Gunson 77008 Handbook

Handbook
Advance Xenon
Timing Light
Part No. 77008
If this product fails through faulty materials or workmanship, contact our service department direct on: +44 (0) 1926 818186. Normal wear & tear are excluded as are consumable items & abuse.
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Index
SAFETY PRECAUTIONS ........................... 4
WHAT IS IGNITION TIMING? ..................... 5
WHAT IS ADVANCE TIMING LIGHT? ........ 6
PRODUCT DESCRIPTION .......................... 7
NSTRUCTIONS FOR USE .......................... 8
ADDITIONAL INFORMATION ..................... 9
a. 6/24 VOLT VEHICLES
b. MAGNETO IGNITION SYSTEMS
c. ROTARY ENGINES
d. RETARDED IGNITION
DIAGNOSTIC TESTS ................................ 10
a. Testing Centrifugal Advance Mechanism
b. Testing Vacuum Advance
c. Testing Vacuum Retard
d. Detection of Distributor wear or inaccuracy
e. Effects of incorrect ignition timing
GENERAL WARNINGS .............................11
GUARANTEE ............................................. 12
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What Is ignition Timing
5
Safety Precaution
4
Using this timing light necessarily involves working under the bonnet while the engine is running. This is a potentially hazardous situation, and the user should take every precaution to avoid any possibility of injury. The following guidance should always be followed:
• Never wear loose clothing, particularly ties, long sleeves etc that can catch in moving engine parts, and always tie-up or cover long hair.
• Ensure that the car is on firm level ground, and is out of gear and the handbrake firmly applied at all times.
• If for any reason the car is jacked up or the wheels removed, always ensure that the car is well supported, and never rely on a car jack alone, always use ramps or axle stands. Be wary of axle stands and jacks sinking into soft ground, and remember that asphalt surfaces may appear firm, but may give way under the concentrated load of a jack or axle stand.
• Do as much of the work as possible with the engine not running.
• Always route cables well away from hot or moving parts, (particularly the exhaust pipe and cooling fan) and check that cables are in a safe position before starting the engine.
• Always guard against getting the timing light or fingers too close to moving, hot or electrical parts. Be especially wary of the fan, fan belt, fan belt pulley, exhaust manifold, exhaust pipe, and HT parts of the ignition system. Remember that thermostatically controlled fans may suddenly start with no warning.
• Take care to avoid placing metal tools where they may cause an electrical short, such as near the car battery.
• Take care not to place tools etc where they may be dislodged by engine vibration.
• Treat High Tension components with respect, remembering that electrical shocks can cause involuntary movement which may result in secondary injury. Remember that sparks can jump quite a distance. Also remember that severe unexpected HT shocks can be received from old, worn, damaged or wet components (e.g. HT leads, coil, and distributor).
• Keep all sensitive electronic equipment away from HT voltages, and do not make any electrical connection to HT voltages except as expressly advised by the makers of the electronic equipment.
• Remember that Low Tension Voltage, present on the LT terminal of the ignition coil and at the contact breakers, can also give quite an electrical shock.
• Never ever attempt to use automotive diagnostic equipment intended for 12v applications on domestic AC mains 240V supplies.
• Make all electrical connections with power off, so as to avoid the possibility of electrical sparks, which can ignite fuel vapour or inflammable battery gas emissions.
• Take care not to inhale exhaust gas. Never run the engine inside a garage or in a confined space. When running the engine, always ensure that there is adequate circulation of fresh air. Ensure that there are no leaks in the exhaust system near where you are working.
• Keep children and pets away from the car while work is being carried out.
Petrol engines operate on the principle of using a spark plug to ignite a compressed mixture of petrol and air in the cylinders of the engine. In practice, each spark plug fires slightly before a piston has reached the top of its compression stroke. This is so that the petrol/air mixture has time to fully ignite before the commencement of the power stroke. The faster that the engine is rotating, the greater is the angle before top dead centre (BTDC) that the spark plug has to fire.
Besides engine speed, the optimum timing of the spark depends on other factors, including the degree of suction in the inlet manifold (manifold vacuum), and whether leaded or unleaded petrol is being used.
If the ignition timing of the engine is not correct, then either the performance or the economy of the engine will suffer, or both, and the engine exhaust will be high in hydrocarbons (HC), to a degree that might cause the vehicle to fail statutory exhaust emissions tests.
Car manufacturers vary in the amount of service data on ignition timing that they make available information on the user. They also vary on the facilities that they provide on the engine to enable the timing to be measured, and also on the facilities that they provide on the engine to enable the timing to be set or adjusted.
In some modern engines, no service data is provided, and no method is provided for measuring or adjusting the ignition timing.
However, many manufacturers continue to provide data on ignition timing, and provide timing marks on the engine to enable the timing to be measured using timing light, and provide some means by which the timing can be adjusted.
Usually, the data is provided at a particular engine idle RPM (the handbook usually also states whether the vacuum pipe should be connected or disconnected). This is generally referred to as “STATIC” timing. There are often corresponding timing marks on the fan belt pulley or engine flywheel (“STATIC timing marks”), and the STATIC timing can be adjusted by rotating the distributor in its housing.
Such ignition systems are designed so that if the user sets the “static” timing correctly, then the automatic advance mechanisms will take over and ensure that the ignition timing correctly adjusts to other driving conditions.
Manufacturers also commonly provide a Top Dead Centre (TDC) mark in addition to a “static” timing mark. Some manufacturers provide a TDC mark and no “static” timing mark.
Perversely, car manufacturers usually provide no timing marks for engine speeds other than idle, even though timing data may be given for other speeds the workshop manual. It is in such situations that this timing light is very useful, since it can be used to measure the degrees of advance of ignition timing with respect to static timing, or TDC (or with respect to any other timing marks), and hence can be used to check service data where no suitable timing marks are provided on the fan belt pulley or flywheel.
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