Haas 96-8000 Operator's Manual
Mill Operator's Manual
96-8000 Rev AC May 2010
Haas Automation, Inc., 2800 Sturgis Road, Oxnard, CA 93030 | HaasCNC.com
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96-8000 Rev AC
May 2010
HAAS AUTOMATION, INC.
LIMITED WARRANTY CERTIFICATE
Covering Haas Automation, Inc. CNC Equipment
Effective January 1, 2009
Haas Automation Inc. (“Haas” or “Manufacturer”) provides a limited warranty
to all new mills, turning centers and rotary machines (collectively, “CNC Machines”) and its components (except those listed below under Limits and Exclusions of Warranty) (“Components”) that are manufactured by Haas and sold by
Haas or its authorized distributors as set forth in this Certicate. The warranty
set forth in this Certicate is a limited warranty and it is the only warranty by
Manufacturer and is subject to the terms and conditions of this Certicate.
Limited Warranty Coverage
Each CNC Machine and its Components (collectively, “Haas Products”) are
warranted by Manufacturer against defects in material and workmanship.
This warranty is provided only to the nal purchaser and end-user of the CNC
Machine (a “Customer”). The period of this limited warranty is one (1) year,
except Toolroom Mills and Mini-Mills have a six (6) month warranty period.
The warranty period commences on the date the CNC Machine is delivered to
the Customer’s facility. Customer may purchase an extension of the warranty
period from Haas or an authorized Haas distributor (a “Warranty Extension”).
Repair or Replacement Only
Manufacturer’s sole liability, and customer’s exclusive remedy, with respect to
any and all haas products shall be limited to repairing or replacing, at the discretion of manufacturer, the defective haas product under this warranty.
Disclaimer of Warranty
This warranty is manufacturer’s sole and exclusive warranty and is in lieu of all
other warranties of whatever kind or nature, express or implied, written or oral,
including, but not limited to, any implied warranty of merchantability, implied
warranty of tness for a particular purpose, or other warranty of quality or
performance or noninfringement. All such other warranties of whatever kind are
hereby disclaimed by manufacturer and waived by customer.
Limits and Exclusions of Warranty
Components subject to wear during normal use and over time, including, but
not limited to, paint, window nish and condition, light bulbs, seals, chip removal system, etc., are excluded from this warranty. Manufacturer’s specied
maintenance procedures must be adhered to and recorded in order to main-
tain this warranty. This warranty is void if Manufacturer determines that (i) any
Haas Product was subjected to mishandling, misuse, abuse, neglect, accident,
improper installation, improper maintenance, improper storage, or improper
operation or application, (ii) any Haas Product was improperly repaired or serviced by Customer, an unauthorized service technician, or other unauthorized
person, (iii) Customer or any person makes or attempts to make any modication to any Haas Product without the prior written authorization of Manufacturer,
and/or (iv) any Haas Product was used for any non-commercial use (such as
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personal or household use). This warranty does not cover damage or defect
due to an external inuence or matters beyond the reasonable control of Manufacturer, including, but not limited to, theft, vandalism, re, weather condition
(such as rain, ood, wind, lightning, or earthquake), or acts of war or terrorism.
Without limiting the generality of any of the exclusions or limitations described
in this Certicate, this warranty does not include any warranty that any Haas
Product will meet any person’s production specications or other requirements
or that operation of any Haas Product will be uninterrupted or error-free. Manufacturer assumes no responsibility with respect to the use of any Haas Product
by any person, and Manufacturer shall not incur any liability to any person for
any failure in design, production, operation, performance or otherwise of any
Haas Product other than repair or replacement of same as set forth in this warranty above.
Limitation of Liability and Damages
Manufacturer will not be liable to customer or any other person for any compensatory, incidental, consequential, punitive, special, or other damage or
claim, whether in an action in contract, tort, or other legal or equitable theory,
arising out of or related to any haas product, other products or services provided by manufacturer or an authorized distributor, service technician or other
authorized representative of manufacturer (collectively, “authorized representative”), or the failure of parts or products made by using any haas product,
even if manufacturer or any authorized representative has been advised of the
possibility of such damages, which damage or claim includes, but is not limited
to, loss of prots, lost data, lost products, loss of revenue, loss of use, cost of
down time, business good will, any damage to equipment, premises or other
property of any person, and any damage that may be caused by a malfunction
of any haas product. All such damages and claims are disclaimed by manufacturer and waived by customer. Manufacturer’s sole liability, and customer’s
exclusive remedy, for damages and claims for any cause whatsoever shall be
limited to repair or replacement, at the discretion of manufacturer, of the defective haas product as provided in this warranty.
Customer has accepted the limitations and restrictions set forth in this Certicate, including, but not limited to, the restriction on its right to recover damages, as part of its bargain with Manufacturer or its Authorized Representative.
Customer realizes and acknowledges that the price of the Haas Products
would be higher if Manufacturer were required to be responsible for damages
and claims beyond the scope of this warranty.
Entire Agreement
This Certicate supersedes any and all other agreements, promises, representations or warranties, either oral or in writing, between the parties or by
Manufacturer with respect to subject matter of this Certicate, and contains all
of the covenants and agreements between the parties or by Manufacturer with
respect to such subject matter. Manufacturer hereby expressly rejects any
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other agreements, promises, representations or warranties, either oral or in
writing, that are in addition to or inconsistent with any term or condition of this
Certicate. No term or condition set forth in this Certicate may be modied
or amended unless by a written agreement signed by both Manufacturer and
Customer. Notwithstanding the foregoing, Manufacturer will honor a Warranty
Extension only to the extent that it extends the applicable warranty period.
Transferability
This warranty is transferable from the original Customer to another party if the
CNC Machine is sold via private sale before the end of the warranty period,
provided that written notice thereof is provided to Manufacturer and this war-
ranty is not void at the time of transfer. The transferee of this warranty will be
subject to all terms and conditions of this Certicate.
This warranty shall be governed by the laws of the State of California without application of rules on conicts of laws. Any and all disputes arising from
this warranty shall be resolved in a court of competent jurisdiction located in
Ventura County, Los Angeles County or Orange County, California. Any term
or provision of this Certicate that is invalid or unenforceable in any situation
in any jurisdiction shall not affect the validity or enforceability of the remaining
terms and provisions hereof or the validity or enforceability of the offending
term or provision in any other situation or in any other jurisdiction.
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Warranty Registration
Should you have a problem with your machine, please consult your operator’s
manual rst. If this does not resolve the problem, call your authorized Haas
distributor. As a nal solution, call Haas directly at the number indicated below.
Haas Automation, Inc.
2800 Sturgis Road
Oxnard, California 93030-8933 USA
Phone: (805) 278-1800
FAX: (805) 278-8561
In order to record the end-user customer of this machine for updates and for
product safety notices, we must have the machine registration returned im-
mediately. Please ll out completely and mail to the above address to ATTENTION (VF-1, GR-510, VF-6, etc. — whichever is applicable) REGISTRATIONS.
Please include a copy of your invoice to validate your warranty date and to
cover any additional options you may have purchased.
Company Name: ______________ Contact Name: ___________________
Address: _____________________________________________________
_____________________________________________________________
_____________________________________________________________
Dealer: __________________ Date Installed: _______/_______/________
Model No. : ______________ Serial Number: _______________________
Telephone: ( ____ ) _____________ FAX: ( ______ ) __________________
The equipment contains a pre-set automatic shut off feature that causes the
equipment to automatically cease operation after 800 hours of use. This feature
protects the buyer from theft. Unauthorized use of machine is kept to a minimum as the machine will stop running programs once the allotted time runs
out. Operation may be resumed by use of the access code; contact your dealer
for codes.
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Customer Satisfaction Procedure
Dear Haas customer,
Your complete satisfaction and goodwill are of the utmost importance to both Haas Automation, Inc., and the Haas distributor where you purchased your equipment. Normally, any
concerns you may have about the sales transaction or the operation of your equipment will
be rapidly resolved by your distributor.
However, if your concerns are not resolved to your complete satisfaction, and you have discussed your concerns with a member of the dealership’s management, the General Manager
or the dealership’s owner directly, please do the following:
Contact Haas Automation’s Customer Service Center by calling 800-331-6746 and ask for
the Customer Service Department. So that we may resolve your concerns as quickly as possible, please have the following information available when you call:
• Your name, company name, address and phone number
• The machine model and serial number
• The dealership name, and the name of your latest contact at the dealership
• The nature of your concern
If you wish to write Haas Automation, please use this address:
Haas Automation, Inc.
2800 Sturgis Road
Oxnard, CA 93030
Att: Customer Satisfaction Manager
e-mail: Service@HaasCNC.com
Once you contact the Haas Automation Customer Service Center, we will make every effort
to work directly with you and your distributor to quickly resolve your concerns. At Haas
Automation, we know that a good Customer-Distributor-Manufacturer relationship will
help ensure continued success for all concerned.
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Original instructions
.
ETLLISTED
CONFORMS TO
NFPA STD 79
ANSI/UL STD 508
UL SUBJECT 2011
CERTIFIEDTO
CAN/CSASTD C22.2 NO.73
9700845
CERT IFIED
If you have any concerns or questions in regard to the Haas Operator's manual, please
contact us via our e-mail, pubs@haascnc.com. We look forward to any suggestions you
may have.
Customer Feedback
Certification
All Haas CNC machine tools carry the ETL Listed mark,
certifying that the conform to the NFPA79 Electrical
Standard for Industrial Machinery and the Canadian
equivalent, CAN/CSA C22.2 No. 73. The ETL Listed and
cETL Listed marks are awarded to products that have
successfully undergone testing by Intertek Testing
Services(ITS), an alternativeto Underwriters'
Laboratories.
The ISO 9001:2000 certification from
TUV Management Service (an ISO
registrar)servesasanimpartial
appraisal of Haas Automation's quality
management system. This achievement
affirms Haas Automation's conformance
with the standards set forth by the
International Organization for
Standardization, and acknowledges the
Haas commitment to meeting the needs
and requirementsofits customers in the
global marketplace.
.
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CONTENTS
Safety ...........................................1
Introduction .................................11
Operation .....................................33
Programming................................85
Subroutines ..................................121
4th and 5th Axis Programming ....125
G Codes, M Codes, Settings ........131
Maintenance ................................235
Index ............................................257
• Machine Safety • Best Practices
• Warning Decals
• Machine Overview
• Control Description
• Option descriptions
• General Operation
• Programming Introduction
• Control Features
• External • Local
Edit Menu•
Search Menu•
Macros•
Quick Code•
Canned Cycles• Machine Commands•
Air / Electrical •
Requirements
Recommended Fluids•
Maintenance Intervals•
Safety
Introduction
Operation
Programming
Maintenance
Index
G & M Codes
Settings
4th & 5th
Axis
Subroutines
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Declaration of Conformity
PRODUCT: CNC Mills
*Including all options factory installed or field installed
by a certified Haas Factory Outlet (HFO)
MANUFACTURED BY: Haas Automation, Inc.
2800 Sturgis Road, Oxnard, CA 93030 805-278-1800
We declare, in sole responsibility, that the above listed products, to which this
declaration refers, comply with the regulations as outlined in the CE directive for
Machining Centers:
Machinery Directive 2006/42/EC ·
Electromagnetic Compatibility Directive 2004/108/EC ·
EN 61000-6-1:2001 Electromagnetic Compatibility (EMC) - Part 6-1: ·
Generic standards
EN 61000-6-3:2001 Electromagnetic Compatibility (EMC) - Part 6-3: ·
Generic standards
Low Voltage Directive 2006/95/EC ·
Additional Standards: ·
EN 614-1:2006+A1:2009 ·
EN 894-1:1997+A1:2008 ·
EN 954-1 Safety of machinery - Safety - related parts of control systems ·
part 1: General principles for design: (1997)
EN 14121-1:2007 ·
RoHS: COMPLIANT by Exemption per producer documentation. Exempt by:
a) Large scale stationary industrial tool
b) Monitoring and control systems
c) Lead as an alloying element in steel
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Safety
Sa f e t y
.
HAAS S
AFETY
P
ROCEDURES
T
HINK
S
AFETY
!
D
ON'T
G
ET
C
AUGHT
UP IN YOUR WORK
Allmilling machines contain hazardsfromrotating
parts, belts and pulleys,highvoltage electricity,
noise, andcompressedair. When usingCNC
machines and their components, basic safety precautions mustalwaysbefollowed to reducethe
risk of personalinjury and mechanical damage.
Important This machine to be
operated onlybytrainedpersonnel
in accordance withthe Operator's
manual, safetydecals, safety
procedures andinstructions for safe
machine operation.
Safety Contents
Machine Safety Notes / Best Practices ................................................2
Uses and Guidelines for Proper Machine Operation ............................5
Decal Examples ....................................................................................6
Declaration of Warning, Caution, and Notes ........................................9
FCC Compliance .................................................................................10
.
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.
READ BEFORE OPERATING THIS MACHINE:
♦ Only authorized personnel should work on this machine. Untrained personnel
present a hazard to themselves and the machine, and improper operation will
void the warranty.
♦ Check for damaged parts and tools before operating the machine. Any part
or tool that is damaged should be properly repaired or replaced by authorized
personnel. Do not operate the machine if any component does not appear to
be functioning correctly. Contact your shop supervisor.
♦ Use appropriate eye and ear protection while operating the machine. ANSI-ap-
proved impact safety goggles and OSHA-approved ear protection are recom-
mended to reduce the risks of sight damage and hearing loss.
♦ Do not operate the machine unless the doors are closed and the door inter-
locks are functioning properly. Rotating cutting tools can cause severe injury.
When a program is running, the mill table and spindle head can move rapidly at
any time in any direction.
♦ The Emergency Stop button is the large, circular red switch located on the
Control Panel. Pressing the Emergency Stop button will instantly stop all mo-
tion of the machine, the servo motors, the tool changer, and the coolant pump.
Use the Emergency Stop button only in emergencies to avoid crashing the
machine.
♦ The electrical panel should be closed and the key and latches on the control
cabinet should be secured at all times except during installation and service. At
those times, only qualied electricians should have access to the panel. When
the main circuit breaker is on, there is high voltage throughout the electrical
panel (including the circuit boards and logic circuits) and some components op-
erate at high temperatures. Therefore, extreme caution is required. Once the
machine is installed, the control cabinet must be locked and the key available
only to qualied service personnel.
♦ DO NOT modify or alter this equipment in any way. If modications are neces-
sary, all such requests must be handled by Haas Automation, Inc. Any modication or alteration of any Haas Milling or Turning Center could lead to personal
injury and/or mechanical damage and will void your warranty.
♦ Consult your local safety codes and regulations before operating the machine.
Contact your dealer anytime safety issues need to be addressed.
♦ It is the shop owner’s responsibility to make sure that everyone who is involved
in installing and operating the machine is thoroughly acquainted with the instal-
lation, operation, and safety instructions provided with the machine BEFORE
they perform any actual work. The ultimate responsibility for safety rests with
the shop owner and the individuals who work with the machine.
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Safety
♦ This machine is automatically controlled and may start at any time.
♦ This machine can cause severe bodily injury.
♦ Do not operate with the doors open.
♦ Avoid entering the machine enclosure.
♦ Do not operate without proper training.
♦ Always wear safety goggles.
♦ Never place your hand on the tool in the spindle and press ATC FWD,
ATC REV, NEXT TOOL, or cause a tool change cycle. The tool changer
will move in and crush your hand.
♦ To avoid tool changer damage, ensure that tools are properly aligned
with the spindle drive lugs when loading tools.
♦ The electrical power must meet the specications in this manual. At-
tempting to run the machine from any other source can cause severe
damage and will void the warranty.
♦ Do not press POWER UP/RESTART on the control panel until after the
installation is complete.
♦ Do not attempt to operate the machine before all of the installation instructions have been completed.
♦ Never service the machine with the power connected.
♦ Improperly clamped parts machined at high speeds/feeds may be
ejected and puncture the safety door. Machining oversized or marginally
clamped parts is not safe.
♦ Windows must be replaced if damaged or severely scratched - Replace
damaged windows immediately.
♦ Do not process toxic or ammable material. Deadly fumes can be pres-
ent. Consult material manufacturer for safe handling of material by-products before processing.
♦ The spindle head can drop without notice. Personnel must avoid the
area directly under the spindle head.
♦ Follow these guidelines while performing jobs on the machine:
Normal operation - Keep the door closed and guards in place while machine is
operating.
Part loading and unloading – An operator opens the door or guard, completes
task, closes door or guard before pressing cycle start (starting automatic mo-
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tion).
Tool loading or unloading – A machinist enters the machining area to load or
unload tools. Exit the area completely before automatic movement is com-
manded (for example, next tool, ATC/Turret FWD/REV).
Machining job set-up – Press emergency stop before adding or removing ma-
chine xtures.
Maintenance / Machine Cleaner– Press emergency stop or power off the machine before entering enclosure.
Do not enter the machining area anytime the machine is in motion; severe
injury or death may result.
Unattended Operation
Fully enclosed Haas CNC machines are designed to operate unattended; however, your machining process may not be safe to operate unmonitored.
As it is the shop owner’s responsibility to set up the machines safely and use
best practice machining techniques, it is also their responsibility to manage
the progress of these methods. The machining process must be monitored to
prevent damage if a hazardous condition occurs.
For example, if there is the risk of re due to the material machined, then an
appropriate re suppression system must be installed to reduce the risk of
harm to personnel, equipment and the building. A suitable specialist must be
contacted to install monitoring tools before machines are allowed to run unattended.
It is especially important to select monitoring equipment that can immediately
perform an appropriate action without human intervention to prevent an accident, should a problem be detected
Run/Setup Key
This key switch is installed on European machines. This key switch selects
between two modes, Run and Setup.
Run mode: All buttons on the control pendant are ignored except Cycle Start,
Feed Hold, and E-stop. The message, ”Run Mode: Button press ignored” will
be displayed whenever a button is ignored.
In Setup mode, all buttons on the control pendant work as expected. This mode
is only used by trained personnel.
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Safety
US e S a n d GU i d e l i n e S f o r Pr o P e r Ma c h i n e oP e r a t i o n
All milling machines contain hazards from rotating cutting tools, belts and pulleys, high voltage electricity, noise, and compressed air. When using milling
machines and their components, basic safety precautions should always be
followed to reduce the risk of personal injury and mechanical damage. READ
ALL APPROPRIATE WARNINGS, CAUTIONS, AND INSTRUCTIONS BEFORE OPERATING THIS MACHINE.
Mo d i f i c a t i o n S t o t h e Ma c h i n e
DO NOT modify or alter this equipment in any way. If modications are necessary, all such requests must be handled by Haas Automation, Inc. Any modi-
cation or alteration of any Haas machining center could lead to personal injury
and/or mechanical damage and will void your warranty.
Sa f e t y de c a l S
To help ensure that CNC tool dangers are quickly communicated and understood, hazard symbol decals are placed on Haas Machines in locations where
hazards exist. If decals become damaged or worn, or if additional decals are
needed to emphasize a particular safety point, contact your dealer or the Haas
factory. Never alter or remove any safety decal or symbol.
Each hazard is dened and explained on the general safety decal, located at
the front of the machine. Particular locations of hazards are marked with warning symbols. Review and understand the four parts of each safety warning, explained below, and familiarize yourself with the symbols on the following pages.
.
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Mi l l Wa r n i n G de c a l S
.
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Safety
la t h e Wa r n i n G de c a l S
.
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ot h e r Sa f e t y de c a l S
Other decals may be found on your machine, depending on the model and options installed:
.
Refer to the APC Sectionfor further explanation.
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Safety
.
de c l a r a t i o n o f Wa r n i n G S , ca U t i o n S , a n d no t e S
Throughout this manual, important and critical information is prefaced with the
word “Warning”, “Caution” and “Note”
Warnings are used when there is an extreme danger to the operator and/or to
the machine. Take all steps necessary to heed the warning given. Do not continue if you cannot follow the warning instructions. An example warning is:
WARNING! Never put hands between tool changer and spindle head.
Cautions are used when there is the potential for minor personal injury or mechanical damage, for example:
CAUTION! Power down the machine before performing any maintenance tasks.
Notes give additional information to the operator about a particular step or
procedure. This information should be taken into consideration by the operator
as the step is performed to ensure there is no confusion, for example:
NOTE: If machine is equipped with the optional extended Z-clearance
table, follow these guidelines:
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fcc co M P l i a n c e
This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to Part 15 of the FCC Rules. These limits are de-
signed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
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Introduction
introdUction
The following is a visual introduction to a HAAS mill. Some of the features
shown will be highlighted in their appropriate sections.
.
Tool Changer
(Umbrella Type)
Spindle
Optional
P-Cool
Assembly
Coolant Nozzles
SMTC
Double Arm
Tool Release Button
V
F
Work Beacon
Clip Board
Operator Manual
& Assembly Data
(Stored inside)
Vise Handle
Holder
Hold to Run
G&MCode
Reference List
Remote Jog
Control
Tool Tray
1
2
3
4
View Rotated 90° CCW
View Rotated 90° CCW
Control
Pendant
Servo
Autodoor
Opener
(Optional)
Chip
Conveyor
(Optional)
Side Mount Tool
Changer (SMTC)
Spindle Head
Assembly
Tool
Holding
Vise
Tool Tray
2X High Intensity Lights
2 Switches:1on Lights
1on Header Bar
(Optional)
Front Work Table
Chip
Container
Air Gun
2X Work Light
Electrical
Control Box
Secure Work Platform to Machine
Using Chains to Enclosure and/or Bolts
to the Floor
See
Below
Pendant Side Panel Symbols
2
USB
Write to Memory
(Lock/Unlock)
Setup Mode
(Lock/Unlock)
Second
Home
Autodoor
Override
Light Toggle
(x2)
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.
OilReservoir
OilPump
Oil Filter
Air Filter/Regulator
Air/Lube Panel Cover Removed
MIN
MAX
Oil Fill
(ToMax Mark)
OilPressure
Gauge
Hose Barb
(Shop Air)
AirNozzle
Air Line
Auxiliary Air
Port
Model
Serial Number
Date of Manufacture
Voltage
Phase
Hertz
Full Load
Largest Load
Short Circuit Interrupting Capacity
Wiring Diagram
Short Circuit Current
Arc Flash Rating
NEMA Type1Enclosure for Indoor
Use Only.
Over current protection provided
at machine supply terminals)
Made in USA
Coolant Tank
Assembly
Control Box Fan
(runs intermittenly)
MainCircuit
Breaker Switch
Air Lube Panel
Assembly
Electrical
Control Box
Coolant Level
Sensor
Coolant (Optional)
Auxiliary Coolant
(Optional)
Washdown (Optional
Conveyor (Optional)
View Rotated 90°CW
Smart Lube
Panel Assembly
Handle
Standard
Pump
Strainer
SingleLid
Level
Sensor
TSC Pump
DATA PLATE
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Introduction
Horizontal Mills
.
MainElectrical
Control Box
MainElectrical
Control Box
Chip
Chute
Front
Table
Emergency
Stop Switch
Tool Holding Vise
Air Gun
EC-300 -400 -500
EC-550 -630
Work Beacon
Remote Jog
Handle
Vise Handle Holder
Holdto Run
G&MCode
Reference List
Tool Crib
Nozzle Holding
Bracket
Tool Tray
Chip Conveyor
Side Mount Tool
Changer (SMTC)
EC
EC
Side Mount Tool
Changer (SMTC)
Platform Assy
(Operator Side)
Platform Assy
(Front Side)
MainElectrical
Control Box
Chip
Chute
1600
EC
30HP
GEAR
D
RIVE
2-SPEED
INDEXING
FACE-GEAR
COUPLING
EC-1600 -2000 -3000
ROTARYINDEXPARTREADY
EMERGENCYSTOP
Sub-Panel
Buttons:
Emergency Stop
RotaryIndex
Pallet Ready
See Pallet
Changer Section
Secure Work Platform to Machine
Using Chains to Enclosure and/or Bolts
to the Floor
Pendant Side Panel Symbols
2
USB
Write to Memory
(Lock/Unlock)
Setup Mode
(Lock/Unlock)
Second
Home
Autodoor
Override
Light Toggle
(x2)
See Below
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co n t r o l di S P l a y a n d Mo d e S
The control display is organized into panes that vary depending on the current
control mode, and on what display keys are used. The following illustration
shows the basic display layout:
.
Interaction with data can be carried out only within the currently active pane.
Only one pane is active at any given time, and it is indicated with a white back-
ground. For example, to work with the Tool Offsets table, rst make the table
active by pressing the Offset key until it displays with a white background. Then
make changes to the data. Changing the active pane within a control mode is
typically done with the display keys.
Control functions are organized into three modes: Setup, Edit, and Operation.
Each mode provides all of the necessary information to perform tasks that fall
under the mode, organized to t in one screen. For example, Setup mode displays both the work and tool offset tables, and position information. Edit mode
provides two program editing panes and access to the VQCP and IPS/WIPS
systems (if installed).
Access modes using the mode keys as follows:
Setup: ZERO RET, HAND JOG keys. Provides all control features for machine
setup.
Edit: EDIT, MDI/DNC, LIST PROG keys. Provides all program editing, man-
agement, and transfer functions.
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Introduction
Operation: MEM key. Provides all control features necessary to make a part.
The current mode is shown in the title bar at the top of the display.
Note that functions from other modes can still be accessed from within the
active mode by using the display keys. For example, while in Operation mode,
pressing OFFSET will display the offsets tables as the active pane; toggle the
offset display using the OFFSET key. pressing PROGRM CONVRS in most
modes will shift to the edit pane for the current active program.
na v i G a t i n G ta b b e d Me n U S
Tabbed menus are used in several control functions, such as Parameters, Settings, Help, List Prog, and IPS. To navigate these menus, use the arrow keys
to select a tab, then press Enter to open the tab. If the selected tab contains
sub-tabs, use the arrow keys and Enter to select the appropriate one.
To go up one tab level, press Cancel.
Pe n d a n t Ke y b o a r d in t r o d U c t i o n
The keyboard is broken up into eight sections: Function Keys, Jog Keys, Override Keys, Display Keys, Cursor Keys, Alpha Keys, Mode Keys and Number
Keys. In addition there are miscellaneous keys and features located on the
pendant and keyboard which are described briey.
.
Power On - Turns the machine on.
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Power Off - Turns the machine off.
Emergency Stop - This stops all axes motion, stops the spindle and tool
changer, and turns off the coolant pump.
Jog Handle - This is used to jog all axes. Can also be used to scroll through
program code or menu items while editing.
Cycle Start - Starts a program. This button is also used to start a program
simulation in Graphics mode.
Feed Hold - Will stop all axis motion. Note: Spindle will continue to turn during
cutting.
Reset - Will stop the machine (axes, spindle, coolant pump, and tool changer
are stopped). This is not a recommended method to stop the machine, as it
may be difcult to continue from that point.
Power Up / Restart - On most machines, when this key is pressed, the axes
will return to the machine zero position and a tool change may occur. See Setting 81 in the Settings chapter for more information.
Recover - This button aids the operator in recovering the tool changer from an
abnormal stop. See the tool changer section for more information.
Memory Lock Key Switch - This switch prevents the operator from editing
programs and from altering settings when turned to the locked position, and
the below-listed settings are turned on. The following describes the hierarchy of
locks:
Key switch locks Settings and all programs.
Setting 7 locks parameters.
Setting 8 locks all programs.
Setting 23 locks 9xxx programs.
Setting 119 locks offsets.
Setting 120 locks macro variables.
Second Home Button - This button will rapid all axes to the coordinates specied in work Offset G154 P20. The sequence is as follows: First, the Z axis is
returned to machine zero, then the X and Y axes are moved, then the Z axis is
moved to its second home position. This feature will work in any mode except
DNC.
Work Light Switch - This switch will turn on the work light inside of the ma-
chine.
Keyboard Beeper - Located at the top of the parts tray. Adjust the volume by
turning the cover.
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Introduction
fU n c t i o n Ke y S
F1- F4 Keys - These buttons have different functions depending on mode of
operation. See the specic mode section for further descriptions and examples.
Tool Offset Meas (Tool Offset Measure) - Used to record tool length offsets
during part setup.
Next Tool - Used to select the next tool from the tool changer. Used after
pressing Tool Offset Measure in Setup.
Tool Release - Releases the tool from the spindle when in MDI mode, zero
return mode, or handle jog mode.
Part Zero Set - Used to record work coordinate offsets during part setup (see
Setting Offsets in the Operation section).
Jo G Ke y S
Chip FWD (Chip Auger Forward) - Starts optional chip auger in the “Forward”
direction, moving chips out of the machine.
Chip Stop (Chip Auger Stop) - Stops auger movement.
Chip REV (Chip Auger Reverse) - Starts the optional chip auger in the “Re-
verse” direction, which is useful in clearing jams and debris from the auger.
X/-X, Y/-Y, Z/-Z, A/-A and B/-B (axis keys)- Allows manually jogging of axis by
holding down the individual button or by pressing the desired axis button and
using the jog handle.
Jog Lock - Works with the axes buttons. Press jog lock and then an axis button and the axis will move to maximum travel or until jog lock is pressed again.
CLNT Up (Coolant Up) - Moves the optional Programmable Coolant (P-Cool)
nozzle up.
CLNT Down (Coolant Down) - Moves the optional P-Cool nozzle down.
AUX CLNT (Auxiliary Coolant) - Pressing this key while in MDI mode only will
turn on the optional Through the Spindle Coolant (TSC) system; pressing it a
second time will turn off TSC.
ov e r r i d e Ke y S
These keys give the user the ability to override the speed of non-cutting (rapid)
axes motion, programmed feeds and spindle speeds.
-10 - Decreases current feedrate by 10%.
100% - Sets overridden feedrate to programmed feedrate.
+10 - Increases current feedrate by 10%.
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-10 - Decreases current spindle speed by 10%.
100% - Sets overridden spindle speed to programmed speed.
+10 - Increases current spindle speed by 10%.
Hand Cntrl Feed (Handle Control Feedrate) - Pressing this button allows the
jog handle to be used to control the feedrate in ±1% increments.
Hand Cntrl Spin (Handle Control Spindle) - Pressing this button allows the jog
handle to be used to control spindle speed in ±1% increments.
CW - Starts the spindle in the clockwise direction. This button is disabled on
CE (export) machines.
CCW - Starts the spindle in the counterclockwise direction. This button is dis-
abled on CE (export) machines.
The spindle can be started or stopped with the CW or CCW buttons any
time the machine is at a Single Block stop or the Feed Hold button has been
pressed. When the program is restarted with Cycle Start, the spindle will be
turned back on to the previously dened speed.
STOP - Stops the spindle.
5% / 25% / 50% / 100% Rapid - Limits machine rapids to the value on the key.
The 100% Rapid button allows maximum rapid.
Override Usage
The feedrate can be varied from 0% to 999% of the programmed value while in
operation. This is done with the feedrate +10%, -10% and 100% buttons. The
feedrate override is ineffective during G74 and G84 tapping cycles. Feedrate
override does not change the speed of any auxiliary axes. During manual jogging, the feedrate override will adjust the rates selected from the keypad. This
allows for ne control of the jog speed.
The spindle speed can also be varied, from 0% to 999%, using the spindle
overrides. It is also ineffective for G74 and G84. In the Single Block mode, the
spindle may be stopped. It will automatically start up upon continuing the pro-
gram (pressing Cycle Start).
By pressing the Handle Control Feedrate key, the jog handle can be used to
control feedrate from 0% to 999% in ±1% increments. By pressing the Handle
Control Spindle key, the jog handle can be used to control spindle speed in
±1% increments (from 0% to 999%).
Rapid moves (G00) may be limited to 5%, 25%, or 50% of maximum using the
keypad. If the 100% rapid is too fast, it may be set to 50% of maximum by Set-
ting 10.
In the Settings page, it is possible to disable the override keys so that the operator cannot use them. These are Settings 19, 20 and 21.
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Introduction
The Feed Hold button acts as an override, stopping rapid and feed moves
when it is pressed. The Cycle Start button must be pressed to proceed after a
Feed Hold. The door switch on the enclosure also has a similar result but will
display “Door Hold” when the door is opened. When the door is closed, the
control will be in Feed Hold and Cycle Start must be pressed to continue. Door
Hold and Feed Hold do not stop any auxiliary axes.
The operator can override the coolant setting by pressing the COOLNT button.
The pump will remain either on or off until the next M-code or operator action
(see Setting 32).
Overrides can be reset to defaults with an M06, M30 and/or pressing RESET
(See Settings 83, 87, 88).
di S P l a y Ke y S
Display keys provide access to the machine displays, operational information
and help pages. They are often used to switch active panes within a function
mode. Some of these keys will display additional screens when pressed more
than once.
Prgrm/Convrs - Selects the active program pane in most modes. In MDI/DNC
mode, press to access VQC and IPS/WIPS (if installed).
Posit (Position) - Selects the positions pane, located in the lower center of
most screens. Displays the current axis positions. Toggle between relative positions by pressing the POSIT key. To lter the axes displayed in the pane, type
the letter for each axis to display and press WRITE/ENTER. Each axis position
is displayed in the order indicated.
Offset - Press to toggle between two offsets tables. Select the Tool Offsets
table to display and edit tool length geometry, radius offsets, wear offsets, and
coolant position. Select the Work Offsets table to edit the G-code specied
work offset locations used in programs.
Curnt Comds (Current Commands) - Press PAGE UP / PAGE DOWN to cycle
through menus for Maintenance, Tool Life, Tool Load, Advanced Tool Management (ATM), System Variables, Clock settings and timer / counter settings.
Alarm / Mesgs (Alarms / Messages) - Displays the alarm viewer and message
screens. There are three alarm screens, the rst shows the currently active
alarms (rst press of the Alarm/Mesgs button). Press the Right Arrow key to
view Alarm History. Use the Up and Down Arrow keys to scroll through alarm
history entries, and press F2 to write to a memory device.
Param / Dgnos (Parameters / Diagnostics) - Displays parameters that dene
the machine’s operation. Parameters are organized by category in a tabbed
menu, or to nd a known parameter, type in the number and press the up or
down arrow. Parameters are set at the factory and should not be modied ex-
cept by authorized Haas personnel.
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A second press of the Param / Dgnos key will display the rst page of diagnostic data. This information is mainly used for troubleshooting by a certied
Haas service technician. The rst page of diagnostic data is discrete inputs and
outputs. Pressing Page Down will display additional pages of diagnostic data.
Setng / Graph (Settings / Graphics) - Displays and allows changing of user
settings. Like Parameters, Settings are organized by category in a tabbed
menu. To nd a known setting, type in the number and press the up or down
arrow.
Pressing the Setng / Graph key a second time enables Graphics mode. In
Graphics mode, the generated tool path of the program is seen and, if necessary, the program can be debugged before running it (See Graphics Mode in
the Operation section)
Help / Calc (Help / Calculator) - Displays help topics in a tabbed menu. Available help includes brief descriptions of G and M codes, denitions of control
features, troubleshooting and maintenance issues. The help menu also in-
cludes several calculators.
Pressing the HELP/CALC key within some modes will call a pop-up help
window. Use this window to access help topics relevant to the current mode,
and also to execute certain functions as noted in the menu. To access the
tabbed menu described above from a pop-up help window, press HELP/CALC
a second time. Press HELP/CALC a third time to return to the display that was
active when Help/CALC was pressed the rst time.
cU r S o r Ke y S
Use Cursor Keys to move to various screens and elds in the control, and for
editing CNC programs.
Home - This button will move the cursor to the top-most item on the screen; in
editing, this is the top left block of the program.
Up / Down Arrows - moves up/down one item, block or eld.
Page Up / Down - Used to change displays or move up/down one page when
viewing a program.
Left Arrow - Used to select individually editable items when viewing a program; moves cursor to the left. It is used to scroll through setting selections.
Right Arrow - Used to select individually editable items when viewing a program; moves cursor to the right. It is used to scroll through setting selections
and moves the zoom window right when in graphics mode.
End - This button generally moves the cursor to the bottom-most item on the
screen. In editing, this is the last block of the program.
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Introduction
al P h a Ke y S
The alpha keys allow the user to enter the letters of the alphabet along with
some special characters. Some of the special characters are entered by rst
pressing the “Shift” key.
Shift - The shift key provides access to additional characters on the keyboard.
The additional characters are seen in the upper left of some of the alpha and
number keys. Pressing Shift and then the character will enter that character on
the data entry line. When entering text, UPPER CASE is the default, to enter
lower case characters, press and hold the Shift key.
When a control has a fth axis installed, the B axis is selected for jogging by
pressing the Shift button and then the +/-A jog keys.
EOB - This is the End-Of-Block character. It is displayed as a semicolon (;) on
the screen and it signies the end of a program line.
( ) - Parentheses are used to separate CNC program commands from user
comments. They must always be entered as a pair. Note: Any time an invalid
line of code is received through the RS-232 port while receiving a program, it is
added to the program between parenthesis.
/ - The right slash is used in the Block Delete feature and in Macro expressions.
If this symbol is the rst symbol in a block and a Block Delete is enabled, then
that block is ignored at run time. The symbol is also used for division (divide by)
in macro expressions (see the Macro section).
[ ] - Square brackets are used in macro functions. Macros are an optional software feature.
Mo d e Ke y S
Mode keys change the operational state of the CNC machine tool. Once a
mode button is pressed, the buttons in the same row are made available to the
user. The current mode is always displayed at the top center of the display.
EDIT- Selects edit mode. This mode is used to edit programs in control’s mem-
ory. Edit mode provides two editing panes: one for the currently active program,
and another for background editing. Switch between the two panes by pressing
the EDIT key. Press F1 to access help pop-up menus.
Insert - Pressing this button will enter commands into the program in front of
the cursor. This button will also insert the text from the clipboard to the current
cursor location, and is also used to copy blocks of code in a program.
Alter - Pressing this button will change the highlighted command or text to the
newly entered commands or text. This button will also change the highlighted
variables to the text stored in the clipboard, or move a selected block to another location.
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