GUDEL PR, NR, SR User Manual
SERVICE MANUAL
SERVICEANLEITUNG GÜDEL PLANETARY GEAR NR, SR, PR9007199543219723_V1.1_EN-US
B1M.1xxxxxxx-xxxx
10xxxxxxxxx
991xxxxxxx
2019
Güdel planetary gear NR, SR, PR
Project / Order:
Bill of materials:
Serial number:
Year of manufacture:
© GÜDEL
Translation of the original instructions
This manual contains standard illustrations that may deviate from the original.
In the case of special models, options, or technical changes, the scope of delivery may differ from the descriptions here. Reprinting the instructions, in whole
or in part, requires our permission. Subject to change due to technical improvements.
9007199543219723_v1.1_EN-US
Revision history
Version Date Description
1.0 09.07.2018 Basic version
Table-1 Revision history
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Revision history SERVICE MANUAL Güdel planetary gear NR, SR, PR
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Table of contentsSERVICE MANUAL Güdel planetary gear NR, SR, PR
Table of contents
1 General 11
1.1 Further applicable documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 Purpose of the document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
1.3 Explanation of symbols/abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 Safety 13
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.1.1 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1.2 Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 14
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2.1.2.1 Operating companies. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.1.2.2 Fitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.2.3 Commissioning technicians . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.2.4 Manufacturer's technicians. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.2.5 Maintenance technicians . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
2.1.2.6 Service technicians . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1.2.7 Disposal specialists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1.3 Disregarding safety regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1.4 Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2 Hazard symbols in the manual . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 19
2.2.1 Hazard warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.2.2 Explanation of warning symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.3 Hazard symbols on the product .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.3.1 Danger label "Hot surfaces". . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . 21
2.3.2 Danger label "Heavy Components". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.4 Fundamentals of safety. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 22
2.4.1 Separating protective equipment, monitoring equipment . . . . . . . . . . . . . . . . . 22
2.4.2 Product-specific hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
2.4.3 Material safety data sheets (MSDS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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3 Product description 25
3.1 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.2 Non-intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.1.3 Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2 Product designation .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.2.1 Identifying lubricant amount . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . .26
3.3 Technical data .. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4 Design, function 29
4.1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...............................29
4.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5 Transport 31
5.1 Packaging symbols. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .32
5.2 Transport securing devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2.1 Removing the transport securing device . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 34
5.3 Slings .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3.1 Attaching the slings: Planetary gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6 Commissioning 37
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.1.2 Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 37
6.2 Intermediate storage. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . 37
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6.3 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.3.1 Attaching the slings: Planetary gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
6.3.2 Mounting the motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
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7 Maintenance 43
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.1.2 Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 44
7.2 Maintenance tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
7.2.1 General prerequisites. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.2.2 Maintenance intervals. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.2.3 Maintenance tasks after 150 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
7.2.3.1 Lubricating the pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
7.2.4 Maintenance tasks after 2,250 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
7.2.4.1 General inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.2.5 Maintenance tasks after 22,500 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.2.5.1 Replacing the Güdel planetary gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Attaching the slings: Planetary gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Attaching the slings: Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Remove motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Replacing the Güdel planetary gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Mounting the motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Final tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.3 Maintenance schedule: Planetary gear NR, SR, PR. . . . . . . . . . . . . . . . 59
7.4 Maintenance table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
7.5 Intervention protocol: Maintenance. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 63
7.6 Feedback on the instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
8 Repairs 70
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8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8.1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8.1.2 Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 71
8.2 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
8.2.1 General prerequisites. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 72
8.2.2 Replacing lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
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8.2.2.1 Identifying lubricant amount . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . .75
8.2.3 Replacing the pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
8.2.3.1 Removing the pinion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8.2.3.2 Installing the pinion. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . 79
8.3 Intervention report: Repairs.................... . . . . . . . . . . . . . . . . . . . . 81
8.4 Service departments .. . . . . . . . . . . . . . . . . . . . . . ......................... 83
9 Decommissioning, storage 84
9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.1.1 Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 84
9.2 Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .84
9.3 Decommissioning. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 85
9.3.1 Cleaning, rust-proofing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
9.3.2 Transport securing devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
9.3.3 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
10 Disposal 87
10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................. 87
10.1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.1.2 Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 88
10.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
10.3 Waste management compliant assemblies . . . . . . . . . . . . . . . . . . . . . . . . 89
10.3.1 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
10.3.2 Material groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
10.4 Disposal facilities, authorities . . . . . . . . . . . . . . . . . . . ....................90
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11 Spare parts supply 91
11.1 Service departments .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11.2 Explanations regarding the spare parts list .. . . . . . . . . . . . . . . . . . . . . . . 99
11.2.1 Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
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11.2.2 Position drawings . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .99
12 Torque tables 100
12.1 Tightening torques for screws................... .. . . . . . . . . . . . . . . . . . 100
12.1.1 Zinc plated screws . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . 101
12.1.2 Black screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
12.1.3 Stainless steel screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
List of illustrations 105
List of tables 107
Index 109
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1 General
Read the entire manual before working with the product. The manual contains important information for your personal safety. The manual must be
read and understood by all persons who work on the product in any of the
product life phases.
1.1 Further applicable documentation
All documents delivered with this manual are further applicable documentation. They must be observed in addition to this operating manual for the safe
handling of the product.
1.2 Purpose of the document
GeneralSERVICE MANUAL Güdel planetary gear NR, SR, PR
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This manual describes the following product life phases of the product:
• Maintenance
• Service
• Disposal
The manual contains the information required for using the product as intended. It is an essential component of the product.
The manual must be available at the product site throughout the entire service life of the product. If the product is sold, the manual must be transferred
to the new owner.
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Ü
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General SERVICE MANUAL Güdel planetary gear NR, SR, PR
1.3 Explanation of symbols/abbreviations
The following symbols and abbreviations are used in this manual:
Symbol/Abbreviation
Fig. Designation of graphics Figure
Table Designation of tables Table
Table1-1 Explanation of symbols/abbreviations
Use Explanation
For cross-reference See
Possibly for cross-ref-
Page
erence
In the tip Information or tip
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2 Safety
2.1 General
Read the entire manual before working with the product. The manual contains important information for your personal safety. The manual must be
read and understood by all persons who work on the product in any of the
product life phases.
2.1.1 Product safety
SafetySERVICE MANUAL Güdel planetary gear NR, SR, PR
Residual danger
Operation
The product is built using state-of-the-art technology. It was designed and
constructed in accordance with the accepted safety regulations. However,
some residual danger remains during its operation.
There is danger to the personal safety of the operator as well as for the product and other property.
When operating the product, always observe this manual and ensure that the
system is always in perfect working order.
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Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR
2.1.2 Personnel qualifications
WARNING
Lack of safety training
Incorrect behavior of untrained or insufficiently trained technicians can result
in severe or fatal injuries!
Before technicians work on safety-related aspects of the product:
• Ensure that the technicians are trained with regard to safety
• Train and instruct the technicians specifically for their area of responsibility
Only appropriately trained and authorized technicians are allowed to work on
the product.
Persons are authorized if:
• they are familiar with the relevant safety regulations for their area of responsibility
• they have read and understood this manual
• they meet the requirements for an area of responsibility
• they were assigned an area of responsibility by the operator
The technician is responsible to third parties in his area of responsibility.
During a training session or instruction, the technician may only work on the
product under the supervision of an experienced manufacturer's technician.
2.1.2.1 Operating companies
The operating company is responsible for ensuring that:
• the product is used as intended
• the product is sufficiently lubricated at all times
• all safety aspects are complied with
• the product is put out of operation if the functioning of the safety equipment is not fully guaranteed
• the technician working on the product is appropriately trained
• the technician is provided with personal protective equipment
• the operating manual is available to the technician at the operation site of
the product at all times
• the technicians are kept up-to-date regarding best practice
• the technicians are informed about technical progress, modifications, and
the like.
• the contracted cleaning staff only work under the supervision of a maintenance technician
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2.1.2.2 Fitters
The fitter:
• has very good mechanical and/or electrical knowledge
• is flexible
• has assembly experience
2.1.2.3 Commissioning technicians
The commissioning technician:
• has good programming knowledge
• has mechanical and/or electrical knowledge
• is flexible
The commissioning technician is responsible for the following tasks:
• commissioning the product
• testing the functions of the product
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2.1.2.4 Manufacturer's technicians
The manufacturer's technician:
• is employed on site at the premises of the manufacturer or representative
• has very good mechanical and/or electrical knowledge
• has good software knowledge
• has maintenance, service and repair experience
• has experience with Güdel products
The manufacturer's technician is responsible for the following tasks:
• performing mechanical and electrical maintenance work in accordance with
the manual
• performing mechanical and electrical service work in accordance with the
manual
• cleaning the product
• replacing spare parts
• localizing and fixing malfunctions
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Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR
2.1.2.5 Maintenance technicians
The maintenance technician:
• was trained by the operating company or the manufacturer
• has very good mechanical and/or electrical knowledge
• has software knowledge
• has maintenance experience
• bears responsibility for the safety of the cleaning staff
The maintenance technician is responsible for the following tasks:
• performing mechanical and electrical maintenance work in accordance with
the manual
• cleaning the product
• replacing spare parts
• monitoring and instructing the cleaning staff in the safety zone during the
cleaning process
2.1.2.6 Service technicians
The service technician:
• was trained by the operating company or the manufacturer
• has very good mechanical and/or electrical knowledge
• has software knowledge
• has service and repair experience
• is flexible
The service technician is responsible for the following tasks:
• performing mechanical and electrical service work in accordance with the
manual
• replacing spare parts
2.1.2.7 Disposal specialists
The disposal specialist:
• is able to separate waste
• is familiar with the country-specific disposal regulations
• has experience in environmentally-friendly disposal
• works carefully and safely
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2.1.3 Disregarding safety regulations
DANGER
Disregarding safety regulations
Disregarding safety regulations can result in damage to property, severe or
fatal injuries.
• Always comply with the safety regulations
SafetySERVICE MANUAL Güdel planetary gear NR, SR, PR
Liability
Güdel shall not be held liable under any of the following circumstances:
• The installation regulations were disregarded
• Included protective equipment was not installed
• Included protective equipment was modified
• Included monitoring equipment was not installed
• Included monitoring equipment was modified
• The product was not used as intended
• The maintenance work was not performed in the specified intervals, or
was carried out incorrectly.
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Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR
2.1.4 Installation instructions
Protective mea-
sures
Modifications
General rules for
occupational
safety
The operating company is responsible for ensuring safe conditions in the vicinity of the product. In particular, he must ensure compliance with the general
safety regulations, guidelines and standards. Before commissioning the system
the operating company must check whether all the protective measures have
been implemented. These must cover all hazards. This is the only way to ensure that application of the product conforms to CE regulations.
As stipulated by the Machinery Directive, the protective measures must:
• Correspond to best practices
• Comply with the required safety category
The product must never be modified or used in a manner contrary to its intended use. Ü225
The generally accepted occupational safety rules must be observed and implemented.
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2.2 Hazard symbols in the manual
2.2.1 Hazard warnings
The hazard warnings are defined for the following four types of danger levels:
DANGER
DANGER
DANGER refers to hazards with a high risk of severe physical injury or immediate fatality.
WARNING
WARNING
WARNING refers to hazards with a moderate risk of severe physical injury
or potential fatality.
SafetySERVICE MANUAL Güdel planetary gear NR, SR, PR
9007199543219723_v1.1_EN-US
CAUTION
CAUTION
CAUTION refers to hazards with a slight risk of moderate physical injury.
NOTE
NOTE
NOTE refers to hazards that can lead to property damage.
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Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR
2.2.2 Explanation of warning symbol
Hazard warnings for personal injuries contain the symbol of the corresponding hazard.
Symbol Explanation of symbols
Hazards due to general causes
Hazards due to loose connecting elements
Hazards due to overpressure
Hazards due to toothed wheels
Hazards resulting from automatic startup
Hazards due to falling axles
Hazards due to heat
Hazards due to heavy components
Hazards due to environmental pollution
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Hazards due to suspended loads
Symbol Explanation of symbols
Danger of slipping
2.3 Hazard symbols on the product
The following warning labels are attached to the product:
2.3.1 Danger label "Hot surfaces"
Fig.2-1 Danger label "Hot surfaces"
SafetySERVICE MANUAL Güdel planetary gear NR, SR, PR
9007199543219723_v1.1_EN-US
The danger label "Hot surfaces" warns against touching hot components.
2.3.2 Danger label "Heavy Components"
Fig.2-2 Danger label "Heavy Components"
The danger label "Heavy Components" warns against lifting heavy components.
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Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR
2.4 Fundamentals of safety
2.4.1 Separating protective equipment, monitoring equipment
WARNING
Missing separating protective equipment and monitoring equipment
Missing or modified separating protective equipment and monitoring equipment may result in damage to property or serious injuries!
• Do not remove or modify separating protective equipment and monitoring
equipment
• After commissioning the system, correctly attach all the separating protective equipment and monitoring equipment
For more information on separating safety and monitoring equipment, refer
to the documentation on the complete system.
2.4.2 Product-specific hazards
WARNING
Hot oil squirting out
Overpressure in the gearbox is created by overload or incorrect performance parameters. Hot oil can squirt out. This can lead to severe burns or
eye injuries!
• Operate the gearbox within the performance parameters as defined in the
catalog
• Do not overload the gearbox
• Wear appropriate protective clothing
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SafetySERVICE MANUAL Güdel planetary gear NR, SR, PR
WARNING
Loose components
Vibrations can loosen connecting elements. Persons are surprised by unexpected situations and seriously injured as a result.
Observe the following points:
• Secure the connection elements by appropriate means
• Check the tightening torques regularly
WARNING
Risk of injury
Contact with rotating parts causes severe injuries!
Observe the following points:
• Attach separating protective equipment
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• Keep extremities away from the danger area
• Wear appropriate protective clothing
CAUTION
Oil, greases
Oils and greases are harmful to the environment!
• The oils and greases must not get into the drinking water supply. Take appropriate measures
• Observe the country-specific safety data sheets
• Oils and greases must be disposed of as hazardous waste, even if the total
quantity is small
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Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR
2.4.3 Material safety data sheets (MSDS)
Safety data sheets contain safety information about the materials. They are
country-specific. Safety data sheets are issued, for example, for materials such
as oils, greases, cleaning agents, etc. The operating company is responsible for
obtaining safety data sheets for all materials used.
Safety data sheets can be obtained as follows:
• Suppliers of chemicals usually supply their substances together with safety
data sheets
• Safety data sheets are available on the Internet.
(Enter "msds" and the name of the material in a search engine. Safety information about the material will be displayed.)
Read the safety data sheets carefully. Follow all the instructions. We recommend that you store the safety data sheets for future reference.
The safety data sheet for Güdel H1 can be found in the download area of our
company Web site http://www.gudel.com
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3 Product description
3.1 Use
3.1.1 Intended use
Operate the product exclusively with motors acc. to DIN 42955 R.
The product is used to transfer torques and for reduction of speeds. It is intended exclusively for installation in a machine or an incomplete machine.
Any other or additional use is not considered to be intended use. The manufacturer assumes no liability for any resulting damage. All risks are borne
solely by the user!
Product descriptionSERVICE MANUAL Güdel planetary gear NR, SR, PR
9007199543219723_v1.1_EN-US
3.1.2 Non-intended use
The product is not intended:
• for the movement of toxic goods
• for the movement of explosive goods
• for operation in potentially explosive areas
• for operation outside of the performance data specified by Güdel
Any use other than the specified intended use will be considered improper
use and is prohibited!
The permitted input speed, output torque and the permitted additional
forces must not be exceeded. Güdel's design guidelines must be observed.
For detailed information, refer to Güdel's cataloghttp://www.gudel.com/prod-
ucts/gearboxes
Do not make any modifications to the product.
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GUDEL- SUMER
REF : NR240-280-A1-z20-m3H-TP-P12-AM
Made in France
OIL Qty : 2000 cc OF:34274/4
N° 53953 DATE: 3/3/2018
ADAPT : R130/M8-S110-t3.5-d32x58
A B C D E
Product description SERVICE MANUAL Güdel planetary gear NR, SR, PR
3.1.3 Definition
Flange gearboxes are assemblies in accordance with Machinery Directive
2006/42/EC. They are defined as machine components according to paragraph
35 of the guide for the application of the Machinery Directive. For this reason,
Güdel will not issue a declaration of incorporation for the product.
3.2 Product designation
3.2.1 Identifying lubricant amount
The lubricant amount can be found on the type plate or the type key of the
spare parts list. If you have any questions, please contact our service departments.
Fig.3-1 Güdel planetary gearbox: Identifying lubricant quantity
A Lubricant quantity [cm3] D Ratio
B Type E Installation position
C Size
Number of
stages
1 3,4,5,7,10
2 9,12,12R,15,16,20,21,25,28,30,35,40,49,50,70,100
3 27,36,36R,45,48,60,63,64,75,80,84,90,105,
Table3-1 Güdel planetary gearbox: Number of stages
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Ratios
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112,120,125,140,147,150,160,175,196,200,210,245,25
0,280, 300,343,350,400,490,500,700,1000
Product descriptionSERVICE MANUAL Güdel planetary gear NR, SR, PR
Stages Instal-
Type / Size
lation
position
80 100 /
110
1 TP 30 90 170 250 600
2 50 130 315 500 1200
3 70 190 400 800 2000
Table3-2 Güdel planetary gearbox: Lubricant quantity [cm3]
140 180 240
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Product description SERVICE MANUAL Güdel planetary gear NR, SR, PR
3.3 Technical data
Refer to the catalog for the performance data.
Temperature
ranges
The following ambient temperatures and air humidities apply:
Product life phase Temperature range Air humidity
Transport -10 to +60 °C
Operation -15 to +40 °C Up to and at 85%, con-
Bearing -10 to +40 °C Up to 75 %
Table3-3 Temperature ranges
densation formation is
not permissible
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4 Design, function
A B C D E
F
G
I H
4.1 Structure
The designs of output and planetary gear differ according to customer requirements and gearbox ratio.
Design, functionSERVICE MANUAL Güdel planetary gear NR, SR, PR
Fig.4-1 Güdel planetary gear design
A Bore / Thread for motor F Drain screw
B Motor flange G Plug
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C Bleed screw and filler screw H Coupling
D Flange I Centering diameter, motor
E Shaft
4.2 Function
The planetary gear is used to transfer torques and speeds.
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Design, function SERVICE MANUAL Güdel planetary gear NR, SR, PR
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