GUIDANCE MARINE 20- Series, CyScan AS Installer's Manual

CyScan AS Installer’s Guide

YEAR

Guidance Marine Ltd, 5 Tiber Way, Meridian Business Park, Leicester, LE19 1QP, UK

T: +44116 229 2600 E: sales@guidance.eu.com

featuring CyScan AS

reector detection

www.guidance.eu.com

www.marine.direct

CyScan AS Installer’s Guide

LASER

Print Colour

Black

Print Colour

Yellow

100.00 mm

Scale 1:1

Material

White

Issue Date: 22/02/2018 Document No: 94-0559-B

Serial No:

Sensor Software Version: Client Software Version:

Date of Shipment from UK:

Guidance Marine Ltd, 5 Tiber Way Meridian Business Park Leicester LE19 1QP UK

Tel: +44 116 229 2600

UK Support: +44 116 229 2665 (365 days a year, 08:00 - 20:00 hours UTC) customerservices.uk@guidance.eu.com

USA Support: +1 504 305-1120 customerservices.us@guidance.eu.com

Asia Support: +65 6734 6365 customerservices.sg@guidance.eu.com

Web: www.guidance.eu.com/customer-support

Class 1M Laser Product

Complies with EN 60825-1

Complies with USA CFR 1040.10 & 1040.11

except for deviations pursuant to Laser Notice

No 50 26 Jul 2001

Copyright in the whole and every part of this document belongs to Guidance Marine Limited (the “Owner”) and may not be used, sold, transferred, copied or reproduced in whole or in part in any manner or form or in or on any media to any person other than in accordance with the terms of the Owner’s Agreement or otherwise without the prior written consent of the Owner. “CyScan” is a registered trademark of Guidance Marine Ltd. All other brand or product names are trademarks or registered trademarks of their respective companies or organisations.

Table of Contents

Introduction ......................................................................................................5

Welcome ��6

System Overview ��7

What is Absolute Signature (AS)��8

CyScan Sensor Part Names �� 9

Serial Numbers & Software Versions �� 11

Product Label �� 11

Software Version Information ��11

Installing the Sensor Hardware ............................................................... 12

Where to Mount the Sensor ��13

Sensor Dimensions and Mounting Template ��14

Installing the Cables .................................................................................... 15

Cable Speciﬁcations ��16

UPS Speciﬁcations �� 17

Legacy CyScan Sensor Connections �� 18

To Connect a Cable to the CyScan Sensor �� 18

Connecting the Power Cable ��18

Legacy Client and DP Feed Connections - Ethernet Client, Serial DP ��19

Legacy Client and DP Feed Connections - Ethernet Client, Dual Serial DP �� 20

Legacy Client and DP Feed Connections - Serial Client, Serial DP �� 21

CyScan AS Sensor Connections �� 22

To Connect a Cable to the CyScan Sensor �� 22

Connecting the Power Cable ��22

CyScan AS Client and DP Feed Connections - Ethernet Client, Serial DP ��23

CyScan AS Client and DP Feed Connections - Ethernet Client, Dual Serial DP ��24

CyScan AS Client and DP Feed Connections - Serial Client, Serial DP ��25

Installing the Control PC ............................................................................ 26

Installing CyScan Client Software onto a Computer �� 27

Conguring the CyScan System .............................................................. 28

Using the CyScan Service Interface �� 29

Network Communication Settings ��30

Vessel Parameters ��32

Static Blanking Zones ��35

DP Feed Conﬁguration �� 36

System Parameters �� 38

Additional Information ............................................................................... 40

Target Types ��41

Positioning and Mounting Targets ��42

DP Message Types ��43

NMEA0183R Format ��43

NMEA0183P Format ��43

ASCII17 Format �� 44

MDL Standard † ��44

MDL Multi-Target † ��44

Nautronix Standard † ��44

Artemis Mk IV † ��44

Kongsberg Standard ��44

MT Custom DP String ��45

Rolls-Royce Custom DP String �� 46

Kongsberg (Custom)��47

CyScan AS Installation Checklist ��48

Cable Routing Diagrams ��49

Sensor Information Display - Error Messages �� 54

Upgrading the Sensor Software Via the Remote Installer ��56

Upgrading the Sensor Software Directly ��57

Remote Diagnostics ��58

Table of Contents (continued)

Index �� 59

Document History ��61

Introduction

This section provides an introduction and overview of the CyScan system. It contains the following sections:

Welcome (page 6)

•

System Overview (page 7)

•

What is Absolute Signature (AS) (page 8)

•

CyScan Sensor Part Names (page 9)

•

Serial Numbers & Software Versions (page 11)

•

Welcome

Welcome to the CyScan AS Installer’s Guide. It explains how to commission and install the CyScan system onto a vessel and how to install the CyScan Service Interface (CSI) and Dashboard. An on-screen version of this document can be opened from the About tab of the CSI. For Instructions on how to use CyScan, please see the CyScan AS Operator’s Guide (Doc 94-0560).

Note: Installation of a CyScan system should be carried

out by a suitably qualiﬁed and competent engineer.

System Overview

CyScan is a high accuracy relative position reference sensor. It provides positional information to a vessel’s DP system, allowing it to keep station relative to a target structure or another vessel.

The CyScan AS system contains the following main parts:

CyScan AS Sensor

•

CyScan Client Software

•

CyScan Targets

•

CyScan AS Sensor

The CyScan AS sensor is a rotating laser scanner. It is mounted on the vessel’s superstructure; typically on the wheel-house.

The CyScan AS sensor can be installed in three ways:

Ethernet Client, Single Serial DP (see page 19)

•

Ethernet Client, Dual Serial DP (see page 20)

•

Serial Client, Single Serial DP (see page 21)

•

CyScan Client Software

The CyScan Service Interface (CSI) and CyScan Dashboard are software applications used to conﬁgure, control and monitor the CyScan system. They are installed on a marinespeciﬁcation Type 3 Marine Processor or a computer running Microsoft WindowsTM, usually mounted on the bridge near to the controls of the vessel’s DP system.

The CyScan Service Interface is used for system conﬁguration and replaces the Service Access mode of the Dashboard or Console seen in earlier versions of the CyScan system.

The Dashboard gives the DP operator control of the CyScan system and the data stream being fed to the DP system.

The Ethernet version of the Dashboard can run on multiple computers across a network, with one Dashboard in Command mode and the others in Monitoring mode.

Power

System

Client

Software

Computer(s)

The key elements of the CyScan system

CyScan

Sensor

CyScan Dashboard

CyScan Service Interface

CyScan Targets

One or more retro-reﬂective CyScan targets are mounted on the target platform or vessel. The precise range and bearing of each target is used to calculate the exact position of the CyScan vessel relative to the target structure or vessel.

See on page 40 for more detail on CyScan targets.

CyScan Rugged

Prism Target

What is Absolute Signature (AS)?

It is well known that laser Position Reference Sensors (PRS) cannot always distinguish between different types of reﬂector targets. Standard laser PRS, such as CyScan Mk4, will detect and track prisms and tube targets as well as all other reﬂective objects (known as false targets) in the vicinity. This includes reﬂective metallic items or high-vis jackets of workmen. The standard system cannot identify what type of target it is detecting or tracking.

This can have potentially dangerous consequences when a vessel is station keeping using Dynamic Positioning (DP). If a moving false target is being tracked by the laser PRS (such as a workman’s jacket or a toolbox) the DP system will respond to this and make adjustments to the position of the vessel which can result in a collision.

The patent protected Absolute Signature (AS) technology can completely eliminate the ambiguity. When a CyScan AS sensor is used in conjunction with an AS prism, the system can uniquely identify the AS prism target from all the clutter of other reﬂective objects in the scene. No other laser technology can do this.

Sensor AS Prism Standard

Rugged Prism

Tube Target High-Visible

Jacket

Other Reﬂective Objects

How does AS work?

The AS prism has a black tinted lens ﬁlter which gives it a unique signature that the CyScan AS sensor can exclusively identify as the AS prism target.

Unlike a standard laser sensor which only has one laser beam, the CyScan AS sensor sends out two lasers that have different wavelengths. The ﬁlter on the AS prism blocks one of these lasers, but allows the other laser to be reﬂected, the same way that your sunglasses block UV light, but let visible light through.

This means that only one reﬂected laser beam is detected by the AS sensor. All other reﬂective objects and targets reﬂect both laser signals.

CyScan AS sensor used with any reﬂective target detects both laser reﬂections:

The CyScan AS sensor can be used like a standard CyScan if no AS prism is available. CyScan AS sensor used with AS prism target only detects one laser reﬂection – it can

uniquely identify the target:

Standard Laser PRS

CyScan AS Sensor

Cannot distinguish between the reﬂective targets . Will detect and

track any reﬂective target.

Uniquely

identiﬁes

and tracks

AS Prism

Standard targets and false reﬂections are

distinguished from the AS Prism.

Benets of AS

Guaranteed ‘signature lock’ between the CyScan AS sensor and the AS prism target

•

The likelihood of incidents due to false reﬂections is reduced to zero

•

The AS Dashboard user interface automatically identiﬁes the AS Prism targets which

•

reduces the workload for the DPO in identifying and selecting the targets

AS prism targets work with all other laser sensors and perform like any other standard prism target.

CyScan Sensor Part Names

The diagram below shows the key parts of the sensor unit and the various names that are used throughout this guide:

Rotor

Power

DP Feed

Client Data

Base Plate

Rotor Window

Access Cover Sensor Information

Display Cable Gland Plate

CyScan Sensor Part Names (Continued)

Power

DP Feed 2 DP Feed 1

Client Data

Alternative model with 4 cable glands.

Serial Numbers & Software Versions

Serial numbers and Software Version Numbers are used to identify the hardware conﬁguration and product revision of each CyScan unit. They will be requested by Guidance Marine in the event of an application service support call to the company.

Product Label

The Part Number and Serial Number can be found on the product label ﬁxed to the CyScan unit, see right.

CyScan Sensor Product Label

Software Version Information

The About tab of the CyScan Service Interface displays software version information and the sensor serial number.

Software Version Information

CyScan Sensor Serial Number

Installing the latest software

updates will guarantee that they

have an up to date manual

CyScan Sensor Part Number

CyScan Sensor

Serial Number

Installing the Sensor Hardware

This section contains the following pages:

Where to Mount the Sensor (page 13)

•

Sensor Dimensions and Mounting Template (page 14)

•

Where to Mount the Sensor

Sensor Mounting Locations

The CyScan system is designed for permanent or semi-permanent installation on-board a vessel. Often, a custom-fabricated plinth is used to provide the optimum height and location for mounting the CyScan sensor.

On all types of vessel the sensor should be mounted:

With an unobstructed view in the expected direction of the target structure or vessel.

•

Well above sea level to prevent swamping or immersion.

•

On a ﬂat, rigid, horizontal surface able to support 30kg and receive 4x M8 ﬁxing bolts.

•

Allowing for easy access to the connector board and Sensor Information Display.

•

Clear of VHF emergency band antennae, S-band and X-band ship’s radars (5 meter

•

minimum horizontal separation from RF sources (VHF, S and X band) and ideally vertical separation of one deck ).

Clear of likely emissions from exhausts or other particulate sources to reduce the need

•

for cleaning the optical windows.

The ﬁeld of view off the vessel should be clear of retroreﬂective material

•

Exhaust emissions contain particulates which will degrade the optics.

The sensor should be mounted with the Access Cover (see page 9). Any deviation from the centre-line alignment must be corrected in the CyScan Service Interface.

A typical mounting position is above the wheelhouse for a vessel with a superstructure like that of a platform supply vessel.

Sensor Dimensions and Mounting Template

Sensor Clearance

The exact dimensions of the CyScan AS unit’s footprint are shown below.

Additional information shown on the right could be beneﬁcial when mounting the CyScan unit. Please refer to Document No: 94-0062-4 CyScan Mounting Template to view the information in larger format.

407 190

4 x

9 THRU

360

405

300

705

Mounting Template

Mount the baseplate horizontally.

Allow 150mm clearance for access to the rotor screws.

150

Allow a sensor height of 563mm from the mounting plate, plus an additional 30mm clearance to remove the rotor from the shaft.

563

150

327

857

150

Allow 150mm clearance at either side of the unit for use of the lifting handles.

150 150

Ensure that the display screen is not obstructed when installed

857

300

705

Allow 300mm clearance at the access cover to manoeuvre internal assemblies in/out.

All dimensions in mm

NOT TO SCALE

Installing the Cables

This section contains the following pages:

Cable Speciﬁcations (page 16)

•

UPS Speciﬁcations (page 17)

•

Legacy CyScan Sensor Connections (page 18)

•

Legacy Client and DP Feed Connections - Ethernet Client, Serial DP (page 19)

•

Legacy Client and DP Feed Connections - Ethernet Client, Dual Serial DP (page 20)

•

Legacy Client and DP Feed Connections - Serial Client, Serial DP (page 21)

•

CyScan AS Sensor Connections (page 22)

•

CyScan AS Client and DP Feed Connections - Ethernet Client, Serial DP (page 23)

•

CyScan AS Client and DP Feed Connections - Ethernet Client, Dual Serial DP (page 24)

•

CyScan AS Client and DP Feed Connections - Serial Client, Serial DP (page 25)

•

Cable Specications

The CyScan system is usually supplied without the cables that are necessary to connect the sensor to the DP system and the Client Software computer(s). Guidance recommends that ﬂexible multicore cables are used in all applications. Cables should meet the requirements of IEC 60228 Class 2 or Class 5. Cables must be supplied and ﬁtted by the installer to match the particular requirements for each vessel. All cables should be properly secured.

The cable glands will ﬁt cables from 7-13mm diameter.

All cables should be

• External marine standard including UV and chemical resistance

• 500V rated voltage

• Diameter 7-13mm

• Operate between -40°C to +80°C.

Note: Data cables should not be run across or next to power cables to avoid signal interference problems.

Cable Description Guidance Marine Part Numbers (40m lengths)

Serial Signal Wiring to DP System

Serial Signal Wiring to Client Software Computer

Ethernet Connection to Client Software Computer

Minimum 5-core shielded data cable.

CAT 5e screened cable (maximum length 90m).

33-0122-3

33-0124-3

L45581-B42-K8 Leoni L Trailing Cable 4X2X0.15

Power Cable 3 core power cable.

Refer to the cable routing diagrams on page 44 to determine which cables you require.

33-0121-3

Lapp Kabel Stuttgart Olﬂex Classic 400 CP 3G 1.0

UPS Specications

The power supply to the CyScan sensor and the computer(s) running the CyScan Service Interface and Dashboard must come directly from a Un-interruptible Power Supply (UPS), which will also act as the power disconnection point.

The CyScan system comprises the following components, the UPS system used must meet these minimum speciﬁcations:

CyScan AS Sensor

The UPS must be Marine Type Approved

•

Input Power = 130W †

•

Voltage Range = 85-264 VAC

•

Peak Current draw at 110V = 1.6A

•

Nominal Current draw at 110V = 1.2A RMS

•

Peak Current draw at 230V = 0.7A

•

Nominal Current draw at 230V = 0.6A RMS

•

The CyScan UPS should be able to run on back-up power for at least the same duration as that speciﬁed for the DP System UPS.

The power cable to the CyScan Sensor must be rated to withstand the maximum current output of the UPS.

† Worst case power consumption when operated at -25°C

Type 3 Marine Processor Power Adaptor

Voltage Range = 100-240V

•

Frequency Range = 50-60Hz

•

Peak Current draw = 1.8A

•

Hatteland Panel PC

Voltage Range = 115 & 230V

•

Frequency Range = 50-60Hz

•

Nominal Current draw at 115V = 0.52A RMS

•

Nominal Current draw at 230V = 0.26A RMS

•

The speciﬁcations given above apply when the UPS is connected to a CyScan system only.

Legacy CyScan Sensor Connections

To Connect a Cable to the CyScan Sensor

1. Remove the 4 screws from the access cover and remove the plate from the sensor unit to expose the connector board. (See CyScan Sensor Part Names on page9).

2. Remove the screw head from the appropriate watertight cable gland. See CyScan

Sensor Part Names on page9 to identify the correct cable gland.

3. Feed the cable through the screw head and gland.

4. Connect the cable to the correct socket/terminal on the sensor connector board.

5. When all the connections have been made, replace the access cover and tighten all of the cable glands to ensure a watertight seal.

Connecting the Power Cable

1. Having fed the cable through the watertight cable gland, use the key provided to open the ferrite and pass the cable through the centre of the ferrite.

2. Close the ferrite securely and ensure it is ﬁrmly attached to the inside of the CyScan casing to prevent excessive movement.

3. Strip 10mm of insulation from the end of each of the three cable cores.

4. Connect the 3 cores to the appropriate terminals as labelled on the terminal block (see right).

5. When the connections to the terminal block have been made, use two cable ties to secure the terminal block and cable together.

6. Plug the terminal block securely in to the socket on the connector board as shown on the right.

Cable ties

Watertight

cable gland

Terminal block with cable cores connected

Ferrite

and key

Power terminals on

connector board

Live

Earth

Neutral

To Connect Cables to Power/Serial Plugs:

Operation Lever-tool (part



number: 190-0003-4) into slot above connector-hole in plug.

Whilst holding down



lever, insert cable end into connector-hole.

Release and remove



the lever-tool.





Base of CyScan with the access cover removed to expose the connector board

BOW/STERN switch

see page 13





Legacy Client and DP Feed Connections - Ethernet Client, Serial DP

For an Ethernet conguration sensor, connect the Ethernet cable to Ethernet 0 and the DP serial cable to Serial 1:

Connect Ethernet Port 0 to the Marine Processor and Serial Port 1 to the DP system. Conﬁgure the serial connections as shown below:

To Connect Cables to Power/Serial Plugs:

Operation Lever-



tool into slot above connector-hole in plug.

Whilst holding



down lever, insert cable end into connector-hole.

Release and remove



the lever-tool.

†Contact Guidance

Marine if alternative settings are required.

Client Network Protocol:

Ethernet

Default Ethernet Settings:

IP Address: 192.168.0.86 Subnet Mask:

255.255.255.0

RS422 Link

9600 baud 8 bits 1 stop bit No parity

*+24V output on pin 8 of

both serial ports can be used to power a 100mA data converter, if required.

Ferrite Bead

Ethernet 1

Serial 1

Power

Fuses

VFD Screen

Power LED

Serial 1

Feed

Mains Power 85–264V AC 45–65Hz 45W

RS422 Link to Vessel’s DP System

1 RX2 RX+ 3 TX4 TX+ 5 GND 6 Test 7 GND 8 +24V

†

Stern

Bow

Service Connections

Ethernet Link to Marine Processor

Serial 0

Ethernet 0

+ 43 hidden pages

GUIDANCE MARINE 20- Series, CyScan AS Installer's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction

Welcome

System Overview

CyScan Sensor Part Names

Serial Numbers & Software Versions

Product Label

Software Version Information

Installing the Sensor Hardware

Where to Mount the Sensor

Sensor Dimensions and Mounting Template

Installing the Cables

To Connect a Cable to the CyScan Sensor

Connecting the Power Cable