Guest 502-2, 503-2 Installation And Operation Instructions Manual

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®
MODEL 502-2
24 VDC Spotlight
with joystick control panel
MODEL 503-2
with joystick control panel
INSTALLATION AND OPERATION
INSTRUCTIONS
IMPORTANT!
READ THESE INSTRUCTIONS BEFORE
INSTALLING AND USING THIS PRODUCT.
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
.
Description
The GUEST 502-2 Spotlight uses a 100 watt halogen bulb to produce a tightly focused beam which can illuminate objects up to 1 mile away.
The GUEST 503-2 Spot/Flood light uses a revolutionary dual-focus halogen bulb. Select the 100 watt, narrow-beam spotlight for illuminating objects up to 1 mile away or the 55 watt wide-area floodlight for docking and deck lighting.
All Guest Beamer spotlights can rotate 355° and move up and down though an 80° arc. One joystick control panel and 15 feet (4.6M), of control cable
is included.
These units are for 24 volt DC use only
# Tools and additional materials required Electric drill with 5/16" (7mm) and 1/16" (1mm) drill bits Wire crimping tool Screwdriver 2 7/16" (10mm) wrenches
4 1/4" (6mm) Stainless Steel pan or socket hex head machine bolts (Bolt length = mounting surface thickness plus 1" (2.5cm) 4 1/4" (6mm) Stainless Steel large O.D. flat washers, lock washers
4 # 6 x 1/2" (2mm x 1.5cm) SS pan head self-tapping screws 1 10 amp fuse and fuse holder 10 14-16 gauge (1-2mm) crimp-on butt connectors 4 10-12 gauge (3-5mm) crimp-on butt connectors
Non-silicon sealant (StarBrite Boat Caulk #83801 or equivalent)
and hex nuts.
You will also need stranded copper, 2-conductor, 12 gauge (3mm) wire to connect the spotlight and the control panel to 24 volt DC power sources. (Use 10 gauge (5mm) wire if the light will be more than 30 feet (9M) from its power source). Marine grade plywood for backing plate is recommended
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Installation
Mounting the Spotlight
1. Select a flat, smooth surface to mount the light. Be sure that you will have
access to the underside of the location, and that you can drill holes there without damaging existing wiring or structures. Avoid locations where lines, anchors, sails or other hazards might cause damage to the light. Mounting the light as far forward or as high as possible can help to reduce reflected glare when the light is in use. It is recommended that you use marine grade plywood for a back-plate.
2. Remove the foam gasket from the base of the light and use it as a template.
Note gasket orientation: Front mounting holes are further apart than the rear holes Mark the location of the four corner holes and the center hole squarely onto the mounting surface with pencil.
3. Drill five 5/16" (7mm) holes through the mounting surface at the marked points.
NOTE: Always wear eye protection when using power tools.
4. Return the foam gasket to the base of the light, making sure that all of the
wires exit through the center hole in the gasket.
5. Feed the wires from the base of the light through the center hole in the
mounting surface. A small amount of a non-silicone sealant, (such as StarBrite Boat Caulk #83801), can be applied to where the bolts and the
wires penetrate the mounting surface.
6. Place the light on the mounting surface, lens facing forward, and align the 4
holes in the light base and the foam gasket with the 4 corner holes drilled into the mounting surface.
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