Guntamatic Biocom series, Biocom 40, Biocom 30, Biocom 100, Biocom 75 Planning And Installation Manual

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Page 1

Pellet firing englisch

BIOCOM

Planning and installation

BC-01

EN-B31-007-V12-0515

Page 2

Information on this documentation

BS-01

Please read through this documentation carefully.

It is intended as a reference document and contains important information on the design, safety, operation, maintenance and care of your heating system.

We are always looking to improve our products and documentation. Any ideas and suggestions you may have will be gratefully received.

GUNTAMATIC Heiztechnik GmbH

Bruck 7 A-4722 PEUERBACH

Tel: 0043 (0) 7276 / 2441-0 Fax: 0043 (0) 7276 / 3031

Email: office@guntamatic.com

It is important that you pay particular attention

to the safety issues highlighted in the text by

these symbols.

The entire contents of this document are the property of GUNTAMATIC and therefore protected by copyright. Reproduction of any kind, communication to third parties by any means or use for purposes other than those intended without the written consent of the owner is prohibited.

Subject to printing errors and technical amendments.

Page 3

Contents

BC-01

Page

1 Introduction ............................................................................4

1.1 Safety instructions 4

1.2 Gurantee and liablitiy 4

1.3 Commissioning 4

1.4 Site requrirements 4

2 Planning..................................................................................5

2.1 Fire safety 5

2.2 Minimum fire safety requirements 6

2.3 Boiler room requirements 7

2.4 Flue requirements 9

2.5 Flue draught regulator and pressure- surge compensator 10

2.6 Fuel store requirements 11

2.7 Examples for planning 13

2.8 Automatically ash System 15

2.9 Heating circuit Rules 17

3 Constructiom........................................................................19

3.1 Delivery 19

3.2 Carrying to installation site 19

3.3 Positioning and aligned the boiler 19

3.4 Plumbing connections 20

3.5 Filling and bleeding system 23

3.6 Flue connection 24

3.7 Construction holding 25

3.7.1 System FLEX 25

3.7.2 System BOX 29

4 Electrical connections .........................................................30

4.1 Heating system electrical connections 32

5 Final checks..........................................................................33

6 Standards/ Regulations .......................................................34

7 Plumbing diagrams..............................................................35

7.1 Backup Memory HP0 35

8 Technical data ......................................................................54

8.1 Biocom 30 / 40 / 50 54

8.2 Biocom 75 / 100 55

8.3 Holding System FLEX 56

8.4 Holding System BOX 56

Page 4

1 Introduction

BS-01

1.1 Safety instructions

GUNTAMATIC heating systems represent state-of-the-art technology and meet all applicable safety regulations. Incorrect installation can endanger life and limb. Heating boilers are combustion systems and are potentially dangerous if handled incorrectly. Installation, commissioning and servicing must, therefore, only be carried out by adequately qualified technicians observing all regulations and the manufacturer's instructions.

1.2 Guarantee and liability

The manufacturer's guarantee is subject to correct installation and commissioning of the heating system. Defects and damage caused by incorrect installation, commissioning or operation are not covered by the guarantee. To ensure that the system functions as intended, the manufacturer's instructions must be followed. Furthermore, only genuine replacement parts or parts explicitly approved by the manufacturer may be fitted to the system.

1.3 Commissioning

Commissioning of the boiler must be carried out by an authorised GUNTAMATIC specialist or other qualified persons. They will check whether the system has been installed according to the plans, adjust the system settings as required and explain to the system operator how to use the heating system.

1.4 Site requirements

When establishing the site requirements, it is absolutely essential to take account of the locally applicable planning, building and implementation regulations and the dimensional specifications in the fitting guidelines, installation examples and technical data. Compliance with the locally applicable regulations and the correct implementation of the measures required on site are solely the responsibility of the system owner and are a requirement of the manufacturer's guarantee. GUNTAMATIC provides no guarantee of any kind for any type of site work. Without making any claims as to completeness or non-applicability of official requirements, we recommend the following specifications based on the Austrian Guidelines pr TRVB H 118:

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2 Planning

2.1 Fire safety

BS-01

The fire security instroductions are obligatory needed

on the construction place

The Compliance from counties ore states fire security

law is obligatory and stands higher then the

GUNTAMATIC fire security instruction

Austria State legislation of the federal states

Technical Directive on Preventative Fire Safety (pr TRVB H118)

Germany Standard boiler regulations (M-FeuVO)

Hessen and Saarland – in these states §16 FeuVO Hessen applies

Switzerland Fire safety regulations

(www.vkf.ch)

any other exporting countries Any fire safety office

You have to follow you specific country fire safety

rules obligatory. Your country safety rules are higher

then our GUNTAMATIC minimum rules.

If there are no specific fire security rules in your

country, you have to follow the GUNTAMATIC

introductions

Page 6

2.2 Minimum fire safety requirements

BC-01

Boiler room Floor of concrete construction, either bare or tiled. All materials

for floor, walls and ceiling must be fire-resistant to F60/REI60 rating.

Boiler rooms door: The Boiler room’s door also might close

single handed and it has to be possible to close off the door.

Connecting doors to the fuel storeroom must also be Class T30/EI230-C fire doors, self-closing and lockable. There must be no direct connection to rooms in which flammable gases or liquids are stored.

Fuel storeroom The same minimum fire safety requirements apply as for the

boiler room.

Storeroom doors/hatches: Storeroom doors/hatches must be fire safe to Class T30/EI230-C, self-closing and lockable. There must be a warning sign carrying the message "Do not enter when feeder system is running" attached to the storeroom door/hatch.

Fireproof collars: If the storeroom is not situated directly adjacent to the boiler room, a fireproof collar must be fitted to the extraction and air return pipes at their wall exit points from the boiler room. If the outfeed auger goes directly into the boiler room, it is factory fitted with a special fire safety lining. No additional fireproof collars are required on the air pipes. If the outfeed auger is sited entirely inside the storeroom (i.e. if the outfeed auger does not extend out of the storeroom), fireproof collars must similarly be fitted to the extraction and air return pipes at their wall exit points from the storeroom.

> 50 m³

HLE - Manual fire extinguisher: If 50 m³ of fuel or more can be stored, a manually operated fire extinguishing facility must be installed. It must be protected against freezing and connected to a pressurised water pipe (DN20 conduit). The discharge point must be located directly above where the fuel outfeed channel exits the storeroom. The fire extinguishing facility must be identified by a sign carrying the inscription "Fuel storeroom fire extinguisher".

Filler pipes: Filler pipes through rooms where there is a fire risk must be provided with Class F90/REI90 cladding.

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2.3 Boiler room requirements

BC-01

Minimum room height

BC 30 / 40 / 50 ideal solution

H 225 cm

possible

H 210 cm

BC 75 / 100 ideal solution

H 240 cm

possible

H 230 cm

= minimum height on upscrewed heat exchanger

Minimum room size

BC 30 / 40/50

B 240 cm x

T 230 cm

(

T 240 cm)

BC 75 / 100

B 270 cm x

T 230 cm

(

T 240 cm)

T = The room with boiler’s bodies front seeing from behind

= Minimum size from the automatic ash suction system

Clear access opening

BC 30 / 40 / 50

ideal

B 120 cm x H 205 cm

possible

B 80 cm x H 170 cm

possible

B 75 cm x H 165 cm

BC 75 / 100

ideal

B 180 cm x H 210 cm

possible

B 100 cm x H 190 cm

possible

B 90 cm x H 180 cm

= Contribution of ready mounted boiler on transportwood

= Contribution without Stoker, cleaning impulse and Transportwood

= Measures with aditional to Point 5) unrigged

Combustion air supply The pressure in the boiler room must not be less than 3 Pa

(0.3 mm H2O). The air vents for boiler rooms must have a clear, net cross-sectional area of at least 200 cm² and must not be sealable. With combustion boiler systems with a fuel heat output upwards of 50 kW, the net, clear cross-sectional area must be increased to at least 5 cm² per kW rated output according to the combustion air requirement of the boiler system. The air supply ducting must connect directly to the outside and if the ducting passes through other rooms, it must be jacketed to Class F90/REI90. On the outside of the building, air vents must be covered by a protective grille with a mesh size of > 5 mm. The supply of combustion air should, if possible, enter at floor level in order to prevent cooling of the boiler room.

Electrical installation The lighting and the electrical wiring in the boiler room must be

permanently installed. There must be a clearly marked emergency off switch in an easily accessible position outside the boiler room, close to the boiler-room door.

The line connector 230 VAC, 50 Hz, 13 A is needed.

Fire extinguisher A hand-held fire extinguisher (6kg gross weight, EN3) must be

mounted outside the boiler room near the boiler-room door.

Protection against freezing

The boiler room, pipes carrying water and any district heating

pipes must be protected against freezing.

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Installation site You have to plan the furnace in the near of the chimney to avoid a long

flue pipe.

A →

Integration version of Energy saving draft regulator with Ex flap and with fire tube

respect the local fire security rules- dust information possible

B →

BEHIND distance

ideal

70 cm minimum

possible

50 cm

without Ash suction system

60 cm

with Ash suction system

C →

The discharge for overheating

D →

Line Connector 230 VAC 13A

E →

Drain

F →

Sparger complex

G →

flue

wet non- sensitive chamotte-flue advised

H →

installation variant energy-saving damper with explosion damper in the flue c

a. 50 cm under the flue – please follow the local laws

I →

LEFT distance

ideal

70 cm minimum

possible

40 cm

J →

fire extinguisher

6 kg filling weight EN3

K →

escape switcher (emergency stop)

L →

fireproof door

T30 / EI230-C lockable and self depended

M →

RIGHT distance

ideal

70 cm minimum

possible

40 cm

N →

LEFT distance

ideal

100 cm minimum

possible

80 cm

O →

Combustion air supply

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2.4 Flue requirements

BC-01

Use heat-insulated fireclay flues that are

insensitive to damp.

The flue gas temperature can be less

than 100°C.

The system must only be connected to the flue if the flue

meets the legal requirements and the technical specifications. The flue must be matched to the boiler output and dimensioned in accordance with DIN 4705. In order to be able to accurately dimension the flue, the calculations must be based on the flue gas figures. When designing new flues, high thermal insulation chimneys (DIN 18160 T1 heat transmission resistance group I) or suitable fireclay flues that are insusceptible to damp and have general building regulation approval should be used. It is advisable to involve those responsible for approving the flue system early on in the planning phase.

Flue height The minimum flue height is 5 - 10 m depending on boiler

output. The flue must terminate at least 0.5 m above the highest part of the building. In the case of flat rooves, the flue must terminate at least 1.5 m above the surface of the roof.

Flue diameter The flue hast to adjust on the fire power. The following dates

are approximate values and could be used for planning. We recommend calculating the flue by a professional.

BC 30 / 40 / 50

BC 75 / 100

eff. high above 6 m D = 160 mm eff. high under 6 m D = 180 mm

eff. high above 6 m D = 200 - 220 mm eff. high under 6 m D = off 220 mm

Flue dimensioning data Dimension the flue for rated output!

(Averaged figures with used heat exchanger)

Rated output:

Type exhaust CO2 massflow

draft

requirement

BC 30 160°C 12,5% 0,024 kg/s 15 Pascal BC 40 170°C 13,0% 0,030 kg/s 15 Pascal BC 50 175°C 13,0% 0,030 kg/s 15 Pascal BC 75 190°C 13,0% 0,042 kg/s 15 Pascal

BC100 190°C 13,0% 0,055 kg/s 15 Pascal

Sub-maximum output:

Type exhaust CO2 massflow

draft

requirement

BC 30 100°C 9,5% 0,010 kg/s 2 Pascal BC 40 105°C 10,0% 0,012 kg/s 2 Pascal BC 50 115°C 10,0% 0,009 kg/s 2 Pascal BC 75 120°C 10,0% 0,013 kg/s 2 Pascal

BC100 120°C 10,0% 0,017 kg/s 2 Pascal

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2.5 Flue draught regulator and pressure-surge compensator

BS-01

Fitting an energy-saving flue draught

regulator/pressure-surge compensator

(Class RE) is absolutely imperative.

The flue draught should not differ by more than +/- 3 pascals from the figure specified in the flue dimensioning data. If the flue draught cannot be reduced to the required figure, either a larger draught regulator should be fitted or an additional flue baffle fitted between the flue and the draught regulator.

Purpose

• To ventilate the flue when the system is not in operation

• To compensate for pressure surges

• To regulate and limit the flue draught

Fitting requirement The energy-saving flue draught regulator must be fitted in

accordance with the local regulations, preferably in the flue approx. 0.5 m below the point where the flue connecting pipe joins or alternatively in the flue connecting pipe close to its junction with the flue.

Flue draught setting

• Adjusting the flue draught is only of any use at outside temperatures below +5°C.

•

The system must have been in operation for at least an hour

• Ensure there is sufficient demand for heat for the boiler to be run at rated output for at least 15 minutes

• Measure the flue draught between the boiler and the flue draught regulator (distance of measuring point from boiler ideally 3 x flue diameter from connection between boiler and flue connecting pipe).

Too much flue draught

May cause the flue gas temperature to increase

and accelerate combustion as a result. Poor

boiler output adjustability, increased dust

discharge and malfunctions can result.

Too little flue draught

Performance problems, incomplete combustion

and malfunctions when operating below rated

output can result.

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2.6 FUEL STORAGE

BS-01

Please note:

the specific national rules for your fuel store

(for example. ÖNORM M7137, VDI 3464,..

.) are strictly

adhered blindly

Jahresbedarfsschätzung The fuel store should be able to pick up the stock for a year .

The fuel store volume is circa 2/3 when the fuel supply is active. The storeroom should be recantugular and wider then 3,5 m. So narrower the store room is, so less storeroom is available.

→ per 1 kW/Year ca. 0,65 m³ = ca. 450 kg Pellets

wetprotection The fuil is to protect from wet floors or walls. The storeroom

has to be dry during the whole year. In case of temporary wettnes walls, we advice you to install a ventilated facin on the wall. You also have to clad the walls with derived timber product.

Cold area

Suction pipes and order units in the cold areas might be isolated freezeproof.

Danger of condensation!

filling set There has to mounted two filling stuts

minimum distance 0,5 m – maximum distance 1,5 m.

Location The fuil will delivered in an pump truck. The storeroom ort he

filling conections has to be ordered, that they are reachable form a tube which has a maximum length from 30 m. On the second filling connection the Transport air will be aspirated the transport air.

Statics

With Flex store systems on the floor and the containment walls must have the static requirement withstand by the stored fuel and the pressure during filling. In Box store systems requires particicular attention to the sustainability to the substed, as at full filling in the Box acting on the individual support points.

BOX placement

The box must be installed basically separated from the boiler in another room. In some countries, the fabric tank could be set up in the room where the furnance if there is a minimum distance of 2 m between the BOX and the boiler could be maintained and the thermal output does not reach 50 Kw.

Therefore observe the regulations in force addition! For outdoor positioning, no F90/ REI90 trim is required , if the minimum distances were respected. The fabric tank must be protected against rain, wetness and UV Light.

FLEX wall breakthrough Breadth 33 cm / High 25 cm

(for FLEX propulsive unit)

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Fuel store air sparging

To avoid an high perilous Co² consentration you have to lift the store and Broiler room.The opening for the lifting might discharge into the atmosphere. There must be an air change between the Storeroom and the ambient atmosphere. If the natural thermal isnt´t enough you have to take technical measures.

If the filling stubs (the openings) discharges not into the atmosphere you have to lift it with another lifting opening. you have to be careful, that there is no rainwater into the storeroom from the filfting opening. The construction site from the permeable to air storage container might have a port in to the atmosphere. A ventilator shifts from 200cm² is enough.

Up to 30 t storage volume the requirement is prepossessed, if:

• The filling stub (opening) is leading into atmosphere for minimum 2 caps with an air inlet

• The diameter from 2 ventilation pipes is per pipe minimum 90 mm

• The ventilator shift from the exhaust port from both Ventilation pipes from 2 m minimum 40 cm² and must be higher then a lenghth from 2 me but minimum 60 cm ².

INFO: The whole ventilation shift from 2 caps from our

filling sets is 60 cm².

Over 30 t storage volume the requirements

• a combination between natural and manual lifting, based on a Co² Sensor. If there is no natural lifting you have to install forced ventilation- in case of a high Co² Concentration ventilation is lifting automatically.

Access doors/hatches Above-ground fuel stores must be provided with a door or

hatch that opens outwards. So that the fuel cannot run out if the fuel store is opened by mistake, the inside of the access door/hatch opening must be covered with boarding (which must be removable from the outside). During to the risk of injury when the system is in operation, access doors/hatches must be lockable and kept locked when the system is in operation. There must be a warning sign carrying the message "Do not enter when feeder system is running" attached to the access door/hatch.

Electric Installation At FLEX storesystems electroinstallations in the fuil aren´t

permissible. At box level systems electroinstallations in the show room

aren´t allowed. Filling couplings have to be grounded.

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2.7 EXAMPLES FOR PLANING

BC-01

Example 1 Construction with Flex fuel supply next to the heating room.

The maximum length of agitator is 5m. The maximum suction length is 25 m.

Minimum 2 fire security wristbands needed – please respect the minimum fire security rules!

Example 2 Machine with Flex fuel supply with annother building section.

The maximal length of extracting screw amounts 5 m. The maximal suction length is 25 m.

Minimum 2 fire security wristbands needed – please respect the minimum fire security rules!

Example 3 Machine with Flex fuel supply with annother building section.

The maximal length of extracting screw amounts 5 m. The maximal suction length is 25 m.

Minimum 2 fire security wristbands needed – please respect the minimum fire security rules!

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Example 4 Consruction with BOX- fabrictank direktly above the heatingroom.

The maximum Suctionlength is 25 m.

Minimum 2 fire security wristbands needed – please respect the minimum fire security rules!

Example 5 Construction with BOX- fabrictank in a other building section.

The maximum Suction length is 25 m.

Minimum 4 fire security wristbands needed – please respect the minimum fire security rules!

Example 6 Cascade construction with 2 FLEX-R directly below with the heating room.

The maximal length of extruding screw constitudes 5 m. The maximum suction length is 25 m.

No fire security wristbands needed – please respect the minimum fire security rules!

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2.8 AUTOMATIC ASH SUCTION SYSTEM

PC-01

The following Introductions are for Device

planning- for installation of ash vacuum suction

system there is another Introduction included.

Optional there is a automatic ash vacuum system. The accumulated ash will go through the firing build Feedsystem and flexible metal tube in a big removable ashton. The deashing is automatically.

Retofit the system It´s possible to retrofit the ash vacuum suction system, if the

minimum difference between the wall and the system ist 60 cm.

A → 153 cm

B → 59 cm

C → 72 cm

D → 107 cm

Construction side: If possible, you have the opportunity to plan the ash ton at a

ground level beside the boiler’s body. Basic requirement for the construction is a good lifting through the installation site, The ash ton must have a 25 cm minimum difference to inflammable materials. You have to be a look that there is no inflammable ground.

Not permitted construction side for an ash ton:

• in an garage

• in the atmosphere in living rooms;

• in storerooms with inflammable materials or gases.;

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Permitted Construction places for the ash ton:

• in the boiler room

• in an secondary

room

Hauling of a suction pipe through fire zones

A → wall penetration with Rockwoolpipesprialclamp; B → wall penetration with boiled Steel pipe; C → fire security clamps 54 – 60;

(maximal 1 m difference)

D → flexible suction metal tube

(minimum 10 cm difference)

E → not inflammable mad

Page 17

2.9 HEATING CIRCLE RULE

PH-01

The heating circle rule is optional offered. You can decide between a MKR set or a wall mounted MK 261

set.

●

per construction 3 controlled by atmospheric condition rules possible

●

per construction could be actived just 1 MKR Set boiler

●

pro Machine there are 3 remote control möglich;

●

per heatingcircle one analogue room unit possible Exceptions at five sensors are buffer management

Please note the information in section 5- sensore buffer management of chapter 7.1 and buffermanagement HP0 !

Set-MKR Following functions could be activated:

Heatingcircle

● Warmwater-Memory

Heatingcirle 0

optional avalible

........

● pump heating circulation

● aditional warmwater memory

● external heatingcirculation

Heatingcircle 1

optional avalible

.......

● Pumpenheizkreis

● gemischter Heizkreis

Heatingcircle 2

optional avalible

.......

● Pumpenheizkreis

● gemischter Heizkreis

wall mounted model set-MK261 Following funtions could be active:

Heatingcircle WW

● warmwater- memory

Heatingcircle 0

optional

.................

● pumpingheatingcircle

● third mixed heatingcircle

Heatingcircle 1

optional

.................

● pumpingheatingcircle

● mixed heatingcircle

Heatingcircle 2

optional

.................

● pumpingheatingcircle

● mixed heatingcircle

Trunk link

optional

.........................

● feederpump

(ZUP)

● dumping device pump

(PUP)

● cargo pump

(LAP)

● extension

(ERW)

● third mixed heatingcircle

adition

optional

..............................

● aditional warmwater memory

● external heatingcircle

● third mixed heatingcircle

INFOBOX

1) the third mixed heatingcircle could be actived, if the functions trunk link and addition are not used.

2) through „ERW“ function a heating circle controller with trunk blink can be assigned an other heating circle controller

3) if the function „third mixed heatingcircle“ is activated, the trunk blink functions are not availible.

4) if the „third mixed heatingcircle“ is activated, the additional functions are not availibe.

Page 18

NOTES

Sketch:

Page 19

3 Construction

3.1 Delivery

BS-01

The boiler system is delivered packed in a wooden crate

wrapped in foil. Please check that the delivery is complete according to the delivery note and in perfect condition.

Deficiencies Please make a note of the deficiencies identified directly on the

delivery note and contact the supplier, heating installer or our Customer Service.

3.2 Carrying to installation site

BS-01

The system is delivered on a wooden pallet and can be lifted and carried to the installation site using a pallet truck.

Carrying in dismantled The boiler body can be dismantled into parts for carrying in. If

that is done, a person authorised by GUNTAMATIC must be consulted.

3.3 Positioning and aligning the boiler

BC-01

Keep to the minimum wall clearances specified by the system planner and manufacturer. If important details are missing, please refer to the planning documentation or ask our Technical Support. Position the system as close as possible to the flue to avoid having a long flue connecting pipe. The system must be accessible from the left or right side.

Clearance at back

ideal

70 cm minimum

possible

50 cm

without auto ash extraction system

60 cm

with auto ash extraction system

Clearance on left

ideal

70 cm minimum

possible

40 cm

Clearance on right

ideal

70 cm minimum

possible

40 cm

Clearance at front

ideal

100 cm minimum

possible

80 cm

Floor clearance

ideal

3,5 cm minimum

with screw feet triggered

possible

8 cm

Set the boiler at a slant Unscrew the rear adjustable feet slightly further so that the

boiler is slightly higher at the rear. That will allow the air inside the boiler to escape easily when the system is filled.

Page 20

3.4 Plumbing connections

BC-01

BIOCOM 30/ 40 / 50

A → Sensor for temp. relief valve, 1/2"

B → Temperature-relief heat exchanger 3/4“

C → Heating return, 5/4“

D → Heating flow, 5/4”

E → External thermostat, 1/2"

BIOCOM 75 / 100

A → Sensor for temp. relief valve, 1/2"

B → Temperature-relief heat exchanger 3/4“

C → Heating flow, 2”

D → Heating return, 2“

E → External thermostat, 1/2"

Page 21

Temperature-relief heat exchanger The maximum permissible operating temperature of the

boiler is 110°C. In order to prevent the maximum allowable operating temperature being exceeded, connection of a temperature-relief valve conforming to Austrian standard ÖNORM 8131 and DIN 4751 and with a response temperature of 95°C is required. The supply pressure must be at least 2 bar but no more than 6 bar.

BIOCOM 30/40/50

A → Cold water supply

B → Sensor for temp. relief valve, 1/2"

C → Temp. relief valve, 95°C

BIOCOM 75 / 100

A → Cold water supply

B → Sensor for temp. relief valve, 1/2"

C → Temp. relief valve, 95°C

Buffer memory Installing a thermal store is not necessary as the boiler is

operated by a modulating control system and the system can be quickly shut down. However, if the required continuous heat output in the summer months is below 10 kW for systems up to 50 kW, or 22 kW for systems upwards of 50 kW, combination with a thermal store is necessary for reasons of efficiency

When you putt the programme „OUT“, the antifreeze function has to be secured, if the E heating system is built with an manual thermostat.

Page 22

Return boost The boiler return temperature must be at least 55°C and must

be held at the required level by a bypass pump between the boiler flow and return pipes. If a thermal store is connected, the boiler return temperature must similarly be at least 55 °C, which must be ensured by a return boost (cross-over valve) set as shown in the plumbing diagram. If this requirement is not complied with, there is an increased risk of corrosion and guarantee entitlement will be lost as a result. Connect the return boost set precisely as specified in our plumbing diagrams.

The dimensioning of the return boost pump (set) is designed for the arrangements shown in GUNTAMATIC plumbing diagrams. If additional components such as heat meters are incorporated in the system plumbing, or if the overall thermal store pipe run (flow and return) is more than 30 m, redimensioning of the boiler charging pump (HP0) may be necessary.

Sludge separator with magnetite Magnetite and the sludge separator in the Heatngwater could

become a problem for energysaver pumps. By installin a prperly sized and applied sludge sperator with a magnet can remided cost effenciently.

Either old pipes could be meant

Expansion vessel The boiler operates in a sealed heating system and must be

provided with an expansion vessel for pressure compensation. To calculate the expansion volume, the volume of the system when cold must be known. Please select the expansion vessel on the basis of the manufacturer's specifications. The expansion volume of the system is calculated as follows:

System volume x Expansion factor x Additional allowance factor

• Expansion factor for wood-fuel boilers = 0.03

• Additional allowance factor = 3.0 for systems under 30 kW

• Additional allowance factor = 2.0 for 30-150 kW systems

Example calculation: 2500 litres x 0.03 x 3 = 225 litres

Pump selection The choice of pump must be made by the installer or building

technology planner on the basis of the friction data, the pipe cross-sectional area and the required delivery pressure for the piping system planned.

Plastic piping If plastic piping for underfloor heating or district heating pipes

are connected, they must be protected against excessive temperatures by using a limiting thermostat for the circulation pumps.

Danger of overheating Faulty operation, wrong fuil or disturbance could be load to

overheating. To avoid disturbance you have to install additional fuse protections for maximum process water and fuses for heating circulation temperatures.

Page 23

3.5 Filling and bleeding the system

BS-01

Please note the guidelines on

"Corrosion and boiler protection in

heating and domestic water systems"!

Water quality The water quality of hot water systems with flow temperatures

of max. 100°C is subject to VDI 2035. According to VDI 2035 Part 1, "Avoiding damage to hot water systems", which comply with EN12828, the first-fill and replenishment water, must be conditioned (preferably softened) if the following overall hardness limits [°dH] according to total heat output (kW) are exceeded:

• < 50kW: if °dH > 16.8

• 50 to 200 kW: if °dH > 11.2

• 200 to 500 kW: if °dH > 8.4

• > 500kW: if °dH > 0.11

Water heater If a water heater is also used in addition to the GUNTAMATIC

boiler, it should be filled according to the installation instructions for it.

Construction flushing

• Before charging you have to flush the system. When you do this, it’s the best opportunity to clean magnetit and rust sludge from the pipe system.

Filling the system

• Match the pressure of the system when cold to the air charge pressure of the expansion vessel.

• Check the operating pressure on the pressure gauge.

Bleeding the system

• Switch off and bleed circulation pumps.

• Bleed boiler by opening the bleed valve on the boiler and

allowing air to escape until water runs out.

• Bleed radiator heating system (if present) by opening the bleed valve on every radiator and allowing air to escape until water runs out.

• Bleed underfloor heating system (if present) by opening each heating circuit and flushing through thoroughly until there are no more air bubbles in the heating circuit pipes.

• Important: perform sequence in the correct order! Start bleeding in the cellar or on the ground floor and finish in the attic.

• Check the system operating pressure on the pressure gauge and add more water if necessary.

• Restart circulation pumps.

Only systems that have been properly bled

guarantee effective conveyance of heat.

Page 24

3.6 Flue connection

BC-01

The boiler is connected to the flue by means of a flue connecting pipe which must be gas-tight and isolated between the heating boiler and the chimney.

Abgasrohr

→ up 4 m length and maximum 3 sheets:

• BC 30 / 40 / 50 Ø = 150 mm

• BC 75 / 100 Ø = 180 mm

→ longer then 4 m or more then 3 sheets:

• BC 30 / 40 / 50 Ø = 160 mm

• BC 75 / 100 Ø = 220 - 250 mm

The hole in the wall for connecting the flue pipe must be lined with a built-in double-skinned lining tube or fireproof material. The flue connecting pipe must rise upwards from the boiler to the flue at an angle of at least 6° and be connected with gastight joints. An inspection cover must be provided for cleaning the flue connecting pipe.

A → Flue connecting pipe, min. gradient 6°

B → Flue connecting pipe insulation

C → Flue draught regulator/pressure-surge

compensator in flue

(Preferred fitting arrangement)

D → Alternatively: Flue draught regulator in

flue connecting pipe

(As close as possible to junction with the flue)

• The flue connecting pipe musty be gas-tight

• isolate the flue pipe

• Insulate the flue connecting pipe

• Do not brick in the flue connecting pipe (noise transmission)

• The flue connecting pipe must not extend into the flue

Page 25

3.7 Construction holding

3.7.1 System Flex

BC-01

Please attent, that the inlet opening

(B) has the correct assembly.

A → support direction

B → inlet opening

C → direction of turning

D → scraper

E → bottom flap

F → reference dimension

56 mm

Sketch:1

discharge screw

1. Lead the populsive unit (1)

Sketch 2

through wall

breakthrough of discharge screw

2. Dependent from screw length the snails tees stick it from the store room with hutch (2)

Sketch 2

to the drive unit. The spiral piecex has to been stuck together, so that the rise slopes shortly with the spiral. Then srew the flange connections of throughs by means of M8x 30 screws (3) Sketch 2 and washeres firmly. Make sure that the screws are screwed through without impact on the inside. At the end of discharge screw the flange (4) Sketch 2 screw with bearings

3. Slacke the worm screw (5) Sketch 2 in the store room up to the block in the direction with the drive unit, then fix the worm screw.

4. Controll of concentricity through turning the spiral. The spiral may beat in the middle maximum 3 mm.

5. Arrange the auger feed system (Sketch 2), that minimum 42 cm saliencied from the roomwall.

6. Screw the spiral´s through on the store rooms ground. Then screw the flange of the troughs by means of M8 x

30 screws (3) Fig. 2 and washers firmly. Make sure that the screws are screwed troughs without impact on the inside. At the end of the discharge screw the flange (4) Fig. 2 screw with bearings.

7. Fill the wall opening (6) Sketch 2 with rock wool. The opening with the cover plates (7) Sketch 2 cover inside and outside contact.

Page 26

Sketch :2

Suction tubes

1. Connect the suction tubes (8) Sketch 2 by the cyclone container (9) or connect the blower at an arbitrary suction part on the auger. The suction hose to the cyclone container in the largest possible radii embarrassed.

The minimum radius is 0,5 cm ! The tube shouldn’t slaged. Use good mounts.

2. The suction and retour air line (8) are fixed with the declined clam and cyclone container (9) on the propolsive unit (1).

Check the tightness on the first suction operator. Leakage could lead to filling fails!

3. Don´t lead suction pipes into the outside area or cold rooms, because of consendation. If no other place is available you have to isolate the suction pipe.

fire safety!

Fire safety wristbands has to be mounted, when

the suction pipe is misplaced through different

rooms.

Please respect the minimum fire security rules.

ground the suction pipe!

At the ends the cooper wires in the suction

hoses and connect to the reservar, the

suction far, the drive unit and the boiler

ground or with clams

Page 27

A → crossbar

B → scantling

C → scantling

D → Verbretterung

E → auger intake

F → shoring

Sketch: 3

View: → is seeing from host gear in direction to the storeroom

Store room boards:

1. Stick the wooden frame into the auger intake (E) when the slope is 35 ° left and right.

2. Mark and screw the wood circa 3 cm under the maximum fall.

3. Assure the assamble squared wood everey 1,5 m with a standind wood (C). If thhe distance would be bigger than 1,5 between the screw and the wall, you have to install additional supporting beams (F).

4. You have to serrate 3 cm long strong woods or laminated records, lay it into the screw groove, that there is a gap between the wall and the construction.

5. You don´t have to tight every board, but you have to screw on the wall on the boards.

6. If the spiral doesn´t reach to thestore room´s end, you have to built a board slant with 35 °.

7. If the removal profile, doesn´t reach to the wall passage, you have to use a under construction.

Page 28

filling set There have to be constructed minimum 2 filling nozzles.

A → PVC pipe Ø150 mm

B → filling set straight

(di 100 mm / Da 108 mm)

C → filling set 45°

(di 100 mm / Da 108 mm)

Sketch 4

on the Outsidewall in the light well

• if possible order the filling noozels 0,5 m on the narrow room sided with minmum 0,5 distance to each other;

• walls and Walldistance minimum 25 cm;

• wall drilling Ø 130–150 mm;

• fix the filler neck

(for example lathering);

• the filling noozels have to be grounded

(1,5 mm²)

access door It is a T30 / EI230-C fire door or install hatch which opens from

the inside out. On the inside the manhole must be provided with a minimum of 3 cm thick planking, which is detachable from the outside, so that the fuel in erroneous opening can not fall out. Due to the risk of injury during operation manholes are closed execute. On the manhole of the boiler documentation Dremel warning label that says to install "fuel storage room". The manhole should be provided with a to-current seal.

A → Door or Luke

(T30 / EI230-C)

B → U or Z iron profile

C → wooden blocking

(minimum 3 cm strong)

Sketch: 5

Page 29

3.7.2 SYSTEM BOX

BS-01

Montage The Montage of fabric tank occours with a seperated

construction instruction.

Suction pipe For construction use the same introduction as you could find

in the chapter „system Flex“.

Please attend the chapter

fire security

and

minimum fire security requirement!

Page 30

4 Electrical connections

BC-01

The electrical connections to the boiler system on site may only be made by an approved electrical installer observing all the applicable regulations. In addition, it is essential that electrical system components are protected against damage from heat radiation.

All boiler system internal wiring is wired up at the factory ready for use. The work required on site by the electrical installer consists only of connecting the mains power and wiring up and connecting the system components such as thermal store, CAN bus, heating circuit pumps, mixer valve motors, etc.

Opening switch panel

• open the right cover panel (A);

• solve the lock screw (B)

• raise the control cover (C) and hang it below;

• the platine with the connecting plug under accessible

positions

Mains power supply 230 VAC, 50 Hz, 13 A fuse

(surge arrester recommend)

The mains power must be connected by means of the standard non-reversible power socket on the rear panel of the boiler. It must possible to isolate the system entirely from the mains without opening the switch panel cover, e.g. by means of an automatic circuit-breaker.

Emergency off switch According to prTRVB H 118, it must be possible to switch off

the system using an emergency off switch fitted outside the boiler room near to the boiler room door. The burner must then shut down but the heating controller and all safety equipment must remain functional. Connected to the boiler enabling switch, terminals 22/23 on the boiler circuit board (see electrical wiring diagram).

Page 31

Cabeling

• Feeder 3 x 1,5 mm²

• Sensor 2 x 1 mm²

• Room stat 2 x 1 mm²

• CAN-Bus 2 x 2 x 0,5 mm²

(twisted pair, shielded)

For low voltage (sensores…) and high voltage, the cable duct on the boiler, is needed

Surge protection

Where CAN bus cables run between different buildings, the earthing conductors of the buildings must be connected to each other for potential equalisation purposes. If the earthing conductors cannot be interconnected, a 10 mm ring earth must be laid along with the CAN bus cable in the ground. The earthing conductors and ring earth must then be connected to one another.

Wiring CAN bus

linear wiring:

(you have to prefer this kind of wiring)

The connection is rewire linear, further cabling the CAN bus, for example, from the operating unit to the wall unit and the wall-mounted unit to the remote unity.

wirring radial:

The connection is radial wiring, means the CAN bus, for example, from the operating unit to the wall unit and the space station. The total length of the CAN bus connection must not exceed 100 m in this case.

The terminals +/- and H / L connect each twisted pair.

Boiler cascade

Up to four heating boilers can be operated in a cascade system (sequential control system) and must be connected inline via a CAN bus. The CAN bus lead must be wired without connecting the + terminal.

Earthing The entire system is to be joined to the earth circuit conductor

via the connected piping system according to the regulations.

When connecting the earth circuit conductor

pay particular attention to keeping the connecting runs as short as possible.

Cabel non tensioned to avoid defects or errors all cables strain relieved

Emergency power supply Only use regulated generators.

Page 32

4.1 Heating system electrical connections

BC-01

Mains connection

• 230 VAC, 50 Hz, 13 A fuse

Standard specifications

• Boiler control panel

(BCE)

• Boiler circuit board

(230 VAC)

• Fault signal output

(24VDC 200mA)

• Safety temperature limiter

(STL)

• Boiler sensor

(KVT20 Ω)

• Flue gas temperature sensor

(thermocouple)

• Oxygen sensor

(12V DC)

• Flue draught fan

(230V AC)

• Grate cleaner motor

(230V AC)

• TKS 1

(firebox and ash box door switch, 24VDC)

• Stoker drive motor G1

(230V AC)

• Outfeed drive motor A1

(230 VAC)

• Outfeed blower A2

(230 VAC)

• Stoker sensor

(PT1000 Ω)

• Filling Sensor

(12VDC)

• Ignition fan

(230V AC)

• Boiler enabling switch

(emergency off)

• HP0 output

(230 VAC)

• Reflux mixers

(230 VAC)

Optional equipment

• Pump outputs

(230 VAC)

• Mixer valve outputs

(230 VAC)

• sensor entrance

(KVT 20 Ω)

• anlaloug equipment for furnace

• Digital remote station

Temp

KVT20

Ohm (Ω)

Temp

PT1000

Ohm (Ω)

-16°C 1434 Ω 0C° 1,000 Ω

-8°C 1537 Ω 10C° 1,039 Ω

0°C 1644 Ω 30C° 1,117 Ω 10°C 1783 Ω 40C° 1,155 Ω 20°C 1928 Ω 50C° 1,194 Ω 30°C 2078 Ω 60C° 1,232 Ω 40°C 2234 Ω 70C° 1,271 Ω 50°C 2395 Ω 80C° 1,309 Ω 60°C 2563 Ω 100C° 1,385 Ω

Restistances

70°C 2735 Ω 125°C 1,480 Ω

Page 33

5 Final checks

BS-01

Final checks

• After completing installation of the system, check again that all joints and pipes are properly tightened and not leaking.

• Check that all covers are fitted and secured.

• Check that the fitting of all connections (water, flue,

electrical, ...) has been done correctly.

• Check that all required safety signs and instructions are attached and hand over all documentation (operating and installation instructions) for the system.

• Check that all electrical connections have been properly wired before connecting the system to the power supply.

• Clean the system and clear up the installation site.

• Always leave the boiler room clean.

Initial commissioning Commissioning must only be carried out by GUNTAMATIC or

a qualified specialist. The precondition is that the flue technician, heating installer and electrician have cleared the system for operation. The authorised GUNTAMATIC specialist will carry out the following work during commissioning:

• Check the entire system

• Check the electrical functions

• Adjust the programmer to the system

• Commission the system

• Explain to the user how the system functions and how to

operate and clean it

• Record the details of the customer and the system and complete the commissioning log

Any deficiencies identified must be recorded in

writing and rectified within the following 4 weeks

in order to maintain guarantee entitlement.

The fully completed commissioning checklist must

be sent to GUNTAMATIC immediately as

otherwise the guarantee will be void.

These installation instructions should not be

destroyed after commissioning but kept

permanently with the system together with the

operating instructions.

Page 34

6 Standards / Regulations

BS-01

The heater equates Class 3/ EN 303-5. The original certification report is deposited at the manufacture, Public Police and Fire safety rules have to be respected.

• ÖNORM / DIN EN 303-5

Heaters for pillar fuel, automatic and manual sanded up to 300 KW. Terms, requirements, and checkups.

• ÖNORM / DIN EN 12828

heaters for pillar fuel, automatic and manual sanded up to 300 kw, terms, requirements, checkups and marking

• ÖNORM / DIN EN 12831

Heating for Buildings; method for calculating usual heating board

• ÖNORM M 7137

Requirements on the Pelletstorage at the private customer.

• ÖNORM M 7510

Guideline for the review from central heaters

• ÖNORM H 5195-1

(Austria)

Prevention from damage through nest and Store origin with working temperature.

• VDI 2035

(Germany)

Avoidance from damages in Water heating systems

• SWKI 97-1

(Suisse)

Chalk and Rust Prevention in Waterheaters

• TRVB H 118

(in Austria for automatic sended Machines)

technical heating fire safety rule

• DIN 1988

Technical Rules for drinking water installation

• DIN 4751 Teil 1-4

Safety engineering equipment for water heaters

• Swiss decrees for aircleening

• Swiss decrees with smallfiremachines

• VKF Fire security thermaltechnical construction

(Suisse)

• SIA 384

(Swiss)

Page 35

7 Plumbing diagrams

7.1 Backup Memory HP0

PH-01

HP0

2 SENSOR – Buffer management

•

Attitude„Part-Charging“ The buffermanagement is charged in the top art. ON and

OFF Switching temperatures could be attitude with buffermanagement.

•

Attitude „FULL-Charging“ The buffermanagement is charged in the below art. ON

and OFF Switching temperatures could be attitude with buffermanagement.

HP0

5 SENSOR – Backup Memory

PLEASE NOTE:

The buffer sensor additionally required T5, T6 and T7 must be connected to the boiler board or on a wall unit on the terminals of the analogue space devices. It can be programmed for heating circuits therefore this controller no analogue room device RFF. Alternatively, use digital space stations RS or an additional wall mounted set-MKR261 for connecting the analogue room sensor RFF.

•

Attitude „part load border“ The buffer storage tank is loaded up to the adjusted

maximum part load limit at full boiler output. Once this limit is reached, the boiler output is reduced so much by the buffer management that this charge state of the buffer can be kept as long as possible and thus restart the plant are as far as possible avoided.

Page 36

Attitude HP0 = Z-pump

off 50 kW boiler output

- High-/ lower temperature construction

Attention: In case of very low (less than 30%) decrease of performance like for example a low energy or a passivehouse and

for oversizing, we advice you to install a backup memory.

Diagram no. BC-01

-15

Electrical connections as per operating and installation instructions

* Heating circuit 0 can be used with a fixed-setting controller for a low-temperature heating system or

Heating circuit 0 can be room-temperature controlled using an room stat for a radiator heating system.

1. Biocom as per price list

2. Flue draught regulator RE as per pric e list

3. Outside temp. based controller set MKR S30-031

4. DHW cylinder ECO as per price list

5. Mixer valve positioner motor S50-501

6. Room stat as per price list

7. GSM module S15-002

8. Branch control valve by client

9. Fault indicator lamp by client

Important: follow wiring diagram!

230VAC

>40°C

HP0

HKP0

HKP1

HK0

RG0

VF1

HK1

RG1

SLP0

HKP2

HK2

VF2

RG2

SF0

Page 37

Attitude HP0 = buffer pump

off 50 kW boiler output

High-/ lower temperature construction with backup memory PSF

Diagram no. BC-02

-15

Electrical connections as per operating and installation instructions

* Heating circuit 0 can be used with a fixed-setting controller for a low-temperature heating system or

Heating circuit 0 can be room-temperature controlled using an room stat for a radiator heating system.

1. Biocom as per price list

2. Flue draught regulator RE as per pric e list

3. Outside temp. based controller set MKR S30-031

4. Thermal store PSF as per price list

5. Mixer valve positioner motor S50-501

6. Room stat as per price list

7. GSM module S15-002

8. Return boost set RA50 A H39-021

9. Fault indicator lamp by client

Important: follow wiring diagram!

10. Option: flange and heat exchanger as per price list

11. 2 Thermal store sensor S70-003

12. Option: Secondary return unit 045-250

230VAC

RLM

HP0RL

>55°C

SF0

HKP0 HKP1 HKP2

VF1 VF2

230VAC

HK0

RG0

RG2RG1

HK1

HK2

BIOCOM

Page 38

Attitude HP0 = buffer pump

off 50 kW boiler output

High-/ lower temperature construction with backup memory PS

Diagram no. BC-03

-15

Electrical connections as per operating and installation instructions

* Heating circuit 0 can be used with a fixed-setting controller for a low-temperature heating system or

Heating circuit 0 can be room-temperature controlled using an room stat for a radiator heating system.

1. Biocom as per price list

2. Flue draught regulator RE as per pric e list

3. Outside temp. based controller set MKR S30-031

4. DHW cylinder ECO as per price list

5. Mixer valve positioner motor S50-501

6. Room stat as per price list

7. GSM module S15-002

8. Return boost set RA50 A H39-021

9. Fault indicator lamp

by client Important: follow wiring diagram!

10. Thermal store PS as per price list

11. 2 Thermal store sensor S70-003

230VAC

>55°C

RL HP0

RLM

HKP0

HKP1

HKP2 SLP0

HK0

VF1

HK1

RG0

RG1

VF2

HK2

RG2

SF0

BIOCOM

Page 39

Attitude TAD13 = Prog. 4 Attitude HP0 = bufferpump

off 50 kW boiler output

High-/ lower temperature construction with backup memory PSF and existing boiler

Diagram no. BC-04

-15

Electrical connections as per operating and installation instructions

* Heating circuit can be used with a fixed-setting controller for a low-temperature heating system or

Heating circuit can be room-temperature controlled using an room stat for a radiator heating system.

1. Biocom look at pricelist

2. Flue draught regulator RE look at pricelist

3. Ruler Set-MKR S30-031

4. buffermemory PSF look at pricelisr

5. Mixer valve positioner motor S50-501

6. Room stat laut Preisliste

7. GSM-module S15-002

8. Return boost set RA50 A H39-021

9. alert lamp (follow wirring diagram) bauseits

10. Circulation unit 045-250

11. 2 piece buffer S70-003

12. exhaust guardian RGT 80°C H00-801

13. difference control TAD 13 S35-101

14. return lift group RA50 TA H39-022

KFR

PSF

> 55°C

RGT 80°C

230VAC

TAD13

>55°C

230VAC

RL HP08RLM

230VAC

VF2

HKP0

RG0

HK0

VF1

HKP1

HKP2

RG1

HK1

RG2

HK2

BIOCOM

TAD13

Existing boiler

Page 40

Attitude HP0 = Z-pump

off 50 kW boiler output

- High-/ lower temperature construction with trunk link

Attention: In some cases very low power consumption (<30%) such as at a very low energy or passive house, as well as

over-dimensioning, we recommend installing a buffer!

Diagram no. BC-05

-15

Electrical connections as per operating and installation instructions

* Heating circuit can be used with a fixed-setting controller for a low-temperature heating system or

Heating circuit can be room-temperature controlled using an room stat for a radiator heating system.

1. Biocom as per price list

2. Flue draught regulator RE as per price list

3. ruler Set-MKR S30-031

4. warmwater memory ECO as per price list

5. Mixer valve positioner motor S50-501

6. Room stat as per price list

7. GSM module S15-002

8. Return boost set RA50 A H39-021

9. alert lamp (follow wiring diagr am) by client

10. hydraulic duplexer by client

11. trunk blink by client

230VAC

>55°C

HKP0

HKP1

RLMHP0RL

HK1HK0

VF1

RG0

6 6

RG1

HKP2 SLP0

SF0

HK2

VF2

RG2

Page 41

Attitude HP0 = buffer pump

off 50 kW boiler output

High-/ lower temperature construction with backup memory PSF with trunk link.

Diagram no. BC-06

-15

Electrical connections as per operating and installation instructions

* Heating circuit 0 can be used with a fixed-setting controller for a low-temperature heating system or

Heating circuit 0 can be room-temperature controlled using an room stat for a radiator heating system.

1. Biocom as per price list

2. Flue draught regulator RE as per pric e list

3. Outside temp. based controller set MKR S30-031

4. DHW cylinder ECO as per price list

5. Mixer valve positioner motor S50-501

6. Room stat as per price list

7. GSM module S15-002

8. Return boost set RA50 A H39-021

9. Fault indicator lamp plumber

Important: follow wiring diagram!

10. Thermal store PS as per price list

11. District heating pipe plumber

12. 2 Thermal store sensor S70-003

RG0

HKP0

230VAC

RL HP0 RLM

>55°C

SF0

RG2

VF2

HK2

SLP0HKP2

RG1

VF1

HK0 HK1

HKP1

BIOCOM

Page 42

Attitude HP0 = Z-pump

off 50 kW boiler output

- High-/ lower temperature construction

Attention: In some cases very low power consumption (<30%) such as at a very low energy or passive house, as well as

over-dimensioning, we recommend you to install a buffer!

Diagram no. BC-07

-15

Electrical connections as per operating and installation instructions

* Heating circuit 0 can be used with a fixed-setting controller for a low-temperature heating system or

Heating circuit 0 can be room-temperature controlled using an room stat for a radiator heating system.

1. Biocom as per price list

2. Flue draught regulator RE as per pric e list

3. Outside temp. based controller set MKR S30-031

4. DHW cylinder ECO as per price list

5. Mixer valve positioner motor S50-501

6. Room stat as per price list

7. GSM module S15-002

8. Return boost set RA100 A H39-023

9. Fault indicator lamp plumber

Important: follow wiring diagram!

>45°C

230VAC

HP0

HKP0 HKP1 HKP2 SL P0

VF1

HK0 HK1

VF2

HK2

SF0

RG0

6 6

RG1

RG2

Page 43

off 50 kW boiler output

High-/ lower temperature construction with backup memory PSF

Diagram no. BC-08

-15

Electrical connections as per operating and installation instructions

* Heating circuit 0 can be used with a fixed-setting controller for a low-temperature heating system or

Heating circuit 0 can be room-temperature controlled using an room stat for a radiator heating system.

1. Biocom as per price list

2. Flue draught regulator RE as per pric e list

3. Outside temp. based controller set MKR S30-031

4. Thermal store PSF as per price list

5. Mixer valve positioner motor S50-501

6. Room stat as per price list

7. GSM module S15-002

8. Return boost set RA100 A H39-023

9. Fault indicator lamp by client

Important: follow wiring diagram!

10. Option: flange and heat exchanger as per price list

11. 2 Thermal store sensor S70-003

12. Option: Secondary return unit 045-250

>55°C

RLMHP0

230VAC

HKP0

HK0

HKP1 HKP2

VF1

HK1

VF2

HK2

RG0

RG1

RG2

230VAC

BIOCOM

Page 44

Attitude HP0 = buffer pump

off 50 kW boiler output

High-/ lower temperature construction with backup memory PS

Diagram no. BC-09

-15

Electrical connections as per operating and installation instructions

* Heating circuit 0 can be used with a fixed-setting controller for a low-temperature heating system or

Heating circuit 0 can be room-temperature controlled using an room stat for a radiator heating system.

1. Biocom as per price list

2. Flue draught regulator RE as per price list

3. Outside temp. based controller set MKR S30-031

4. DHW cylinder ECO as per price list

5. Mixer valve positioner motor S50-501

6. Room stat as per price list

7. GSM module S15-002

8. Return boost set RA100 A H39-023

9. Fault indicator lamp plumber

Important: follow wiring diagram!

10. Thermal store PS as per pric e list

11. 2 Thermal store sensor S70-003

230VAC

>55°C

RLM8HP0

HKP0

HKP1

SLP0

HKP2

HK0

VF1

HK1

RG0 RG1

VF2

HK2

SF0

RG2

BIOCOM

Page 45

Attitude HP0 = Z-pump

off 50 kW boiler output

- High-/ lower temperature construction with backup memory with trunk blink

Attention: In some cases very low power consumption (<30%) such as at a very low energy or passive house, as well as

over-dimensioning, we recommend you to install a buffer!

Diagram no. BC-11

-15

Electrical connections as per operating and installation instructions

* Heating circuit 0 can be used with a fixed-setting controller for a low-temperature heating system orHeating

circuit 0 can be room-temperature controlled using an room stat for a radiator heating system.

1. Biocom as per price list

2. Flue draught regulator RE as per pric e list

3. Outside temp. based controller set MKR S30-031

4. DHW cylinder ECO as per price list

5. Mixer valve positioner motor S50-501

6. Room stat as per price list

7. GSM module S15-002

8. Return boost set RA100 A H39-023

9. Fault indicator lamp plumber

Important: follow wiring diagram!

10. Flow equaliser plumber

11. District heating pipe plumber

RLMRL HP0

>55°C

230VAC

HKP0 HKP1 HKP2 SLP0

SF0

HK0 HK1 HK2

VF1 VF2

RG0

RG1

RG2

Page 46

from 50 kW boiler power

- High-/ lower temperature construction with PS and trunk blink

Diagram no. BC-12

-15

Electrical connections as per operating and installation instructions

* Heating circuit 0 can be used with a fixed-setting controller for a low-temperature heating system or

Heating circuit 0 can be room-temperature controlled using an room stat for a radiator heating system.

1. Biocom as per price list

2. Flue draught regulator RE as per pric e list

3. Outside temp. based controller set MKR S30-031

4. DHW cylinder ECO as per price list

5. Mixer valve positioner motor S50-501

6. Room stat as per price list

7. GSM module S15-002

8. Return boost set RA100 A H39-023

9. Fault indicator lamp plumber

Important: follow wiring diagram!

10. Thermal store PS as per price list

11. District heating pipe plumber

12. 2 Thermal store sensor S70-003

230VAC

>55°C

RL HP0

RLM

HKP0

HKP1

HKP2 SLP0

HK0

RG0

HK1

VF1

RG1

VF2

HK2

RG2

SF0

BIOCOM

Page 47

ject supply for maximal 3 buildings

trunkblink functions ZUP, LAP oder PUP

Site 1 / Diagram no. BC-13

-15

Electrical connections as per operating and installation instructions

• Line connector 230 VAC / 13 A;

• per System just one Sensor;

(if possible on the boiler)

• per System 3 Wall mounted Set-MK261 possible;

• per System 3 digital Remotestationens possible;

• per Heatingcircle one analouge Remot unit

possible.

Heatingrooms opportunitys

1. Firing Biocom as Pricelist

2. Flue draught regulator RE with Ex-Clap as Pricelist

3. Regulation wall mounted unit Set-MK261 S30-030

4. W armwater memory ECO as Pricelist

5. Mixer Stellmotor S50-501

6. Remote / Remotestation as Pricelist

7. Backupmemory PS / PSF / 2PS as Pricelist

8. Reverse raising group as Pricelist

9. circulation unity 045-250

10. Backup memory sensor S70-003

11. Flange or recuperator as Pricelist

12. GSM-Modul S15-002

13. Hydraulic switch by client

14. trunk blink and trunkblinks pum by client

15. Pipesystem, by client

16. Alertlamp (look at the circuit diagram) by client

HP0 / 2PS

>55°C

RLMRL HP0

ZUP / LAP

CAN−Bus

HP0 mode = B-pump

>55°C

HP0RL RLM

ZUP / PUP

CAN−Bus

HP0 mode = Z-pump

Site 2 / Diagram no.

BC-13

-15

Page 48

Site 2 / Diagram no. BC-13

-15

Connected size

SLP0

HKP−xHKP−x

VF−x

HKP−x

VF−x

HK−x HK−x HK−x

LAP PUP

M M

CAN−Bus

666

HKR-x

RG−x

230VAC

RG−x

HKP−x

HK−x

HKP−x

VF−x

HK−x

RG−x

230VAC

RG−x

HKP−x

HK−x

VF−x

RG−x

ZUP

LAP PUP

CAN−Bus

HKR-x

RG−x

230VAC

HKP−x

HK−xHK−x

VF−x

HKP−x

HK−x

HKP−x

VF−x

SLP−x

RG−x

3AF16

5 5

SF0

HKR

Netz 230 V

HKR

PSF

SF−x

Page 49

Attitude HP0 = bufferpump

cascade circuit for 2 firings

Diagram no. BC-14

-15

line connector with operation and construction introduction.

• line connecter per Construction 230 VAC / 13 A;

• connect the CAN Bus linear with the construction;

(the cabeling without + the clip fulfill)

• per Construction 3 wall mounted machines Set-MK261 possible;

• per Construction 3 digital remote connector possible;

• per heating circulation one analouge possible;

(exceptions at 5 sensor buffermanagement)

• on Cascades <150 kW could 3“ T- Pieces and the 3“ bufferconections where cancelled (2“);

1. Biocom look at pricelist

2. Flue draught regulator RE with Ex-Clap look at pricelist

3. GSM- module S15-002

4. Return boost unit look at pricelist

5. buffermemory PS look at pricelist

6. Outside sensor S70-001

required on every System without atmosperic Conditions, with additional above the turned of fOFF Temperature

7. buffer memory sensor S70-003

Suggestion: 5 sens ores per construction- minimum 2 per construction

necesarry.

8. alert lamp (attend circuit diagram) by client

HP0

2" 2"

AFAF

CAN−Bus

>55°C>55°C

RLMRL HP0

RLM

HP0 / 2PS HP0 / 2PS

ZUP

LAP

Paper 2 / Scheme: BC-13

-15

Page 50

Attitude HP0 = bufferpump

(on every construction

Cascade connection for up to 4 firing

Site 1 / Diagram no. BC-15

-15

Electrical connections as per operating and installation instructions

• Line connector per construction 230 VAC / 13 A;

• per System 3 mounted system Set-MK261 possible;

• per System 3 digital mounted system possible;

• per Heatingcircle a analouges wall mounted unity possible;

(Exceptions on 5 Feeler buffermanagement)

• the written dimensons fort he backup memory, pipes on T pipes refers to a Cascade with 400 KW and in maximum 2 x 25 m pipe length for buffer forward motion.

1. Biocom look at Pricelist

2. Flue draught regulator RE with Ex-Clap

3. GSM-Modul S15-002

4. recirculationincreasinggroup look at Pricelist

5. Buffermemory PS look at Pricelist

jeden Puffer mit 2 Stück 3“ Sondermuffen bestellen;

6. Outdoorsensor S70-001

required on every System without atmosperic Conditions, with additional above the turned of fOFF Temperature;

7. Backup memory sensor S70-003

Advice: alertlamp 5 Sensors per System - minimum 2 per System required

8. alert lamp ( important) by client

HP0

2" 2"

AFAF

CAN−Bus

>55°C>55°C

RLMRL HP0

CAN−Bus

3"3"

RLM

HP0 RLM

>55°C

CAN−Bus

>55°C

RLMHP02"RL

Site 2 / Diagram no.

BC-15

-15

Page 51

Site 2 / Diagram no. BC-15

-15

Electrical connections as per operating and installation instructions

• Order every backup memory with 2 pieces with 3 muffles.

• the written dimensons fort he backup memory, pipes on T pipes refers to a Cascade

with 400 KW and in maximum 2 x 25 m pipe length for buffer forward motion.

Piece of Paper 1 / Diagram no.

BC-15

-15

HP0 / PSHP0 / PS

HP0 / PS

LAP

ZUP

T2 T2

3" 3" 3"

Piece of Paper 2 / Diagram no.

BC-13

-15

Page 52

NOTES

Sketch:

Page 53

8 Technichal data

8.1 BIOCOM 30 / 40 / 50

BC-01

Type BIOCOM 30 BIOCOM 40 BIOCOM 50 Unit

fuil

Pellets EN Plus A1 oder A2

Pellets EN Plus A1 oder A2 EN 14961-2

boiler´s power 7 - 30 9 – 40 12 – 49 kW

boiler temperature back run temperature

50 – 80 look at scheme

°C °C

flue draft

2 - 15 2 - 15 2 – 15

Pascal

water content operating pressure

128 max. 3

147 max. 3

Litre bar

A - smokepipe B - advance C - return D – Safety heat exchangers E - emptying

150 5/4 5/4 3/4 1/2

mm inch inch inch inch

water side resistance difference 10K

2570 14,2

3430 28,3

4257 24,7

kg/h mbar

water side resistance difference 20K

1290 3,8

1710 13,5

2180 6,2

kg/h mbar

ash drawer - rust ash drawer- warm heat

exchanger

60 12

Litre Litre

boiler´s whole wheight weight Lower part weight of warm heat exchanger weight of stoker unit weight of drive unit weight of drive worm

550

(without Stoker)

340 180 70 26 40

553

(without Stoker)

340 183 70 26 40

585

(without Stoker)

340 215 70 26 40

kg kg kg kg kg kg

Power supply

230 VAC / 13 A 230 VAC / 13 A 230 VAC / 13 A

Page 54

8.2 BIOCOM 75 / 100

BC-01

Type BIOCOM 75 BIOCOM 100 Unit

Fuel

Pellets EN Plus A1 oder A2

Pellets EN Plus A1 or A2

EN 14961-2

boiler´s power 22 – 75 22 – 99/101 kW

boiler temperature Return temperature

60 – 80 look at scheme

°C °C

Required flue draught 2 - 15 2 – 15 Pascal

Water capacity Operating pressure

256 max. 3

Litre bar

A - Flue connecting pipe dial B - Flow C - Return D - Temp.-relief heat

exchanger E – Drain

180 2 2 3/4 1/2

mm inch inch inch inch

Water system resistance Temperature difference 10K

6450 4,3

8490 6,2

kg/h mbar

Water system resistance Difference 20K

3250 1,8

4240 2,5

kg/h mbar

Ash pan - rust Ash pan, "heat exchanger”

80 12

Liter Litre

Kesselgesamtgewicht Overall weight Weight of heat exchanger Weight of stoker unit Gewicht

Antriebseinheit Weigh of stoker unit

865

(without Stoker)

430 405 70 26 40

865

(without Stoker)

430 405 70 26 40

kg kg kg kg kg kg

Power supply

230 VAC / 13 A 230 VAC / 13 A

Page 55

8.3

HOLDING

SYSTEM FLEX

BC-01

Choice of the right Flex screw length:

Wall breakthrough:

B 33 cm x H 25 cm

Dumping height:

Pellets max. 2,5 m

measure - A measure - A + B

FLEX 1,0 m

1,2 m

bis

1,7 m

FLEX 1,5 m

1,7 m

bis

2,2 m

FLEX 2,0 m

2,2 m

bis

2,7 m

FLEX 2,5 m

2,7 m

bis

3,2 m

FLEX 3,0 m

3,2 m

bis

3,7 m

FLEX 3,5 m

3,7 m

bis

4,2 m

FLEX 4,0 m

4,2 m

bis

4,7 m

FLEX 4,5 m

4,7 m

bis

5,2 m

FLEX 5,0 m

5,2 m

Length store room inside

> 5,2 m

Length storeroom inside

included wall thickness.

8.4

HOLDING

SYSTEM BOX

BC-01

measure

A - B

measure -

m³ weight

BOX 7,5 2,1 x 2,1 m 1,8 – 2,5 m 5,0 – 7,5 m³ 3,0 – 4,7 t BOX 8,3 1,7 x 2,9 m 1,9 – 2,5 m 6,1 – 8,3 m³ 4,0 – 5,4 t

BOX 11 2,5 x 2,5 m 1,8 – 2,5 m 8,3 – 11 m³ 5,0 – 6,7 t

BOX 14 2,9 x 2,9 m 1,9 – 2,5 m 10 – 14 m³ 6,5 – 9,1 t

Page 56

GUNTAMATIC Heiztechnik GmbH

A-4722 Peuerbach / Bruck 7

Tel: 0043-(0) 7276 / 2441-0

Fax: 0043 (0) 7276 / 3031

Email: office@guntamatic.com

www.guntamatic.com

Misprints and technichal Changes reserved