Gunnebo GlasStile GSS Installation, Operation And Maintenance Manual

GlasStile GSS

Installation Operation and Maintenance Manual

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009

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Contents

Page

SECTION 1 INTRODUCTION ...................................................................................................................................... 5

 General .............................................................................................................. 5

 Electrical Warnings ............................................................................................ 5

 Mechanical Warnings ........................................................................................ 5

 Errors.................................................................................................................. 5

 Proprietary Notices ............................................................................................ 5

 Rotating Machinery ........................................................................................... 6

 Warnings, Cautions and Notes .......................................................................... 6

 Static Sensitive Devices ...................................................................................... 6

 Good Practices ................................................................................................... 6

 Risk Assessment ................................................................................................. 7

 CE - Marking....................................................................................................... 8

SECTION 2 PRODUCT DESCRIPTION .......................................................................................................................... 9

 Product Description ............................................................................................ 9

 Technical Specification ..................................................................................... 10

SECTION 3 INSTRUCTIONS FOR USE ........................................................................................................................ 11

 Starting the GlasStile GSS ................................................................................ 11

 Reception Control Pass Left/Right (Option) ..................................................... 11

 Operating Modes ............................................................................................. 12

 Reset ................................................................................................................ 12

 Remote Push Button Activation (Optional) ...................................................... 12

 Safety ............................................................................................................... 12

 Blocking the GlasStile GSS ................................................................................ 12

 Power Failure ................................................................................................... 12

 Fire Alarm......................................................................................................... 12

SECTION 4 TECHNICAL INFORMATION ..................................................................................................................... 13

 Technical Information ...................................................................................... 13

 Material Finishes .............................................................................................. 13

 Flexibility of Design .......................................................................................... 13

 Standard Dimensions ....................................................................................... 14

 Component Location ........................................................................................ 15

SECTION 5 INSTALLATION ..................................................................................................................................... 16

 Unpacking ........................................................................................................ 16

 Tools Required ................................................................................................. 16

 Site Preparation ............................................................................................... 16

 Installation Kit .................................................................................................. 16

 Installation Routines ........................................................................................ 17

 Power Supply and Cables ................................................................................. 20

 Customer Connections ..................................................................................... 23

 Programming the Wing ‘Home Position’ ......................................................... 25

 Testing after Installation .................................................................................. 25

 Programming Options ...................................................................................... 26

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009

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SECTION 6 MAINTENANCE .................................................................................................................................... 27

 General Care .................................................................................................... 27

 Brake Adjustment ............................................................................................ 29

 Encoder Replacement ...................................................................................... 29

 Replacing the Control Card .............................................................................. 29

 Trouble Shooting .............................................................................................. 29

SECTION 7 SPARE PARTS ...................................................................................................................................... 31

 Recommended Spare Parts .............................................................................. 31

SECTION 8 DECLARATION OF CONFORMITY .............................................................................................................. 32

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009

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Section 1 Introduction

Introduction

General

Please read this manual carefully, it contains information that will assist you with all aspects of
installation and maintenance, including unpacking. Correct installation & Maintenance will ensure
smooth functionality and increase the lifespan of components.

Gunnebo Entrance Control Ltd makes every effort to ensure that this manual is reviewed whenever
significant changes are made to the design. However, our policy of continuous improvement may
result in some small differences between the unit supplied and the description in this document.

Enquiries in this respect should, in the first instance, be directed to our Technical Department.

Telephone [phone], Fax [phone], or alternatively E-mail
[e-mail]

Electrical Warnings

The electrical power used in this equipment is at a voltage high enough to endanger life. Before
carrying out maintenance or repair, you must ensure that the equipment is isolated from the electrical
supply and tests made to verify that the isolation is complete.

When the supply cannot be disconnected, functional testing, maintenance and repair of the electrical
units is to be undertaken only by persons fully aware of the danger involved and who have taken
adequate precautions and training.

Mechanical Warnings

Safety systems and controls, such as interlocks, covers and guards, must not be overridden or by
passed by personnel other than authorised staff who are qualified to carry out prescribed actions
within specified Warnings.

Only trained individuals should work on the unit as it has many moving parts and there is a possibility
of serious injury

Errors

Reports on errors, comments and suggestions concerning this manual are requested and encouraged.
They should be submitted to:
Technical Department, Gunnebo Entrance Control Ltd, Bellbrook Business Park, Uckfield, East
Sussex, TN22 1QQ, UK.
Telephone [phone], Fax [phone] or alternatively E-mail
[e-mail]

Proprietary Notices

All data appearing herein is of a proprietary nature, with exclusive title to it held by Gunnebo. The
possession of this Manual and the use of the information are therefore restricted only to those persons
duly authorised by Gunnebo.

Do not reproduce, transcribe, store in a retrieval system or translate into any human or computer
language, any part of this Manual without prior permission of Gunnebo.

Hardware Changes

No hardware changes may be made without authority from Gunnebo who will be responsible for
ensuring that the proposed change is acceptable in all safety aspects. Personnel authorised by
Gunnebo may only make hardware changes.

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Any maintenance or modification of Emergency Stop and Guarding Circuitry must be followed by
safety checks on the whole hardwired Emergency Stop and Guarding Circuitry.

Prior to a hardware change, records must be made of the change, one of which MUST be sent to the
Technical Department at Gunnebo.

Rotating Machinery

Rotating industrial machinery may possess huge amounts of stored energy. On no account must you
commence maintenance if you do not fully understand what you are doing and/or have not taken all
the safety precautions normally associated with industrial electronic control systems and machines.

Before starting to work on the equipment, please make yourself familiar with all the associated blocks
in the system, including control loops, mechanics, drives, transducers and electrics. Please read all
the Manuals of the equipment you are unfamiliar with first.

Warnings, Cautions and Notes

Where necessary within the technical manual, Warnings, Cautions and Notes may be given.

Warnings

Are for conditions that might endanger people. The instructions given in Warnings must be followed
precisely. They are given to avoid injury or death.

Cautions

Are for conditions that may cause damage to equipment, or may spoil work. The instructions given in
Cautions must be followed to avoid spoilt work or damage to equipment.

Notes

Alert the user to pertinent facts and conditions.

Static Sensitive Devices

Some of the PCB’s in the equipment covered by this Technical Manual contain Static Sensitive
Devices. It is recommended that maintenance and service engineers are fully aware of the Local
Industry Regulations and procedures when handling such devices.

Good Practices

Equipment being installed must not be left unattended unless all potential mechanical and electrical
hazards have been made safe. A competent person must be left in charge when the equipment is to
be left while potentially unsafe.

The following points indicate good practice that will contribute to safety and avoid equipment damage.

i Ensure that all electrical power supplies are turned OFF and disconnected before

working on any of the equipment.
ii Never leave the equipment in a potentially dangerous state.
iii Use only the correct tools for the task in hand.
iv When working on the equipment, remove any personal jewellery that may be

conductive, or clothing that may become entangled with mechanical parts.

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Equipment Safety Systems
Safety systems and controls, such as interlocks, covers and guards, must not be overridden or

bypassed by personnel other than authorised staff who are qualified to carry out prescribed actions
within specified Warnings.

Risk Assessment

Risk assessment is graded into categories of safety, rated 1 to 8 (where 8 is the highest risk level).
The following activities are covered.

Rating Activity

1 Cleaning
2 General Installation
3 Servicing
4 Servicing

General Maintenance

Using Chemical Fixers
5 Commissioning
8 Floor Drilling

Glass Panel Installation

Rating 1: Cleaning.

Who is at Risk Engineers or Site Personnel
Hazard Mis-use of Cleaning Fluids
Current Controls Compliance with COSSH regulations

Rating 2: General Installation

Who is at Risk Site Personnel
Hazard Objects/Tools in Installation area
Current Controls Trained Installation Engineers

Rating 4: General Maintenance

Who is at Risk Site Personnel
Hazard Electric Shock
Current Controls Isolation of Power/Trained Service Personnel

Using Chemical Fixer

Who is at Risk Site Personnel within the Vicinity of the Work Area
Hazard Fume Inhalation
Current Controls Compliance with COSSH regulations

Rating 5: Commissioning

Who is at Risk Site Engineer
Hazard Power Supply/Moving Parts
Current Controls Isolate Power

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Rating 8: Floor Drilling

Who is at Risk Installation Engineer
Hazard Flying Debris and Noise
Current Controls Protective Equipment must be worn

Glass Panel Installation

Who is at Risk Installation Engineer
Hazard Glass Breaking

Incorrect handling techniques

Current Controls Protective Equipment must be worn.

CE - Marking

The Gunnebo GlasStile GSS is CE marked, developed and manufactured according to the EU’s
Machinery, Low-Voltage and EMC-Directives.

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Section 2 Product Description

Product Description

The Gunnebo GlasStile GSS is a revolving entrance gate with glazed panels. The gate rotates
clockwise or counter-clockwise to its User Programmed opening positions and then returns to the
home position, where it is locked by an electro-mechanical brake. The gate is activated by impulses to
the driving electronics unit from either a reception area or impulse unit (e.g. card reader) which
determines the direction of rotation.

Any impulse unit with a dry contact closing for between 0.5 - 1.0 seconds can be connected to the
gate. An acknowledgement impulse of completed rotations is given before or after each rotation is
started/complete. The status of the gate is indicated on its volt free alarm output.

The speeds, opening time, drive mode and individual settings of the panels opening and home
positions are set using a special programming unit. In the event of a power failure the programmable
functions are stored in a non volatile memory.

The drive electronics are mounted on a printed circuit board which has connection points for power,
motor, brakes, sensors, impulse units and LED’s.

A 24V DC motor with planetary gears controls the gate. An opto-sensor is connected to the outgoing
shaft by a gear belt. Its function is to monitor the position of the gate.

Fig 2.1 – Typical Unit

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Technical Specification
Unit Dimensions Column Height: 1000mm

Column Diameter: 220mm
Standard Clear Opening: 1000mm

Drive: 24V DC Motor with gearing
Orientation: Pass Left or Pass Right
Materials: Mechanical parts: 304 grade Stainless Steel

Glass Wing: 10mm Toughened Glass

Power Failure: Gate Rotates freely with any power loss or emergency signal
Power Supply Voltage: 110/230 VAC 50/60Hz
Power rating: 250 W, fuse 1.0 A
Mains Input Fuse 2A
Operating Temperature: 0 to 55C
Transportation and Storage: -25 to +55 C
Relative Humidity: 95% Maximum

Note - Class C mains circuit breaker is required.

- Other finished and sizes are available upon request to Gunnebo

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009

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Section 3 Instructions for Use

Instructions for Use

Starting the GlasStile GSS

When the power is switched on, the gate automatically searches for its internal zero position, moving
at a lower speed than normal. The blocking panel then automatically moves to its programmed home
position. The first time the gate is powered up it will move to a factory pre-set home position.

When the internal zero and home positions are being sought the alarm output flashes slowly. When
searching has been completed the closed gate closed output switches.

Reception Control Pass Left/Right (Option)

There are two momentary pushbuttons, one each for PASS LEFT and RIGHT entry, which instantly
affect the rotation of the gate.

The gate opens for as long as the pushbutton remains pressed. Upon release the gate returns to its
home position, where the electro-mechanical brake locks it.

Walkway Details
Fig 3.1 - Walkway Details

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CCEC/ OM Manual GlasStile GSS 1.6 EN 07.2009