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SAM-1N
User guide [de]
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GYS SAM-1N User guide [uk]

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EN
1-44
73502_V1.05_29/08/2022
www.gys.fr
SAM-1N
EN
TABLE OF CONTENTS
1. GENERAL POINTS ..............................................................................................................................................3
2. SAFETY INSTRUCTIONS ................................................................................................................................. 4
3. PRODUCT PRESENTATION ........................................................................................................................5-6
4. PRODUCT INSTALLATION ......................................................................................................................9-16
G) SWO function (Safe Welding O) ......................................................................................................................................... 10
I) Electrical safety ........................................................................................................................................................... 10
II) Diagram of safety operating principle ............................................................................................................................10
III) Adjusting the safety function ........................................................................................................................................ 10
IV) SWO (Safe Welding O) and feedback wiring ........................................................................................................... 10-11
V) Electrical characteristics of the Inputs/Outputs of terminal block X5 ................................................................................ 11
VI) Setting the Emergency STOP indicator .......................................................................................................................... 12
H) Inputs/Outputs integrated in SAM-1N ............................................................................................................................. 12-13
5. SETTINGS .......................................................................................................................................................... 14
A) C2 switch settings ..............................................................................................................................................................14
B) Adjustment of encoding wheels C3 - C4 ............................................................................................................................... 14
6. START UP .................................................................................................................................................... 14-15
7. FIELDBUS CONNECTION AND CONFIGURATION ...................................................................... 15-24
A) ProNET ....................................................................................................................................................................... 15-16
B) EtherNET/IP.................................................................................................................................................................. 17-18
C) ModbusTCP ................................................................................................................................................................... 18-19
D) Setting the IP address ........................................................................................................................................................ 19
E) DeviceNET ......................................................................................................................................................................... 20
F) Devicenet settings .............................................................................................................................................................. 21
G) CANopen ...........................................................................................................................................................................22
H) CANopen settings ............................................................................................................................................................... 23
I) EtherCAT ...........................................................................................................................................................................24
8. INTERNET PAGE ....................................................................................................................................... 25-29
A) Home page ........................................................................................................................................................................ 25
B) Settings access page .......................................................................................................................................................... 25
C) Page Statut ........................................................................................................................................................................ 26
D) Conguration page ............................................................................................................................................................. 27
E) SMTP page ........................................................................................................................................................................ 27
F) Changing a parameter from the web page ...................................................................................................................... 28-29
9. WELDING PROCESSES .......................................................................................................................... 29-36
A) Diagram of a welding cycle .................................................................................................................................................29
B) Diagram of a welding cycle in tracking mode ........................................................................................................................ 29
C) Diagram of a welding cycle in simulation mode ................................................................................................................ 30-31
D) Diagram of a weld rework ................................................................................................................................................... 31
E) Diagram in case of error ..................................................................................................................................................... 31
F) Parameter curves in DC TIG ................................................................................................................................................ 32
G) Parameter curves in AC TIG ................................................................................................................................................33
H) Parameter curves in standard MIG/MAG mode ................................................................................................................. 34-35
I) Parameter curves in pulsed MIG/MAG mode ......................................................................................................................... 36
10. MAINTENANCE ......................................................................................................................................... 37-38
A) Replacing the battery .........................................................................................................................................................37
B) Replacing Anybus module ...................................................................................................................................................37
C) Update .............................................................................................................................................................................. 38
D) List of defects .................................................................................................................................................................... 38
ANNEXES ..................................................................................................................................................... 39-41
2
SAM-1N
EN
1. GENERAL POINTS
A) REVISION
Revision Date Modication SAM rmware version
1.0 15/09/2020 Creation 1.0
1.01 27/11/2020 Modication 1.0
1.02 21/06/2021 Modication 2.0
1.03 22/09/2021 Modication 2.0
1.04 20/06/2022 Correction 2.0
1.05 29/08/2022 Correction 2.0
B) INTRODUCTION
This document describes the commissioning and connection of SAM-1N within a PLC or robot network. The Smart Automation Module (SAM-1N) is a communication solution between compatible GYS welding powersources and most PLCs/robots. SAM-1N converts the internal communication language of GYS machines into machine language for complete PLC/robot management. SAM-1N is designed to operate without changing its code, even if the welding process and communication network are changed. The module provides access to almost all the parameters of the welding generator, allowing total control of the process by an auto­maton or a robot. The generator will be integrated into a machine and will be controlled by the internal control elements (automaton,
HMI, ....).
SAM-1N transmits data on the current weld. This makes it possible to adjust the welding parameters by means of programming. A generator can be used for several applications. The change will be made either by calling up JOBs pre-loaded in the generator or by selecting options in the user program of the machine in which the generator will be integrated. The generator/SAM-1N assembly can be reassigned to a new system without modifying it (integration into a new machine, replace­ment of a PLC or robot, automation of a process, etc).
C) PRODUCT AND COMMUNICATION NETWORK COMPATIBILITY
The module provides access to almost all the parameters of the welding generator, allowing total control of the process by an auto­maton or a robot. Compatible GYS products are the following:
TIG PROCESS: TITAN 231 DC FV / TITAN 321 DC / TITAN 400 DC / TITANIUM 230 AC/DC / TITANIUM 400 AC/DC
MIG/MAG PROCESS: NEOPULSE 320C / 400 CW / 400G / 500G
SAM-1N supports the following communication protocols:
Network File Ref. GYS
Ethernet IP EDS Available 062078
ModbusTCP N/A 063013
Pronet GSDML Available 062085
EtherCAT ESI Available 063006
Devicenet EDS Available 062092
CANopen EDS Available 062108
3
2. SAFETY INSTRUCTIONS
Ce manuel d’utilisation comprend des indications sur le fonctionnement de l’appareil et les précautions à suivre pour la sécurité de l’utilisateur. Merci de le lire attentivement avant la première utilisation et de le conserver soigneusement pour toute relecture future. Ces instructions doivent être lues et bien comprises avant toute opération.
Toute modication ou maintenance non indiquée dans le manuel ne doit pas être entreprise.
Tout dommage corporel ou matériel dû à une utilisation non-conforme aux instructions de ce manuel ne pourra être retenu à la charge du fabricant.
En cas de problème ou d’incertitude, veuillez consulter une personne qualiée pour manier correctement l’appareil. Cet appareil doit être utilisé uniquement pour faire de la transmission de donnée dans les limites indiquées sur l’appareil et le manuel. Il faut respecter les instructions relatives à la sécurité. En cas d’utilisation inadéquate ou
dangereuse, le fabricant ne pourra être tenu responsable.
Device suitable for indoor use only. Do not expose to rain or excessive moisture.
Do not cover the device
Do not place the device near a re or subject it to heat or to longterm temperatures exceeding 50°C
This equipment is intended for industrial environments (class A) and not for residential sites where the electric current is supplied by the public low-voltage power supply network. There may be potential diculties in ensuring
electromagnetic compatibility on these sites, because of the conducted interferences, as well as radiated radioelectrical
frequency.
Maintenance:
Service should be performed by a qualied person Regularly take o the cover and remove dust with an air gun.
Under no circumstances should solvents or other aggressive cleaning agents be used. Clean the device’s surfaces with a soft, dry cloth.
The device complies with European Directive.
The certicate of compliance is available on our website.
SAM-1N
EN
EAC conformity mark (Eurasian Economic Commission)
Equipment in compliance with British requirements. The British Declaration of Conformity is available on our website
(see home page).
Equipment in conformity with Moroccan standards. The declaration Cم (CMIM) of conformity is available on our
website (see cover page).
Recyclable product that falls within waste sorting recommendations
Disposal: This product should be disposed of at an appropriate recycling facility. Do not dispose of in domestic waste.
4
SAM-1N
3. PRODUCT PRESENTATION
The following gures show the names of the SAM-1N LEDs and connections:
View from above
EN
1
X1
2
X2
Description of the elements accessible on SAM-1N:
4 5 6
LX1
LX3
EMERGENCY STOP
8
3
X3
7
1- Male DB9 connector for GIN between the generator and the SAM-1N module 2- DB9 female connector between the SAM-1N module and other external modules 3- Connection to the control system 4- Source connection indicator 5- Indicator light for connection to the control system 6- Security status indicator light 7- Connection protection cover (access to terminal blocks X4 and X5 of the optional inputs/outputs and safety) 8- Protective cover for settings
Back view
1 32 4 5
On the back of the SAM-1N, you can access the settings of some parameters by unscrewing the protective cover:
1- C1 : Mini USB for SAV (RS485) 2- C2 : Setting switch (see 5.a ) 3- C3 : Adjusting the transmission speed (see 7. g ) 4- C4 : Node identication or IP address (see 7. d ) 5- C5 : USB-A port for after sales service (supplied) (cf 10. p )
5
SAM-1N
Front view
1 2
Dismantling the ap 7 gives access to the option connection terminals:
1- X4 : Input/output connection terminal block (CF chapter 4. h.) 2- X5 : Safety connection terminal block (CF chapter 4. g)
4. PRODUCT INSTALLATION
A) HANDLING OF ESD-SENSITIVE PARTS
EN
Before carrying out any work, switch o the product and disconnect it from the power supply.
Static electricity can damage electronic equipment. Use a grounded antistatic wrist strap, an ankle strap, or equivalent
safety device to prevent electrostatic damage (ESD) when installing this product.
Electrostatic damage can irreparably damage the generator and/or the product. To protect electronic components from electrostatic damage, place this product on an antistatic surface, such as an antistatic discharge mat, antistatic bag or disposable antistatic mat.
Keep ESD-sensitive components in their original shipping packaging. Hold the ESD-sensitive workpiece by its ends. Do not touch its pins.
Do not place the ESD-sensitive part on a non-conductive material or on a metal table. If
the ESD-sensitive part has to be removed for any reason, rst place it in a special ESD bag.
The appliance covers and metal tables are electrically grounded. They increase the risk of damage because they are a discharge path from the body via the ESD-sensitive part (large metal objects can be discharge paths without being earthed). Be very careful when working with ESD-sensitive parts in cold weather and when the envi­ronment is heated, as low humidity increases static electricity.
6
SAM-1N
EN
B) MOUNTING THE ANYBUS COMMUNICATION MODULE
The Anybus communication module denes the industrial communication network and connects SAM-1N to it. It is essential for the
functioning of the product.
To mount the Anybus communication module follow the instructions below:
1
EtherNet/IP 062078 DeviceNet 062092 EtherCAT 063006 CANopen 062108 Modbus 063013 PROFINET 062085
1
2
2
2X T8
0,5 Nm
3
4,3 lb.in
If the Anybus communication module is incorrectly plugged in, it will not work. The LX3 LED will not illuminate when the product is started.
7
SAM-1N
MOUNTING THE SAM-1N
There are 2 options for xing SAM-1N:
Fixing with the supplied Velcro fastener:
EN
Velcro®
Fixing by means of 4 screws (not supplied) using the 4 oblong holes provided on the SAM-1N module in order to allow xing on a support:
6
175
189
10025
Ø5.5
150
8
SAM-1N
D) WIRING BETWEEN THE GYS GENERATOR AND THE SAM-1N MODULE
In order to connect SAM-1N to a generator, KIT-NUM MIG-1 (062993) must rst
be installed in case of MIG/MAG process or KIT-NUM TIG-1 (037960) in case of TIG process. Please refer to the installation manuals of the NUM-kits for their installation.
DB9
Generator o, connect SAM-1N to the GYS generator via the supplied DB9 cable
(between the DB9 output of the generator and the X1 input of SAM-1N).
NB: If it is necessary to deport the SAM-1N in an electrical enclosure, use a DB9 cable with a maximum length of 10 metres (DB9 Male-Female extension type, straight link, shielded cable and twisted wire pairs).
E) CONNECTING SAM-1N TO THE COMMUNICATION NETWORK
EN
Connect the Anybus X3 communication module installed in the SAM-1N to the communication network of your installation using a suitable cable (not
supplied, see module and network specications Chap 7.).
F) USE OF AN HF PROCESS
When using an HF process, connect the ground termi­nal of the SAM-1N to a screw of the generator via the supplied cable and the cable gland (see pictures):
X3
SAM-1N connected to the earth of the product
If SAM-1N is installed in an electrical enclosure, connect the ground cable to the cabinet ground.
9
SAM-1N
EN
G) SWO FUNCTION (SAFE WELDING OFF)
The «Safe Welding O» function is mainly used to prevent the current or voltage generator from starting. It acts directly on the
power of the generator in a very short time.
The function is also used to stop the generator safely in case of an emergency stop. This avoids abruptly interrupting the power supply to the generator in the event of a problem. It should be borne in mind that a break in the power supply downstream of the
generator under load is dangerous and can damage the equipment.
I. Electrical safety
The «Safe Welding O» function does not provide electrical isolation, therefore before working on the generator, it must be electri­cally isolated by switching o the power supply and isolating the generator locally (padlocking procedure).
II. Diagram of safety operating principle
POWER
Power Stage
(FET, Relay, ...)
I/O
GYS
IN 1
Power Control
INPUT (FPGA)
Power Control
(FPGA)
OUT 1
Safety
PLC
Output
I/O I/O
Shutdown
Message (GIN)
Safety
PLC
Input
III. Adjusting the safety function
A switch on the side of the SAM-1N, behind cover plate 8, is provided to set the safety function of the SAM-1N. You just have to act on switch 1 and change its position (in high OFF state or in low ON state).
Switch settings table:
DIP Switch Name Position Status
S1 Security activation
S2 Not used
OFF Security not activated
ON Security enabled
10
SAM-1N
EN
IV. SWO (Safe Welding O) and feedback wiring
If switch 1 is set to the ON position and switch 2 to the OFF position, it will be necessary to wire the safety device. A terminal block
dedicated to the safety function SWO (Safe Welding O) is available under the connection protection cover 7 of SAM-1N.
T2
Power
L
AC
+ -
DC
T1
DC
DC
+ -
Generator
Uc
K2
13
A1A2
GIN
X1
24V DC
SAM-1N
Uc
+
A1A2
-
X5
A2 A1 S13 S14
12
1 2 3 4
It is also necessary to apply the modication on the KIT-NUM of the generator to take into
account the SWO function on SAM-1N, refer to the KIT-NUM manual.
It is also necessary to apply the modication on the KIT-NUM of the generator to take into account the SWO function of SAM-1N,
refer to the KIT-NUM manual. The feedback (terminals S13 and S14) is a 24 VDC digital positive logic output (it is active when it is high). The feedback output (S13-S14) is only activated if the SWO input is activated. The feedback output (S13-S14) will switch to OFF if a discrepancy occurs between the SWO input (A1-A2) and the welding station feedback or if the SWO input is disabled (switch 1 in OFF position).
It is recommended to use a shielded cable to make the connection between the safety module and terminal block X5. Maximum wire cross-section will be 28-16AWG - 1.5mm².
V. Electrical characteristics of the Inputs/Outputs of terminal block X5
EXIT
(feedback)
Type of insulation Dry contact Relay
Connection
Voltage range 20 to 30 VDC
3- S13 NO contact
4- S14 Vdc
Logic threshold 15VDC
Maximum low voltage at 3 V
Rated current at 24 VDC Max 2A 10mA
Response time
at rated voltage
maximum time
Test impulse train
< 1ms at frequency below 100Hz
8ms 4ms
16ms 8ms
No reaction No reaction
ENTRY
1- AU_A2: Mass
2- AU_A2: Vcc
20 to 30 VDC
11
SAM-1N
EN
VI. Setting the Emergency STOP indicator
An indicator called EMERGENCY STOP LED is located on the top of the SAM-1N and informs about the status of the safety function.
Summary and descriptions of the states of the DEL EMERGENCY STOP:
LED colour Status
Fixed blue N/A
Extinguished / or white Emergency stop not activated
Red Emergency stop engaged
Green Emergency stop not engaged
Flashing red 2 Hz Generator switched o
H) INPUTS/OUTPUTS INTEGRATED IN SAM-1N
The SAM-1N module also has 4 digital inputs and 4 digital outputs that can be controlled directly from the PLC or the robot. They are accessible under the protective cover of the SAM-1N connections and are to be connected to the terminal board X4 (sup­plied). They allow local connection of inputs (such as sensors, buttons, etc.) as well as actuators (such as indicators, solenoid valves, relays, etc.) without having to add a PLC input and output module.
If parameter 3_03 Copy_CD_Touch is enabled, outputs 1 and 2 are assigned to report TouchSense and Collision detections respectively.
Marking of the input/output terminal block (top view): Diagram of terminal block X4:
1
X4 X5
The outputs are to be connected between terminals 1 to 5 and are arranged as follows:
- Terminal 1: 24 VDC power supply common to the outputs
- Terminal 2: Output No. 1
- Terminal 3: Output No. 2
- Terminal 4: Output No. 3
- Terminal 5: Output No. 4
The inputs are to be connected to terminals 6 to 10 and are arranged as follows:
- Terminal 6: Input n° 1 24VDC
- Terminal 7: Input n° 2 24VDC
- Terminal 8: Input n° 3 24VDC
- Terminal 9: Input n° 4 24VDC
- Terminal 10: Ground 0 VDC common to the inputs
1
1.1
1
24V
1.3
1.2
2
DO1
1.4
3
4
5
DO2 DO3 DO4 DI1 DI2 DI3 DI4 MASS
6
7
8
9
10
12
It is recommended to make the connection between the safety module and terminal block X4 using a shielded cable. Maximum wire cross-section will be 28-16AWG - 1.5mm².
SAM-1N
Summary and technical characteristics of the digital inputs and outputs SAM :
Output Input
Contact SEC 24V DC
Type of insulation
1 - 24VDC
2-5 - DO1 – DO4 (NO)
ON Voltage Vmin/Vmax +20V à +30 V 15VDC – 28VDC
OFF Voltage Vmin/Vmax 0VDC – 5 VDC
Input impédance 800 KOhm
Rated current at +24 V Max 2A 10 mA
Connection example :
Insulated 500 VDC Photocoupler
6-9 - DI1 - DI4 (NO) 10 - Ground (0V)
EN
ON
IP
TR
F
F
O
R
/
N
E
P
O
13
SAM-1N
5. ADJUSTABLE SETTINGS
On the back of the SAM-1N there are several adjustment elements for setting the parameters of the module. To access it, unscrew the two Torx20 screws and remove the protective cover.
A) C2 SWITCH SETTINGS
To change a setting, toggle the white switch up (OFF state) or down (ON state). Status of C2 switch settings:
DIP Switch Name Position Status
S1 Security activation
S2 Not used
S3
S4 Mode of operation
The setting of switch S1 is described in paragraph 4. g) III.
Type of parameter access
OFF Security not activated
ON Security enabled
OFF Full access to parameters
ON Limited access to parameters
OFF JOB_ACCESS
ON ADVANCED_ACCESS
EN
Switch S3 in the third position is used to set the access mode to the generator parameters, the OFF position gives access to all parameters (FULL). The ON position gives limited access to the parameters (JOB or ADVANCED). The fourth switch S4 is only active if the third switch is in the ON position. It sets the desired parameter set. In the OFF position, the station will be in JOB_ACCESS (calling up JOBs pre-recorded in the generator memory). In the ON position, the station will be in ADVANCED_ACCESS (SAM-1N receives the welding parameters from the PLC/robot).
If a change in the type of access or operation mode is made, it will cause the parameter addresses to be reassigned when the SAM-1N is restarted.
B) ADJUSTMENT OF ENCODING WHEELS C3 - C4
The two encoder wheels are used to set the communication parameters of the SAM-1N according to the inserted Anybus communi­cation module.
Settings C3: Transmission speed (see: Ch. 7. g)
C4 settings: IP address or node address (see: Chap.7. d and g)
6. SYSTEM SETUP
This chapter details the commissioning of the SAM-1N interface and describes its functions.
Voltage supply SAM-1N is powered via the X1 connector. Depending on the number of elements connected to SAM-1, a (future) Power Supplier
may be required. Depending on the type of communication network (Connector X3), an external power supply may also be required (DeviceNET,
CANopen ...).
The use of SAM-1N’s digital I/O (Terminal Board X4) requires an external 24V DC power supply.
Switching on the power supply
As soon as the generator is switched on, SAM-1N will start and the LX1 LED ashes red. A self-diagnosis of the elements on the
network is carried out at start-up. When SAM-1N is started, the LX1 indicator turns green.
In case of a problem on the SAM-1N or the generator, the LX1 LED lights up red and an error code is available on the generator HMI or on the SAM-1N web interface depending on the inserted communication module.
If a USB key containing an update is present on one of the USB ports, it will be done automatically at startup. The LX1 indicator will blink red during the update.
14
SAM-1N
LX1 indicator denition The LX1 light indicates the general status of SAM-1N, below is a summary of the dierent states:
LED colour Status
Fixed blue Generator not ready
Extinguished / or white SAM-1N not connected
Flashing red 20 Hz Initialisation
Red Fault detected
Green NTR
Setting the LX3 indicator The LX3 LED indicates the status of the communication with the logic controller connected to the Anybus communication module:
LED colour Status
Flashing blue 2 Hz Waiting for automaton/robot connection
Flashing blue 20 Hz Initialisation
O Anybus module not connected
EN
Red Error in the automaton/robot connection
Green xed NTR
7. FIELDBUS CONNECTION AND CONFIGURATION
A) PROFINET
SAM-1N can be connected to a ProNET network with the optional Anybus communication module (ref 062085). GYS oers an electronic GSDML conguration le that can be downloaded from its website in order to interface SAM-1N with a control unit in a ProNET structure. This XML-based GSD le describes the features and functions of SAM-1N. It contains all the
parameter data necessary for the use of SAM-1N within your structure.
Technical specications of the communication module Anybus - ProNET:
1 43 2
®
1- Network status LED 2- Module status LED 3- Connection activity LED (port 1) 4- Connection activity LED (port 2)
Description of the status of the network indicator 1:
LED colour Status Comments
OFF Oine
Green Online (RUN)
Green - 1 ash Online (OFF)
Flashing green Flashing Used by the system tool to identify the network node.
Red Fatal error Major internal error
No power supply No connection to the I/O controller
Connection to the controller established Controller in RUN state
Connection to the controller established Controller in STOP state or bad data Synchronisation not completed
15
Red - 1 ash Station name error Unassigned station name
Red - 2 ashes IP address error Unassigned IP address
Red - 3 ashes Conguration error Identication dierent from actual identication
Description of the module 2 status indicator:
LED colour Status Comments
OFF Not initialized No power supply or module being started or NW_INIT status
Green Normal operation Status output module NW_INIT
Green - 1 ash Diagnostic event A diagnostic event is present
Red Error Module in exceptional state
OFF Fatal error Major internal error
SAM-1N
EN
Alternating red/green Firmware update
Description of the status of the connection activity indicator 3 and 4:
LED colour Status Comments
OFF No connection No communication
Green Connection established Ethernet connection established, no communication present
Green - 1 ash Active connection Ethernet connection established, communication in progress
Connecting the pins of the RJ45 ProNET socket:
Pin Description
4, 5, 7, 8 Connected to ground
6 RD-
3 RD+
2 TD-
1 8
For more information, go to: https://www.probus.com
1 TD+
Armouring Cable armouring
Do not switch o the module, switching o during this phase can
destroy the module.
16
SAM-1N
EN
B) ETHERNET/IP
SAM-1N can be connected to an EtherNET/IP network with the optional Anybus communication module (ref 062078).
GYS oers an EDS electronic data le downloadable from its website to interface SAM-1N into an EtherNET/IP network. This le
contains all the information on SAM-1N settings. The EtherNET/IP protocol has two modes of communication: The explicit and the implicit:
- With explicit communication, the parameters are directly accessible at the correct addresses. All parameters to be read or written are accessible.
- With implicit communication, address information does not exist. The parameters are used / interpreted to link the information between the devices.
Technical specications of Anybus - EtherNET/IP communication module:
®
1 65 2
1 - Network status LED 2 - LED module status 3 - Ethernet interface 1, Port 1 4 - Ethernet Interface 2, Port 2 5 - Connection activity LED (port 1) 6 - Connection activity LED (port 2)
3 4
Description of the status of the network indicator 1:
LED colour Comments
OFF No IP address
Green Online, 1 connection or more established (CIP class 1 or 3)
Flashing green Online, no connection established
Red Duplicate IP address, major fault
Red ashing Expired connections (CIP class 1 or 3)
Description of the module 2 status indicator:
LED colour Comments
OFF No power supply
Green Checking a scanner in progress
Flickering green Not congured or scanner inactive
Red Major defect
Flickering red Acceptable defect
Description of the network activity status indicator 5 and 6:
LED colour Comments
OFF No communication
Green Connection (100 Mbit/s) established
Flickering green Network activity (100 Mbit/s)
Yellow Connection (10 Mbit/s) established
Flickering yellow Network activity (10 Mbit/s)
17
Connecting the pins of the RJ45 socket ProNET 3 and 4:
Pin Description
4, 5, 7, 8 Connected to ground
6 RD-
3 RD+
2 TD-
1 8
For more information, go to: https://www.probus.com
For all EtherNET/IP related questions: https://www.odva.org
1 TD+
Armouring Cable armouring
SAM-1N
EN
C) MODBUSTCP
SAM-1N can be connected to an ModbusTCP network with the optional Anybus communication module (ref 063013). ModbusTCP is an industrial communication protocol developed by Modicom. It allows communication between equipment connec­ted to the same network.
The ModbusTCP GYS communication module is dened as a server and supports implicit messaging.
Technical specications of the communication module Anybus - ModbusTCP:
®
1 43 2
1- Network status LED 2- Module status LED 3- Connection activity LED (port 1) 4- Connection activity LED (port 2)
Description of the status of the network indicator 1:
LED colour Comments
OFF No IP address or in EXCEPTIONAL state
Green At least one mmodbus message received
Flashing green Waiting for a Modbus
Red IP address conict, fatal error
Red ashing Connection expired, no Modbus message received during the timeout period.
Description of the module 2 status indicator:
LED colour Comments
OFF No power supply
Green Normal operation
Red Major defect
Red ashing Minor defect
Alternating red/green Firmware update in progress
Description of the status of the connection activity indicator 3 and 4:
LED colour Comments
OFF No communication
18
Green Connection (100 Mbit/s) established
SAM-1N
Green - 1 ash Network activity (100 Mbit/s)
Yellow Connection (10 Mbit/s) established
Flickering yellow Network activity (10 Mbit/s)
Connecting the pins of the RJ45 female ModbusTCP socket:
Pin Description
4, 5, 7, 8 Connected to ground
6 RD-
3 RD+
1 8
D) SETTING THE IP ADDRESS
Procedure for setting the IP address for EtherNET, ProNET, ModbusTCP protocols.
By default, the IP address settings are as follows: IP: 192.168.0.X /24 Subnet Mask 255.255.255.0 DHCP OFF
The setting of the IP address is done by the C4 encoder wheel, located behind the cover 8 of SAM-1N (see gure below).
2 TD-
1 TD+
Armouring Cable armouring
EN
C4
IP address from 1 to 15.
4
5
3
6
2
7
1
8
0
F
E
D
The assignment can also be made online using :
- a PLC (refer to the PLC manual).
- from a computer (via the web page accessible to the IP address selected on encoder wheel C4 see Chap 8.).
- software (e.g. IPCong available on the GYS website).
If the IP address is changed or lost, the network can be scanned using the network setup utility (supplied):
IPCong
https://www.anybus.com/support/le-doc-downloads/anybus-support-tools?orderCode=tools
(See Appendix A for an explanation of how to use the utility).
If the IP address is set with the C4 encoder wheel on the back of the box, it will be necessary to restart the product in order for the change to take eect.
Example for an IP address of SAM-1N: 192.168.0.8 -> wheel positioned at 8
9
A
B
C
19
SAM-1N
EN
E) DEVICENET
SAM-1N can be connected to a DeviceNET network with the optional Anybus communication module (ref 062092). DeviceNET is an open communication protocol used in industry to interconnect devices on a network using CAN technology. GYS oers a downloadable EDS le on its website to interface SAM-1N in a DeviceNET network. This le contains all the informa­tion on SAM-1N settings.
Technical specications of the communication module Anybus - DeviceNET:
®
1 3 2
1- Network status LED 2- Module status LED 3- DeviceNet connector
1 5
Description of the status of the network indicator 1:
LED colour Comments
OFF Oine / no mains supply
Green Online, one connection or more established
Flashing green Online, no connection established
Red Critical connection error
Red ashing One connection or more outdated
Alternating red/green Self test in progress
Description of the module 2 status indicator:
LED colour Comments
OFF Not operational
Green Use under normal conditions
Flashing green Conguration error, commissioning required
Red Non-acknowledgable defect
Red ashing Acceptable defect
Alternating red/green Self test in progress
DeviceNET connector pin assignment :
Pin Signal Description
1 V- Negative potential of the bus
2 CAN_L Low level bus
1
5
3 SHIELD Cable ground
4 CAN_H Bus high level
5 V+ Positive potential of the bus
To ensure correct operation of the DeviceNet module, it must be connected to ground. It can accept a voltage between 11 and 25 VDC on the industrial network and has a maximum cur­rent consumption of 16mA in this voltage range.
For all EtherNET/IP related questions: https://www.odva.org
20
SAM-1N
EN
F) DEVICENET SETTINGS
When using SAM-1N in a DeviceNET conguration, it is necessary to set the baud rate as well as the node address.
Adjustments are made by acting on the two encoding wheels C3 and C4 located on the rear of the SAM-1N.
The rst (C3) sets the transmission speed.
The second (C4) determines the node address.
®
C4C3
C3 - Speed C4 - Knot
In case of intervention on the encoding wheels, it will be necessary to restart the product in order for the changes to be eective.
Encoder wheel Position Value
0 0 1 1 2 2 3 3 4 4 5 5 6 6
C4 Node address
C3 Baud rate
7 7 8 8 9 9 A 10 B 11 C 12 D 13 E 14 F 15 0 125 kBauds 1 250 kBauds 2 500 kBauds 3 AUTO
21
SAM-1N
EN
G) CANOPEN
SAM-1N can be connected to a CANopen network with the optional Anybus communication module (ref 062108).
GYS oers a downloadable EDS le on its website to interface SAM-1N in a CANopen network. This le contains all the information
on SAM-1N settings.
Technical specications of the communication module Anybus - CANopen:
®
1 23
1
Description of the status of the network indicator 1:
LED colour Description Comments
OFF - No power supply
Green Operational The module is in an operational state
5
1- Module status LED 2- Error LED 3- CANopen connections
96
Flashing green Pre-operational The module is in a pre-operational state
Green - 1 ash Stopped The module is in the stopped state
Flickering green Autobaud Baud rate detection
Red EXCEPTIONAL STATE The module is switched to the state: Exception
Description of the status of the error indicator 2:
LED colour Description Comments
OFF - No power or poor condition
Red - 1 ash Limit reached Outdated bus counter
Flickering red LSS LSS service in progress (alternating with status indicator)
Red - 2 ashes Error An implusion error has occurred
Red Bus stopped Bus stop
CANopen connector pin assignment 3:
Pin Description Pin Description
1
6 9
5
1 - 6 -
2 CAN_L 7 CAN_H
3 CAN_GND 8 -
4 - 9 -
5 CAN_SHD 10 CAN_SHIELD
22
SAM-1N
H) CANOPEN® SETTINGS
When using SAM-1N in a CANopen conguration, it is necessary to set the baud rate as well as the node address.
Adjustments are made by acting on the two encoding wheels C3 and C4 located on the rear of the SAM-1N.
The rst (C3) sets the transmission speed.
The second (C4) determines the node address.
EN
In case of intervention on the encoding wheels, it will be necessary to restart the product in order for the changes to be eective.
Encoder wheel Position Value
C4 Node address
C3 Baud rate
C4C3
0 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 A 10 B 11 C 12 D 13 E 14 F 255 0 10 kBauds 1 20 kBauds 2 50 kBauds 3 Reserved 4 125 kBauds 5 250 kBauds 6 500 kBauds 7 800 kBauds 8 1 Mbps 9 AUTO A LSS B Reserved C Reserved D Reserved E Reserved F Reserved
C3 - Speed C4 - Knot
23
SAM-1N
EN
I) ETHERCAT
SAM-1N can be connected to an EtherCAT network with the Anybus communication module ref 063006.
GYS oers a description le in XML format (ESI / ENI) that can be downloaded from its website in order to integrate SAM-1N in an
EtherCAT structure.
EtherCAT is a eldbus technology based on Ethernet. It is optimised to transfer data directly into the Ethernet frame. It works in
real time hardware and is easy to implement.
Technical specications of the communication module Anybus - EtherCAT :
®
1 65 2
1- Status LED 2- Error LED 3- EtherCAT (IN port) 4- EtherCAT (OUT port) 5- Connection activity LED (IN port) 6- Connection activity LED (OUT port)
3 4
Description of the status of the module 1 status indicator:
LED colour Description Comments
OFF Initialisation Initialization state (or no power supply)
Green Operational Operational status
Flashing green Pre-operational Pre-operational status
Green - 1 ash Safe-operational Safe operating condition
Flicker Starting Start-up status
Red Fatal error Fatal error, contact HMS technical service
Description of the status of the error indicator 2:
LED colour Description Comments
OFF No error No error or no power supply
Red ashing Conguration invalide Impossible change of status received from the master
Red - 1 ash
Red - 2 ashes
Red Controller fault
Flicker Start-up error Firmware download error
Involuntary change of
state
Sync Manager wat-
chdog timeout
Automatic change of slave status
Refer to the HMS documentation
Exception of the Anybus module. If the status and error lights are red, contact HMS technical support.
EtherCAT 3 and 4 connector pin assignments:
1 8
24
Pin Signal Description
1 Tx+
2 Tx-
3 Rx+
4 -
5 -
6 Rx-
7 -
8 -
Normally unused. Linking them together
Normally unused. Linking them together
SAM-1N
For EtherCAT related questions: https://www.ethercat.org/
EN
8. INTERNET PAGE
The communication modules Anybus EtherNET/IP, ModbusTCP and ProNET have a web page for viewing parameters, error codes
and forcing. The web page can be accessed from a web browser by directly entering the IP address of the set Anybus communica­tion module.
After entering the IP address of your equipment in the address bar of your browser, the access is made directly on the home page:
A) HOME PAGE
1
2 3
4
1
Access to the parameters pages
2
Access to the network status page
3
Access to the conguration page
4
Access to the SMTP page
B) SETTINGS ACCESS PAGE
By clicking on the «Parameters» link, it is possible to access all accessible parameters. It is possible to navigate through all the
pages by clicking on the icons:
Forward one page
Go to the last page
Back one page
Go to the rst page
Refresh
Refreshing values
25
SAM-1N
C) PAGE STATUS
The «Status» page contains all of the connection information.
It is possible to retrieve the IP address, data exchange counters, ... on all SAM-1N ports. Il est possible d’y retrouver l’adresse IP, les compteurs d’échanges de données, … sur tous les ports de SAM-1N.
EN
26
SAM-1N
D) PAGE CONFIGURATION
From the Conguration page, you have access to change the network connection settings. To change the IP address of SAM-1N, enter the values in the various elds.
DHCP: automatic IP address assignment by the router (Enable) or manual (Disabled)
If the setting is set to Disabled, it is mandatory to enter values in the elds:
IP Address Subnet Mask Other values are optional and depend on the network on which SAM-1N is connected.
Example of a manual entry of connection parameters. The IP address 192.168.1.8 is assigned to SAM-1N, and the subnet mask is 255.255.255.255.0.
EN
After entering the values in the various elds, it is necessary to validate them by clicking on the «Save Settings» button, then restart SAM-1N and enter the new IP address assigned to SAM-1N in the browser in order to be able to access the pages again.
E) SMTP PAGE
The SMTP function is not used on SAM-1N.
1 2
1
Communication speed of Port #1
2
Communication speed of Port #2
27
SAM-1N
F) CHANGING A PARAMETER FROM THE WEB PAGE
Settings can be changed directly from the SAM-1N Web page. To do this, simply position yourself on the eld of the value to be modied by double clicking on it. The eld is then highlighted in blue and you can enter the new value.
By hovering the cursor over a parameter, the minimum and maximum values that can be entered are displayed in a ‘tooltip’.
EN
Once the value is entered, simply click the SET button at the end of the line to send the value to SAM-1N.
Once this is done, the value of the parameter is changed:
28
If a value is entered out of range, an error message will be displayed.
Process Control (1)
FOR TIG AC/DC
JOB number
Authorised_Start
Welding Trigger_CMD
Welding Process
DELTA
CPU
CPU
CPU
CPU
SAM
SAM
Emitter
Function
0,1s
0,1s
71
72
2.1
3.0
73.1
90
PARAM
9. WELDING PROCESSES
SAM-1N
EN
This chapter provides diagrams of dierent welding processes.
A) DIAGRAM OF A WELDING CYCLE
Function
PARAM
Process Control (1)
71
0,1s
FOR TIG AC/DC
0,1s
JOB number
72
2.1
Authorised_Start
Welding Trigger_CMD
3.0
73.1
Welding Process
90
DELTA
Function
71
Process Control (1)
FOR TIG AC/DC
0,1s
Job Mode init
Advanced Mode init
Emitter
CPU
CPU
CPU
SAM
CPU
SAM
Emitter
CPU
CPU
Setting Values
Authorised_Start
2.1
Welding Trigger_CMD
3.0
73.1
Welding Process
CPU
SAM
CPU
SAM
29
Process Control (1)
FOR TIG AC/DC
JOB number
Authorised_Start
Welding Trigger_CMD
Welding Process
DELTA
CPU
CPU
CPU
CPU
SAM
SAM
Emitter
Function
0,1s
0,1s
CPU
CPU
CPU
CPU
SAM
SAM
Emitter
Process Control (1)
FOR TIG AC/DC
Authorised_Start
Welding Trigger_CMD
Welding Process
Function
Setting Values
0,1s
71
72
2.1
3.0
73.1
90
71
2.1
3.0
73.1
PARAM
Process Control (1)
FOR TIG AC/DC
JOB number
Authorised_Start
Welding Trigger_CMD
Welding Process
DELTA
CPU
CPU
CPU
CPU
SAM
SAM
Emitter
Function
0,1s
0,1s
CPU
CPU
CPU
CPU
SAM
SAM
Emitter
Process Control (1)
FOR TIG AC/DC
Authorised_Start
Welding Trigger_CMD
Welding Process
Function
Setting Values
0,1s
Process Control (3)
Authorised_Start
Function
Solenoid_Valve
Set welding current
HF STATE (TIG)
Welding Process
CPU
SAM
CPU
CPU
SAM
Emitter
SAM
100A
200A
71
72
2.1
3.0
73.1
90
71
2.1
3.0
73.1
71
2.1
74.1
77
117
73.1
PARAM
DELTA
CPU
CPU
CPU
CPU
SAM
SAM
Emitter
Process Control (1)
FOR TIG AC/DC
Authorised_Start
Welding Trigger_CMD
Welding Process
Function
Setting Values
0,1s
Process Control (3)
Authorised_Start
Function
Solenoid_Valve
Set welding current
HF STATE (TIG)
Welding Process
CPU
SAM
CPU
CPU
SAM
Emitter
SAM
100A
200A
Average cycle Current
Function
Welding Trigger CMD
Welding Process
GAS ON
Arc detect
HF STATE (TIG)
Slope State
Main Current
Cold Current
SAM
CPU
Emitter
SAM
SAM
SAM
SAM
SAM
SAM
Pregas Start Upslope Welding Downslope Stop Post-gas
90
71
2.1
3.0
73.1
71
2.1
74.1
77
117
73.1
3.0
73.1
73.0
73.2
117
73.4
73.3
73.5
SAM-1N
B) DIAGRAM OF A WELDING CYCLE IN TRACKING MODE
Function
71
Process Control (3)
Authorised_Start
2.1
Solenoid_Valve
74.1
Set welding current
77
HF STATE (TIG)
117
Welding Process
73.1
Function
Average cycle Current
Tracking Mode GTAW
200A
100A
Pregas Start Upslope Welding Downslope Stop Post-gas
Welding cycle
EN
Emitter
CPU
SAM
CPU
CPU
SAM
SAM
Emitter
3.0
73.1
73.0
73.2
117
73.4
73.3
73.5
C) DIAGRAM OF A WELDING CYCLE IN SIMULATION MODE
114.2
Welding Trigger CMD
Welding Process
GAS ON
Arc detect
HF STATE (TIG)
Slope State
Main Current
Cold Current
Function
Process Control (1)
71
TIG_Type (TIG AC/DC)
JOB number
72
JOB Mode init
0,1s
0,1s
CPU
SAM
SAM
SAM
SAM
SAM
SAM
SAM
Emitter
CPU
CPU
CPU
30
Authorised_Start
2.1
Welding Simuler
3.4
Welding Trigger_CMD
3.0
Welding Process
73.1
SAM
CPU
CPU
SAM
Process Control (3)
Authorised_Start
Function
Solenoid_Valve
Set welding current
HF STATE (TIG)
Welding Process
CPU
SAM
CPU
CPU
SAM
Emitter
SAM
100A
200A
Average cycle Current
Function
Welding Trigger CMD
Welding Process
GAS ON
Arc detect
HF STATE (TIG)
Slope State
Main Current
Cold Current
SAM
CPU
Emitter
SAM
SAM
SAM
SAM
SAM
SAM
Pregas Start Upslope Welding Downslope Stop Post-gas
Function
Process Control (1)
TIG_Type (TIG AC/DC)
JOB number
Authorised_Start
Welding Simuler
Welding Trigger_CMD
Welding Process
CPU
SAM
SAM
CPU
CPU
CPU
CPU
Emitter
0,1s
0,1s
71
2.1
74.1
77
117
73.1
3.0
73.1
73.0
73.2
117
73.4
73.3
73.5
71
114.2
72
2.1
3.4
3.0
73.1
Set welding current
HF STATE (TIG)
Welding Process
CPU
SAM
SAM
100A
Average cycle Current
Function
Welding Trigger CMD
Welding Process
GAS ON
Arc detect
HF STATE (TIG)
Slope State
Main Current
Cold Current
SAM
CPU
Emitter
SAM
SAM
SAM
SAM
SAM
SAM
Pregas Start Upslope Welding Downslope Stop Post-gas
Function
Process Control (1)
TIG_Type (TIG AC/DC)
JOB number
Authorised_Start
Welding Simuler
Welding Trigger_CMD
Welding Process
CPU
SAM
SAM
CPU
CPU
CPU
CPU
Emitter
0,1s
0,1s
Function
Process Control (1)
TIG_Type (TIG AC/DC)
User Setting
Authorised_Start
Welding Simuler
Welding Trigger_CMD
Welding Process
0,1s
CPU
Emitter
CPU
CPU
CPU
CPU
SAM
SAM
77
117
73.1
3.0
73.1
73.0
73.2
117
73.4
73.3
73.5
71
114.2
72
2.1
3.4
3.0
73.1
71
114.2
2.1
3.4
3.0
73.1
Welding Trigger CMD
Welding Process
GAS ON
Arc detect
HF STATE (TIG)
Slope State
Main Current
Cold Current
SAM
CPU
SAM
SAM
SAM
SAM
SAM
SAM
Function
Process Control (1)
TIG_Type (TIG AC/DC)
JOB number
Authorised_Start
Welding Simuler
Welding Trigger_CMD
Welding Process
CPU
SAM
SAM
CPU
CPU
CPU
CPU
Emitter
0,1s
0,1s
Function
Process Control (1)
TIG_Type (TIG AC/DC)
User Setting
Authorised_Start
Welding Simuler
Welding Trigger_CMD
Welding Process
0,1s
CPU
Emitter
CPU
CPU
CPU
CPU
SAM
SAM
Function
Recovery_Weld
Arc detect
Arc initiate
CPU
Emitter
SAM
Arc
3.0
73.1
73.0
73.2
117
73.4
73.3
73.5
71
114.2
72
2.1
3.4
3.0
73.1
71
114.2
2.1
3.4
3.0
73.1
74.3
73.2
Main Current
Cold Current
SAM
SAM
Function
Process Control (1)
TIG_Type (TIG AC/DC)
JOB number
Authorised_Start
Welding Simuler
Welding Trigger_CMD
Welding Process
CPU
SAM
SAM
CPU
CPU
CPU
CPU
Emitter
0,1s
0,1s
Function
Process Control (1)
TIG_Type (TIG AC/DC)
User Setting
Authorised_Start
Welding Simuler
Welding Trigger_CMD
Welding Process
0,1s
CPU
Emitter
CPU
CPU
CPU
CPU
SAM
SAM
Function
Recovery_Weld
Arc detect
Arc initiate
CPU
Emitter
SAM
Arc
Function
Average cycle Current
Error state
Authorised_Start
Gas ON
Emitter
SAM
SAM
SAM
SAM
Welding Downslope Stop
Post-gas
73.3
73.5
71
114.2
72
2.1
3.4
3.0
73.1
71
114.2
2.1
3.4
3.0
73.1
74.3
73.2
2.0
2.1
73.0
114.2
D) DIAGRAM OF A WELD REWORK
E) DIAGRAM IN CASE OF ERROR
Function
Process Control (1)
71
TIG_Type (TIG AC/DC)
User Setting
Authorised_Start
2.1
3.4
Welding Simuler
3.0
Welding Trigger_CMD
Welding Process
73.1
Function
74.3
Recovery_Weld
73.2
Arc detect
Arc initiate
Function
Average cycle Current
SAM-1N
Advanced Mode init
0,1s
Rework arc ignition GTAW HF and GMAW
Error Urgent
Welding Downslope Stop
Post-gas
EN
Emitter
CPU
CPU
CPU
SAM
CPU
CPU
SAM
Emitter
CPU
SAM
Arc
Emitter
SAM
Error state
2.0
Authorised_Start
2.1
Gas ON
73.0
Function
Average cycle Current
Error state
2.0
Authorised_Start
2.1
73.0
Gas ON
Error NO Urgent
Welding
Post-gas
SAM
SAM
SAM
Emitter
SAM
SAM
SAM
SAM
31
F) PARAMETER CURVES IN DC TIG
79 Pre-gas_Time
82 Start_Current
81 Start_Time
SAM-1N
EN
83 Upslope_Time
Active if Module Arc =1
88 Pulse_FREQ
89 Pulse_Cycle
87 Cold_PERC
111 Pulse_Waveform
84 Downslope_Time
85 Stop_Time
86 Stop_Value
80 Post-gas_Time
77 Weld_Current
118 Electrod_Dia
If Pulse Freq<2,5 Khz, Fast Pulse=0
32
G) PARAMETER CURVES IN AC TIG
AC
79 Pre-gas_Time
SAM-1N
EN
82 Start_Value
81 Start_Time
83 Upslope_Time
Active if Module Arc =1
88 Pulse_FREQ
89 Pulse_Cycle
87 Cold_PERC
111 Pulse_Waveform
84 Downslope_Time
85 Stop_Time
86 Stop_Value
80 Post-gas_Time
77 Weld_Current
133 AC_FREQ
134 AC_Duty_Cycle
If Pulse Freq<2,5 Khz, Fast Pulse=0
135 AC_Waveform
118 Electrod_Dia
33
SAM-1N
H) PARAMETER CURVES IN STANDARD MIG/MAG MODE
Standard MIG/MAG mode
79 Pre-gas_Time
117 Creep_Voltage
128 Istart
EN
162 Creep_Speed
82 Start_Value
81 Start_Time
166 Hot_Start_Speed
163 Weld_Speed
112 Weld_Voltage
86 Stop_Value
85 Stop_Time
167 Crater_Fill_Spd
129 Burn_back
80 Post-gas_Time
126 Self
MIG/MAG synergic standard mode
34
116 Couple
165 DIAM_wire
127 Position
79 Pre-gas_Time
162 Creep_Speed
82 Start_Value
81 Start_Time
163 Weld_Speed
77 Weld_Current
86 Stop_Value
85 Stop_Time
80 Post-gas_Time
126 Self
SAM-1N
119
EN
121
121 SoftStartArc_LEN
119 Arc_LEN
125 Crater_Arc_LEN
125
35
SAM-1N
I) PARAMETER CURVES IN PULSED MIG-MAG MODE
116 Couple
165 DIAM_wire
127 Position
79 Pre-gas_Time
EN
162 Creep_Speed
118 Soft_Start_Time
82 Start_Value
81 Start_Time
83 Upslope_Time
Active if Module Arc =1
88 Pulse_FREQ
89 Pulse_Cycle
87 Cold_PERC
84 Downslope_Time
85 Stop_Time
86 Stop_Value
80 Post-gas_Time
126 Self
77 Weld_Current
36
163 Weld_Speed
119
122
124
121
120
120 Start_Arc_LEN 124 Cold_Arc_LEN
121 SoftStartArc_LEN 123 DownslopeArc_LEN
122 Upslope_Arc_LEN 125 Crater_Arc_LEN
119 Arc_LEN
123
125
SAM-1N
EN
10. MAINTENANCE
A) REPLACING THE BATTERY
SAM-1N contains a backup battery type CR1220 (ref 63750) present on the electronic board. When a warning message is displayed the battery needs to be replaced as soon as possible.
To replace the battery, remove the cover covering the electronic board. If using a T100 safety module, remove it, slide the battery out of its housing and remove it. Place the new battery in front of the battery compartment (make sure that the polarity of the battery is correct) and slide it to the
bottom of the compartment. If a T100 safety module is used, put it back in place and ret the cover covering the electronic board.
It will be necessary to reset the time in the SAM-1N as soon as it is switched back on.
B) REPLACING AN ANYBUS MODULE
If it is necessary to replace the communication module, proceed as follows:
TORX 8
1
Unscrew the two screws of the module in place Until the two lugs are disengaged
3
3
Remove the communication module and place it in an ESD
packaging.
Then proceed with the installation of the new module:
1 2
2
TORX 8
0.25Nm
Insert the module into SAM-1N Screw the two Torx8 screws
3
Make sure that the module and lugs are in place.
37
SAM-1N
EN
C) UPDATE
1- Before using the product for the rst time, it is advisable to check the presence of a new «Software» update on the SAV GYS website (customer code required). SAM-1N is supplied with a USB memory stick containing a rmware version. Check that this is
the latest update available.
2- Disconnected all appliances from the network.
3- Insert the supplied USB key in its dedicated port and start the unit.
4- The screen appears if a new version is detected. Wait until the end of the step and restart the product after dis­connecting the USB key.
Before performing an update, be aware of the changes made by the new rmware. In the case of a major version change, a parameter shift may occur in which case changes will also have to be made to the PLC/robot program.
D) LIST OF DEFECTS
Defects that may occur on the material are reported on dierent parameters. The list below lists them and includes an explanation
for each defect.
# Identication Description Action
1 Protection_Thermique Thermal protection triggered Generator overheating. See generator manual
2 Default_Fan_Speed Fan fault See generator manual
A power surge has occurred. See generator manual
A voltage drop has occurred. See generator manual
See instructions for the cooling unit
See instructions for the cooling unit
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3 DEF_PS_Over_V Overvoltage fault
4 DEF_PS_Under_V Undervoltage fault
5 DEF_PS_lost_PH Phase break fault See generator manual
6 DEF_PS_Break Disconnected from the network See generator manual
7 DEF_water_level
8 DEF_Unit_Break Cooling unit disconnected See instructions for the cooling unit
9 DEF_Therm_Protec
10 Warning_Flow_Min Minimum Flow Threshold Alert See instructions for the cooling unit
11 DEF_Flow_Min Default of minimum ow rate threshold See instructions for the cooling unit
12 DEF_Flow_Max Default of maximum ow rate threshold See instructions for the cooling unit
13 DEF_CC_Overload MIG short circuit See generator manual
14 DEF_I_EARTH Earth current fault See generator manual
15 DEF_over_V_MOT Motor overvoltage fault reel motor See reel instructions
16 DEF_over_A_MOT Fault on reel motor current See reel instructions
17 DEF_SPD_REG Motor reel motor speed fault See reel instructions
18 DEF_collision Collision state detection See reel instructions
19 End_wire End of wire reel See reel instructions
20 Wire_move Abnormal wire movement See reel instructions
Problem with the water level in the cooling unit
Thermal protection achieved on the cooling unit
ANNEXES
ANNEXE A
SAM-1N wiring diagram
X1 X3
SAM-1N
EN
X2
OUT1
OUT2
OUT3
+24Vdc
OUT4
ANNEXE B
Using the IPcong software
Launch the software by double clicking on the IPcong icon. Click on «Settings».
IN1
IN2
IN3
IN4
Masse
0V AU
+24Vdc AU
NO Retour AU
COM Retour AU
Check the box «Broadcast from a Specic Interface Controller», then under «Network interface Controller» select the network card to which the SAM-1N is connected and conrm.
39
SAM-1N
Click on «Scan» to start a search for products connected to the network.
The result is displayed:
EN
Once you have found the product, you can change the IP address of a device by selecting it and then clicking on the Settings but­ton. A new page opens where you can enter the connection settings.
40
SAM-1N
EN
Validate the new parameters by clicking on the Set button, the IPcong software scans the network again and displays its result. It is then possible to check that the new connection parameters have been memorised.
It is now possible to connect to SAM-1N at the desired IP address.
41
42
43
JBDC
1, rue de la Croix des Landes
CS 54159
53941 SAINT-BERTHEVIN Cedex
France
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