H2OPTIMO H2O-CS-ECO Technical Manual

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© 2017 erie water treatment TM-EN-H2O-CS-ECO-Rev2017.03
Technical Manual
WATER SOFTENER
Models: H2O-CS-ECO
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TABLE OF CONTENT
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Table of content ...................................................................................................................Page 2
Warning & Safety instructions ..............................................................................................Page 3
Operating conditions & Requirements .................................................................................Page 4
Installation ...........................................................................................................................Page 5
Commissioning .....................................................................................................................Page 6
Electronic control panel .......................................................................................................Page 7
Maintenance ........................................................................................................................Page 11
Hydraulic flow diagram ........................................................................................................Page 12
Troubleshooting ...................................................................................................................Page 14
Electrical wiring diagram ......................................................................................................Page 16
Default configuration parameter settings.............................................................................Page 17
Exploded view - System .......................................................................................................Page 18
Exploded view - Valve body assembly ..................................................................................Page 20
Exploded view - Valve head & Timer assembly .....................................................................Page 22
Technical data ......................................................................................................................Page 23
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WARNING & SAFETY INSTRUCTIONS
Page 3
Before you begin the installation of the appliance, we advise you read
and carefully follow the instructions contained in this manual. It contains important information about safety, installation, use and maintenance of the product. The actual system that you have received, may differ from the pictures/illustrations/descriptions in this Technical Manual.
Failure to follow the instructions could cause personal injury or damage
to the appliance or property. Only when installed, commissioned and serviced correctly, the appliance will offer you many years of trouble-free operation.
The appliance is intended to 'soften' the water, meaning it will remove
hardness minerals; it will not necessarily remove other contaminants present in the water. The appliance will not purify polluted water or make it safe to drink!
Installation of the appliance should only be undertaken by a competent
person, aware of the local codes in force. All plumbing and electrical connections must be done in accordance with local codes.
Before setting up the appliance, make sure to check it for any externally
visible damage; do not install or use when damaged.
Use a hand truck to transport the appliance. To prevent accident or
injury, do not hoist the appliance over your shoulder. Do not lay the appliance on its side.
Keep this Technical Manual in a safe place and ensure that new users are
familiar with the content.
The appliance is designed and manufactured in accordance with current
safety requirements and regulations. Incorrect repairs can result in unforeseen danger for the user, for which the manufacturer cannot be held responsible. Therefore repairs should only be undertaken by a competent technician, familiar and trained for this product.
In respect of the environment, this appliance should be disposed of in
accordance with Waste Electrical and Electronic Equipment requirements. Refer to national/local laws and codes for correct recycling of the appliance.
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OPERATING CONDITIONS & REQUIREMENTS
Page 4
OPERATING PRESSURE MIN-MAX: 1,4-5,0 bar / 20-73 psi
for cold water applications (max. 48 °C (120 °F)) max. operating
pressure is 8,3 bar (120 psi).
this appliance is configured to perform optimally at an
operating pressure of 3 bar (45 psi) ±½ bar (7 psi); in case of a lower or higher operating pressure the performance may be affected negatively!
check water pressure regularly. take into account that night time water pressure may be
considerably higher than day time water pressure.
install a pressure reducer ahead of the appliance if necessary.
OPERATING TEMPERATURE MIN-MAX: 2-65 °C / 35-149 °F
do not install the appliance in an environment where high
ambient temperatures (e.g. unvented boiler house) or freezing temperatures can occur.
the appliance cannot be exposed to outdoor elements, such as
direct sunlight or atmospheric precipitation.
ELECTRICAL CONNECTION:
the appliance only works on 24 VAC; always use it in
combination with the supplied transformer.
make sure to plug the transformer into a power outlet, which is
installed in a dry location, with the proper rating and over­current protection.
Page 5
INSTALLATION
Page 5
PREPARATION BRINE CABINET
Picture 1&11
To facilitate the installation, you may want to remove the salt lid and main cover from the brine cabinet.
1. Remove the salt lid.
2. Unscrew the screw rivets at the front of the main cover.
3. Carefully lift the main cover from the water softener.
CASTER WHEELS (optional on micro & mini only)
In case the water softener is delivered with the optional caster wheel set, it needs to be mounted on the cabinet upon installation of the water softener.
Picture 2
1. Position the reinforcement plate on the bottom of the water softeners cabinet, making sure the 4 holes in the reinforcement plate align properly with the 4 threaded sockets in the cabinet.
2. Screw the 4 caster wheels into the threaded sockets; make sure to install the washers. Tighten firmly. Make sure the 2 caster wheels with brake are easily accessible.
INLET & OUTLET
In case of high concentration of impurities in the inlet
water, we recommend the installation of a sediment filter, ahead of the appliance.
We strongly recommend the use of flexible hoses to
connect the appliance to the water distribution system; use hoses with a large diameter in order to limit the pressure loss.
The inlet/outlet adaptors are equipped with an
integrated non-return valve, to prevent any kind of backflow into the water softener or mains water supply; make sure to install them in the correct flow direction!
If the appliance is not equipped with the factory bypass
(optional), we strongly recommend to install a 3-valve bypass system (not included with this product!) to isolate the appliance from the water distribution system in case of repairs. It allows to turn off the water to the appliance, while maintaining (untreated) water supply to the user.
WITH FACTORY BYPASS (optional)
Picture 3
= mains water supply (untreated water) = inlet of appliance (untreated water) = outlet of appliance (treated water) = application (treated water)
1. Screw the factory bypass onto the elbow connections of the appliance (&); make sure to install the gasket seals. Tighten the nuts firmly by hand.
2. Screw the connection kit with nuts onto the factory bypass (&); make sure to install the gasket seals. Tighten the nuts firmly by hand.
3. Connect the mains water supply to the adaptor on the inlet port of the factory bypass ().
4. Connect the application to the adaptor on the outlet port of the factory bypass ().
WITH 3-VALVE BYPASS SYSTEM (not included)
Picture 4
= inlet of appliance (untreated water) = outlet of appliance (treated water)
1. Install the 3-valve bypass system.
2. Screw the connection kit with nuts onto the elbow connections of the appliance (&); make sure to install the gasket seals. Tighten the nuts firmly by hand.
3. Connect the 3-valve bypass system to the adaptors on the in () and out () elbow connections.
4. Connect the mains water supply to the inlet of the 3-valve bypass system.
5. Connect the application to the outlet of the 3-valve bypass system.
DRAIN
We recommend the use of a stand pipe with P-trap. To prevent backflow from the sewerage system into the
appliance, always install and use the included drain adaptor with air gap and double hose barb, to connect the drain hoses to the sewerage system.
Always use separate drain hoses for the control valve
(discharge of rinse water) and the brine cabinet's overflow.
Lay-out the drain hoses in such a way that pressure loss
is minimized; avoid kinks and unnecessary elevations.
Make sure that the sewerage system is suitable for the
rinse water flow rate of the appliance.
Picture 5
1. Install the drain adaptor to the sewerage system; it fits over a 32 mm pipe or inside a 40 mm pipe adaptor. Ensure a permanent and watertight connection.
2. Connect a 13 mm hose to the drain solenoid of the control valve (); secure it by means of a clamp.
3. Run the drain hose to the drain adaptor and connect it to one of the hose barbs; secure it by means of a clamp. This drain line operates under pressure, so it may be installed higher than the appliance.
4. Connect a 13 mm hose to the brine cabinet overflow elbow; secure it by means of a clamp.
5. Run the drain hose to the drain adaptor and connect it to the other hose barb; secure it by means of a clamp. This drain line does NOT operate under pressure, so it may NOT be installed higher than the appliance.
Page 6
COMMISSIONING
Page 6
ELECTRICAL
Picture 6
1. Plug the transformers output lead into the socket on the appliances power cord; secure it by means of the TwistLock clamp.
2. Plug the transformer into an electrical outlet.
PRESSURIZING
1. Make sure the bypass system is in 'bypass' position.
2. Make sure the electronic controller of the appliance is in service mode.
3. Open the mains water supply.
4. Open a cold treated water faucet nearby the appliance and let the water run for a few minutes until all air is purged and all foreign material that may have resulted from the installation is washed out; close the tap.
5. Gently pressurize the appliance, by putting it into service:
factory bypass:
1. open the 'outlet' valve;
2. slowly open the 'inlet' valve.
3-valve bypass:
1. close the 'bypass' valve;
2. open the 'outlet' valve;
3. slowly open the 'inlet' valve.
6. After 2-3 minutes, open a cold treated water faucet nearby the appliance and let the water run for a few minutes until all air is purged from the installation and the resin bed is rinsed (it is normal for the rinse water to show some discoloration!); close the tap.
7. Check the appliance and all hydraulic connections for leaks.
After the first regenerations of the appliance, some
slight discoloration of the treated water might occur. This is totally harmless and will disappear rapidly!
BRINE CABINET
1. Add water conditioner salt to the brine cabinet.
ELECTRONIC CONTROL PANEL
1. Program the electronic controller.
ADJUSTMENT RESIDUAL HARDNESS
WITH FACTORY BYPASS (optional)
In practice the residual hardness is influenced by the
inlet pressure, flow rate and hardness of the incoming untreated water. When adjusting the residual hardness, make sure these conditions are similar to the actual operating conditions.
Picture 7
1. Adjust the residual hardness of the water that leaves the appliance, by means of the adjusting screw, incorporated in the ‘outlet’ valve of the factory bypass: to raise the residual hardness: turn the screw counter
clockwise.
to reduce the residual hardness: turn the screw
clockwise.
2. Measure the residual water hardness with a water hardness test kit; readjust if necessary.
PERFORM REGENERATION
1. Manually initiate a regeneration, by pressing the scroll  button; the display will show:
2. Leave the appliance in this position; the countdown timer will countdown to 0 sec and start a regeneration.
Regen in 10 sec
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ELECTRONIC CONTROL PANEL
Page 7
Picture 8
symbol
button
function
SCROLL
to advance to the next
parameter
UP
to
increase the value of the
parameter
DOWN
to decrease the value of the
parameter
POWER-UP
After power-up the display will show the 5-digit Part Number of the electronic board and the installed software version.
POWER FAILURE
In the event of a power failure, the program will remain stored in the NOVRAM® during an undefined period, while an incorporated SuperCap will maintain the correct time of day during a period of several hours; consequently, in case of prolonged power failure, the time of day might not be maintained; if this happens, the time of day will be reset to 8:00 when the power supply is re-established, while the indication will flash, indicating that the time of day needs to be set.
When the power failure occurs during the execution of an automatic regeneration, the appliance will immediately return to the service mode; when the power supply is re­established, the appliance will resume the regeneration.
TIMER FAILURE
In the event of a timer failure, the display will show the message:
If powering off/on the appliance doesn’t solve this problem, professional service is required.
MAINTENANCE REMINDER
Only available if the maintenance reminder function has
been activated and programmed by your supplier!
Once the maintenance interval is reached, the display will intermittently show the message:
While the appliance will continue to operate normally, it is recommended to have preventive maintenance performed by a professional.
To reset the maintenance reminder, simply access the
configuration parameters programming mode.
SERVICE MODE
In service mode the display shows the time of day and the remaining capacity:
REGENERATION MODE
In regeneration mode the display shows the actual regeneration cycle and, where relevant, the total remaining regeneration time and remaining cycle time:
The appliance can be reset to service mode at any time by pressing the scroll  button, as such manually advancing it through the regeneration cycles.
CHECKING THE FLOW METER
In case of water usage, the remaining capacity counter in the service display will count back per unit, i.e. per litre. This way the correct functioning of the water meter can be verified.
MANUAL REGENERATION
It is possible to manually initiate an immediate regeneration or a delayed regeneration (at the preprogrammed time of regeneration).
1. Press the scroll  button; the display will show:
If the control panel is left in this position, the
countdown timer will countdown to 0 sec and start an immediate regeneration.
To cancel this mode, press the scroll  button before
the countdown timer has reached 0 sec; the display will show:
If the control panel is left in this position, a delayed
regeneration will be started at the indicated
preprogrammed time of regeneration.
To cancel this mode, press the scroll  button; the
control panel will return to the service mode.
Service Required
BRINE FILL
REGEN PENDING Rgn:XXX CycY:ZZZ
8:01 1000L -
Regen in 10 sec
Regen @ 2:00
Maintenance Now
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ELECTRONIC CONTROL PANEL
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PROGRAMMING INSTRUCTIONS -
BASIC SETTINGS
Before entering the programming mode, make sure that
the appliance is in service mode.
In case no button is pressed in a period of 5 min, the
control panel will automatically return to the service mode; any changes made will NOT be saved!
1. Press the scroll  button and hold it for 2 sec until the display shows:
Press the up  or down button to set the
language.
2. Press the scroll  button again; the display will show:
Press the up  or down button to set the time of
day.
3. Press the scroll  button again; the display will show:
Press the up  or down button to set the unit of
measure for water hardness. Make sure it is identical
to the unit of measure of the water hardness test kit or water analysis report that is used to determine the hardness of the incoming untreated water!
4. Press the scroll  button again; the display will show:
Press the up  or down button to set the hardness
of the incoming untreated water.
5. Press the scroll  button again; the display will show:
Press the up  or down button to save the settings
into the NOVRAM® and exit the programming mode.
PROGRAMMING INSTRUCTIONS -
CONFIGURATION PARAMETERS
All configuration parameters on this appliance have
been pre-programmed in the factory, to offer optimal performance in a wide range of applications and situations. See table at the end of this manual for default configuration parameter settings.
Before entering the programming mode, make sure that
the appliance is in service mode.
In case no button is pressed in a period of 5 min, the
control panel will automatically return to the service mode; any changes made will NOT be saved!
1. Press the scroll  button and hold it for 6 sec until the display shows:
2. Within 10 sec, press the up  button; the display will show:
Press the up  or down button to set the units of
measure (Metric or US).
3. Press the scroll  button again; the display will show:
Press the up  or down button to activate the
maintenance reminder function by setting the maintenance interval, or deactivate the maintenance reminder function.
4. Press the scroll  button again; the display will show:
Press the up  or down button to set the
exchange capacity per litre of resin.
5. Press the scroll  button again; the display will show:
Press the up  or down button to set the volume
of resin.
6. Press the scroll  button again; the display will show:
Press the up  or down button to set the number
of days between regenerations.
7. Press the scroll  button again; the display will show:
Press the up  or down button to set the length
of the regeneration cycle.
Cycle 1: XXX sec
System Check
Resin:XXX liters
ExCap:5.1°f M3/L
Override: 7 days
Language:English
Set time: 8:01
Set Hardn: XX °f
HardUnit: °f
Exit
Units:Metric
MaintInt: OFF
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ELECTRONIC CONTROL PANEL
Page 9
Press the scroll  button again to advance to the next
regeneration cycle.
Eco Refill Cycle 1
Brine preparation
Cycle 2
Brine draw/slow rinse
Cycle 3
8. Press the scroll  button again; the display will show:
Press the up  or down button to set the
regeneration mode:
Dlyd/Immd: when the remaining capacity equals
the reserve capacity, a delayed regeneration is started at the programmed time of regeneration; however when the remaining capacity equals 0 before the programmed time of regeneration is reached, an immediate regeneration is started.
Immediate: when the remaining capacity equals
0, an immediate regeneration is started.
Delayed: when the remaining capacity equals the
reserve capacity, a delayed regeneration is started.
9. Press the scroll  button again; the display will show (only when the regeneration mode was set to 'Delayed' or 'Dlyd/Immd'):
Press the up  or down button to set the time of
regeneration.
10. Press the scroll  button again; the display will show (only when the regeneration mode was set to 'Dlyd' or 'Dlyd/Immd'):
Press the up  or down button to set the reserve
capacity:
Variable: the reserve capacity is calculated
automatically, based on the registered daily water usage.
Fxd: press the scroll  button again and press the
up  or down  button to set the reserve
capacity to a fixed amount.
11. Press the scroll  button again; the display will show:
Press the up  or down button to set the function
of the auxilliary contact:
Regen: aux. contact is powered during entire
regeneration (does not include refill and brine preparation cycles!).
Chlor.Cell: aux. contact is powered at start of
brine draw/slow rinse cycle. Press the scroll  button again and press the up  or down  button to set the duration of activation of the chlorination cell.
Maintenance: aux. contact is powered when
maintenance reminder is triggered.
Error: aux. contact is powered when timer failure
occurs.
12. Press the scroll  button again; the display will show:
Press the up  or down button to save the settings
into the NOVRAM® and exit the programming mode.
Regen @ 2:00
Exit
Regen:Dlyd/Immd
Rsrv Variable
AUX: Regen
Page 10
ELECTRONIC CONTROL PANEL
Page 10
DIAGNOSTICS MODE
In the Diagnostics mode several operating parameters
can be consulted; particularly during a service intervention, these parameters can be helpful to identify the cause of a problem or malfunction.
Before entering the Diagnostics mode, make sure that
the appliance is in service mode.
In case no button is pressed in a period of 5 min, the
control panel will automatically return to the service mode!
ACCESSING THE DIAGNOSTICS MODE
1. Press the scroll  button and hold it for 6 sec until the display shows:
2. Within 10 sec, press the down  button; the display will show:
You are now in the Diagnostics mode. Press the scroll  button to advance to the next
diagnostics parameter.
AVAILABLE DIAGNOSTICS PARAMETERS
Regen X days ago: number of days since last
regeneration.
In Srvc: total number of days in service. # of Regens: number of regenerations since installation. TotVol: total volume of treated water since installation. LastSet: number of days since last change of configuration
parameter or hardness of incoming untreated water.
InstFlow: instantaneous flow rate through appliance. AvgVol: calculated average daily water usage. LastRgn@: consumed capacity at last regeneration. Capacity: calculated capacity between regenerations. MaintCnt: current status of maintenance reminder
counter (counting up).
MP Resets: number of resets of microprocessor. Memory Reset: number of corrupt memory start-ups. CapToUse: remaining capacity. Fill: length of refill cycle of last regeneration. Reserve: calculated reserve capacity. EZ3P5f EZ3PB r14: software version.
EXITING THE DIAGNOSTICS MODE
1. Press the scroll  button repeatedly until the display shows:
Press the up  or down button to exit the
Diagnostics mode.
Exit
Regen XXdays ago
System Check
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MAINTENANCE
Page 11
RECOMMENDATION
Notwithstanding the reliability of the appliance, we strongly recommend to have it serviced and maintained on a regular basis by a competent and duly trained technician. He will be able to determine the appropriate maintenance interval for the appliance, depending on your specific application and the local operating conditions. The advantages of performing regular maintenance are: regular check of the local operating conditions (water
quality, pressure, etc);
regular control and adjustment of the settings of the
appliance, to guarantee it operates at maximum efficiency;
minimize the risk of unexpected break-down. Contact your dealer or installer for more information, or visit our website.
ROUTINE CHECKS
Regularly the user should perform a basic check to verify if the appliance is functioning correctly, on the basis of the following control points:
1. Check settings of electronic control panel.
2. Measure water hardness before/after appliance.
3. Check drain line from control valve; there shouldn’t be any water flow (unless appliance is in regeneration).
4. Check drain line from brine cabinet overflow; there shouldn’t be any water flow.
5. Check appliance and surrounding area; there shouldn’t be any water leakages.
BYPASSING THE APPLIANCE
Occasionally it may be necessary to put the appliance hydraulically in bypass, i.e. to isolate it from the water distribution system; f.e.:
in case of an urgent technical problem; when it is not necessary to supply treated water to the
house/application (refill swimming pool, irrigation,...).
WITH FACTORY BYPASS (optional)
Picture 9.a
SERVICE POSITION
= inlet valve to appliance is OPEN = outlet valve from appliance is OPEN
Picture 9.b
BYPASS POSITION
= inlet valve to appliance is CLOSED = outlet valve from appliance is CLOSED
Picture 9.c
MAINTENANCE POSITION
= inlet valve to appliance is OPEN = outlet valve from appliance is CLOSED
WITH 3-VALVE BYPASS SYSTEM (not included)
Picture 10.a
SERVICE POSITION
= bypass valve is CLOSED = inlet valve to appliance is OPEN = outlet valve from appliance is OPEN
Picture 10.b BYPASS POSITION
= bypass valve is OPEN = inlet valve to appliance is CLOSED = outlet valve from appliance is CLOSED
Picture 10.c MAINTENANCE POSITION
= bypass valve is OPEN = inlet valve to appliance is OPEN = outlet valve from appliance is CLOSED
WATER CONDITIONER SALT
Picture 11
The appliance needs 'brine' for its periodic regenerations. This brine solution is made from water, that is automatically dosed in the brine cabinet by the control valve, and water conditioner salt. The user should make sure that the brine cabinet is always kept full of water conditioner salt. Therefore he should periodically check the salt level inside the brine cabinet and refill it if necessary. The salt lid can be removed completely to facilitate refilling.
Ideally the level of water conditioner salt inside the brine cabinet is kept between 1/3 and 2/3. A lower level of water conditioner salt can cause insufficient brine saturation, resulting in a loss of softening capacity. A higher level of water conditioner salt can cause salt bridging (hard crust or salt bridges in the brine cabinet). When you suspect salt bridging: carefully pound on the outside of the brine cabinet to
break loose the salt bridges;
using a broom (or like blunt tool) carefully push the salt to
break it apart;
pour warm water over the top of the salt to dissolve it.
APPEARANCE
To retain the appearance of the appliance, simply wipe it with a damp cloth or clean it with a mild soap solution; never use abrasive cleaners, ammonia or solvents.
RESIN CLEANER
Other contaminants (f.e. iron) present in the feed water can cause the resin bed to foul up, resulting in a loss of softening capacity. An approved resin cleaner can be used periodically to thoroughly clean the resin bed.
Page 12
MAINTENANCE
Page 12
SANITIZING THE APPLIANCE
This appliance is manufactured from premium quality material and assembled in safe conditions to assure it is clean and sanitary. If installed and serviced correctly, this appliance will not infect or contaminate your water supply. However, as in any 'device' plumbed-in in your water distribution system, a proliferation of bacteria is possible, especially in case of 'stagnant water'. Therefore this appliance is equipped with a 'days override' feature, that will automatically rinse the resin bed periodically, even in case of low or absence of water usage.
If the power supply to the appliance is disconnected for a longer period of time, we recommend, when the power supply is re-established, to manually initiate a complete regeneration.
Page 13
HYDRAULIC FLOW DIAGRAMS
Page 13
SERVICE REFILL BRINE PREP. BRINE DRAW SLOW RINSE
SERVICE REFILL
BRINE PREPARATION BRINE DRAW / SLOW RINSE
Page 14
TROUBLESHOOTING
Page 14
PROBLEM
CAUSE
SOLUTION
Hard (untreated) water
to service
Open or defective bypass
Close
or replace
bypass
Appliance
in
regeneration
Wait until regeneration finishes or
manually
advance regeneration to end
No salt in brine
cabinet
Add salt an
d initiate regeneration manually
Salt bridging
Break salt bridge(s)
and initiate regeneration
manually
Change in raw water
hardness
Measure
the
hardness
of the incoming untreated
water and adjust programming accordingly
Appliance
fails to
r
egenerat
e Refer to problem “
Appliance
fails to
regenerate
” Improper brine draw
Refer to problem “
Improper brine draw
” Decreasing
exchange capacity of resin
Clean or replace resin bed
Loss of resin
Refer to problem “Loss of resin”
Leak at riser tube
Verify that riser tube is seated correctly and is not
cracked
Residual hardness in
treated water
Bypass not completely closed
Close bypass
Appliance is overrunning its softening capacity
Measure
the
hardness
of the incoming untreated
water and adjust programming accordingly
Verify operation of flow meter
Appliance
fails to
regenerate
Faulty electrical supply
Verify
electrical service (fuse, transformer,...)
Defective flow meter
Verify operation of flow meter
Defective PCB
Replace PCB
Defective drain solenoid
Replace drain solenoid
Control valve does not switch to regeneration
position
C
heck operating
pressure; must be higher than 1,4
bar
Appliance
uses too
much salt
Excessive water in brine
cabinet
Refer to problem “Excessive water in brine
cabinet
” System
regenerates too frequently
Measure
the
hardness
of the incoming untreated
water and adjust programming accordingly
Excessive water in
brine cabinet
Improper brine draw
Refer to problem “
Improper brine draw
” Improper setting
of refill cycle
Verify
setting of re
fill
cycle
Missing refill flow control
Verify that
refill
flow control is
installed and
properly sized
Leak from
control valve to brine cabinet
Clean or replace plunger and solenoid diaphragm of
refill solenoid
Check seal between brine draw check ball and brine
draw restrictor
Salt taste in treated
water
Improper setting
of brine draw/slow rinse cycle
Verify
setting of brine draw/slow rinse cycle
Excessive water in brine tank
Refer to problem “Excessive water in brine tank”
Improper brine draw
Refer to problem “
Improper brine draw
” Loss of water pressure
Mineral or
iron build
-
up in resin tank
Clean resin bed and control valve; increase
regeneration frequency
Plugged lower and/or upper distributor
Verify that distributors are free of debris
Crushed lower and/or upper distributor
Replace distributor(s)
Drain
line from control
valve flows continuously
Appliance
in regeneration
Wait until regeneration finishes or
manually
advance regeneration to end
Drain solenoid stuck in open position
Clean drain solenoid
Defective PCB
Replace PCB
Drain line from
brine
cabinet overflow flows continuously
Excessive water in brine cabinet
Refer to problem “Excessive water in brine
cabinet
” Leak between control valve and pressure tank
Verify seal between control valve and pressure tank
Control v
alve fails to
refill brine tank
Improper setting
of refill cycle
Verify
setting of re
fill
cycle
Plugged refill flow control
Clean refill flow control
Refill solenoid not opening
Verify operation of refill solenoid
Loss of resin
Lower and/or upper distributor damaged
Replace
distributor(s)
Leak between riser tube and upper distributor
Verify that riser tube is seated correctly and is not
cracked
Page 15
TROUBLESHOOTING
Page 15
PROBLEM
CAUSE S
OLUTION
Improper brine draw
Low operating pressure
Check operating pressure; must be higher than 1,4
bar
Plugged injector and/
or brine
draw
restrictor
Clean injector and/
or brine
draw restrictor
Plugged injector filter
Clean injector filter
Restricted drain line
Verify drain
line for kinks or restrictions
Restricted brine line
Verify brine line for kinks or restrictions
Leak in brine line
Verify brine line and connections for air leakage
No
water in brine tank
Refer to problem “Control v
alve fails to refill brine
tank”
Page 16
ELECTRICAL WIRING DIAGRAM
Page 16
= flow meter  = power lead = auxilliary contact (24 VAC, max. 500mA) = refill solenoid (white) = drain solenoid = key pad
Page 17
DEFAULT CONFIGURATION PARAMETER SETTINGS
Page 17
Model H2O-CS-Eco­Resin 9 12 18 26
Units Metric
Metric
Metric
Metric
MaintInt (mths) OFF OFF OFF OFF Exchange capacity per liter resin (°f M3/L)
(1) (2)
3,5 4,0 4,5 4,5 Resin (liters) 9 12 18 26 Override (days) 7 7 7 7 Cycle 1: REFILL (sec)
(2)
198 264 396 572 Cycle 2: BRINE PREPARATION (min) 15 15 15 15 Cycle 3: BRINE DRAW/SLOW RINSE (min) 45 50 75 110 Regen Dlyd/Immd Dlyd/Immd Dlyd/Immd Dlyd/Immd Regen @ 2:00 2:00 2:00 2:00 Rsrv Variable Variable Variable Variable Auxilliary contact Regen Regen Regen Regen
(1) When the Hardness Unit is changed in the Basic Settings, the Exchange capacity per liter resin is automatically converted to the new Hardness Unit. (2) When the Exchange capacity per liter resin is changed, the refill cycle time needs to be adjusted accordingly.
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EXPLODED VIEW - SYSTEM
Page 18
Page 19
EXPLODED VIEW - SYSTEM
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Item PN Description Remark (*)
1 PT/0913/CP Pressure tank 9x13 9L
PT/0916/CP Pressure tank 9x16 12L PT/0922/CP Pressure tank 9x22 18L
PT/0932/CP Pressure tank 9x32 26L 2 E8000 Softening resin 3 38528 Riser tube assembly with deflector to be cut to length
4 287/166 Top distributor 5 568/232 Nut, connection kit (2x)
6a 39078 Inlet adaptor ¾” BSP male plastic, with check valve 6b 39079 Outlet adaptor ¾” BSP male plastic, with check valve
7 71110 Gasket, connection kit (2x) 8
541N89/J90 541N89/J80
Control valve assembly Control valve assembly
9L 12L, 18L, 26L
9 28/298/11 Transformer 230/24V - 50 Hz, 24VA, EuroT plug
10 39040 Cover 11 38547 Screw rivet (2x) 12 39041 Salt lid 13 H1015/2 Brine line polytube to be ordered per meter
14 DM/A6EU6 Quick-fit elbow 3/8” 15 38560 Plastic cap 16 74269 Air check assembly to be cut to length 17 38522 Drain hose to be ordered per meter 18 74163 Air gap with double hose barb 19 74174 Clamp, drain hose (4x) 20 39009 Cabinet body, micro 9L
39080 Cabinet body, mini 12L 39011 Cabinet body, midi 18L
39012 Cabinet body, maxi 26L 21 39054 Dome label ‘H2Optimo’ 22 39004 Dome label ‘erie water treatment’ 23 39076 Aluminum cabinet support only for 9L, 12L 24 39075 Washer M8x30 (x4) only for 9L, 12L 25 39073 Mounting pin, swivel caster (x4) only for 9L, 12L 26 39072
39071
Swivel caster, without brake (x2) Swivel caster, with brake (x2)
only for 9L, 12L only for 9L, 12L
 
27 38532 Overflow assembly
(*) Recommended Spare Part
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EXPLODED VIEW - VALVE BODY ASSEMBLY
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Page 21
EXPLODED VIEW - VALVE BODY ASSEMBLY
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Item PN Description Remark (*)
1 15/90 Screw, solenoid retainer (4x) 2 413/134/24 Solenoid 3 541/229 Retainer, solenoid 4 413/58 Guide, solenoid 5 413/62 Spring, solenoid plunger 6 74099 Plunger, solenoid 7 74098 Diaphragm, solenoid
8 15/222 Screw, back cap (4x) 9 541/286/3 Back cap
10 74258 Brine elbow 11 74022 Brine draw restrictor 1,0 mm (black) 12 541/275 Check ball 13 568/385/2/A Refill flow control 0,25 gpm 14 541/206 Gasket, back cap 15 541/239 Spring, check disc 16 541/246 Check disc 17 15/89 Screw, cover plate (3x) 18 541/221 Cover plate, injector 19 428/5 Injector disc #5 20 541/325 Gasket, injector
21 74179 Filter, injector 22 72609 Locking plate, drain flow adjuster 23 15/76 Screw, locking plate 24 541/254 Spring clip 25 186/118 O-ring, brine plug 26 541/273 Brine plug 27 72467 Union gasket (2x) 28 72542 Elbow, inlet 29 19/19 Clip, drain flow adjuster 30 186/134 O-ring, drain flow adjuster (2x) 31 541/238 Drain flow adjuster 32 529/244 O-ring, drain port 33 467/216 Seal, body stem 34 72605 Body stem 35 185/024/1 O-ring, seat insert (small) 36 541/204 Seat insert 37 185/029/1 O-ring, seat insert (large) 38 72602 Main diaphragm 39 72507 Retainer, main diaphragm 40 72245 Washer, main diaphragm 41 72552 Screw, main diaphragm 42 516/221 Spring, main diaphragm 43 15/90 Screw, adapter ring (2x) 44 185/67/4 O-ring, tank
45 541/232 Adapter ring 46 185/214/1 O-ring, riser tube 47 541/218 Riser insert 1,050” 48 185/029/1 O-ring, riser insert 49 541/257/1 Valve body (incl. 467/216) 50 72543 Elbow, outlet 51 72544 Impeller 52 72545 Hub, Impeller
A RK/413 Repair kit solenoid diaphragm B RK/541/244 Repair kit body stem and seat C 72611 Repair kit body stem
(*) Recommended Spare Part
Page 22
EXPLODED VIEW - VALVE HEAD & TIMER ASSEMBLY
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(*) Recommended Spare Part
Item PN Description Remark (*)
1 72263 Twist lock clamp, power cord 2 70971 Power cord
3 72519 Flow meter cable 4 71682 Refill solenoid cable (white)
5 72561 Drain solenoid cable 6 74023 Drain solenoid 7 74019 Gasket, drain solenoid 8 74016 Drain line adaptor 9 74018 Nut, drain solenoid
10 185/115/1 O-ring, drain line adaptor 11 15/87 Screw, valve head (4x) 12 72216 Valve head 13 74262 Screw, timer housing (2x) Standard metric thread (ISO) 14 74189 Timer mounting bracket 15 28/8/28 Strain relief (2x) 16 74026 PCB housing back 17 15/102 Screw, PCB (2x) 18 72788 Printed Circuit Board 19 74230 PCB housing front assembly Standard metric thread (ISO)
Page 23
TECHNICAL DATA
Page 23
Technical specifications:
Model
H2O-CS-Eco-
Resin (Ltr) 9 12 18 26
Operating pressure min/max (bar)
(1)
1,4/5,0
Operating temperature min/max (°C)
(1)
2/65
Electrical connection (V/Hz) 230/50
(2)
Maximum power consumption (VA) 17 Hydraulic connection inlet/outlet ¾” BSP Male
(1) For cold water applications (max. 48 °C) max. operating pressure is 8,3 bar (2) Supplied with 24V transformer
Performances @ 3 bar operating pressure
(3)
:
Model
H2O-CS-Eco-
Resin (Ltr) 9 12 18 26
Nominal exchange capacity (m³x°f) 32 48 81 117 Nominal exchange capacity (m³x°d) 18 26 45 65 Service flow rate @∆p 1 bar (m³/hr) 1,6 1,6 1,5 1,4 Recommended maximum service flow (m³/hr)
(4)
0,9 1,2 1,8 2,6
Salt usage per regeneration (kg)
(5)
1,1 1,5 2,3 3,3
Rinse water usage per regeneration (Ltr)
(5)
49 54 82 120
(3) Indicative numbers, performances depending on operating conditions and water quality (4) Flow rate at which softening process is still executed adequately (5) Maximum salt/water usage as brining is proportional (minimum of 60%)
Dimensions & weights:
Model
H2O-CS-Eco-
Resin (Ltr) 9 12 18 26
Width (mm) (W) 280 Height (mm) (H1) 513 591 744 998 Height, including wheels (mm) (H2) 567 645 N/A N/A Depth (mm) (D) 438 Depth, including bypass (mm) 540 Height inlet/outlet (mm) 375 453 606 860 Height inlet/outlet, including bypass (mm) 381 459 612 866 Weight (kg) 15,5 20,0 26,5 36,0 Weight, including bypass (kg) 16,0 20,5 27,0 36,5 Maximum salt storage capacity (kg) 13 17 23 35
Page 24
Manufactured & Assembled by
erie water treatment
a division of Aquion, Inc.
www.eriewatertreatment.com
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