GYS Gysmi E200 FV User guide

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3502-V4-24/01/14

Gysmi E200 FV

p. 8-12 / 28-32

73502_V2_29/04/2013

FACE AVANT/FRONTAL SIDE/FRONTSEITE UND ANSCHLÜSSE/CARA DELANTERA/ПЕРЕДНЯЯ ПАНЕЛЬ

réfractaire»

Schweißmodusanzeige

Schweißmodusanzeige

Drucktaster

Afficheur Voyant mode

Display Mode indicator

Anzeige

Indicador Indicador modo

Индикатор Лампочка режима

« soudage à

l’électrode » (MMA)

« electrode welding »

(MMA)

MMA

« soldadura con

electrodo recubierto»

(MMA)

MMA

Voyant mode

« soudage à

l’électrode

(TIG)

Mode indicator « non

consumable electrode

welding» (TIG)

«WIG

Kontaktzündung»

(TIG)

Indicador modo
« soldadura con

electrodo refractario»

(TIG)

Лампочка режима

TIG

Sélecteur

valeur +

ou -

Select

button « +

or – »

Wahl

+ oder -

Selector

valor + o -

Клавиши

выбора +

или –

E200 FV

5

.5kg 7.6kg

Bouton sélection/

validation

Button selection/

validation

Button-Auswahl /

Validierung

Botón selección /

validación

Клавиша выбора/

подтверждения

Voyant de protection

thermique

Thermal protection

indicator

Gelbe

Übertemperaturanzeige

Indicador luminoso

amarillo de protección

térmica

Желтый индикатор

температурной

защиты

Bouton de mise en

marche / veille

Button on/stand by

EIN/ AUS- Taste

Puesta en marcha /

stand by

Кнопка включение /

вахтенный режим

2

DESCRIPTION

Thank you for choosing our product! In order to take the most of your welder, please read the following
instructions carefully:

These welding are, Inverter, portable welder, for covered electrode and TIG Lift in DC. It allows welding with rutiles,
basic, stainless steel. In TIG, it allows to weld most of metals except aluminium and alloys. It is protected for a use
on electric generators (230V /+- 15%).

POWER SUPPLY – START UP

• These machine are delivered with a 230V socket /16A plug type EEC7/7. The GYSMI E200 FV integrate a

« Flexible Voltage » system. It has to be on a power supply variable between 110V and 240V (50 – 60 Hz) WITH
earth. The absorbed effective current (I1eff) is shown on the machine, for maximal using conditions. Check that
the power supply and its protection (fuse and/or circuit-breaker) is compatible with the necessary current during
use. In some countries, the change of plug can be necessary to allow a use at maximal conditions. The welder
must be installed so that the main plug is accessible.

• The start-up is done by pressing ( )

The device turns into protection mode if the supply voltage is over 265V for the single-phase products
(the sсreen displays ). Normal operation will resume when the voltage has returned to its nominal

range.

• These are A-class devices. They are designed to be used in an industrial or professional environment. In a

different environment, it can be difficult to ensure electromagnetic compatibility, due to conducted
disturbances as well as radiation.

The GYSMI E200 FV features primary regulation, it is recommended to use the cables supplied with the unit.

•

ELECTRODE WELDING (MMA Mode)

• Leave the machine connected to the supply after welding in order to let it cool down.

• Thermal protection: thermal protection indicator turns on and the cooling time is about 2 to 5 min

according to external temperature.

• Your machine is equipped with 3 specific functions to Inverters :

The Hot Start (adjustable mode depending on model, see below) increases the current at the beginning

of the welding.

The Arc Force (adjustable mode depending on model, see below) increases the current in order to avoid

the sticking when electrode enters in melted metal.

The Anti Sticking allows you to easily withdraw your electrode without damaging it in case of sticking.

Selection of MMA Mode and intensity setting:

- Select the MMA position  with the selector.

- Adjust the wished current (display ) using the key .

Hot Start & Arc Force adjustments:

Hot Start 0  90%

Arc Force Automatic

Advice:

Low Hot Start: for thin metal sheets
High Hot Start for metals that are difficult to weld (dirty or oxidized parts)

T

IG LIFT

The DC TIG welding requires a protective gas (argon).
Follow the steps as below :

1. Connect the earth clamp on the positive pole (+).

2. C

onnect a torch "valve" negative polarity (-).(Ref. 044425)

3. Connect the pipe gas torch on the gas cylinder

4. Select TIG mode  using the selector button .

5. Adjust the wished current (display ) using the keys .
Advice : Take 30A/mm as a default setting and adjust according to the part to weld.

E200 FV

8

6. Set the gas flow on flewmeter of the gas cylinder, and then open the valve of the torch

Touch the electrode on

Raise the electrode 2 to 5

L = 2,5 x d.

7. To boot :

a-

the welding part

b-

mm of the part to be welded

8. At end of welding:
Up 2 times the arc (up-down-up-down) to trigger the automatic fade (see paragraph below). This

movement must be performed in less than 4 sec, at a height of 5 to 10 mm. Then close the valve to
stop the torch gas after cooling of the electrode.

Automatic Arc slope with time adjustable

Function activation:

This corresponds to the end of welding time required for the gradual decline in the welding current until the
stop of the arc. This function helps to avoid cracks and craters at end of welding.

1- Press 3 seconds on the selector button

et the automatic arc slope you wish from 1 to 10 sec (display) using key.

2. S

3. Validate the required figure by pressing the selector button .

Recommended combinations / Electrode grinding

Current (A) Ø Electrode (mm)

= Ø wire (filler metal)

0,5-5 10-130 1,6 9,8 6-7

4-8 130-200 2,4 11 7-8

Ø Nozzle

(mm)

Flow rate

(Argon L/mn)

To optimize the working, you have to use an electrode grinded as below:

d

l

L

THERMAL PROTECTION & DUTY CYCLE

• Thermal protection : thermal protection indicator turns on and the cooling time is about 2 to 5 min

according to external temperature.

• Leave the machine connected to the supply after welding in order to let it cool down

• The welding unit describes an output characteristic of "constant current" type. The duty cycles following

the norm EN60974-1 (at 40°C on a 10mn cycle) are indicated in the table here below:

E200 FV (110Veff) E200 FV (230Veff)

X% @ I max X% @ I max

39% 130A 58% 130A
60% 95A 60% 125A

100% 80A 100% 100A

X% @ I max X% @ I max

22% 200A 27% 200A
60% 120A 60% 140A

100% 90A 100% 115A

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