Guntamatic BIOSTAR 15, BIOSTAR 23, BIOSTAR 12 Operating Instructions Manual
Pelletfiring englisch
BIOSTAR
12 / 15 / 23 kW
Operating instructions / Systemlog Book
BS-01
EN-B30-003-V18-0415
Information on this documentation
Please read through this documentation carefully.
It is intended as a reference document and contains important
information on the design, safety, operation, maintenance and
care of your heating system.
We are always looking to improve our products and
documentation. Any ideas and suggestions you may have will be
gratefully received.
GUNTAMATIC Heiztechnik GmbH
Bruck 7
A-4722 PEUERBACH
BS-01
Tel: 0043 (0) 7276 / 2441-0
Fax: 0043 (0) 7276 / 3031
Email: office@guntamatic.com
It is important that you pay particular attention to
the safety issues highlighted in the text by these
symbols.
The entire contents of this document are the property of
GUNTAMATIC and therefore protected by copyright.
Reproduction of any kind, communication to third parties by any
means or use for purposes other than those intended without
the written consent of the owner is prohibited.
2
Subject to printing errors and technical amendments.
Contents
1 Introduction ............................................................................5
2 Important notes ......................................................................6
2.1 Intended use 6
2.2 operate the heating system 6
2.3 gurantee and liability 7
2.4 Security instructions 7
2.5 Securitynotes on the heatingsystem 10
3 System components ............................................................11
4 Safety Systems.....................................................................13
5 control panel description ....................................................14
6 Overview of Menu and Levels .............................................15
Seite
6.0 Houselevel 16
6.1 Programme selection 17
6.2 Customer level 17
6.2.1 Customer menu 18
6.2.2 Heatingcirculation 18
6.2.4 Box, Buffer or screw feeder pump 19
6.2.5 Pump HP0 20
6.2.6 Servicelevel 21
6.2.6.1 Resetdata 21
6.2.6.2 Beginning Service
6.2.6.3 Parameter Heatingcirculation HK 0-8
Floor heating
23
6.2.6.4 Parameter Warmwater / adition Warmwater 23
6.2.6.5 Parameter HP0 24
6.2.6.6 Parameter trunk blink 24
6.2.6.7 Parameter backrunmixer 24
6.2.6.8 System settings 25
7 User settings ........................................................................26
7.1 Heating
7.2 Heatingprogramme
7.3 Roomtemperature
7.4 Warmwatertemperature
7.5 Roomcontroller
On / Off
how to programme
adapt
28
adapt
use
30
27
29
26
3
Contents
Seite
8 Operating the heating system.............................................31
8.1 Controlling of heatingcirculation system 32
8.2 Fuel/ Quality 33
8.3 fill storeroom 34
8.4 attitude combustion air 35
8.5 Emptying the ash 35
9 Cleaning/ care.......................................................................36
9.1 Interim cleaning 37
9.2 General cleaning 38
10 Error/ Fault messages.........................................................39
11 Fault clearance ....................................................................40
12 Replacing fuses...................................................................41
13 System log book .................................................................42
14 Parameter changes .............................................................47
15 Heatingcirculation attitudes ...............................................47
4
1 INTRODUCTION
Short description The firing biocom is a modern heating system. The feed ocours
Type approval The BIOCOM is a modern biomass Class 5 boiler available
BC-01
You have made an excellent choice with the purchase of your
GUNTAMATIC boiler.
It is a product of many years’ experience in boiler-making and
it is our sincere wish that your heating system provides you
with many years of satisfaction.
These instructions are intended as a guide to operation and
maintenance. Even the best boiler cannot operate effectively
without proper care and maintenance, so please read through
these instructions carefully and have your appliance
commissioned by an engineer authorised by GUNTAMATIC.
Most importantly, you should follow the safety instructions in
Section 2.
from a store room with a suction system.
with power outputs of 30, 40, 50, 75 or 100 kW. The fuel is fed
to the boiler from a fuel storeroom by a vacuum extraction
system.
Further Information
The documentation consists of the following documents:
• Planning Document
• Installation instructions
• Operating instructions
If you have any questions, please consult our Customer
Support.
5
2 IMPORTANT NOTES
2.1 INTENDED USE
Your boiler has been designed and produced in accordance
with the latest technical advances and all applicable safety
regulations. Nevertheless incorrect operation, the use of
unapproved fuels or the failure to carry out necessary
maintenance and repairs can result in personal injury or
damage to property. You will avoid dangerous situations by
only using the boiler for the purpose for which it was designed
and by operating, cleaning and maintaining it correctly. Only
start up the heating system when it is in perfectly safe working
order.
The boiler is designed for heating central heating water and for
use as a central heating boiler.
Do not use the boiler to burn rubbish!
Burning rubbish will cause extensive corrosion
and consequently to a substantial reduction in
the service life of the boiler.
BS-01
2.2 OPERATE THE HEATING SYSTEM
The heating system may only be operated and cleaned by
demonstrably trained persons (as per check list). Children,
unauthorised persons or persons
Even if the opposite is requested, servicing
and repair work may only be carried out by
authorised specialists.
BS-01
6
2.3 GURANTEE AND LIABILITY
Gurantee and liability claims for personal injury and/ or
property damage are inadmissible if they are attributable to one
or more of the following causes:
• use of the boiler for purposes other than that intended
• failure to follow the instructions, guidance and safety
• incorrect commissioning, operation, maintenance or
• operation of the boiler when safety systems are
• unauthorised modifications
2.4 SAFETY INSTRUCTIONS
To prevent accidents, small children should not be allowed into
the boiler room or fuel storeroom. Please follow the safety
instructions below. By doing so, you will protect yourself and
prevent damage to your heating system.
precautions given in the documentation
repair of the boiler
inoperative
BS-01
BC-01
Power switch
Mains plug
Repair work
The power switch must remain switched on at
all times and may only switched off when the
system is not in operation
Risk of fatal injury from electric shock!
The mains power supply is brought to the
boiler via the plug marked Mains. That plug
and other components of the system remain
live even when the Power switch on the
control panel is switched off.
Repair work may only be carried out by
authorised technichians!
Touching live electrical components can cause
fatal injury!
Even when the Power switch is „OFF“ some
components of the system are still live.
Therefore, when carrying out repair work it is
imperative that the power supply to the
heating system is disconnected by means of
the „mains plug“ or a circuit breaker
In an
emergeny:
In the event of an electric shock, disconnect the power supply
immediatly. Administer first aid and call the duty doctor
Fault rectification:
If faults occur, the causes must first be
eliminated on the basis of the information
message on the display (F0…) before
resuming operation by means of the “Quit”
button.
7
Unauthorised modifications
Servicing work
Emptying ash
Boiler cleaning
Do not make any unplanned changes to the
settings or any modifications to the heating
Loss of guarantee entitkement!
Service the boiler regularly or make use of our
Costumer Service.
Glowing embers can cause fires!
Only remove the ash from the boiler or store it
in non combustible containers.
Touching hot components can cause skin
system.
burns!
Flue gas fan
Gaskets
Air supply
The boiler must only be cleaned when it is
cold (flue gas temperature < 50 °C)
Risk of injury from rotating parts!
The fan must only be removed when it is
disconnected from the power supply
(unplugged)
Risk of gas poisoning.
It is possible that flue gas could escape if
gaskets are damaged.
Have defective gaskets replaced by an
authorised technician.
In an
emergency:
Take the person affected into the open air immediately. Call
the duty doctor!
Risk of suffocation!
Inadequate air supply can be fatal.
Make sure there is an adequate supply of air.
Note: If there is more than one boiler in the same room, a greater
supply of frehs air must be provided.
Flue draught regulator:
Risk of detonation!
8
A flue regulator with a pressure surge
compensator is an essential requirement!
Safety clearances
Fire risk!
Do not store any flamable items in the close
vivinity of the boiler.
Follow the local regulations!
when heating
Attention Danger of deflagration!
When the boiler is running please don’t open
the boiler door or cleaning openings
Entering the storeroom
Potentially fatal health risk!
As with all organic materials, stored pellets
can produce gases, which then collect in the
storeroom. Therefore, entering the storeroom
is only allowed when it is empty (max. 1/5 full)
and only after ventilating it thoroughly for at
least 2 hours beforehand.
Entering the storeroom
Anti- freeze function
Storerooms that contain more than the above
amount of fuel may only be entered by
authorised service engineers after prior testing
of the air quality inside the storeroom
Attention LIFE DANGER!
In all biogenic substances may occur during
storage in the formation of gases. You can
enter the storeroom after 2 hours lifting.
Storerooms with a high level might be
measured (the quality of air) from authorised
stuff before you enter he room
As with all organic materials, stored pellets
can produce gases, which then collect in the
storeroom. Therefore, entering the storeroom
is only allowed when it is empty (max. 1/5 full)
and only after ventilating it thoroughly for at
least 2 hours beforehand.
Anti- freeze function
The system can only perform its
freezing prevention function if sufficient fuel
is available and there are no faults.
Fire extinguisher
Provide a fire extinguisher!
There must be a fire extinguisher placed
immediatly outside the boiler room door!
9
2.5 SECURITY ADVICES FOR THE HEATING SYSTEM
Warning of dangerous electric voltage
Warning of rotating components
Warning of hot surfaces
Warning of deflagration
PH-01
grounding
Observe operating or installation instructions
Separate electric system from the mains
Pull angle plug aside
power Supply
Do not use rigid cable for installations
10
3 SYSTEM COMPONENTS
Flex / Box
BS-01
1. Ash box door
2. Cleaning grate
3. Primary air
4. Self- cleaning grate
5. Secondary air
6. Swirl plate
7. Burn- bacl
8. Expansion zone
9. Automatic heat exchanger cleaning
10. Grate cleaner motor
11. Ignition fan
12. Ceramic insulation
13. Overall insulation
14. Helix baffels
15. Tube- type heat exchanger
16. Flue draught fan
17. Flue gas sensor
18. Lambdasond
19. Control unit
20. Sensor-filler level
21. Motor
22. Drive gear
23. suction fan
24. storing box
25. Pellet spiral
26. Sensor-burning monitioring
27. rotary valve
11
Weekbox
BS-01
1. Ash box door
2. Cleaning grate
3. Primary air
4. Self cleaning grate
5. Secondary air
6. Swirl plate
7. Burn- back inhibiting fuel chute
8. Expansion zone
9. Warmchangercleaning
10. Grate cleaner motor
11. Ignition fan
12. Ceramic insulation
13. Overall insulation
14. Helixx baffles
15. tube type exchanger
16. Flue draught fan
17. Flue gas sensor
18. Lambdasond
19. Control unit (controller)
20. Sensor-for fill- level indicator
21. Motor
22. Gear
23. vacuum fan
24. Fuel hopper
25. pellet spiral
12
4 SAFETY SYSTEMS
Safety level 1
Safety level 2
Safety level 3
BS-01
To prevent the boiler overheating, the controller reduces the
heat output in certain situations. If the boiler still threatens to
overheat, the controller responds according to a set of defined
safety levels.
15°C above specified temperature
The drive motor Stops the fuel feed system and the flue
draught fan shuts down.
Boiler temperature above 85°C
All heating pumps and the cylinder charging pump are
switched on to carry heat away from the boiler
Boiler temperature above 100°C
The STL (safety temperature limiter) trips and switches all
boiler control functions off while the heating circulation pumps
continue to run. The system remains switched off even if the
boiler temperature drops back below 90 °C. The system must
not be started up again until any faults have been rectified and
the boiler has been checked.
Power failure The controller, the flue draught fan and all circulation pumps
switch of due of electricity if there is a power cut. The glowing
fuel bed on the grate continues burn with the natural draught of
the flue. As this operating mode is not ideal, a larger amount of
ash collechts on the grate as well. As soon as the electricity
supply is restored, the controller takes control of the heating
system again.
Opening the ash box
• the auger motor Stopps feeding in fuel;
• the suctionblower goes to 100 % extraction speed;
• After the firebox door is closed, normal operation is
resumed or re- ignition initiated
13
5 CONTROL PANEL DESCRIPTION
The appliance has a large touch- screen control panel with a
meu- based interface. All setting and query options are shown
on the display. All setting could be entered by pressing the
“buttons” on the touch screen. Any system messages are
displayed on the screen.
Power switch (1) Normally remains permanently switched on. The power switch
may only be switched off when the system is not in operation.
The system must be disconnected from the
BS-01
2 1 3
mains by unplugging the power lead when
carrying out repairs or servicing work
BS-01
Excessive temperature trips the safety temperature limiter
STL (2)
(STL) located under the cap (2) appliance operation is
suspended; if the STL has tripped, identify and eliminate the
cause and then press in the STL (button) with a thin object.
The system must not be started up again until
any faults have been rectified and the boiler
has been checked. If necessary, a heating
engineer must be called in.
Pressing lightly with your fingertip on the relevant buttons on
Touch-Display (3)
the display opens the various program levels, menus and
submenus. All settings are made directly on the touch-screen
display.
Never use sharp objects such as ball-point
pens or the like to operate the touch screen
14
6 OVERVIEW OF MENU LEVELS
Info level
▼ ▼ ▼
INFO-Error
INFO-Status
INFO-Boiler
INFO-Controller 0-2
INFO-Buffer Tank HP0
INFO-Buffer Tank 0-2
Prog. selection
MANUAL OPERATE
House level
Boiler release
OFF
NORMAL
DHW
HEAT
REDUCE
REDUCE TO…
BOOST DHW
Grate cleaning
exhaust. value
PH-01
Customer level
Customer menu
Heating Circ. 0-8
DHW
DHW extra 0-2
Menu HP0
trunk blink 0-2
Blr. cascade
Detail display.
date-time
Service level
Menus shown with a dashed border only appear if
activated on the Commissioning menu.
15
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