with clean
water (without cleaning agents), and wipe the
sensor cartridge carefully with a soft, clean
cloth.
Clean all components (membranes/reference
electrode/temperature sensor).
Install cleaning unit
Increase cleaning interval
Check sensor installation/replace sensor
Replace sensor cartridge/check waste water
temperature
Replace sensor cartridge
Dry the contacts with a cloth or some paper.
Check the opaque gasket for damage and
the correct position.
Screw the locking ring on.
Note: Use the cap of the storage container as
a tool/screwing aid for the locking ring
(Figure 9 on page 15).
34
6.3.1 Troubleshooting during operation (continued)
SymptomPossible causeCorrective actions
Dampness inside the measuring probe/faulty
sensor electronics
Check the sensor electronics by using the test
cartridge (section 7.2 on page 37).
1Select
SENSOR-SETUP>DIAG/TEST>SERVICE>
TEST CARTRIDGE>Test cartridge
Ready? Press ENTER
2Compare the displayed values with the guide
values. The displayed values should be in the
same range as the guide values below. Wait
for stabilization before pressing ENTER:
NITRATE:
SIGNAL –237.0<(–226.2 mV)<–217.0
Incorrect measurement
values
MESS 2263.6<(2274,4 mV)<2283.6
REF 2450.6<(2500.6 mV)<2550.6
ENTER
CHLORIDE:
SIGNAL –10.0<(–2.9 mV)<10.0
MESS 2490.6<(2497.7 mV)<2510.6
REF 2450.6<(2500.6 mV)<2550.6
ENTER
Troubleshooting
If the test cartridge data are not within this
range or if the test cartridge check is not
successful, contact our service or technical
support department.
Unstable measurement
values
TEMPERATURE VALUES:
TEMP 24.5<(24.8 ºC)<25.5/
76.1<(76.6ºF)<77.9
ENTER
3If the test cartridge data are within range, the
sensor electronics are functional:
Test cartridge
OK
ENTER
Check the installation
Check the configuration of the cleaning unit
Dry the contacts with a cloth or some paper.
Check the opaque gasket for damage and
the correct position of the gasket.
Screw the locking ring on.
Note: Use the cap of the storage container as
a tool/screwing aid for the locking ring.
Hold sensor cartridge in hand with
membranes facing straight down and shake
gently in a downward motion two times to
remove air bubbles that may form
underneath the membrane.
35
Troubleshooting
6.3.2 Troubleshooting during calibration
SymptomPossible causeCorrective actions
SENSOR CODESensor code entered incorrectly
NITRATE
OFFSET
SLOPE
CHLORIDE
OFFSET
SLOPE
Error in the last nitrate calibration, sensor
cartridge too old, contaminated, faulty
Error in the last nitrate calibration, sensor
cartridge too old, contaminated, faulty
Error in the last chloride calibration, sensor
cartridge too old, contaminated, faulty
Error in the last chloride calibration, sensor
cartridge too old, contaminated, faulty
Using the certificate, check whether the
sensor code was entered correctly. If not
having the certificate, carry out "Factory
Calibration" (Factory cal).
Repeat the calibration.
Use the previous calibration.
Clean or replace the sensor cartridge.
Repeat the calibration.
Use the previous calibration.
Clean or replace the sensor cartridge.
Repeat the calibration.
Use the previous calibration.
Clean or replace the sensor cartridge.
Repeat the calibration.
Use the previous calibration.
Clean or replace the sensor cartridge.
36
Section 7Spare Parts and Accessories
7.1Spare parts
DescriptionCatalog Number
NO3D sc (sensor with 10 m (32.8 ft.) integral cable and one pre-calibrated Sensor Cartridge)LXV442.99.00002
Calibrated Sensor Cartridge
Cleaning brushLZY589
Locking ring kit6176900
Opaque gasketHZD176
Cable clip for NO3DscLZY698
1
Sensor cartridges are wearing parts that are not covered by the instrument warranty.
1
7.2Accessories
DescriptionCatalog Number
Cleaning UnitLZY331
Rail Mount Kit 6184900
Chain Mount KitLZX914.99.12400
Stainless Steel Basin Edge MountingLZX414.00.80000
High Output Air Blast compressor 115 V/50 Hz6860003
High Output Air Blast compressor 230 V/50 Hz6860103
Test cartridge6188300
Polishing paper for the chloride electrodeLZY671
6188401
7.3Validation accessories
DescriptionCatalog Number
Quantab chloride test sticks 33 to 649 mg/L Cl for US27449-40
Test‘N Tube Vials 0.2 to 30 mg/L NO
Villa 14 – Rue 2 Casa
Plaisance
Quartier Racine Extension
MA-Casablanca 20000
Tél. +212 (0)522 97 95 75
Fax +212 (0)522 36 89 34
info-maroc@hach-lange.com
www.hach-lange.ma
40
Section 9Limited warranty
Hach Company warrants its products to the original
purchaser against any defects that are due to faulty material
or workmanship for a period of one year from date of
shipment unless otherwise noted in the product manual.
In the event that a defect is discovered during the warranty
period, Hach Company agrees that, at its option, it will repair
or replace the defective product or refund the purchase price
excluding original shipping and handling charges. Any
product repaired or replaced under this warranty will be
warranted only for the remainder of the original product
warranty period.
This warranty does not apply to consumable products such
as chemical reagents; or consumable components of a
product, such as, but not limited to, lamps and tubing.
Contact Hach Company or your distributor to initiate warranty
support. Products may not be returned without authorization
from Hach Company.
Limitations
This warranty does not cover:
•Damage caused by acts of God, natural disaster, labor
unrest, acts of war (declared or undeclared), terrorism,
civil strife or acts of any governmental jurisdiction
•Damage caused by misuse, neglect, accident or improper
application or installation
•Damage caused by any repair or attempted repair not
authorized by Hach Company
•Any product not used in accordance with the instructions
furnished by Hach Company
•Freight charges to return merchandise to Hach Company
•Freight charges on expedited or express shipment of
warranted parts or product
•Travel fees associated with on-site warranty repair
This warranty contains the sole express warranty made by
Hach Company in connection with its products. All implied
warranties, including without limitation, the warranties of
merchantability and fitness for a particular purpose, are
expressly disclaimed.
Some states within the United States do not allow the
disclaimer of implied warranties and if this is true in your state
the above limitation may not apply to you. This warranty gives
you specific rights, and you may also have other rights that
vary from state to state.
This warranty constitutes the final, complete, and exclusive
statement of warranty terms and no person is authorized to
41
Limited warranty
Limitation of Remedies
make any other warranties or representations on behalf of
Hach Company.
The remedies of repair, replacement or refund of purchase
price as stated above are the exclusive remedies for the
breach of this warranty. On the basis of strict liability or under
any other legal theory, in no event shall Hach Company be
liable for any incidental or consequential damages of any kind
for breach of warranty or negligence.
42
Section 10Certification
Electromagnetic compatibility
Immunity
The device has been tested with an sc100 and sc1000 controller for
electromagnetic compatibility (EMC) in the industrial environment in
accordance with the following standard(s):
EN 61326 (EMC Requirements for Electrical Equipment for
Measurement, Control and Laboratory Use) per 2004/108/EC:
Supporting test records and compliance certification by the
manufacturer.
IEC 1000-4-2 (EN 61000-4-2) Electromagnetic compatibility (EMC).
Testing and measurement techniques. Electrostatic discharge
immunity test. Basic EMC standard (criterion B)
IEC 1000-4-3 (EN 61000-4-3) Electromagnetic compatibility (EMC).
Testing and measurement techniques. Radio-frequency,
electromagnetic field immunity test. Part 4-3: Testing and
measurement techniques — Radio-frequency, electromagnetic field
immunity test (criterion A)
IEC 1000-4-4 (EN 61000-4-4) Electromagnetic compatibility (EMC).
Testing and measurement techniques. Fast electrical
transient/burst immunity test. Basic EMC standard (criterion B)
Emissions
IEC 1000-4-5 (EN 61000-4-5) Electromagnetic compatibility (EMC).
Testing and measurement techniques. Surge immunity test
(criterion B)
IEC 1000-4-6 (EN 61000-4-6) Electromagnetic compatibility (EMC).
Testing and measurement techniques. Immunity to conducted
disturbances, induced by radio-frequency fields (criterion A)
IEC 1000-4-11 (EN 61000-4-11) Electromagnetic compatibility
(EMC). Testing and measurement techniques. Voltage dips, short
interruptions and voltage variations immunity tests (criterion B)
The instrument has been tested for radio-frequency emissions in
accordance with the following standard(s):
As per EMC directive 89/336/EEC: EN 61326 (Electrical equipment
for measurement, control and laboratory use, EMC requirements),
class A emission limits. Confirmation of the test by the
manufacturer.
EN 61000-3-2 Electromagnetic compatibility (EMC). Limits for
harmonic currents.
EN 61000-3-3 Electromagnetic compatibility (EMC). Limitation of
voltage changes, voltage variations and flicker in public low-voltage
supply systems.
Other test standard(s) in emissions:
EN 55011 (CISPR 11), industrial, scientific and medical (ISM)
radio-frequency equipment, radio disturbance, limits and methods
of measurement