HAAS + SOHN HSP 2.17 Installation And Operating Instructions Manual

Art. no. 05713070001400
V14 E15
Pellett Stove
HSP 2.17
Installation and operating instructions
! Important manufacturer’s instructions!
Please observe the following instructions:
Quality of wood pellets:
Depending on the manufacturer there are light, dark, shorter and longer pellets. And the quality of one delivery may differ from another even from the same supplier. The standards for wood pellets are becoming more and more strict but wood is wood and has its own characteristics regarding ash and clinker.
Cleaning requirements: As soon as you find ash and clinker deposits in the cold combustion pot, it must be cleaned. See operating
instructions! If this is not done, there will be more and more clinker. Then the device will no longer be able to ignite
properly. Pellets may pile up in the combustion pot. In extreme cases, this can reach all the way back to the pellet chute. Backfire in the pellet container and smouldering in the pellet tank might possibly result. This will destroy
your device and is not covered by the guarantee.
For maximum working life:
Arrange for commissioning by your trained stove supplier. Observe the daily check as described and more frequently if you have received new pellet deliveries or when
the device is brought back into use after the summer.
Carefully read through all the operating instructions and retain them.
Type number:
2
Index of contents
1. Description 3
2. General instructions, safety instructions 3
3. Installation of the pellet stove and connection to the chimney 4
4.The pellet stove’s functional characteristics 6
5. The pellet stove’s operating statuses: 6
5.1. Ignition phase 6
5.2. Heating mode 6
5.3. Burner test / cleaning 7
5.4. Cooling down 7
5.5. Standby 7
5.6. Safety shutdown (shutdown) 7
5.7. Faults 7
5.8. Switching off – operating status OFF 8
5.9. Power cut 8
6. Description of operator console keys 8
6.1. Operator console 8
6.2. Description of the symbols 8
6.2.1 Display software version after power connection 8
6.2.2 Setting the language at initial 8
6.3. Standard screen /welcome page 9
6.3..1 Room temperature display in energy saving mode 9
6.3..2 Setting the operating mode „On“ 9
6.3..3 Setting target room temperature 9
6.4. Main menu 9
6.4..1 Setting the date and time 10
6.4..2 Setting the language 10
6.4..3 Desription – Heating profile 10
6.4..4 Desription – Display brightness - contrast setting 10
6.4..5 Software Version 11
6.4..6 Fault screen (top field in the display) 11
6.4..7 Description – Key lock (child-safe) 11
7. Operating the pellet stove 11
7.1. Fuel 11
7.2. Commissioning your pellet stove 12
8. Cleaning and maintenance work 12
8.1. Cleaning the surface 13
8.2. Cleaning the glass panel 13
8.3. Clean combustion chamber” function instruction 13
8.4. Cleaning the combustion pot -weekly 13
8.5. Cleaning the pellet container - annual maintenance 14
8.6. Cleaning the flue gas passes-annual maintenance 14
8.7. Cleaning the induced draught housing and fan 16
9. Description of the components 16
9.1. Storage container (pellet tank) 16
9.2. Screw conveyor motor / screw conveyor 16
9.3. Combustion pot with tray: 17
9.4. Electric ignition 17
9.5. Control unit 17
9.6. Operator console 18
9.6..1 Backlighting 18
9.6..2 Activating the backlighting 18
9.7. Induced draught fan with rotation speed feedback 18
9.8. Flame or combustion chamber temperature sensor (combustion chamber thermosensor) 18
9.9. Flue gas thermosensor 18
9.10. Room temperature sensor 18
9.11. OC – Overheat cutout 19
9.12. Combustion chamber cladding 19
9.13. Flue tube connection 19
9.14. Mains cable and master switch 19
10. Technical data 20
11. Faults, causes, correction 21
11.1. Error messages on the display 21
11.2. General faults 24
12. Type plate: Symbol 25
13. Replacement parts list 27
14. Circuit diagram 28
15. Guarantee 30
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Congratulations! You are the owner of a HAAS + SOHN pellet stove, a quality product. Please read through these instructions carefully. They will tell you all about the functions and operation of this stove, which will increase the utility of this device and extend its working life. What is more, with the correct heating you can save fuel and protect the environment.
We can only give a guarantee on our products if you observe the following instructions in these installation and operating instructions. In addition, the stove must be correctly installed so as to prevent possible accidents.
Look after these instructions well, then you will be able to familiarise yourself with the correct operation of your stove at the start of every heating period.
Note:
The installation and operating instructions given in this manual may differ entirely or in part from public authority instructions. In that event, the public authority instructions always apply! The drawings in these instructions are not to scale and serve only as illustrations.
1. Description
Pellet stoves are particularly suitable for the constant heating of residential and work rooms. The HAAS+SOHN pellet stove is set up to operate in fully automatic mode, with a choice of 2 operating modes (“Heating” and “Auto with a weekly programme).
Depending on the room temperature and on the model, a volume of fuel for a maximum of 30 hours of constant operation may be stored in the built-in storage container. The fuel is fed automatically from the pellet tank to the grate via a screw conveyor, with the quantity of fuel automatically being adjusted to the relevant heat output.
The internal control unit regulates the ignition phase, the heating phase and the cooling down phase, thereby guaranteeing safe operation of the pellet stove. The operator console, which consists of a display and four function keys, is built into the pellet tank cover.
The heating of the air in the room and the creation of comfortable living conditions is mainly achieved by convection. This allows you to quickly warm up even cold rooms that have been unheated for a lengthy period. The cooler air of the room enters the stove at the bottom of the cladding, is heated and flows out again at the top in the area of the slats. The proportion of radiant heat is given off by radiation in the area of the viewing window of the combustion chamber door and from the stove’s metal surfaces.
2. General instructions, safety instructions
Before commissioning the pellet stove read the
entire installation and operating instructions through thoroughly.
Only permitted handling gear with sufficient
loadbearing capacity may be used for moving your device.
Your heating device is not suitable for use as a
ladder or mounting frame.
For the installation of your stove, the fire protection
authority’s regulations and the local building
regulations in force at the installation site are to be observed and you should also discuss this with the district heating inspector. He will also check that the connection of the device to the fireplace is carried out correctly.
All the checks required by law have been performed
on your stove. The mandatory indices regarding technical combustion efficiency and flue gas emissions are observed.
The pellet stove may be connected to a multiple-use
chimney provided that the chimney dimensions permit this according to DIN EN 13384-1 or DIN EN 13384-2. The supply pressure must be at least 6 Pa and should be 15 Pa as a maximum.
The combustion chamber door may be opened only
for cleaning and maintenance during operating status “Off”. Otherwise it is to be kept closed – even when the stove is not operating in order to avoid affecting other heating appliances and the associated risks.
An adequate supply of fresh air must be guaranteed
to the room where the stove is installed. However, the pellet stove offers you the option of a direct connection to the outside air via a suitable air duct. So operation independent of the air in the room is possible. (See Section 3 “Installation of the pellet stove and connection to the chimney”).
Attention! The pellet stove may not be set
up to be operated jointly with the home’s air
conditioning and ventilation units.
The chimney (fireplace or flue) must be made of
stainless steel or ceramics (glazed internally) and suitable for wet operation so that it cannot rot.
The pellet stove cannot be connected to the mains
electricity until it has been correctly connected to the fireplace.
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The pellet stove may not be installed in the open
air!
Attention! The mains cable plug must remain freely
accessible after installation.
The pellet stove may only be operated with standard
wood pellets (6 mm diameter). (See Section 7.1 “Fuel”).
The protective grille located in the pellet container
must not be removed.
Attention! The Pelletto stove may only be
operated with the tank cover closed.
Placing non-heat-resistant materials or objects on
the stove or within the specified minimum distances is forbidden. Here please note in particular that during “Standby” operating status, the stove may unexpectedly and unintentionally start heating when the room temperature falls below the desired temperature.
Never use liquid fuels to ignite the pellet stove or to
revive existing embers.
With the burning up of fuels, heat energy is
released, leading to strong heating of the heating device’s surfaces (e.g. doors, door and control handles, viewing window panels, side walls, front wall, flue tubes). Touching these parts without suitable heat protection gloves or a tool is to be avoided!
The device ignites by itself in “Standby” mode.
Because of the heat generated on the panel, make sure that no-one who is unfamiliar with the operation of the pellet stove is unsupervised in the room where it is installed.
Bring these risks to your children’s and guests
attention!
In particular, any cleaning staff should be informed
and instructed regarding the possible unexpected heating up of the stove.
Placing non-heat-resistant objects on or near the
heating device (even when it is cold, since it can ignite again by itself) is forbidden!
Do not lay any laundry on the stove to dry! Clotheshorses for drying clothes and the like must
be positioned at sufficient distance from the heating device – fire risk!
When operating your heating device, it is forbidden
to work with highly flammable or explosive substances in the same room or an adjacent one!
3. Installation of the pellet stove and connection to the chimney
The packaging on your new pellet stove gives it optimum protection against damage. Nevertheless, damage may have occurred to the stove or to accessories in transit. Please therefore check your stove after unpacking for damage and completeness! Report any defects or anything missing to your specialist stove dealer without delay!
The packaging on your stove is by and large environmentally neutral. The timber packaging is not untreated. The timber, the cardboard and the films can be taken without problems to your local recycling centre.
For the correct operation of your pellet stove it is important that it stands horizontally. The room temperature sensor that is located on the back wall has a length of about 1.5 m and should be positioned hanging free at the back.
Figure 1: Back connections
1 = Mains electricity socket 2 = OC overheat cutout 3 = Room temperature sensor 4 = Fume elbow 80 mm 5 = Outside air connection 40 mm 6 = Bottom of back wall
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1 3
5 2
4
5
Floor protection
The floor is to be protected from the radiant heat from the area of the viewing window (combustion chamber). In addition, for practical reasons associated with cleaning it is recommended that you install your pellet stove on a fireproof base that extends beyond the device at the back and on the sides by at least 5 cm and at the front by at least 50 cm. We have floor protection plates (underlay plates or U plates) in our range of accessories. If required, you may order them from your specialist stove dealer. As an alternative, a tile or stone floor is of course very suitable.
Safety gaps (minimum gaps):
During installation of the stove it is absolutely essential to observe the official fire protection regulations. Ask your district heating inspector about this.
The following must be maintained as the minimum distances from flammable or temperature-sensitive materials (e.g. furniture, wallpaper, wooden cladding) and from loadbearing walls. (See drawing): A 5 cm from the back wall B 10 cm from the side walls and C 80 cm in the direction of radiation.
Figure 2: Safety gaps The chimney (fireplace or flue) must for example be
made of stainless steel or ceramics (glazed internally) so that it cannot rot. This is necessary because of the low temperature of flue gases from your pellet stove. Standard trade flue tubes may be used for the connection to the fireplace. Approved Flex steel flues are also suitable.
Since excess pressure may build up at the smoke outlet because of the way that the pellet stove works with an induced draught fan, all fume outlet pipes as far as the intake to the fireplace must be gas-tight. It is also essential to ensure that the flue tube does not stick out into the open cross-section of the chimney. The use of wall lagging is recommended for the insertion into the chimney. (See Figure 3). With longer flue gas pipework, horizontal sections and constrictions must be avoided and specially insulated flue tubes should be used. Pipework rising in the direction of the chimney is recommended.
Figure 3: Chimney connection 1 = Wall lagging
2 = Gas-tight pipework 3 = Underlay plate
External air intake:
In airtight buildings, whilst the pellet stove is operating, a reduction in the oxygen level in the room where the stove is installed may occur, so adequate ventilation must be ensured. For this the pellet stove offers you the option of operating independently of the air in the room. To do this, connect the air intake elbow located on the back (diameter: 57 mm) to a hose or a similar suitable air duct. The end of the air duct must be located in the open air or in a well-ventilated room within the building. When installing the pellet stove in combination with controlled residential room ventilation, the end of the air intake duct must not be connected to the ventilation system in an adjacent room with the air connection system. To ensure sufficient volume of air intake, the pipe should not be longer than about 3 m and not have too many bends. This pipe should have a minimum diameter of 5 cm. (The bigger, the better). If the pipe goes to the open air, it must end with a downward 90° bend or with wind protection. (See Figure 4).
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Figure 4: Wind protection of the air intake pipe
The following table applies to the sizing of the air intake pipe:
Diameter of the intake pipe *
Maximum length *
Max. number of 90° bends
50 mm
0.5 m
1
100 mm
1 m
1
100 mm
3 m
3
*The figures given apply as appropriate. With a flat duct or similar, a suitable cross-section is to be chosen.
If the pipes are narrower than these dimensions, it may be that the volume of combustion air is insufficient. This will result in heavier buildup of clinker in the grate and thereby to safety shutdowns.
Connection to the electricity supply:
Connect the stove to the electricity supply with the mains cable supplied. (See Figure 1).
4. The pellet stove’s functional characteristics
Your pellet stove is designed to operate in such a way as to maintain a constant comfortable room temperature. The generation of heat in the stove is therefore automatically controlled by the desired room temperature (target temperature) set by the operator. Depending on the difference between the target temperature and the current room temperature (actual temperature) the control unit selects output or “Standby” mode in a modular fashion. So the pellet stove guarantees the best possible adjustment of the combustion behaviour of the pellet stove for the situation in the room where it is installed without constant manual corrective measures.
5. The pellet stove’s operating statuses:
The operation of the pellet stove is characterised by 8 operating statuses: The ignition phase begins if the current room temperature falls below the set target temperature by 1ºC and the stove has cooled down to a temperature of below 70C°.
5.1. Ignition phase
In the “Ignition phase” the grate is filled with a precisely defined quantity of fuel and this quantity of fuel is ignited with a glow igniter.
The “Ignition phase”, which is divided into 20 zones, is ended after reaching a precisely defined temperature on
the “flame temperature sensor” and the control unit switches to “Heating Mode” operating status.
The duration of the “Ignition phase” may vary.
If during these time no flame is formed or the required temperature is not reached at the “flame temperature sensor – flue gas”, a safety shutdown is initiated.
Here the rotation speed of the induced draught fan is constantly measured and checked by means of the rotation speed feedback.
5.2. Heating mode
After successful completion of the “Ignition phase”, the stove automatically switches to “Heating mode”
operating status. In “Heating mode” operating status, the stove’s heat
output is adjusted in modular fashion on the basis of the room temperature or the difference between the actual room temperature and the target room temperature.
If there is a great difference between the target room temperature and the actual room temperature, then the stove will operate with greater heat output (maximum 8,2 kW).
The closer the actual room temperature comes to the target room temperature, the more the heat output of the stove is reduced (minimum heat output = 1,8 kW).
Depending on the required heat output, the relevant quantity of fuel will be supplied at a regular rate via the pellet chute to the grate by means of the screw conveyor.
During the “Heating mode” operating status, the flame or combustion chamber temperature is measured just above the flame by means of a special thermosensor whose signals are processed in the control unit and are
the basis for the relationship of the “energy level in the grate” and the combustion air volume taken in, which ensures “ideal combustion” and a high level of efficiency.
During the “Heating mode” operating status, the rotation
speed of the induced draught fan is monitored by means of rotation speed feedback and constant comparison between the target and actual rotation speeds.
In the event of a large difference between the actual rotation speed and the target rotation speed, a safety
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shutdown will be initiated and an error message is shown on the operator console display.
During the “Heating mode” operating status, the maximum and minimum heat output are each controlled by safety limits (maximum and minimum flue gas temperature) i.e. if during the “Heating mode” operating status the maximum flue gas temperature is exceeded or if the flue gas temperature falls below the minimum, a safety shutdown will be initiated.
5.3. Burner test / cleaning
Every 30 minutes during the “Heating mode” operating status, a burner test is performed.
The burner test is performed regardless of the heat output currently being delivered by the stove.
This process takes about 2 minutes.
5.4. Cooling down
If the set target room temperature is reached i.e. the actual room temperature and the target room temperature match, then the control unit switches to “Cooling down” operating status.
The fuel supply is stopped i.e. the screw conveyor that is located in the screw conveyor tube, stops, the rotation speed of the induced draught fan is regulated to a precisely defined rotation speed and the fuel which is still in the grate is burnt.
The cooling down phase is restricted by timing control (duration about 15 minutes).
After the end of the “Cooling down” operating status, the device switches to “Standby” operating status.
5.5. Standby
There is no combustion process going on in this operating status, all the components, the induced draught fan and the screw conveyor are stopped, the ignition is switched off and the device is in a “waiting position.
Before the stove can switch back from “Standby” operating status to the “Ignition phase” operating status, two ignition conditions must be fulfilled:
1. The room temperature must be at least 1.0ºC below the set target room temperature.
2. The flue gas temperature measured with the thermosensor must be lower than 70°C.
It is only when both these ignition conditions have been
fulfilled that the device switches back from “Standby” operating status to “Ignition phase” operating status.
Attention!
The device starts by itself in “Standby mode”. Because of the heat generated on the panel, you must ensure that there is no-one who is unfamiliar with the operation of the pellet stove unsupervised in the room where it is installed. Placing non-heat-resistant materials or objects on the stove or within the specified minimum distances is forbidden.
5.6. Safety shutdown (shutdown)
If a fault occurs, regardless of in which operating status or which operating mode, a safety shutdown is initiated.
The safety shutdown process is precisely defined. During the safety shutdown, the components are
switched on or off as follows: Induced draught fan – ON Screw conveyor – OFF Ignition – OFF
The ending of the safety shutdown is temperature­dependent i.e. the “Safety shutdown” operating status is maintained until the stove has cooled down to a flue gas temperature of below 70°C.
Once the safety shutdown is ended, the control unit switches to the “Fault” operating status.
5.7. Faults
The stove can no longer be automatically started up. The operator can see the fault on the display. Once the fault has been properly corrected and the error
message on the operator console has been cleared, the stove may be started up again.
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5.8. Switching off – operating status OFF
Procedure: Press the left key. OFF mode is displayed in icon on the display.The stove initiates the Cooling down operating status and can no longer switch to Heating mode by itself, even if the room temperature falls below the set room temperature. During OFF operating status, the operator console and parts of the control system continue to be supplied with power. (About 9 Watts per hour).
5.9. Power cut
The control unit has a backup battery so that the data are retained during a power cut.
A distinction is made between a short power cut and a long power cut.
Short power cut – duration of the power cut shorter than 30 seconds:
Once the electricity supply has been restored, the stove continues its operation from where it was before the power cut.
Long power cut – duration of the power cut longer than 30 seconds:
Once the electricity supply is restored, the stove switches to Safety shutdown operating status.
A small amount of flue gas may escape during a power cut.
6. Description of operator console keys
6.1. Operator console
As can be seen in the figure, the display is divided into five areas.
6.2. Description of the symbols
Operating status
Time
Room temperature-target
Room temperature -actual
6.2.1 Display software version after power
connection
As soon as the mains plug is connected, the software version will be for about 7 seconds on the display.
Software HSP1-V1.12
6.2.2 Setting the language at initial
During initial start after displaying the existing software version, the adjustment of the desired language.
Procedure:
With the two middle button + and –
select the desired language. Then confirm "OK" by pressing the
Right button
OK
>deutsch <
english
Language
Language
9
6.3. Standard screen /welcome page
This page will always be displayed when the power plug is connected to the power outlet.
On Menu
Off
16:18
22°C
23°C
6.3..1 Room temperature display in energy saving mode
The energy saving mode is activated after a few minutes. In the energy saving mode, the current room temperature is shown on the display.
23°C
Note: By pressing any key, appears after about 3 seconds the display turn to standard screen.
6.3..2 Setting the operating mode „On“
Procedure:
Press the left button to switch the stove in operation. Now the boot process begins with the launch zone 1
Off Menu
Start zone 1
08:13
26°C
23°C
6.3..3 Setting target room temperature
Procedure:
By pressing the middle button + and -
you adjust the room temperature. By pressing
the "OK button“
the set value is stored
+ - OK
OFF
08:15
28°C
23°C
6.4. Main menu By pressing the right button
the standard screen will appear.
This menu is a scrolldown menu This menu is shown as a scrolldown menu
OK
Heating curve
ECO-Mode
Main menu
Date/Time
Language english
It contains the entries:
Date/Time Setting the language ECO mode setting Contrast Heating curve Software version
Procedure:
By pressing the middle button – and + you select the desired line.
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6.4..1 Setting the date and time
+ - O.K.
14:39:28
Date/time
Fr, 13.09.2013
Procedure:
Set the Courser on "Date/Time" and press OK By pressing the middle button + and –
you adjust the Date . Confirm Date by pressing the OK button. Now you can change the time. Confirm Time by
pressing the OK button.
To exit, press the left button.
6.4..2 Setting the language
l001
OK
>german <
english
Main menu
Language
Procedure:
Set the Courser on "Language" and press OK. By pressing the middle button + and –
you adjust the language. Confirm by pressing the OK button. To exit, press the left button.
6.4..3 Desription – Heating profile
h003
+ - OK
( 2 ) 2
Heating profile
Heating profile
Setting range
Setting range from 1 to 4 Factory setting: 2 The value to be set depends on the size of the room that is to be heated. Guideline values:
Room size 20m² - Value 1  Room 25m² - Value 2  Room 30m² - Value 3  Room bigger than 30m² - Value 4
With older stoves a higher value should be set (over 3) so as to avoid excess condensation in the fireplace.
Procedure:
In the main menu, place the cursor on “Heating profile” Press the right “OK” key.
Adjust the value with the two middle keys Then press the right “OK” key. If you would like to quit this menu screen without saving, press the left “Back” key.
6.4..4 Desription: ECO Mode
OK
No
>Yes
Main menu
ECO-Mode
The Eco mode means the permanent operation with low output, if the "real room temperature" is higher than the set "required room temperature". If the stove is operated in the ECO operating mode, the heating output will be decreased after exceeding the "required room temperature", i.e. the stove is not switched off, but continues to heat with a "small flame". When the Eco operating mode is set and the "real room
temperature" of 30°C is exceeded, the Eco mode will be
automatically switched off and the pellet stove will continue to heat without the Eco mode function. Warning: The Eco mode can be reactivated at the controlling unit in the main menu with the use of "Eco mode - YES".
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