NOTICE: This manual contains important information for your GUSMER equipment. Read and retain for future reference.
Model H-2000/H-3500 Proportioning Unit
NOTICE: The equipment described in this technical manual must only be operated or serviced by properly trained
individuals, thoroughly familiar with the operating instructions and limitations of the equipment. For technical service, call
your local distributor. Call: 1-800-FOR-GSMR (1-800-367-4767) for the name and telephone number of your local
distributor
.
NOTICE: All statements, information and data given herein are believed to be accurate and reliable but are presented
without guarantee, warranty or responsibility of any kind expressed or implied. Statements or suggestions concerning
possible use of GUSMER equipment are made without representation or warranty that any such use is free of patent
infringement, and are not recommendations to infringe any patent. The user should not assume that all safety measures are
indicated or that other measures may not be required
215942A-1, Issue 2
Operating Manual Contents
CONTENTS
LIST OF FIGURES..........................................................................................................4
Gusmer Corporation (Gusmer) provides a limited warranty to the original purchaser (Customer) of
Gusmer manufactured parts and equipment (Product) against any defects in material or
workm anship for a peri od of one year from the d ate of shipme nt f rom Gusmer facilities.
In the event Product is suspect ed to be defe ctive in materi al or work mansh ip, it mu st be ret urned to
Gusmer, freight prepaid. If Product is found to be defective in material or workmanship, as
determined solely by Gusmer, Gusmer will issue full credit to Customer for the freight charges
incurred in returning the defective Product, and either credit will be issued for the replacement cost
of the Product or a replacement part will be forwarded no-charge, freight prepaid to Customer.
This warranty shall not apply to Product Gusmer finds to be defective resulting from: installation,
use, maintenance, or procedures not accomplished in accordance with our instructions; normal
wear; accident; negligence; alterations not authorized in writing by Gusmer; use of “look alike”
parts not manufactured or supplied by Gusmer; or Product used in conjunction with any other
manufacturer's pumping or proportioning equipment. Further, the terms and conditions of this
warranty shall not apply to services or repairs made to Product by any third party not authorized in
writing by Gusmer. For such Product, a written estimate will be submitted to Customer at a
nominal service charge, itemizing the cost for repair. Disposition of Product will be done in
accordance with the terms stated on the written estimate.
The warranty provisions applied to product that are not manufactured by Gusmer will be solely in
accordance with the warranty provided by the original manufacturer of the product.
GUSMER MAKES NO WARRANTY WHATSOEVER AS TO THE MERCHANTABILITY OF,
OR SUITABILITY FOR, ITS PRODUCT TO PERFORM ANY PARTICULAR PURPOSE.
CREDIT FOR, OR REPLACEMENT OF, PRODUCT DEFECTIVE IN MATERIAL OR
WORKMANSHIP SHALL CONSTITUTE COMPLETE FULFILLMENT OF GUSMER
OBLIGATIONS TO CUSTOMER. NO OTHER WARRANTY, EXPRESSED OR IMPLIED ON
ANY PRODUCT IT MANUFACTURES AND/OR SELLS, WILL BE RECOGNIZED BY
GUSMER UNLESS SAID WARRANTY IS IN WRITING AND APPROVED BY AN OFFICER
OF GUSMER.
Under no circumstances shall Gusmer be liable for loss of prospective or speculative profits, or
spe cial i ndire ct, in ciden tal or con sequ entia l dama ges. Furt her, G usmer shall have no l iabil ity for
any expenses including, but not limited to personal injury or property damage resulting from failure
of per for ma n ce of t he pr od u ct , us e of t he p r od uct , or a p pli cat i on of t he mat e ri al d is p ens ed t hrou gh
the product. Any information provided by Gusmer that is based on data received from a third
source, or that pertains to product not manufactured by Gusmer, while believed to be accurate and
reliable, is presented without guarantee, warranty, or responsibility of any kind, expressed or
implied.
Gusmer through the sale, lease, or rental of Product in no way expresses or implies a license for the
use of, nor encourages the infringement of any patents or licenses.
To in sure prop er vali dation of your war rant y, please complet e the w arrant y card a nd ret urn it to
Gusm er wit hin two w eeks of r eceipt of equipment.
Revi sed 1 1/12/ 98
4/1/99
5
Model H-2000/H-3500 Proportioning Unit
GENERAL SAFETY INFORMATION
It is necessary to understand and follow the instructions in this manual to insure proper
and safe operation of the equipment.
As with most mechanical equipment, certain safety precautions must be taken when the
equipment discussed in this manual is operated or serviced. Severe bodily injury or
damage to equipment and property may result if the instructions and precautions listed
throughout this manual are not followed.
Needless to say, sufficient guidelines cannot be developed to eliminate the need for good
common sense in the use and servicing of this equipment, and in the use and application
of the products, this equipment has been designed to process. Users of this equipment
must therefore, make their own determination as to the suitability of the information
contained in this manual to their specific operation and requirements. There should be no
assumption made that the safety measures and instructions contained herein are allinclusive, and that other safety measures may not be required for specific use or
application.
The following safety guidelines are generally applicable to the safe and efficient use of
the equipment.
Acceptable Equipment Uses
The equipment is designed for the dispensing of polyurethane foams, two-component
coating systems, and some two-component epoxy systems, specifically polyureas. Under
no circumstances should any acid or corrosive chemicals be used in the unit. Consult
GUSMER if there is any doubt about the compatibility of the chemical system to be used
in this equipment.
Any use of this equipment other than as indicated above constitutes misuse unless express
written approval is obtained from GUSMER.
6159421A-1, Issue 2
Operating ManualGeneral Safety Information
Operational Safety Procedures
This safety information will not be repeated in the text of this manual. The symbols
pertaining to this information will appear where appropriate to alert the operator to
potential hazards.
Solvents and Chemicals
High Voltage
High Pressure
Personal Protective
Equipment
WARNING: T
OPERATOR TO CERTAIN HAZARDS
BETAKEN SO AS TO AVOID EXCEEDING THE
PRODUCTS BEING USED
DMINISTRATION
A
PERSONAL PROTECTION AND PROPER HANDLING FROM THE SUPPLIER OF SUCH CHEMICALS
WARNING:
THE ELECTRIC CONSOLES OR OTHERWISE SERVICE THIS EQUIPMENT AND/OR EQUIPMENT USED
WITH IT BEFORE SWITCHING OFF THE MAIN POWER DISCONNECT AND INTERRUPTING SUPPLY
VOLTAGE AT THE SOURCE
A QUALIFIED ELECTRICIAN
WARNING:
COMPONENTS CAPABLE OF PRODUCING UP TO
FROM HYDRAULIC INJECTION OF FLUID
SERVICE HYDRAULIC COMPONENTS WITHOUT BLEEDING ALL PRESSURES TO ZERO
WARNING:
WHEN OPERATING, SERVICING, OR BEING PRESENT IN THE OPERATIONAL ZONE OF THIS
EQUIPMENT
SAFETY SHOES, AND RESPIRATORY EQUIPMENT AS REQUIRED
HE SOVENTS AND CHEMICAL USED WITH THIS EQUIPMENT EXPOSE THE
DEQUATE PERSONAL PROTECTIVE MEASURES MUST
. A
HRESHOLD LIMIT VALUE
T
AS ESTABLISHED BY THE OCCUPATIONAL SAFETY AND HEALTH
,
(OSHA)
TO PREVENT SERIOUS BODILY INJURY FROM ELECTRICAL SHOCK, NEVER OPEN
OR OTHER QUALIFIED AGENCY. INFORMATION CONCERNING
HE ELECTRICAL SERVICE MUST BE INSTALLED AND MAINTAINED BY
. T
(TLV)
OF THE
.
THIS EQUIPMENT HAS OR IS USED WITH EQUIPMENT THAT HAS HYDRAULIC
PSI
3500
NEVER OPEN ANY HYDRAULIC CONNECTIONS OR
,
O AVOID SERIOUS BODILY INJURY
. T
.
TO AVOID SERIOUS BODILY INJURY, PROPER PROTECTIVE GEAR MUST BE WORN
HIS INCLUDES, BUT IS NOT LIMITED TO, EYE AND FACE PROTECTION, GLOVES
. T
.
.
,
High Temperature
Warning
4/1/99
WARNING: T
TEMPERATURE COMPONENTS SUCH AS PRIMARY HEATERS AND HEATED HOSES
SERIOUS BODILY INJURY FROM HOT FLUID OR HOT METAL
EQUIPMENT BEFORE ALLOWING IT TO COOL
WARNING: F
PERSONAL INJURY AND/OR DAMAGE TO THE EQUIPMENT FROM ONE OR MORE OF THE ABOVE
LISTED HAZARDS
HIS EQUIPMENT HAS OR IS USED WITH EQUIPMENT THAT HAS HIGH
O PREVENT
. T
NEVER ATTEMPT TO SERVICE THE
,
.
AILURE TO READ AND FOLLOW THIS SAFETY INFORMATION MAY RESULT IN
7
DESCRIPTION
Model H-2000/H-3500 Proportioning Unit
Figure 1. Description Of Controls for both H-2000 and H-3500 Models.
8159421A-1, Issue 2
Operating ManualDescription
1.MAIN CIRCUIT BREAKER
Pilot light (White)
2.MOTOR CONTROL
Pilot light (Amber)
3.PUMP SWITCH
OFF
NORMAL
RETRACT
4.PUMP DIRECTIONAL
INDICATOR LIGHTS (Amber)
5.COUNTER
Controls and protects power to all circuits; must be ON for any function of the
proportioning unit to operate.
Indicates when lighted that the main circuit breaker is on.
Controls power to the electric motor; must be ON for the hydraulic drive system to
operate.
Indicates when lighted that the electric motor is on.
controls operation of the hydraulic drive system;
Hydraulic Directional Drive System is off, and cannot generate hydraulic pressure
in this position.
Must be in this position for the proportioning pumps to operate.
This position should be used for shutdown and will stop the Hydraulic Drive
System with the A proportioning pump in the retracted position.
Indicates the direction of proportioning pump travel; both lights will be off when
the pump switch is OFF or when either proportioning pump exceeds its safe
operating pressure limitation.
Records the cycle count of the proportioning pumps; one cycle equals two (2)
strokes (one in each direction).
6.R-PRIMARY HEATER CIRCUIT
BREAKER
Pilot light (Amber)
7.A-PRIMARY HEATER CIRCUIT
BREAKER
Pilot light (Amber)
8.PUSH TO TEST BUTTON
9.R-PRIMARY HEATER
CONTROLLER
Green Controller Light
Amber Controller Light
Red Controller Light
10.A-PRIMARY HEATER
CONTROLLER
Controls and protects power to the R primary heater; must be ON for the primary
heater to operate.
Indicates when lighted that the R Primary Heater Circuit Breaker is on.
Controls and protects power to the A Primary Heater; must be ON for the Primary
Heater to operate.
Indicates when lighted that the A Primary Heater Circuit Breaker is on.
Push button daily to test Primary Heater Circuit Breakers. Circuit Breaker must
trip when this button is pushed.
Controls the temperature of the liquid maintained by the R primary heater; set
control selector (dual scale, Fahrenheit or Centigrade) to the desired
temperature. From this point, the temperature control is completely automatic.
Indicates when lighted that the temperature of the Resin component in the heater
is within +/- 5° F of dial set point.
Indicates when lighted that the temperature of the Resin component in the heater
is more than +/- 5° F cooler than dial set point.
Indicates when lighted that the temperature of the Resin component in the heater
is more than +/- 5°F warmer than dial set point.
Controls the temperature of the liquid maintained by the A Primary Heater. Set
Control Selector (dual scale, Fahrenheit or Centigrade) to the desired
temperature. From this point, the temperature control is completely automatic.
4/1/99
9
Model H-2000/H-3500 Proportioning Unit
Green Controller Light
Amber Controller Light
Red Controller Light
11.HOSE HEATER CIRCUIT
BREAKER
Pilot light (Amber)
12.HOSE HEATER CONTROLLER
Green Controller Light
Amber Controller Light
Red Controller Light
Indicates when lighted that the temperature of the Isocyanate component in the
heater is within +/- 5° F of dial set point.
Indicates when lighted that the temperature of the Isocyanate component in the
heater is more than +/- 5° F cooler than dial set point.
Indicates when lighted that the temperature of the Isocyanate component in the
heater is more than +/- 5°F warmer than dial set point.
Protects hose heater circuit; must be ON for the hose heater to operate.
Indicates when lighted that the Hose Heater Circuit Breaker is on.
Controls the temperature of the liquid maintained by the Hose Heater. Set control
selector (dual scale) to the desired temperature. From this point, the temperature
control is completely automatic.
Indicates when lighted that the temperature of the hose heater is within +/- 5° F of
dial set point.
Indicates when lighted that the temperature of the hose heater is more than +/- 5°
F cooler than dial set point.
Indicates when lighted that the temperature of the hose heater is more than +/5°F warmer than dial set point.
13.POWER SET
14.HOSE HEATER AMMETER
15.HYDRAULIC PRESSURE
CONTROL
16.RESIN OVER-PRESSURE
SAFETY SWITCH
17.RESIN PRESSURE GAUGE
18.ISOCYANATE PRESSURE
GAUGE
19.R-INLET SUPPLY BALL VALVE
20.A-INLET SUPPLY BALL VALVE
21.HYDRAULIC PRESSURE
GAUGE
22.ISOCYANATE OVER
PRESSURE SAFETY SWITCH
Controls the amount of power delivered to the hose heater.
Indicates the amount of heating power delivered to the hose heater.
Controls the hydraulic pressure available to the hydraulic drive system.
Turns off the hydraulic drive system when the Resin proportioning pump exceeds
the safe pressure limitation.
Indicates the pressure in the Resin proportioning system.
Indicates the pressure in the Isocyanate proportioning system.
Indicates the pressure in the hydraulic drive system.
Turns off the hydraulic drive system when the Isocyanate proportioning pump
exceeds the safe pressure limitation.
10159421A-1, Issue 2
Operating ManualSpecifications
SPECIFICATIONS
ENVIRONMENT:
RECOMMENDED USE:
SAFETY EQUIPMENT:
APPLICATION:
The equipment is not of explosion-proof design and should never be used in an
atmosphere requiring this design.
The equipment is designed for use with “standard” spray, pour, and froth pour, urethane
foams, and approved coating systems. Other use of the equipment, or any part thereof,
constitutes misuse without expressed written approval from Gusmer.
Some plural component systems available for use with this equipment contain abrasives.
Although the equipment is abrasion resistant, i t is
damaged from using abrasive materials
will not be covered
not abrasion proof
under warranty.
and those parts
Ware sufficient protective clothing when servicing or operating this equipment to prevent
skin and eye contact with the chemicals or solvents used in or with this equipment,
Ware app roved safety glasses or goggles when servicing or o perating this equipment.
Respiratory protection, capable of providing sufficient filtration to prevent inhalation of
toxic vapors emitted from the chemical system being used, must be worn by any and all
persons in the vicinity of any operation where GUSMER ® Equipment is operated. In
poorly ventilated areas, Gusmer recommends using a fresh air type of respirator system.
Due to the potential fire hazard of exposed urethane foam, follow all procedural and
safety directives for the storage, handling, and application of the chemicals used with this
equipment.
AIR:
WARNING:
AND APPLICATION PROCEDURES OF THE CHEMICALS AND SOLVENTS USED WITH THIS
EQUIPMENT MUST BE OBTAINED FROM THE SUPPLIERS OF SUCH CHEMICALS AND SOLVENTS
INFORMATION CONCERNING PERSONAL PROTECTION AND PROPER HANDLING
.
Electric Requirements are as follows:
(5HP) , 220 Volts AC current 60
HZ, Single Phase
(5HP), 220 Volts, AC current 50/60
HZ; 3 Phase
(5HP), 3 x 380, 50 HZ, AC current.
103 AMPS at 220 Volts, AC current.
23 KVA (18.4 kw) peak power at 220 Volts.
45 AMPS at 220 Volts, AC current.
17 KVA (13.6 kw) peak power at 220 Volts.
38 AMPS at 3 x 380, 50 HZ, AC current 25 KVA
(20 kw) peak power at 380 Volts.
A terminal block is located in the main electric console for easy connection of the main
power cord (not supplied). A certified electrician must perform all electrical servicing to
the unit. Electrical service must meet federal and local codes.
WARNING:
OTHER THAN THE NAME PLATE VOLTAGE
DAMAGE TO THE EQUIPMENT COULD RESULT IF THE UNIT IS OPERATED AT
.
The Model H-2000/H-3500 is hydraulically driven. There are no air requirements for the
proportioning unit itself.
4/1/99
11
Model H-2000/H-3500 Proportioning Unit
MATERIAL SUPPLY:
CHEMICAL VISCOSITY:
HYDRAULIC SERVICING:
WEIGHT:
DIMENSIONS:
OPERATING PRESSURE:
The temperature of the chemical supply must be as specified by your chemical supplier.
Protect the chemical supply from moisture in the atmosphere with a blanket of dry
nitrogen or desiccated air.
Resin Inlet-3/4" NPT (FE) swivel
Isocyanate Inlet-1/2" NPT (FE) swivel
There is no established maximum limitation and, assuming adequate supply, viscosity’s of
5,000 cps or more may be possible.
310 feet (94.5 meters) maximum for heating purposes
12159421A-1, Issue 2
Operating ManualInitial Machine Set-Up
INITIAL MACHINE SET-UP
4/1/99
Figure 2. Typical Installation
13
Model H-2000/H-3500 Proportioning Unit
WARNING:
THIS EQUIPMENT, WHICH INCLUDES BUT IS NOT LIMITED TO GLOVES, EYE PROTECTION, AND
RESPIRATORY PROTECTION AS REQUIRED
ROPER PROTECTIVE GEAR MUST BE WORN WHEN SERVICING OR OPERATING
P
.
An Accessory Package is included with the unit and contains the following parts that are
required for setup:
a) Isolation hose (Blue – Resin; Red – Isocyanate)
b) TSU extension adapter
c) Electrical isolator
d) 1 roll electrical tape
e) Fittings/Adapters/Screws
* Refer to Figure 2 for additional parts required for set-up.
The power source must be capable
NOTE:
of meeting the electrical
requirements specified on the
nameplate of the proportioning
unit and an accessible quick
disconnect provided.
NOTE:
The material supply valves are
loosely assembled to the unit so
that they may be oriented in the
position that best suits the setup.
WARNING:
THE ELECTRIC SERVICE MUST BE DONE BY A QUALIFIED ELECTRICIAN
.
1. Connect the main power cord (not
supplied) to the electric console. Open
the electric control console. Feed the
power cord through the strain relief.
Figure 3. Power Cord Strain Relief
2. Set up the supply and moisture control systems as required. Refer to the individual
instruction manuals for the proper procedures.
3. Fill the hydraulic reservoir through the vented filler neck with approximately 16
gallons of hydraulic fluid. Refer to the listing in Appendix B for the recommended
types of fluid.
Important: DO NOT overfill. Check that the filler neck is approximately 1/2 filled
with liquid.
14159421A-1, Issue 2
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