GYS MAGYS 410, GENEGYS 510 SF, GENEGYS 515 WSF Instruction Manual

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MIG 3

INSTRUCTION MANUAL

FOR SEMI-AUTOMATICAL

WELDING MACHINES

MAGYS 410

GENEGYS 510 SF

GENEGYS 515 WSF

II / NORM CE

This product has been designed with respect of the European standards.

- Directive Low Voltage 73/23 CEE of 19th February 1973 (decree n°98- 1081 of 3rd October 1995)

- Directive electromagnetic compatibility 89/336 CEE of 3rd May 1989
This conformity is established in compliance with EN60974-1 and A1/A2 of 2003 (Low voltage Directive) and EN
50199 (Electromagnetic compatibility Directive)

73326

GYS

Mise à jour

: 07/11/06

Réf 73326

2

Thank you for choosing our product! Before installing and using the product, please read carefully the following
recommendations of safety in order to avoid accidents to the user and damages of the welding process.
GYS can’t be responsible for the damages occurred to persons or things, which derive from the use of the machine
in following circumstances:

- Modification or neutralization of safety elements,

- Non respect of the recommendations written in the manual instruction,

- Modification of the characteristics on the product

- Use of the accessories, which are different from the ones delivered by GYS,

- Non-respect of the regulating and particular dispositions where the machine is settled.

I/ SAFETY STANDARDS AND GENERAL PRECAUTIONS

GENERALITIES

1- Before disassembling the product’s body, plug out the lead cable.
2- The operators must have the appropriate qualification.
3- The operations of servicing can only be controlled by qualified technicians.

4- The operator is responsible for respect of the car manufacturers’ recommendations, concerning the
protection of electrical and electronic procedures (car computer, car radio, alarm, air bag, etc…)

5- It is necessary to make a regular preventive maintenance.

ELECTRICITY

1- Check that the unity must be connected to the earth coupler and that the connection to the earth is in good
condition.

2- Check that the workbench is connected to the earth coupler.

3- Make sure that the operator has no contact with the metal parts to the welded without any protection or wet

clothes.
4- Avoid being in contact with welding part.
5- Before controlling or repairing, please disconnect the unit directly to the level of the plug.

PROTECTION OF EYES AND BODY

1-During the welding process, the operator must be protected from the eventual flashes of the electrical arc
with protection clothes like leather gloves, welding aprons, safety shoes, welding helmets or glasses for filtering
radiations and projections. As well during operations of rubbing and hammering, the operator must protect his eyes.
2-All the protection board must be in good condition and maintained in place.

Never look at an arc of welding without any protection of your eyes.

Protect the environment near the product against projections and reflections.

SMOKES AND GAZ

Welding operations can cause the emission of toxic smokes and harmful metallic dusts. Use the device in a sheltered
place equipped with smoke aspirators.
The operator must wear an anti smoke mask.
The welding material must be degreased and cleaned in order to limit the toxic gas during the welding process.

FIRE

1-Check that the sparks don’t cause fire especially near inflammable material.
2-Check that fire extinguishers are not too far from the operator.
3-Leave the product in a place with air movers.

4-Don’t weld neither on container of combustibles and lubricants, even empty, nor on containers with

infla mmable material.
5-Don’t weld in an atmosphere full with inflammable gas or fuel steam.

ELECTRO-MAGNETIC COMPATIBILITY

Near the spot-welding, check:

- There is neither no other power supply cable nor control lines, nor phone cables, nor radio or TV reception
appliances, nor watches, nor mobile phones, nor magnetic cards, nor computers or any other electronic
appliance.

- There are in the surroundings (minimum 3 meters of each point of the product) no persons using active medical
appliances (pacemakers, acoustic prosthetics).

Make supplementary protections if other products are used in the same environment.

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II / CONNECTIONS OF POWER SUPPLY CABLES

Electricity:

Three phases 400V 50Hz. Use of the PHASE 1, PHASE 2, PHASE3 and EARTH CONNECTION on a three phases
plug (Don’t use NEUTRAL).

Protection of the line:

MAGYS 410: Circuit breaker 25A curve D or fuse 25A type aM

GENEGYS 510 SF and GENEGYS 515 WSF: Circuit breaker 32A curve D or fuse 32A type aM

III/ DESCRIPTION OF THE MACHINE

MAGYS 410 and GENEGYS 510 SF: Foreside (Higher part)

Indicator of
VOLTAGE or WIRE
SPEED measurement

Potentiometer of
instructions wire speed
(except on GENEGYS 510

SF).
Selection indicator of
value (wire speed or
voltage).

Selection indicator of value

(voltage or wire speed).

Yellow indicator of
thermal switching

Button of WIRE quick: it

allows for new coils loading

to save gas.
Indicator of current

measurement

Indicators of mode
selection: 2 times, 4
times or spot

Button of gas drain: it

allows to avoid impurity

during bottle replacement or

after a long immobilization.

Commutator On / Off Button of mode
selection

Button of spot time

adjustment

Terminal

MAGYS 410

Or

GENEGYS 510 SF

Or

GENEGYS 515 WSF

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MAGYS 410: Foreside (Lower part)

Generator wire feeder
(connected to positive
terminal).

Selection commutators of the output
voltage.

Gas connection
allows to lay in gas
generator wire
feeder type WF.
The connection is
situated near to the
motor

Terminal – to use a
superior current 200 A
(position for an using in
SPRAY ARC).

Operating
connector for
application with a
separated wire
feeder type WF.

Positive terminal
for an application
with a separated
wire feeder type
WF.

Commutator on wire feeder choice.
Position I: generator wire feeder (origin).
Position II: separated wire feeder WF 212, 324 or 344 W (in
option).

Terminal – application on
weak Thickness (current
inferior to 200 A)

GENEGYS 510 SF: Foreside (Lower part)

Commutator of selection
from the output voltage

Operating
connector for
an application
with a
separated wire
feeder type
WF.

Positive
terminal for
the connection
to contact
batch for an
application
with separated
wire feeder
type WF.

Gas adapter of the bank.

Negative terminal: allows
to select an arc more or
less short.

This terminal depends on
the welding intensity we
are connected.