Gude DHH 1050/10 TP, BASIC 8T/D Translation Of Original Operating Instructions

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DHH 1050 / 10 TP
English – GB
Translation of original operating instructions WOOD SPLITTER
#02003
© Güde GmbH & Co. KG - Birkichstrasse 6 - D-74549 Wolpertshausen - Deutschland
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GB
Please read carefully the following Operating Instructions before putting the appliance into operation
A.V. 2 Any reprints, even partial, are subject to approval. Technical changes reserved.
Illustrative pictures! Translation of original operating instructions.
Marking on the appliance
Explanation of symbols
The following symbols are used in these Operating Instructions and/or on the appliance:
Product safety:
Environment protection:
Dispose waste professionally
so as not to harm the
environment.
Packing cardboard material
may be delivered to collecting
centres for recycling.
Product corresponds to
appropriate standards of the
Prohibitions:
(in connection with another
Pull the plug prohibited Protect from rain and moisture
Machine may only be
operated by one person
Warning:
Keep a sufficient safe
Warning! Flying parts!
EU
General prohibition
Gently stick prohibited
icon)
Warning/attention Warning! Tripping hazard!
Warning! Risk of getting
distance!
Warning! Hand injury by
jammed!
splitting cross!
Any damaged and/or
disposed electric or electronic
devices must be delivered to
appropriate collection centres.
Package:
Protect against humidity!
Careful – fragile!
This side up.
Technical data:
Max gap diameter Max Timber length
Table size app. Weight
Interseroh-Recycling system
with serial number
Connector Engine power
Revolutions Gap pressure
Warning against dangerous
voltage!
Commands:
Read the Operating
Instructions before use
CAUTION! Please read the
Operating Instructions before
operating the machine!
Use protective glasses and
earphones!
Forward feed pace Backward feed pace
Before operation, heat oil for 1
minute by pressing one
protective handle.
Keep one operating arm
pressed down when starting
the splitter!
Use safety gloves Use safety shoes!
Rotation direction
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Appliance description (pic. 1)
10
1. Handle
2. Splitting knife
3. Clamping plate
4. Service arm
5. Handle covering
6. Table holder (in front)
7. Table blocking
8. Splitter table
9. Wheels
10. Switch / plug
11. Lift adjusting rod
12. Motor
13. protection system
14. switching rocker (bottom panel)
15. metal butt strap
Appliance
DHH 1050/10 TP WOOD SPLITTER
Robust design, splitting knife out of special steel, all steel parts with high-quality powder coating, high-quality hydraulic pump. Engine with overheating fuse.
Use as designated
The log splitter has exclusively been designed to split wood along fibres. Installations, maintenance, repair, etc. instructions must strictly be followed to prevent risks and damage. When splitting, it is necessary to make sure the split wood is only fitted on the grooved sheet of the supporting plate or on the grooved sheet of the splitter table.
The machine cannot be used for works other than for which the machine has been designed and that are specified in the Operating Instructions. Any other use is a use in conflict with the designation. The manufacturer will not be liable for any consequential damage and injuries. Please be sure to know that the machine has not been designed for industrial purposes.
Guarantee
The guarantee relates exclusively to faults caused by material defect or manufacturing defect. Original proof of purchase with the purchase date needs to be attached for claims in the guarantee period.
The guarantee does not cover any unauthorised use such as
appliance overloading, violent use, damage by third party or foreign items. The failure to follow the Operating Instructions and assembly instructions and ordinary wear and tear is not included in the guarantee.
Technical data
Connector: 400 V~50 Hz Engine power: 4000 W P1 / S6 40% Engine revolutions: 1400 revolutions a minute Max. splitting force: 10 tons Max. splitting lift: 510 mm Forward feed rate: 0,045 m/s Backward feed rate: 0,18 m/s Hydraulic oil tank: 5 l (oil type - HLP 46) Table adjustment: 1050 mm Max. diameter of split wood: App. 400 mm Splitting pillar: 120 mm x 120 mm Table dimensions: App. 380 x 300 mm Weight: 146 kg
Order No. 02003
Safety instructions
General
For safety reasons it is necessary to respect and follow safety instructions specified in these Operating Instructions and instructions on the appliance relating to appliance operation, maintenance and repairs.
Operating staff Using the wood splitter can be associated with some risks. Therefore only trained and experienced persons can handle the appliance and work with it. The operating staff must wear tight, close-fitting clothing and protective shoes.
Caution: When splitting, dry and mature wood may get intensely shot out and injure the face of the operator. Please wear appropriate protective clothing!
Workplace
To ensure safe wood splitting, it is necessary that the workplace is flat and enables stability keeping and sufficient free moving. All obstacles need to be removed from access paths when bringing the splitter and taking it away. Sufficient workplace lighting must be ensured.
Make sure no persons are present in the workplace during appliance operation or make sure they keep a sufficient safe distance.
The log splitter has been designed to be operated by 1 person. Two or more persons must never work with the appliance.
Work preparation
Current supply needs to be interrupted by pressing the red button on the switch and disconnecting the plug at any repairs or maintenance work and when leaving the wood splitter.
Interrupting the current supply by putting the switch to OFF position is not sufficient. GÜDE wood splitters are
fundamentally supplied with hardened splitting knives. However, if you detect any slight deformation of the knife edge after splitting wood containing any invisible foreign particles, e.g. out of concrete, steel, etc. then remove it by a file or grinding off. Keeping the splitting knife permanently sharp increases the working output.
TIP: Occasionally grease the splitting knife with fat (for problem wood).
The function of safety equipment (especially the two­lever operation) needs to be checked before the splitter is put into operation for the first time.
ATTENTION! Make sure the splitting table is safely secured to the splitter before the splitter is put into operation.
Disposal
The disposal instructions are based on icons placed on the machine or its package. The description of the meanings can be found in the “Marking“ section.
Transport package disposal The package protects the machine against damage during transport. Packing materials are usually chosen depending on their environmental friendliness and disposal method and can therefore be recycled. Returning the package to material circulation saves raw materials and reduces waste disposal costs. Parts of packages (e.g. foils, styropor®) can be dangerous to children. Risk of suffocation! Keep parts of the package away from children and dispose them as soon as possible.
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Operating staff requirements
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The operating staff must carefully read the Operating Instructions before using the appliance.
Qualification
Apart from the detailed instruction by a professional no special qualification is necessary for using the appliance.
Minimum age
Only persons over 18 years of age can work with the appliance. An exception includes youngsters if they work within their professional education the purpose of which is to obtain knowledge supervised by a trainer.
Inspections and servicing (pic. 2+7+8)
Safety instructions for inspections and servicing:
Only a regularly serviced and treated appliance may be a satisfactory aid. Inadequate servicing and maintenance may lead to unforeseen accidents and injuries.
Never use aggressive cleaning agents to clean the
appliance. That could damage or destroy the appliance.
Unplug the appliance.
Have any repairs and servicing of the electrical
equipment provided by electricians only.
All protective and safety equipment must be immediately refitted after repairs and servicing works are finished.
The following is recommended (pic. 2):
Splitting knife
The splitting knife is a component that is subject to quick
wear and must be ground down additionally if necessary. That will increase the splitting output and protect the splitter. Tip: lubricate the splitting knife with fat!
Two-hand protective equipment
The combined holding and clamping equipment must run
easily. From time to time, lubricate it with a few drops of oil.
Splitting post
Every time the appliance is to be used, lubricate the
splitting post with fat. That will increase the service life of the sliding jaws (pic. A/2). Pull the splitting post out to the full extent and equally apply multi-purpose fat to all 4 sides of the splitting post.
Movable parts
Keep the splitting knife guide clean (remove any dirt,
splinters, bark, etc.). Slide rails to be lubricated with fat.
Hydraulic equipment
Hydraulic connections screwing should be checked for
leaking and wear. Tighten the screwing if necessary.
Checking the hydraulic oil level (pic. 7+8):
Check the hydraulic oil level only when in a cold
condition, feeder cable disconnected and splitting post pulled in.
On the oil level dipstick there are two notches – the lower (pic. 8/1) is the minimum hydraulic oil limit level in the tank and the upper notch (pic. 8/2) is the maximum limit.
Unscrew the oil level dipstick (pic. 7/A) from the
opening.
Wipe the oil from the dipstick with a non-felt cloth.
Re-screw the dipstick in the opening.
Unscrew the filling screw with the dipstick again and
check whether the hydraulic oil upper limit is between both notches.
Change the oil once a year (pic. 7+8):
Unscrew the oil drain plug (pic.7/A).
Catch the waste oil (every model with different amount)
Dispose the waste oil in an environment-friendly manner
Re-screw the oil drain plug. No particles of dirt may get
in the oil tank.
Add the hydraulic oil up to the upper notch on the dipstick
(pic. 82)
Try the wood splitter with no load several times.
Recommended hydraulic oil: DIN ISO HLP 46
Güde Art. No. 42004 Viscosity: 46 Oil amount: (see Technical specifications)
Oil to be added only when the splitting post is in the
engaged Hydraulic equipment:
Hydraulic hoses and couplings must be checked after app. 4 hours of operation whether tight and must be tightened if necessary.
Checking the appliance whether it is working properly
The hydraulic wood splitter is supplied in a ready-to-operate state. The following functional checks need to be carried out every time the appliance is to be used.
Let both switching handles go down and the splitting knife
Lower one switching handle at a time – the splitting knife
position.
as low as app. 5 cm above the table will remain in the selected position
Assembly of service arms, wheels and table (pic. 1 and 4)
Assembly of service arms - pic. 1
Introduce control arm (Fig. 1/4) in the rocker switch (Fig. 1/14), top with bolt, washer and split pin. Now the control arm (Fig. 1/4) by the method on the other fix. The protection system (Fig. 1/13) Mount to both operating arms, each with two bolts (Fig. 1/3).
TIP: Grease metal couplings (pic 1/15) with fat from above and below before that!
Assembly of wheels – pic. 4
Mount on both sides of the impeller and secure both with a cotter pin (A).
Table assembly - pic. 1
Depending on the split wood length, the table board can be fixed in three heights - 570 mm, 770 mm and 1,060 mm. Table locking levers (pic. 1/7) are fixed in every assembly position. Insert the table board to the required holders (pic. 1/6).
Lift adjusting (pic. 5)
The working output can be increased for wood pieces smaller than app. 50 cm and for more wood pieces by shortening the backward movement of the splitting knife.
Proceed as follows:
Put a short piece of wood on the splitter table and move the splitting knife as low as app. 2 cm above the wood. Switch the splitter off (red button on the switch and disconnect the plug). Now you can shorten the backward movement using the fixed rod (pic. 5/B) by fixing the rod in the required height with the adjusting screw (pic. 5/A).
Area of application
The appliance can only be used for wood processing. The split material must have the following dimensions:
- Minimum diameter: 125 mm Maximum diameter: 400 mm
- Wood splitting along fibre is only allowed.
- Risk of getting jammed at branchy wood when splitting.
- Jammed piece of wood is released by tipping on the wood.
- Cutting the split wood out prohibited!
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Electric/hydraulic connection (pic. 1+6+7)
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Plugging (Pic. 1/10)
All splitters are fitted with undervoltage release in the switch in accordance with provisions of branch professional organisations “CE“, etc. The release prevents automatic starting of the appliance in case supply is interrupted as a result of power failure, unintentional unplugging, defective fuse, etc. The appliance must unconditionally be switched on again by pressing the green switching button. Wilful holding or blocking of the switching button with no directly earthed conductor automatically leads to switch failure. In this case that can subsequently be identified the guarantee expires.
Hydraulic equipment Tightness needs to be checked at hydraulic hoses and couplings after app. 4 running hours and tighting must be provided if necessary.
Only at 400 V appliances: It is necessary to be particular about the running direction of the engine (see the arrow on the engine) as running in wrong running direction can damage the oil pump. In such a case, all claims arising from the guarantee expire. If necessary, have the running direction changed by reversal of polarity of the plug. See pic. 6!
Hydraulic oil/tank
Common hydraulic oil (e.g. HLP 46 or oil of different producer of identical viscosity) can be filled in all splitters. Oil change is not necessary.
Vent the tank before each operation by screwing the filling screw out and in (pic. 7/A).
Operation
Attention: Make sure wood is cut at right angle, if
possible, and seated closely on the splitting table. Cross­cut or extremely branchy wood can slide or bend the service arms.
Always put wood on surfaces (tables) designated for
this purpose (never on the frame). That could damage the splitter.
1. Start the engine by pressing the green switching button.
Attention: Be particular about the running direction of the engine!
2. Keep the feeder cable as short as possible at 230 V models and select as big cross section as possible.
3. When the temperature is low, let the splitter run idle for app. 15 minutes so that oil warms up to corresponding temperature.
4. Put the split material on the table and hold it using clamping plates on the lever.
5. Splitting starts by pressing both levers down (as soon as the splitting knife enters wood tip the lever slightly out while pressing it down. This will prevent holding sheets (arms) from bending).
6. Lift at least one lever after you have finished splitting – the splitter pillar will automatically go up.
It is strictly prohibited to operate the wood splitter in
two persons with one holding wood and the other one pressing on the clamping plates.
Transport instructions
Transport
All wood splitters are fitted with big wheels. Grasp the handle on the splitting pillar with one hand and handle above the engine with the other hand and slightly tilt the splitter to you for transport purposes. The splitter can effortlessly be moved in this position.
To prevent hydraulic oil leakage, never transport the splitter laid down Always let the splitting knife go absolutely down
.
for
transport.
Residual risks and protective measures
Warning!!!
Taking out of operation, any change, blocking, disassembly, changeover or assembly of all parts on safety and protective equipment of the appliance is strictly prohibited and can have serious consequences, i.e. life threatening injuries if not observed.
The producer cannot be held liable for material damages or injuries caused as a result of such negligence. All guarantee claims towards the producer immediately expire at each of the above-mentioned negligence. The splitter can only be operated by one
person. Remove wood remnants that could block or negatively influence the safety and service elements near the splitter and workplace during operation.
Maintenance
Do you have any technical questions? A claim? Do you need spare parts or the Operating Instructions?
You will be helped quickly and without needless bureaucracy at our webpage www.guede.com in the Services section. Please help us be able to assist you. To identify your machine when claimed, we need to know its serial No., order No, and year of production. All these details can be found on the type label. Enter the details below for future reference.
Serial No. Order No. Year of production:
Tel. +49 (0) 79 04 / 700-360 Fax: +49 (0) 79 04 / 700-51999 Email: support@ts.guede.com
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EU Declaration of Conformity
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We,
Güde GmbH & Co. KG Birkichstraße 6 74549 Wolpertshausen Germany
hereby declare the conception and construction of the below-mentioned appliances correspond - at the type of construction being launched - to appropriate basic safety and hygienic requirements of EC Directives.
In case of any change to the appliance not discussed with us the Declaration expires.
Marking of appliances: DHH 1050/10 TP WOOD SPLITTER Order No.: 02003
Date/producer signature: 27.03.2012 Signed by: Managing Director
Mr. Arnold Technische Dokumentation: J. Bürkle FBL; QS
Appropriate EU Directives:
2004/108/EG 2006/42/EG
Harmonised standards used:
EN 609-1/A2:2009 EN 61000-3-3:1995+A1+A2 EN 61000-3-2:2006 EN 55014-2:1997+A1 EN 55014-1:2006
Noise level:
Lwa: 85,2 dB Lpa: 69,9 dB
Troubleshooting
Problems
Engine not starting
Wrong engine running direction
Splitting knife not moving
Splitter has no power
After being pressed, the green switching button not staying in place
Hydraulic pump whistling; splitting knife running jerky
Possible causes
1. No current in the outlet
2. Defective extension cable
3. Wrong feeder cable
4. Defective switch, condenser
Remedy
1. Check the network protection
2. Pull out the plug – check it and replace it if necessary
3. Connection with 5 cores with a cross section of 2.5 mm
4. Have the appliance checked by an electrician
1. Wrong connection 1. Turn the phase changer in the appliance plug using a screwdriver
1. Two-hand switching lever adjustment 1. Check the oil level
Defective control valve must be replaced in a service
centre only
1. Wrong rotation direction
2. Too little hydraulic oil
3. Starting rod is bent; the hydraulic
lifter is not pressed to the full extent
4. Wood with too many knots - splitting
knife gets jammed
5. Operating arm is bent
1. Defective fuse, etc.
1. Change the rotation direction
2. Add hydraulic oil
3. Check all screws on the starting rod mechanism
Adjust the pull rod (pic. 10/B); by this, the hydraulic lifter will be pressed to the full extent.
4. Lubricate the splitting knife with fat.
5. Return the operating arm to the starting position.
1. Check the cable
2. 2 phase running
1. Oil loss, surface is dirty
2. Too little hydraulic oil in the tank
1. Tighten the screwing Replace the hoses
2. Add hydraulic oil
2
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Mechanical residual risks
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Threat Description Protective measure(s) Residual risk
Jamming Parts of body can get jammed or amputated
when splitting as a result of hydraulic knife going down.
There is a risk the split wood gets jammed. Please be aware that wood is strongly tight when being removed and fingers can get jammed in the splitting crack.
Always use the two-hand safety operation. Do not interfere in the splitting process.
Two persons must never work with the appliance
Get out any jammed piece of wood. Beware of falling wood – it can injure
Worn-out or damaged aid must immediately be replaced.
Have an eye to bystanders! Always wear safety shoes
when working.
your legs.
Cutting Parts of body can get jammed or amputated
when splitting as a result of hydraulic knife
going down. Common accidents
Violent splitting can cause serious injuries when
dry wood is processed.
Pieces of wood created during splitting can fall
down and injure especially legs of the working
person.
Splitting wedge extension can get in the table
and thus cause appliance damage or serious
injuries of persons.
Always use the two-hand safety operation. Do not interfere in the splitting process. Never interfere in the splitting process.
Always keep a sufficient safety distance.
Always operate the appliance carefully and cautiously.
Always wear specified protective clothing and work carefully.
Always wear protective glasses when working with the appliance.
Always wear specified protective clothing and work carefully.
Wear corresponding safety shoes to the specified protective clothing.
Always disassemble the table before
Worn-out or damaged aid must immediately be replaced. Worn-out or damaged aid must immediately be replaced.
Always have an eye to bystanders.
working with the splitting wedge
extension (see page 12) Getting caught, winding up
Wide clothing, jewels and long hair can get caught by moving parts.
Always wear close-fitting clothing; do
not wear jewels and protect your hair
with a hairnet.
Electrical residual risks
Threat Description Protective measure(s) Residual risk
Direct electric contact
Faulty cable or plug can be a cause of electric shock.
Always have any faulty cables or plugs
replaced by a specialist. Use the
appliance with a safety switch against
Check the feeder cable before each use
stray current (FI). Indirect electric contact
Injury by conductive parts of exposed electrical or faulty construction parts
Always disconnect the plug at
maintenance work.
To be operated only with a safety
switch against stray current (FI).
Noise threat
Threat Description Protective measure(s) Residual risk
Hearing damage
Long-term working with the appliance can damage hearing.
Always wear earphones.
Neglect of ergonomic principles
Threat Description Protective measure(s) Residual risk
Negligent use of personal
Appliance operation without corresponding protective aids can cause serious external and internal injuries.
Always wear specified protective
clothing and work carefully. protective
aids Inadequate local lighting
Insufficient lighting represents a high safety risk.
Always ensure sufficient lighting when
working with the appliance.
Other threats
Threat Description Protective measure(s) Residual risk
Thrown-away items or spraying liquids
Mechanical particles can injure your eyes when splitting.
Always wear protective glasses when working with the appliance.
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