Haas UMC-750 Operator's Manual

,

UMC-750

Operator’s Manual Supplement

96-8250

Revision G

December 2017

English

Original Instructions

© 2017 Haas Automation, Inc. All Rights Reserved. Copy by Permission Only. Copyright Strictly Enforced.

Haas Automation Inc.

2800 Sturgis Road

Oxnard, CA 93030-8933

U.S.A. | HaasCNC.com

© 2017 Haas Automation, Inc.

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or
otherwise, without the written permission of Haas Automation, Inc. No patent liability is assumed with
respect to the use of the information contained herein. Moreover, because Haas Automation strives
constantly to improve its high-quality products, the information contained in this manual is subject to
change without notice. We have taken every precaution in the preparation of this manual; nevertheless,
Haas Automation assumes no responsibility for errors or omissions, and we assume no liability for
damages resulting from the use of the information contained in this publication.

i

This product uses Java Technology from Oracle Corporation and we request that you acknowledge that
Oracle owns the Java Trademark and all Java related Trademarks and agree to comply with the
trademark guidelines at www.oracle.com/us/legal/third-party-trademarks/index.html

Any further distribution of the Java programs (beyond this appliance/machine) is subject to a legally
binding End User License Agreement with Oracle. Any use of the commercial features for production
purposes requires a separate license from Oracle.

ii

.

LIMITED WARRANTY CERTIFICATE

Haas Automation, Inc.

Covering Haas Automation, Inc. CNC Equipment

Effective September 1, 2010

Haas Automation Inc. (“Haas” or “Manufacturer”) provides a limited warranty on all new
mills, turning centers, and rotary machines (collectively, “CNC Machines”) and their
components (except those listed below under Limits and Exclusions of Warranty)
(“Components”) that are manufactured by Haas and sold by Haas or its authorized
distributors as set forth in this Certificate. The warranty set forth in this Certificate is a
limited warranty, it is the only warranty by Manufacturer, and is subject to the terms and
conditions of this Certificate.

Limited Warranty Coverage

Each CNC Machine and its Components (collectively, “Haas Products”) are warranted by
Manufacturer against defects in material and workmanship. This warranty is provided only
to an end-user of the CNC Machine (a “Customer”). The period of this limited warranty is
one (1) year. The warranty period commences on the date the CNC Machine is installed at
the Customer’s facility. Customer may purchase an extension of the warranty period from
an authorized Haas distributor (a “Warranty Extension”), any time during the first year of
ownership.

Repair or Replacement Only

Manufacturer’s sole liability, and Customer’s exclusive remedy under this warranty, with
respect to any and all Haas products, shall be limited to repairing or replacing, at the
discretion of the Manufacturer, the defective Haas product.

Disclaimer of Warranty

This warranty is Manufacturer’s sole and exclusive warranty, and is in lieu of all other
warranties of whatever kind or nature, express or implied, written or oral, including, but not
limited to, any implied warranty of merchantability, implied warranty of fitness for a
particular purpose, or other warranty of quality or performance or noninfringement. All such
other warranties of whatever kind are hereby disclaimed by Manufacturer and waived by
Customer.

iii

Limits and Exclusions of Warranty

Components subject to wear during normal use and over time, including, but not limited to,
paint, window finish and condition, light bulbs, seals, wipers, gaskets, chip removal system
(e.g., augers, chip chutes), belts, filters, door rollers, tool changer fingers, etc., are excluded
from this warranty. Manufacturer’s specified maintenance procedures must be adhered to
and recorded in order to maintain this warranty. This warranty is void if Manufacturer
determines that (i) any Haas Product was subjected to mishandling, misuse, abuse,
neglect, accident, improper installation, improper maintenance, improper storage, or
improper operation or application, including the use of improper coolants or other fluids, (ii)
any Haas Product was improperly repaired or serviced by Customer, an unauthorized
service technician, or other unauthorized person, (iii) Customer or any person makes or
attempts to make any modification to any Haas Product without the prior written
authorization of Manufacturer, and/or (iv) any Haas Product was used for any
non-commercial use (such as personal or household use). This warranty does not cover
damage or defect due to an external influence or matters beyond the reasonable control of
Manufacturer, including, but not limited to, theft, vandalism, fire, weather condition (such as
rain, flood, wind, lightning, or earthquake), or acts of war or terrorism.

Without limiting the generality of any of the exclusions or limitations described in this
Certificate, this warranty does not include any warranty that any Haas Product will meet any
person’s production specifications or other requirements, or that operation of any Haas
Product will be uninterrupted or error-free. Manufacturer assumes no responsibility with
respect to the use of any Haas Product by any person, and Manufacturer shall not incur
any liability to any person for any failure in design, production, operation, performance, or
otherwise of any Haas Product, other than repair or replacement of same as set forth in the
warranty above.

Limitation of Liability and Damages

Manufacturer will not be liable to Customer or any other person for any compensatory,
incidental, consequential, punitive, special, or other damage or claim, whether in an action
in contract, tort, or other legal or equitable theory, arising out of or related to any Haas
product, other products or services provided by Manufacturer or an authorized distributor,
service technician, or other authorized representative of Manufacturer (collectively,
“authorized representative”), or the failure of parts or products made by using any Haas
Product, even if Manufacturer or any authorized representative has been advised of the
possibility of such damages, which damage or claim includes, but is not limited to, loss of
profits, lost data, lost products, loss of revenue, loss of use, cost of down time, business
good will, any damage to equipment, premises, or other property of any person, and any
damage that may be caused by a malfunction of any Haas product. All such damages and
claims are disclaimed by Manufacturer and waived by Customer. Manufacturer’s sole
liability, and Customer’s exclusive remedy, for damages and claims for any cause
whatsoever shall be limited to repair or replacement, at the discretion of Manufacturer, of
the defective Haas Product as provided in this warranty.

iv

Customer has accepted the limitations and restrictions set forth in this Certificate, including,
but not limited to, the restriction on its right to recover damages, as part of its bargain with
Manufacturer or its Authorized Representative. Customer realizes and acknowledges that
the price of the Haas Products would be higher if Manufacturer were required to be
responsible for damages and claims beyond the scope of this warranty.

Entire Agreement

This Certificate supersedes any and all other agreements, promises, representations, or
warranties, either oral or in writing, between the parties or by Manufacturer with respect to
subject matter of this Certificate, and contains all of the covenants and agreements
between the parties or by Manufacturer with respect to such subject matter. Manufacturer
hereby expressly rejects any other agreements, promises, representations, or warranties,
either oral or in writing, that are in addition to or inconsistent with any term or condition of
this Certificate. No term or condition set forth in this Certificate may be modified or
amended, unless by a written agreement signed by both Manufacturer and Customer.
Notwithstanding the foregoing, Manufacturer will honor a Warranty Extension only to the
extent that it extends the applicable warranty period.

Transferability

This warranty is transferable from the original Customer to another party if the CNC
Machine is sold via private sale before the end of the warranty period, provided that written
notice thereof is provided to Manufacturer and this warranty is not void at the time of
transfer. The transferee of this warranty will be subject to all terms and conditions of this
Certificate.

Miscellaneous

This warranty shall be governed by the laws of the State of California without application of
rules on conflicts of laws. Any and all disputes arising from this warranty shall be resolved
in a court of competent jurisdiction located in Ventura County, Los Angeles County, or
Orange County, California. Any term or provision of this Certificate that is invalid or
unenforceable in any situation in any jurisdiction shall not affect the validity or enforceability
of the remaining terms and provisions hereof, or the validity or enforceability of the
offending term or provision in any other situation or in any other jurisdiction.

v

Customer Feedback

The Haas Resource Center: DIY Documentation and Procedures

diy.haascnc.com

haasparts.com

Your Source for Genuine Haas Parts

www.facebook.com/HaasAutomationInc

Haas Automation on Facebook

www.twitter.com/Haas_Automation

Follow us on Twitter

www.linkedin.com/company/haas-automation

Haas Automation on LinkedIn

www.youtube.com/user/haasautomation

Product videos and information

www.ickr.com/photos/haasautomation

Product photos and information

If you have concerns or questions regarding this Operator’s Manual, please contact us on
our website, www.HaasCNC.com
to the Customer Advocate.

You can find an electronic copy of this manual and other useful information on our website
in the “Resource Center”. Join Haas owners online and be a part of the greater CNC
community at these sites:

. Use the “Contact Haas” link and send your comments

vi

Customer Satisfaction Policy

Dear Haas Customer,

Your complete satisfaction and goodwill are of the utmost importance to both Haas
Automation, Inc. and the Haas distributor (HFO) where you purchased your equipment.
Normally, your HFO will rapidly resolve any concerns you have about your sales
transaction or the operation of your equipment.

However, if your concerns are not resolved to your complete satisfaction, and you have
discussed your concerns with a member of the HFO’s management, the General Manager,
or the HFO’s owner directly, please do the following:

Contact Haas Automation’s Customer Service Advocate at 805-988-6980. So that we may
resolve your concerns as quickly as possible, please have the following information
available when you call:

• Your company name, address, and phone number

• The machine model and serial number

• The HFO name, and the name of your latest contact at the HFO

• The nature of your concern

If you wish to write Haas Automation, please use this address:

Haas Automation, Inc. U.S.A.
2800 Sturgis Road
Oxnard CA 93030
Att: Customer Satisfaction Manager
email: [e-mail]

Once you contact the Haas Automation Customer Service Center, we will make every effort
to work directly with you and your HFO to quickly resolve your concerns. At Haas
Automation, we know that a good Customer-Distributor-Manufacturer relationship will help
ensure continued success for all concerned.

International:

Haas Automation, Europe
Mercuriusstraat 28, B-1930
Zaventem, Belgium
email: [e-mail]

Haas Automation, Asia
No. 96 Yi Wei Road 67,
Waigaoqiao FTZ
Shanghai 200131 P.R.C.
email: [e-mail]

vii

viii

Declaration of Conformity

Product: Mill (Vertical and Horizontal)*

*Including all options factory- or field-installed by a certified Haas Factory Outlet (HFO)

Manufactured By: Haas Automation, Inc.

2800 Sturgis Road, Oxnard, CA 93030

805-278-1800

We declare, in sole responsibility, that the above-listed products, to which this declaration
refers, comply with the regulations as outlined in the CE directive for Machining Centers:

• Machinery Directive 2006/42/EC

• Electromagnetic Compatibility Directive 2014/30/EU

• Additional Standards:
– EN 60204-1:2006/A1:2009

– EN 614-1:2006+A1:2009
– EN 894-1:1997+A1:2008
– CEN 13849-1:2015

RoHS: COMPLIANT by Exemption per producer documentation. Exempt by:

a) Large scale stationary industrial tool
b) Monitoring and control systems
c) Lead as an alloying element in steel, aluminum, and copper

Person authorized to compile technical file:

Jens Thing

Address:

Haas Automation Europe
Mercuriusstraat 28
B-1930 Zaventem
Belgium

ix

ETL LISTED

CONFORMS TO

NFPA STD 79

ANSI/UL STD 508

UL SUBJECT 2011

CERTIFIED TO

CAN/CSA STD C22.2 NO.73

All Haas CNC machine tools carry the ETL Listed mark,
certifying that they conform to the NFPA 79 Electrical
Standard for Industrial Machinery and the Canadian
equivalent, CAN/CSA C22.2 No. 73. The ETL Listed and
cETL Listed marks are awarded to products that have
successfully undergone testing by Intertek Testing
Services (ITS), an alternative to Underwriters'
Laboratories.

C

Haas Automation has been assessed for conformance
with the provisions set forth by ISO 9001:2008. Scope of
Registration: Design and Manufacture of CNC Machines
Tools and Accessories, Sheet Metal Fabrication. The
conditions for maintaining this certificate of registration are
set forth in ISA's Registration Policies 5.1. This
registration is granted subject to the organization
maintaining compliance to the noted stardard. The validity
of this certificate is dependent upon ongoing surveillance
audits.

USA: Haas Automation certifies this machine to be in compliance with the OSHA and ANSI
design and manufacturing standards listed below. Operation of this machine will be
compliant with the below-listed standards only as long as the owner and operator continue
to follow the operation, maintenance, and training requirements of these standards.

• OSHA 1910.212 - General Requirements for All Machines

• ANSI B11.5-1983 (R1994) Drilling, Milling, and Boring Machines

• ANSI B11.19-2003 Performance Criteria for Safeguarding

• ANSI B11.23-2002 Safety Requirements for Machining Centers and Automatic

Numerically Controlled Milling, Drilling, and Boring Machines

• ANSI B11.TR3-2000 Risk Assessment and Risk Reduction - A Guideline to Estimate,

Evaluate, and Reduce Risks Associated with Machine Tools

CANADA: As the original equipment manufacturer, we declare that the listed products
comply with regulations as outlined in the Pre-Start Health and Safety Reviews Section 7
of Regulation 851 of the Occupational Health and Safety Act Regulations for Industrial
Establishments for machine guarding provisions and standards.

Further, this document satisfies the notice-in-writing provision for exemption from Pre-Start
inspection for the listed machinery as outlined in the Ontario Health and Safety Guidelines,
PSR Guidelines dated April 2001. The PSR Guidelines allow that notice in writing from the
original equipment manufacturer declaring conformity to applicable standards is acceptable
for the exemption from Pre-Start Health and Safety Review.

Original Instructions

x

How to Use This Manual

To get the maximum benefit of your new Haas machine, read this manual thoroughly and
refer to it often. The content of this manual is also available on your machine control under
the HELP function.

IMPORTANT: Before you operate the machine, read and understand the Operator’s
Manual Safety chapter.

Declaration of Warnings

Throughout this manual, important statements are set off from the main text with an icon
and an associated signal word: “Danger,” “Warning,” “Caution,” or “Note.” The icon and
signal word indicate the severity of the condition or situation. Be sure to read these
statements and take special care to follow the instructions.

Description Example

Danger means that there is a condition or situation

that will cause death or severe injury if you do not
follow the instructions given.

DANGER: No step. Risk of electrocution, bodily
injury, or machine damage. Do not climb or stand
on this area.

Warning means that there is a condition or situation
that will cause moderate injury if you do not follow
the instructions given.

Caution means that minor injury or machine
damage could occur if you do not follow the

instructions given. You may also have to start a
procedure over if you do not follow the instructions in
a caution statement.

Note means that the text gives additional
information, clarification, or helpful hints.

WARNING: Never put your hands between the
tool changer and the spindle head.

CAUTION: Power down the machine before you
do maintenance tasks.

NOTE: Follow these guidelines if the machine is
equipped with the optional extended
Z-clearance table.

xi

Text Conventions Used in this Manual

Description Text Example

Code Block text gives program examples.

A Control Button Reference gives the name of a
control key or button that you are to press.

A File Path describes a sequence of file system
directories.

A Mode Reference describes a machine mode. MDI

A Screen Element describes an object on the
machine’s display that you interact with.

System Output describes text that the machine
control displays in response to your actions.

User Input describes text that you should enter into
the machine control.

Variable n indicates a range of non-negative integers
from 0 to 9.

Press

Service > Documents and Software >...

Select the

PROGRAM END

G04 P1.;

Dnn represents D00 through D99.

G00 G90 G54 X0. Y0.;

[CYCLE START].

SYSTEM tab.

xii

Contents

Chapter 1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 General Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1.1 Summary of Types of Operation for Haas Automation

Machine Tools . . . . . . . . . . . . . . . . . . . . . . . 2

1.1.2 Read Before Operating . . . . . . . . . . . . . . . . . . 4

1.1.3 Machine Environmental Limits. . . . . . . . . . . . . . . 6

1.1.4 Machine Noise Limits . . . . . . . . . . . . . . . . . . . 7

1.2 Unattended Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.3 Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.3.1 Machine Behavior with the Door Open . . . . . . . . . . 8

1.3.2 Robot Cells . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3.3 Mist Extraction / Enclosure Evacuation . . . . . . . . . . 10

1.4 Modifications to the Machine . . . . . . . . . . . . . . . . . . . . . . 10

1.5 Improper Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.6 Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.6.1 Decal Symbols Reference . . . . . . . . . . . . . . . . . 12

1.6.2 Other Safety Information. . . . . . . . . . . . . . . . . . 16

1.7 More Information Online . . . . . . . . . . . . . . . . . . . . . . . . . 16

Chapter 2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.2 UMC-750 Workstations . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.3 Axis Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.4 UMC-750 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.5 UMC-750P Specifications . . . . . . . . . . . . . . . . . . . . . . . . 21

Chapter 3 Integrated Coolant Tank . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.1.1 Coolant Pump Location . . . . . . . . . . . . . . . . . . 26

3.2 Coolant Tank Clean-Out. . . . . . . . . . . . . . . . . . . . . . . . . 26

Chapter 4 Wireless Intuitive Probing System (WIPS). . . . . . . . . . . . . . . . 29

4.1 UMC WIPS Basics. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.2 UMC VPS Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.3 Machine Rotary Zero Point (MRZP) Offsets . . . . . . . . . . . . . . . 30

4.3.1 Check MRZP Offsets with VPS . . . . . . . . . . . . . . 30

xiii

Chapter 5 G234 - Tool Center Point Control (TCPC). . . . . . . . . . . . . . . . . 33

5.1 G234 - Tool Center Point Control (TCPC) (Group 08) . . . . . . . . . 33

Chapter 6 G254 - Dynamic Work Offset (DWO) . . . . . . . . . . . . . . . . . . .37

6.1 G254 - Dynamic Work Offset (DWO) (Group 23) . . . . . . . . . . . . 37

Chapter 7 Setting Work and Tool Offsets . . . . . . . . . . . . . . . . . . . . . . 41

7.1 Set the B-Axis Work Offset . . . . . . . . . . . . . . . . . . . . . . . 41

7.2 Set the C-Axis Work Offset . . . . . . . . . . . . . . . . . . . . . . . 41

7.3 Set the X-, Y-, and Z-Axis Work Offsets Manually. . . . . . . . . . . . 42

7.4 Set the X-, Y-, and Z-Axis Work Offsets with WIPS . . . . . . . . . . . 46

Chapter 8 Rotary Unwind and Setting 247 . . . . . . . . . . . . . . . . . . . . . .49

8.1 Quick Rotary G28 (Home) . . . . . . . . . . . . . . . . . . . . . . . . 49

8.2 247 - Simultaneous XYZ Motion in Tool Change . . . . . . . . . . . . 49

Chapter 9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9.2 UMC-750 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . 51

9.3 More Information Online . . . . . . . . . . . . . . . . . . . . . . . . . 54

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

xiv

Chapter 1: Safety

1.1 General Safety Notes

CAUTION: Only authorized and trained personnel may operate this equipment.

You must always act in accordance with the Operator's manual, safety
decals, safety procedures, and instructions for safe machine
operation. Untrained personnel present a hazard to themselves and
the machine.

IMPORTANT: Do not operate this machine until you have read all warnings, cautions,

and instructions.

CAUTION: The sample programs in this manual have been tested for accuracy,

but they are for illustrative purposes only. The programs do not define
tools, offsets, or materials. They do not describe workholding or other
fixturing. If you choose to run a sample program on your machine, do
so in Graphics mode. Always follow safe machining practices when
you run an unfamiliar program.

Safety

All CNC machines present hazards from rotating cutting tools, belts and pulleys, high
voltage electricity, noise, and compressed air. When you use CNC machines and their
components, you must always follow basic safety precautions to reduce the risk of personal
injury and mechanical damage.

The work area must be adequately illuminated to allow clear view and safe operation of the
machine. This includes the operator work area and all areas of the machine that might be
accessed during maintenance or cleaning. Adequate illumination is the responsibility of the
user.

Cutting tools, workholding, workpiece and coolant are beyond the scope and control of
Haas Automation, Inc. Each of these potential hazards associated with it (sharp edges,
heavy lifting considerations, chemical composition, etc) and it is the responsibility of the
user to take appropriate action (PPE, training, etc).

Cleaning of the machine is required during normal use and prior to maintenance or repair.
Optional equipment is available to aid cleaning such as washdown hoses, chip conveyors
and chip augers. Safe use of this equipment requires training and might require appropriate
PPE and is the responsibility of the user.

This operator’s manual is intended as a reference guide and is not to be the sole source of
training. Complete operator training is available from the authorized Haas distributor.

1

General Safety Notes

1.1.1 Summary of Types of Operation for Haas Automation

Machine Tools

Haas CNC Mills are intended for cutting and shaping of metals and other hard materials.
They are general purpose in nature and a list of all of those materials and types of cutting
would never be complete. Almost all cutting and shaping is performed by a rotating tool
mounted in a spindle. Rotation of the mill is not required. Some cutting operations require
liquid coolant. That coolant is also an option depending on the type of cutting.

Operations of Haas Mills are separated into three areas. They are: Operations,
Maintenance, and Service. Operations and Maintenance are intended to be performed by
a trained and qualified machine operator. This Operator's Manual contains some of the
information necessary to operate the machine. All other machine operations are to be
considered Service. Service is only to be performed by specially trained service personnel.

Operation of this machine consists of the following:

1. Machine Setup

• Machine setup is done to initially set up the tools, offsets, and fixtures required
to perform a repetitive function that later is called machine operation. Some
machine setup functions can be done with the door open but are limited to
“hold to run”.

2. Machine operating in Automatic Mode

• Automatic operation is initiated with Cycle-Start and can only be done with the
doors closed.

3. Operator loading and unloading of materials (parts)

• Parts loading and unloading is what precedes and follows an automatic
operation. This must be done with the doors open and all machine automatic
motion is stopped when the door is open.

4. Operator loading and unloading of cutting tools

• Tool loading and unloading is done less often than setup. It is often required
when a tool has become worn and must be replaced.

Maintenance only consists of the following:

1. Adding and maintaining condition of coolant

• Adding coolant and maintaining coolant concentration is required at regular
intervals. This is a normal operator function and is either done from a safe
location outside of the work enclosure or with the doors open and the machine
stopped.

2

2. Adding lubricants

• Adding lubricants for spindle and axes is required at regular intervals. These
are often months or years in length. This is a normal operator function and is
always done from a safe location outside of the work enclosure.

3. Cleaning chips out of the machine

• Cleaning out of chips is required at intervals dictated by the type of machining
performed. This is a normal operator function. It is performed with the doors
open and all of the machine operation is stopped.

Service only consists of the following:

1. Repairing of a machine that is not operating correctly

• Any machine that is not operating correctly requires service by factory trained
personnel. This is never an operator function. It is not considered
maintenance. Installation and service instructions are provided separately
from the Operator’s Manual.

2. Machine moving, unpacking, and installation

• Haas machines are shipped to a user’s location almost ready to operate. They
still require a trained service person to complete the installation. Installation
and service instructions are provided separately from the Operator’s Manual.

Safety

3. Machine packing

• Machine packing for shipment requires the same packing material supplied by
Haas in the original shipment. Packing requires a trained service person to
complete the installation. Shipping instructions are provided separately from
the Operator’s Manual.

4. Decommission, dismantle and disposal

• Machine is not expected to be disassembled for shipment; it can be moved in
its entirety in the same manner in which it was installed. Machine can be
returned to the manufacturer’s distributor for disposal; manufacturer accepts
any/all components for recycling per Directive 2002/96/EC.

5. End-of-life disposal

• End-of-life disposal must conform to the laws and regulations in the region the
machine is located. This is a jointly the responsibility of the owner and seller of
the machine. The risk analysis does not address this phase.

3

General Safety Notes

1.1.2 Read Before Operating

DANGER: Do not enter the machining area any time the machine is in motion, or

at any time that machine motion is possible. Severe injury or death
may result. Motion is possible when the power is on and the machine
is not in [EMERGENCY STOP].

Basic safety:

• This machine can cause severe bodily injury.

• This machine is automatically controlled and may start at any time.

• Consult your local safety codes and regulations before you operate the machine.
Contact your dealer if you have questions about safety issues.

• It is the machine owner’s responsibility to make sure that everyone who is involved
in installing and operating the machine is fully acquainted with the operation and
safety instructions provided with the machine, BEFORE they work with the machine.
The ultimate responsibility for safety rests with the machine owner and the individuals
who work with the machine.

• Use appropriate eye and ear protection when you operate the machine.

• Use appropriate gloves to remove processed material and to clean the machine.

• Replace windows immediately if they are damaged or severely scratched.

• Keep the side windows locked during operation (if available).

Electrical safety:

• The electrical power must meet the required specifications. Attempting to run the
machine from any other source can cause severe damage and will void the warranty.

• The electrical panel should be closed and the key and latches on the control cabinet
should be secured at all times, except during installation and service. At those times,
only qualified electricians should have access to the panel. When the main circuit
breaker is on, there is high voltage throughout the electrical panel (including the
circuit boards and logic circuits) and some components operate at high
temperatures; therefore, extreme caution is required. Once the machine is installed,
the control cabinet must be locked, with the key available only to qualified service
personnel.

• Do not reset a circuit breaker until the reason for the fault is investigated and
understood. Only Haas-trained service personnel should troubleshoot and repair
Haas equipment.

• Do not press [POWER UP] on the control pendant before the machine is fully
installed.

4

Safety

Operation Safety:

• Do not operate the machine unless the doors are closed and the door interlocks are
functioning correctly.

• Check for damaged parts and tools before you operate the machine. Any part or tool
that is damaged should be properly repaired or replaced by authorized personnel. Do
not operate the machine if any component does not appear to be functioning
correctly.

• Rotating cutting tools can cause severe injury. When a program runs, the mill table
and spindle head can move rapidly at any time.

• Improperly clamped parts machined at high speeds/feeds may be ejected and
puncture the enclosure. It is not safe to machine oversized or marginally clamped
parts.

Release of person trapped in the machine:

• No person should ever be located inside the machine during operation.

• In the unlikely event that a person is trapped inside the machine the emergency stop
button should be immediately be depressed and the person removed.

• If the person is pinched or entangled the machine should be powered off; then the
machine axes can be moved by use of a large external force in the direction required
to free the person.

Recover from a jam or blockage:

• Of the chip conveyor - Follow the cleaning instructions on the Haas Resource Center
(diy.haascnc.com). If necessary, close the doors and reverse the conveyor so the
jammed part or material is accessible, and remove. Use lifting equipment or get
assistance for lifting heavy and awkward parts.

• Of a tool and material/part - Close the doors, press [RESET] to clear and displayed
alarms. Jog the axis so the tool and material are clear.

• Of the Automatic Tool Changer/tool and spindle - Press [RECOVER] and follow the
on-screen instructions.

• If the alarms do not reset or you are unable to clear a blockage, contact your Haas
Factory Outlet (HFO) for assistance.

Follow these guidelines when you work with the machine:

• Normal operation - Keep the door closed and guards in place (for non-enclosed
machines) while the machine operates.

• Part loading and unloading – An operator opens the door, completes the task, closes
the door, and then presses [CYCLE START] (starting automatic motion).

• Machining job set-up – When set-up is complete, turn the set-up key to lock out
set-mode and remove the key.

• Maintenance / Machine Cleaner– Press [EMERGENCY STOP] or [POWER OFF] on
the machine before you enter the enclosure.

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General Safety Notes

Periodic maintenance of machine safety features:

• Inspect door interlock mechanism for proper fit and function.

• Inspect safety windows and enclosure for damage or leaks.

• Verify all enclosure panels are in place.

Door Safety Interlock maintenance:

• Inspect the door interlock, verify the door interlock key is not bent, misaligned, and
that all fasteners are installed.

• Inspect the door interlock itself for any signs of obstruction or misalignment.

• Immediately replace an components of the Door Safety Interlock system that do not
meet this criteria.

Door Safety Interlock testing:

• With the machine in run mode, close the machine door, run the spindle at 100 RPM,
pull the door and verify the door does not open.

Machine Enclosure and Safety Glass maintenance and testing:

Routine Maintenance:

• Visually inspect the enclosure and safety glass for any signs of distortion, breakage
or other damage.

• Replace the Lexan windows after 7 years or if they are damaged or severely
scratched.

• Keep all safety glass and machine windows clean to allow proper viewing of the
machine during operations.

• A daily visual inspection of the machine enclosure to verify all panels are in place
should be performed.

Testing of machine enclosure:

• No testing of the machine enclosure is necessary.

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