GUSMER SPI FF 18/18 Parts Identification Manual
Model SPI FF 18/18
Proportioning Unit
Parts Identification Manual
17942-SPI-ID
February 1, 2005
Issue 7
GUSMER CORPORATION ®
One Gusmer Drive
Lakewood, New Jersey, USA 08701-8055
Toll Free 1-800-367-4767 (USA & Canada)
Phone: (732) 370-9000
Fax: (732) 905-8968
®
Copyright 2005, GUSMER CORPORATION
http://www.gusmer.com
NOTICE: This manual contains important information about your GUSMER equipment. Read and retain for future reference.
Model SPI FF 18/18 Proportioning Unit
NOTICE: The equipment described in this technical manual must only be operated or serviced by properly trained
individuals, thoroughly familiar with the operating instructions and limitations of the equipment. For technical service, call
your local distributor. Call: 1-800-FOR-GSMR (1-800-367-4767) for the name and telephone number of your local
distributor.
NOTICE: All statements, information and data given herein are believed to be accurate and reliable but are presented
without guarantee, warranty or responsibility of any kind expressed or implied. Statements or suggestions concerning
possible use of GUSMER equipment are made without representation or warranty that any such use is free of patent
infringement, and are not recommendations to infringe any patent. The user should not assume that all safety measures are
indicated or that other measures may not be required for a particular circumstance or application.
2 17942-SPI-ID, Issue 7
Parts Identification Manual Contents
CONTENTS
LIST OF FIGURES...................................................................................................................................................................4
LIST OF TABLES.....................................................................................................................................................................4
WARRANTY.............................................................................................................................................................................5
ASSEMBLIES............................................................................................................................................................................6
SPI FF 18/18 FINAL ASSEMBLY ...............................................................................................................................................6
ELECTRIC CONSOLE..................................................................................................................................................................8
AIR MOTOR ............................................................................................................................................................................12
REVERSING SWITCH ...............................................................................................................................................................14
AIR CONTROL SYSTEM...........................................................................................................................................................16
PRIMARY HEATER ..................................................................................................................................................................18
PROPORTIONING PUMP ...........................................................................................................................................................20
HOSE HEAT POWER PACK ......................................................................................................................................................21
LUBE PUMP ASSEMBLY ..........................................................................................................................................................24
ELECTRICAL SCHEMATIC DIAGRAMS........................................................................................................................25
NOTES......................................................................................................................................................................................28
INSTRUCTION MANUAL DISCREPANCY REPORT ....................................................................................................29
2/1/05 3
Model SPI FF 18/18 Proportioning Unit
LIST OF FIGURES
FIGURE 1. SPI FF 18/18 ASSEMBLY (PART NO. 17000A-1-SPI), EXPLODED VIEW.....................................................................6
FIGURE 2. ELECTRIC CONSOLE (PART NO. 17650A-220-SPI), EXPLODED VIEW, SHEET 1 OF 3..................................................8
FIGURE 3. ELECTRIC CONSOLE (PART NO. 17650A-220-SPI), EXPLODED VIEW, SHEET 2 OF 3..................................................9
FIGURE 4. ELECTRIC CONSOLE (PART NO. 17650A-220-SPI), EXPLODED VIEW, SHEET 3 OF 3................................................10
FIGURE 5. AIR MOTOR (PART NO. 17755-SPI), EXPLODED VIEW .............................................................................................12
FIGURE 6. REVERSING SWITCH (PART NO. 25745-10), EXPLODED VIEW...................................................................................14
FIGURE 7. AIR CONTROL SYSTEM (PART NO. 17756), EXPLODED VIEW ...................................................................................16
FIGURE 8. PRIMARY HEATER (PART NO. 17360), EXPLODED VIEW...........................................................................................18
FIGURE 9. PROPORTIONING PUMP (PART NO. 17400/17450-60-SPI), EXPLODED VIEW ............................................................20
FIGURE 10. POWER PACK (PART NO. 17276), EXPLODED VIEW.................................................................................................22
FIGURE 11. LUBE PUMP ASSEMBLY (PART NO. 17491-60), EXPLODED VIEW............................................................................24
FIGURE 12. SPI FF 18/18 ELECTRICAL SCHEMATIC (SD17000A-1-SPI), SHEET 1 OF 2 .............................................................25
FIGURE 13. SPI FF 18/18 ELECTRICAL SCHEMATIC (SD17000A-1-SPI), SHEET 2 OF 2 .............................................................26
LIST OF T ABLES
TABLE 1. SPI FF 18/18 ASSEMBLY (PART NO. 17000A-1-SPI), PARTS.......................................................................................7
TABLE 2. ELECTRIC CONSOLE (PART NO. 17650A-220-SPI), PARTS, SHEET 1 OF 3....................................................................8
TABLE 3. ELECTRIC CONSOLE (PART NO. 17650A-220-SPI), PARTS, SHEET 2 OF 3....................................................................9
TABLE 4. ELECTRIC CONSOLE (PART NO. 17650A-220-SPI), PARTS, SHEET 3 OF 3..................................................................11
TABLE 5. AIR MOTOR (PART NO. 17755-SPI), PARTS ...............................................................................................................13
TABLE 6. REVERSING SWITCH (PART NO. 25745-10), PARTS ....................................................................................................15
TABLE 7. AIR CONTROL SYSTEM (PART NO. 17756), PARTS .....................................................................................................17
TABLE 8. PRIMARY HEATER (PART NO. 17360), PARTS ............................................................................................................19
TABLE 9. PROPORTIONING PUMP (PART NO. 17400/17450-60-SPI), PARTS..............................................................................21
TABLE 10. POWER PACK (PART NO. 17276), PARTS...................................................................................................................23
TABLE 11. LUBE PUMP ASSEMBLY (PART NO. 17491-60), PARTS..............................................................................................24
TABLE 12. SPI FF 18/18 ELECTRICAL SCHEMATIC (SD17000A-1-SPI), PARTS.........................................................................27
4 17942-SPI-ID, Issue 7
Parts Identification Manual Warranty
Gusmer Corporation (Gusmer) provides a limited warranty to the original purchaser (Customer) of
Gusmer manufactured parts and equipment (Product) against any defects in material or
workmanship for a period of one year from the date of shipment from Gusmer facilities.
In the event Product is suspected to be defective in material or workmanship, it must be returned to
Gusmer, freight prepaid. If Product is found to be defective in material or workmanship, as
determined solely by Gusmer, Gusmer will issue full credit to Customer for the freight charges
incurred in returning the defective Product, and either credit will be issued for the replacement cost
of the Product or a replacement part will be forwarded no-charge, freight prepaid to Customer.
This warranty shall not apply to Product Gusmer finds to be defective resulting from: installation,
use, maintenance, or procedures not accomplished in accordance with our instructions; normal
wear; accident; negligence; alterations not authorized in writing by Gusmer; use of “look alike”
parts not manufactured or supplied by Gusmer; or Product used in conjunction with any other
manufacturer's pumping or proportioning equipment. For such Product, a written estimate will be
submitted to the Customer at a nominal service charge, itemizing the cost for repair. Disposition
of Product will be done in accordance with the terms stated on the written estimate.
The warranty provisions applied to product that are not manufactured by Gusmer will be solely in
accordance with the warranty provided by the original manufacturer of the product.
GUSMER MAKES NO WARRANTY WHATSOEVER AS TO THE MERCHANTABILITY OF,
OR SUITABILITY FOR, ITS PRODUCT TO PERFORM ANY PARTICULAR PURPOSE.
CREDIT FOR, OR REPLACEMENT OF, PRODUCT DEFECTIVE IN MATERIAL OR
WORKMANSHIP SHALL CONSTITUTE COMPLETE FULFILLMENT OF GUSMER
OBLIGATIONS TO CUSTOMER. NO OTHER WARRANTY, EXPRESS OR IMPLIED ON
ANY PRODUCT IT MANUFACTURES AND/OR SELLS, WILL BE RECOGNIZED BY
GUSMER U NLE SS S AID WAR RAN TY IS IN WRI TI N G AN D AP P ROV ED BY AN OF FI CE R
OF GUSMER.
WARRANTY
Under no circumstances shall Gusmer be liable for loss of prospective or speculative profits, or
special indirect, incidental or consequential damages. Further, Gusmer shall have no liability for
any expenses including, but not limited to personal injury or property damage resulting from
failure of performance of the product, use of the product, or application of the material dispensed
through the product. Any information provided by Gusmer that is based on data received from a
third source, or that pertains to product not manufactured by Gusmer, while believed to be accurate
and reliable, is presented without guaran tee, warranty, or responsibility of any kind , express or
implied.
Gusmer through the sale, lease, or rental of Product in no way expresses or implies a license for the
use of, nor encourages the infringement of any patents or licenses.
To ensure proper validation of your warranty, please complete the warrant y card and return it to
Gusmer within two weeks of receipt of equipment.
Revised 09/02
2/1/05 5
Model SPI FF 18/18 Proportioning Unit
ASSEMBLIES
SPI FF 18/18 FINAL ASSEMBLY
Figure 1. SPI FF 18/18 Assembly (Part No. 17000A-1-SPI), Exploded View
6 17942-SPI-ID, Issue 7
Parts Identification Manual Assemblies
TABLE 1. SPI FF 18/18 ASSEMBLY (PART NO. 17000A-1-SPI), PARTS
Reference
Letter
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
U
V
W
X
Y
Z
AA
AB
AC
AD
AE
AF
AG
AH
AJ
AK
AL
Part
Description Quantity
Number
0203-28 Hex Head Cap Screw 1
0372 Resin Pump-Heater Hose 1
0561 Hex Nipple 1
0562-11-3 Flat Washer 4
0760-3 Hex Head Cap Screw 4
1486A Lube Reservoir Bracket 1
1701-4 Hex Head Cap Screw 4
5204 Electrical Isolator 1
5270A-4 Air Hose Assembly 1
5504-3 Helical Lockwasher 4
5829-7 Flat Washer 4
10420 Swivel Union 1
15586 Lube Bottle 1
17001 0-3000 PSI Gauge 2
6690-16-76-2 DIN Connector 2
17360 LV Primary Heater Assembly 1
17400-60-SPI Resin Proportioning Pump Assembly 1
17450-60-SPI Iso Proportioning Pump Assembly 1
17482 Spring 1
17483 Coupling Hex Nut 1
17585 Lube Reservoir Hose Assembly 1
17650A-220-SPI SPI 1818 Electric Console 1
17750 Machine Base 1
17755-SPI Air Motor SPI 1
17756 Air Control System 1
20077-20-1 Socket Head Cap Screw 4
20207-3 TSU Extension Adapter 1
56273 R - Isolation Hose 1
56274 A - Isolation Hose 1
56355 Heater Electrical Box 1
57754 Air Motor Standoff 2
OP179-6 Swivel Union 1
8680-3-3 DIN Connector 2
17358 Insulator Blanket (Not Shown) 1
17372 Iso Pump-Heater Hose 1
2/1/05 7
Model SPI FF 18/18 Proportioning Unit
ELECTRIC CONSOLE
Reference
Letter
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Figure 2. Electric Console (Part No. 17650A-220-SPI), Exploded View, Sheet 1 of 3
ABLE 2. ELECTRIC CONSOLE (PART NO. 17650A-220-SPI), PARTS, SHEET 1 OF 3
T
Part
Number
0368 Binder Head Machine Screw 4
0656 White Lens 1
0660 Amber Lens 2
0662A Incandescent Bulb 2
0692-1-25 25 Amp Circuit Breaker 1
6690-16-6 Toggle Switch 1
6690-16-10 Switch 1
6690-19-25 Light Base 3
6690-19-24 Bulb 1
6690-25-31 40 Amp Circuit Breaker 1
6690-26-23 Primary Heater Temperature Controller 1
6690-26-24 Hose Heat Temperature Controller 1
17650-5 Buss Bar (220V) 1
0205-1 Binder Head Machine Screw 10
Description Quantity
8 17942-SPI-ID, Issue 7
Parts Identification Manual Assemblies
Reference
Letter
A
B
C
D
E
F
G
H
J
K
L
M
Figure 3. Electric Console (Part No. 17650A-220-SPI), Exploded View, Sheet 2 of 3
ABLE 3. ELECTRIC CONSOLE (PART NO. 17650A-220-SPI), PARTS, SHEET 2 OF 3
T
Part
Description Quantity
Number
0368 Binder Head Machine Screw 4
0651A-10 Internal Lockwasher 1
0668-3-1 Hex Nut 1
1701-15-9 Hex Nut 1
4702-7-4 Internal Lockwasher 2
5616-Kit Ammeter 1
6690-5-17 Potentiometer 1
6690-24-1 Fuse 1
6690-24-2 Fuse Block 1
6690-26-18 Phase Control 1
9651-6-2 Counter 1
9651-6-5 Shaft Lock 1
2/1/05 9
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