GUDEL PR, NR, SR User Manual

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SERVICE MANUAL

SERVICEANLEITUNG GÜDEL PLANETARY GEAR NR, SR, PR9007199543219723_V1.1_EN-US

B1M.1xxxxxxx-xxxx

10xxxxxxxxx

991xxxxxxx

2019

Güdel planetary gear NR, SR, PR

Project / Order: Bill of materials:

Serial number: Year of manufacture:

Translation of the original instructions

This manual contains standard illustrations that may deviate from the original. In the case of special models, options, or technical changes, the scope of delivery may differ from the descriptions here. Reprinting the instructions, in whole or in part, requires our permission. Subject to change due to technical improvements.

9007199543219723_v1.1_EN-US

Revision history

Version Date Description

1.0 09.07.2018 Basic version

Table-1 Revision history

Revision historySERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

Revision history SERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

Table of contentsSERVICE MANUAL Güdel planetary gear NR, SR, PR

1 General 11

1.1 Further applicable documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.2 Purpose of the document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

1.3 Explanation of symbols/abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2 Safety 13

2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

2.1.1 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.1.2 Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 14

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2.1.2.1 Operating companies. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.1.2.2 Fitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.1.2.3 Commissioning technicians . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.1.2.4 Manufacturer's technicians. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.1.2.5 Maintenance technicians . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

2.1.2.6 Service technicians . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.1.2.7 Disposal specialists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.1.3 Disregarding safety regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.1.4 Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 18

2.2 Hazard symbols in the manual . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 19

2.2.1 Hazard warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2.2.2 Explanation of warning symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.3 Hazard symbols on the product .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.3.1 Danger label "Hot surfaces". . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . 21

2.3.2 Danger label "Heavy Components". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.4 Fundamentals of safety. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 22

2.4.1 Separating protective equipment, monitoring equipment . . . . . . . . . . . . . . . . . 22

2.4.2 Product-specific hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

2.4.3 Material safety data sheets (MSDS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

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3 Product description 25

3.1 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.1.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.1.2 Non-intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

3.1.3 Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.2 Product designation .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

3.2.1 Identifying lubricant amount . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . .26

3.3 Technical data .. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4 Design, function 29

4.1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...............................29

4.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5 Transport 31

5.1 Packaging symbols. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .32

5.2 Transport securing devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.2.1 Removing the transport securing device . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 34

5.3 Slings .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.3.1 Attaching the slings: Planetary gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

6 Commissioning 37

6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.1.2 Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 37

6.2 Intermediate storage. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . 37

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6.3 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.3.1 Attaching the slings: Planetary gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

6.3.2 Mounting the motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

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7 Maintenance 43

7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.1.2 Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 44

7.2 Maintenance tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

7.2.1 General prerequisites. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.2.2 Maintenance intervals. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.2.3 Maintenance tasks after 150 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

7.2.3.1 Lubricating the pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

7.2.4 Maintenance tasks after 2,250 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

7.2.4.1 General inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.2.5 Maintenance tasks after 22,500 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

7.2.5.1 Replacing the Güdel planetary gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Attaching the slings: Planetary gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Attaching the slings: Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Remove motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Replacing the Güdel planetary gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Mounting the motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Final tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

7.3 Maintenance schedule: Planetary gear NR, SR, PR. . . . . . . . . . . . . . . . 59

7.4 Maintenance table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

7.5 Intervention protocol: Maintenance. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 63

7.6 Feedback on the instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

8 Repairs 70

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8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

8.1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

8.1.2 Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 71

8.2 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

8.2.1 General prerequisites. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 72

8.2.2 Replacing lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

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8.2.2.1 Identifying lubricant amount . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . .75

8.2.3 Replacing the pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

8.2.3.1 Removing the pinion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

8.2.3.2 Installing the pinion. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . 79

8.3 Intervention report: Repairs.................... . . . . . . . . . . . . . . . . . . . . 81

8.4 Service departments .. . . . . . . . . . . . . . . . . . . . . . ......................... 83

9 Decommissioning, storage 84

9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

9.1.1 Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 84

9.2 Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .84

9.3 Decommissioning. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 85

9.3.1 Cleaning, rust-proofing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

9.3.2 Transport securing devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

9.3.3 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

10 Disposal 87

10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................. 87

10.1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

10.1.2 Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 88

10.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

10.3 Waste management compliant assemblies . . . . . . . . . . . . . . . . . . . . . . . . 89

10.3.1 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

10.3.2 Material groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

10.4 Disposal facilities, authorities . . . . . . . . . . . . . . . . . . . ....................90

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11 Spare parts supply 91

11.1 Service departments .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

11.2 Explanations regarding the spare parts list .. . . . . . . . . . . . . . . . . . . . . . . 99

11.2.1 Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

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11.2.2 Position drawings . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .99

12 Torque tables 100

12.1 Tightening torques for screws................... .. . . . . . . . . . . . . . . . . . 100

12.1.1 Zinc plated screws . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . 101

12.1.2 Black screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

12.1.3 Stainless steel screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

List of illustrations 105

List of tables 107

Index 109

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Table of contents SERVICE MANUAL Güdel planetary gear NR, SR, PR

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1 General

Read the entire manual before working with the product. The manual contains important information for your personal safety. The manual must be read and understood by all persons who work on the product in any of the product life phases.

1.1 Further applicable documentation

All documents delivered with this manual are further applicable documentation. They must be observed in addition to this operating manual for the safe handling of the product.

1.2 Purpose of the document

GeneralSERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

This manual describes the following product life phases of the product:

• Maintenance

• Service

• Disposal

The manual contains the information required for using the product as intended. It is an essential component of the product.

The manual must be available at the product site throughout the entire service life of the product. If the product is sold, the manual must be transferred to the new owner.

General SERVICE MANUAL Güdel planetary gear NR, SR, PR

1.3 Explanation of symbols/abbreviations

The following symbols and abbreviations are used in this manual:

Symbol/Abbreviation

Fig. Designation of graphics Figure

Table Designation of tables Table

Table1-1 Explanation of symbols/abbreviations

Use Explanation

For cross-reference See

Possibly for cross-ref-

Page

erence

In the tip Information or tip

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2 Safety

2.1 General

2.1.1 Product safety

SafetySERVICE MANUAL Güdel planetary gear NR, SR, PR

Residual danger

Operation

The product is built using state-of-the-art technology. It was designed and constructed in accordance with the accepted safety regulations. However, some residual danger remains during its operation.

There is danger to the personal safety of the operator as well as for the product and other property.

When operating the product, always observe this manual and ensure that the system is always in perfect working order.

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Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR

2.1.2 Personnel qualifications

WARNING

Lack of safety training

Incorrect behavior of untrained or insufficiently trained technicians can result in severe or fatal injuries!

Before technicians work on safety-related aspects of the product:

• Ensure that the technicians are trained with regard to safety

• Train and instruct the technicians specifically for their area of responsibility

Only appropriately trained and authorized technicians are allowed to work on the product.

Persons are authorized if:

• they are familiar with the relevant safety regulations for their area of responsibility

• they have read and understood this manual

• they meet the requirements for an area of responsibility

• they were assigned an area of responsibility by the operator

The technician is responsible to third parties in his area of responsibility. During a training session or instruction, the technician may only work on the

product under the supervision of an experienced manufacturer's technician.

2.1.2.1 Operating companies

The operating company is responsible for ensuring that:

• the product is used as intended

• the product is sufficiently lubricated at all times

• all safety aspects are complied with

• the product is put out of operation if the functioning of the safety equipment is not fully guaranteed

• the technician working on the product is appropriately trained

• the technician is provided with personal protective equipment

• the operating manual is available to the technician at the operation site of the product at all times

• the technicians are kept up-to-date regarding best practice

• the technicians are informed about technical progress, modifications, and the like.

• the contracted cleaning staff only work under the supervision of a maintenance technician

9007199543219723_v1.1_EN-US

2.1.2.2 Fitters

The fitter:

• has very good mechanical and/or electrical knowledge

• is flexible

• has assembly experience

2.1.2.3 Commissioning technicians

The commissioning technician:

• has good programming knowledge

• has mechanical and/or electrical knowledge

• is flexible

The commissioning technician is responsible for the following tasks:

• commissioning the product

• testing the functions of the product

SafetySERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

2.1.2.4 Manufacturer's technicians

The manufacturer's technician:

• is employed on site at the premises of the manufacturer or representative

• has very good mechanical and/or electrical knowledge

• has good software knowledge

• has maintenance, service and repair experience

• has experience with Güdel products

The manufacturer's technician is responsible for the following tasks:

• performing mechanical and electrical maintenance work in accordance with the manual

• performing mechanical and electrical service work in accordance with the manual

• cleaning the product

• replacing spare parts

• localizing and fixing malfunctions

Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR

2.1.2.5 Maintenance technicians

The maintenance technician:

• was trained by the operating company or the manufacturer

• has very good mechanical and/or electrical knowledge

• has software knowledge

• has maintenance experience

• bears responsibility for the safety of the cleaning staff

The maintenance technician is responsible for the following tasks:

• performing mechanical and electrical maintenance work in accordance with the manual

• cleaning the product

• replacing spare parts

• monitoring and instructing the cleaning staff in the safety zone during the cleaning process

2.1.2.6 Service technicians

The service technician:

• was trained by the operating company or the manufacturer

• has very good mechanical and/or electrical knowledge

• has software knowledge

• has service and repair experience

• is flexible

The service technician is responsible for the following tasks:

• performing mechanical and electrical service work in accordance with the manual

• replacing spare parts

2.1.2.7 Disposal specialists

The disposal specialist:

• is able to separate waste

• is familiar with the country-specific disposal regulations

• has experience in environmentally-friendly disposal

• works carefully and safely

9007199543219723_v1.1_EN-US

2.1.3 Disregarding safety regulations

DANGER

Disregarding safety regulations

Disregarding safety regulations can result in damage to property, severe or fatal injuries.

• Always comply with the safety regulations

SafetySERVICE MANUAL Güdel planetary gear NR, SR, PR

Liability

Güdel shall not be held liable under any of the following circumstances:

• The installation regulations were disregarded

• Included protective equipment was not installed

• Included protective equipment was modified

• Included monitoring equipment was not installed

• Included monitoring equipment was modified

• The product was not used as intended

• The maintenance work was not performed in the specified intervals, or was carried out incorrectly.

9007199543219723_v1.1_EN-US

Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR

2.1.4 Installation instructions

Protective mea-

sures

Modifications

General rules for

occupational

safety

The operating company is responsible for ensuring safe conditions in the vicinity of the product. In particular, he must ensure compliance with the general safety regulations, guidelines and standards. Before commissioning the system the operating company must check whether all the protective measures have been implemented. These must cover all hazards. This is the only way to ensure that application of the product conforms to CE regulations.

As stipulated by the Machinery Directive, the protective measures must:

• Correspond to best practices

• Comply with the required safety category

The product must never be modified or used in a manner contrary to its intended use. Ü225

The generally accepted occupational safety rules must be observed and implemented.

9007199543219723_v1.1_EN-US

2.2 Hazard symbols in the manual

2.2.1 Hazard warnings

The hazard warnings are defined for the following four types of danger levels:

DANGER

DANGER refers to hazards with a high risk of severe physical injury or immediate fatality.

WARNING

WARNING refers to hazards with a moderate risk of severe physical injury or potential fatality.

SafetySERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

CAUTION

CAUTION refers to hazards with a slight risk of moderate physical injury.

NOTE

NOTE refers to hazards that can lead to property damage.

Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR

2.2.2 Explanation of warning symbol

Hazard warnings for personal injuries contain the symbol of the corresponding hazard.

Symbol Explanation of symbols

Hazards due to general causes

Hazards due to loose connecting elements

Hazards due to overpressure

Hazards due to toothed wheels

Hazards resulting from automatic startup

Hazards due to falling axles

Hazards due to heat

Hazards due to heavy components

Hazards due to environmental pollution

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Hazards due to suspended loads

Symbol Explanation of symbols

Danger of slipping

2.3 Hazard symbols on the product

The following warning labels are attached to the product:

2.3.1 Danger label "Hot surfaces"

Fig.2-1 Danger label "Hot surfaces"

SafetySERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

The danger label "Hot surfaces" warns against touching hot components.

2.3.2 Danger label "Heavy Components"

Fig.2-2 Danger label "Heavy Components"

The danger label "Heavy Components" warns against lifting heavy components.

Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR

2.4 Fundamentals of safety

2.4.1 Separating protective equipment, monitoring equipment

WARNING

Missing separating protective equipment and monitoring equipment

Missing or modified separating protective equipment and monitoring equipment may result in damage to property or serious injuries!

• Do not remove or modify separating protective equipment and monitoring equipment

• After commissioning the system, correctly attach all the separating protective equipment and monitoring equipment

For more information on separating safety and monitoring equipment, refer to the documentation on the complete system.

2.4.2 Product-specific hazards

WARNING

Hot oil squirting out

Overpressure in the gearbox is created by overload or incorrect performance parameters. Hot oil can squirt out. This can lead to severe burns or eye injuries!

• Operate the gearbox within the performance parameters as defined in the catalog

• Do not overload the gearbox

• Wear appropriate protective clothing

9007199543219723_v1.1_EN-US

SafetySERVICE MANUAL Güdel planetary gear NR, SR, PR

WARNING

Loose components

Vibrations can loosen connecting elements. Persons are surprised by unexpected situations and seriously injured as a result.

Observe the following points:

• Secure the connection elements by appropriate means

• Check the tightening torques regularly

WARNING

Risk of injury

Contact with rotating parts causes severe injuries! Observe the following points:

• Attach separating protective equipment

9007199543219723_v1.1_EN-US

• Keep extremities away from the danger area

• Wear appropriate protective clothing

CAUTION

Oil, greases

Oils and greases are harmful to the environment!

• The oils and greases must not get into the drinking water supply. Take appropriate measures

• Observe the country-specific safety data sheets

• Oils and greases must be disposed of as hazardous waste, even if the total quantity is small

Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR

2.4.3 Material safety data sheets (MSDS)

Safety data sheets contain safety information about the materials. They are country-specific. Safety data sheets are issued, for example, for materials such as oils, greases, cleaning agents, etc. The operating company is responsible for obtaining safety data sheets for all materials used.

Safety data sheets can be obtained as follows:

• Suppliers of chemicals usually supply their substances together with safety data sheets

• Safety data sheets are available on the Internet. (Enter "msds" and the name of the material in a search engine. Safety information about the material will be displayed.)

Read the safety data sheets carefully. Follow all the instructions. We recommend that you store the safety data sheets for future reference.

The safety data sheet for Güdel H1 can be found in the download area of our company Web site http://www.gudel.com

9007199543219723_v1.1_EN-US

3 Product description

3.1 Use

3.1.1 Intended use

Operate the product exclusively with motors acc. to DIN 42955 R.

The product is used to transfer torques and for reduction of speeds. It is intended exclusively for installation in a machine or an incomplete machine.

Any other or additional use is not considered to be intended use. The manufacturer assumes no liability for any resulting damage. All risks are borne solely by the user!

Product descriptionSERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

3.1.2 Non-intended use

The product is not intended:

• for the movement of toxic goods

• for the movement of explosive goods

• for operation in potentially explosive areas

• for operation outside of the performance data specified by Güdel

Any use other than the specified intended use will be considered improper use and is prohibited!

The permitted input speed, output torque and the permitted additional forces must not be exceeded. Güdel's design guidelines must be observed. For detailed information, refer to Güdel's cataloghttp://www.gudel.com/prod-

ucts/gearboxes

Do not make any modifications to the product.

GUDEL- SUMER

REF : NR240-280-A1-z20-m3H-TP-P12-AM

Made in France

OIL Qty : 2000 cc OF:34274/4

N° 53953 DATE: 3/3/2018

ADAPT : R130/M8-S110-t3.5-d32x58

A B C D E

Product description SERVICE MANUAL Güdel planetary gear NR, SR, PR

3.1.3 Definition

Flange gearboxes are assemblies in accordance with Machinery Directive 2006/42/EC. They are defined as machine components according to paragraph 35 of the guide for the application of the Machinery Directive. For this reason, Güdel will not issue a declaration of incorporation for the product.

3.2 Product designation

3.2.1 Identifying lubricant amount

The lubricant amount can be found on the type plate or the type key of the spare parts list. If you have any questions, please contact our service departments.

Fig.3-1 Güdel planetary gearbox: Identifying lubricant quantity

A Lubricant quantity [cm3] D Ratio

B Type E Installation position

C Size

Number of stages

1 3,4,5,7,10

2 9,12,12R,15,16,20,21,25,28,30,35,40,49,50,70,100

3 27,36,36R,45,48,60,63,64,75,80,84,90,105,

Table3-1 Güdel planetary gearbox: Number of stages

Ratios

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112,120,125,140,147,150,160,175,196,200,210,245,25 0,280, 300,343,350,400,490,500,700,1000

Product descriptionSERVICE MANUAL Güdel planetary gear NR, SR, PR

Stages Instal-

Type / Size lation position

80 100 /

110

1 TP 30 90 170 250 600

2 50 130 315 500 1200

3 70 190 400 800 2000

Table3-2 Güdel planetary gearbox: Lubricant quantity [cm3]

140 180 240

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Product description SERVICE MANUAL Güdel planetary gear NR, SR, PR

3.3 Technical data

Refer to the catalog for the performance data.

Temperature

ranges

The following ambient temperatures and air humidities apply:

Product life phase Temperature range Air humidity

Transport -10 to +60 °C

Operation -15 to +40 °C Up to and at 85%, con-

Bearing -10 to +40 °C Up to 75 %

Table3-3 Temperature ranges

densation formation is not permissible

9007199543219723_v1.1_EN-US

4 Design, function

A B C D E

I H

4.1 Structure

The designs of output and planetary gear differ according to customer requirements and gearbox ratio.

Design, functionSERVICE MANUAL Güdel planetary gear NR, SR, PR

Fig.4-1 Güdel planetary gear design

A Bore / Thread for motor F Drain screw

B Motor flange G Plug

9007199543219723_v1.1_EN-US

C Bleed screw and filler screw H Coupling

D Flange I Centering diameter, motor

E Shaft

4.2 Function

The planetary gear is used to transfer torques and speeds.

Design, function SERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

5 Transport

The product is transported by air, land, or water. The packaging depends on the mode of transport.

Truck = Shipped on a transport pallet Aircraft = Shipped in a crate Ship = Shipped in a case or container

Only perform the tasks described in this chapter after you have read and understood the chapter "Safety". Ü213 It concerns your personal safety!

Ripping of lifting belts

TransportSERVICE MANUAL Güdel planetary gear NR, SR, PR

WARNING

9007199543219723_v1.1_EN-US

The sharp edges cut the lifting belts. This can lead to severe or fatal injuries!

• Always protect the lifting belts with an edge guard

WARNING

Suspended loads

Improper handling of suspended loads can lead to severe injuries or death!

• Use appropriate lifting units

• Wear appropriate protective clothing

• Always keep sufficient distance from suspended loads

• Never enter the area below a suspended load

NOTE

Improper transport

Improper handling of the crates can lead to transport damage!

• Do not tip over the crates

• Avoid heavy vibrations and shocks

• Observe the symbols on the packaging

CENTER OF

GRAVITY

D003601

SLING

HERE

SLING

HERE

D003600

A B

FRAGILE

D000098

D000099

CRAINT L'HUMIDITE

D000100

HANDLE

WITH CARE

D000101

A B C D

Transport SERVICE MANUAL Güdel planetary gear NR, SR, PR

5.1 Packaging symbols

When moving the transport pallets / crates / cases, observe the following symbols:

Fig.5-1 Attaching slings

A Center of gravity

B Fastening point

Depending on the contents, the packaging units are marked with the symbols shown below. Observe these at all times.

Fig.5-2 Packaging symbols

A Fragile C Keep dry

B This side up D Handle with care

9007199543219723_v1.1_EN-US

Remove the packaging only to the degree necessary for company-internal transport.

Transport the pallet, crate, or case to the intended installation location. Use appropriate transport devices.

5.2 Transport securing devices

At delivery, a transport securing device is in effect at the gearbox. Remove all transport securing devices before moving the axes. Store the transport securing devices for future work.

WARNING

Falling axes

After removing the transport securing device, brakes or motors, the vertical axes fall downwards. Carriages may run off to the side. This can lead to severe or fatal injuries!

TransportSERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

• If necessary, secure the vertical axes and the carriages before removing transport securing devices, brakes or motors

A B C D E

C A F

Transport SERVICE MANUAL Güdel planetary gear NR, SR, PR

5.2.1 Removing the transport securing device

Fig.5-3 Removing transport securing device: Güdel planetary gearbox

A Coupling screw D Transport securing device

B Planetary gearbox E Motor screw

C Plug F Motor

Remove the transport securing device as follows: 1 Switch off the system and secure it with a padlock against being switched

on again

2 Remove the plug 3 Release the coupling screws 4 Remove the motor screws 5 Remove the transport securing device from the planetary gearbox

The transport securing device has been removed.

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5.3 Slings

D002990

Slings, chains, ropes or belts must be suitable for the load of weight of the crate. Fasten the slings to stable parts. Secure the slings against slipping. Make sure that no attachments are damaged by the slings.

5.3.1 Attaching the slings: Planetary gearbox

WARNING

Suspended loads

Improper handling of suspended loads can lead to severe injuries or death!

• Use appropriate lifting units

• Wear appropriate protective clothing

• Always keep sufficient distance from suspended loads

TransportSERVICE MANUAL Güdel planetary gear NR, SR, PR

• Never enter the area below a suspended load

9007199543219723_v1.1_EN-US

Fig.5-4 Attaching the slings: Planetary gearbox

A Crane hook

B Lifting belt

C Gearbox

Transport SERVICE MANUAL Güdel planetary gear NR, SR, PR

Attach the slings as follows: 1 Loop the lifting belt around the planetary gear (be aware of center of

gravity!)

2 Hook the lifting belt into the crane hook 3 Carefully lift the load 4 Check horizontal alignment of the load 5 If the load tilts, reposition the lifting belt loop

The slings are in place.

9007199543219723_v1.1_EN-US

6 Commissioning

6.1 Introduction

6.1.1 Safety

Only perform the tasks described in this chapter after you have read and understood the chapter "Safety". Ü213 It concerns your personal safety!

Ripping of lifting belts

The sharp edges cut the lifting belts. This can lead to severe or fatal injuries!

• Always protect the lifting belts with an edge guard

CommissioningSERVICE MANUAL Güdel planetary gear NR, SR, PR

WARNING

9007199543219723_v1.1_EN-US

WARNING

Suspended loads

Improper handling of suspended loads can lead to severe injuries or death!

• Use appropriate lifting units

• Wear appropriate protective clothing

• Always keep sufficient distance from suspended loads

• Never enter the area below a suspended load

6.1.2 Personnel qualifications

Only appropriately trained and authorized technicians are allowed to commission the product.

6.2 Intermediate storage

Observe the storage conditions if the product needs to be stored for a certain amount of time before assembly. Ü284

D002990

Commissioning SERVICE MANUAL Güdel planetary gear NR, SR, PR

6.3 Installing

6.3.1 Attaching the slings: Planetary gearbox

WARNING

Suspended loads

Improper handling of suspended loads can lead to severe injuries or death!

• Use appropriate lifting units

• Wear appropriate protective clothing

• Always keep sufficient distance from suspended loads

• Never enter the area below a suspended load

Fig.6-1 Attaching the slings: Planetary gearbox

A Crane hook

B Lifting belt

C Gearbox

9007199543219723_v1.1_EN-US

CommissioningSERVICE MANUAL Güdel planetary gear NR, SR, PR

Attach the slings as follows: 1 Loop the lifting belt around the planetary gear (be aware of center of

gravity!)

2 Hook the lifting belt into the crane hook 3 Carefully lift the load 4 Check horizontal alignment of the load 5 If the load tilts, reposition the lifting belt loop

The slings are in place.

9007199543219723_v1.1_EN-US

A B C D E F

Commissioning SERVICE MANUAL Güdel planetary gear NR, SR, PR

6.3.2 Mounting the motor

If possible, mount the motor in the vertical direction (motor at top, motor shaft below)

Fig.6-2 Mounting the motor: Güdel planetary gear

A Motor E Coupling screw

B Motor screw (if necessary with washers

according to motor manufacturer specifications)

C Motor shaft G Gearbox contact surface

D Sealing plug H Motor contact surface

Cleaning agents

mild universal cleaner free from aromatic compounds (e.g. Motorex OPAL

5000)

Table6-1 Cleaning agents: Coupling, contact surfaces, and motor shaft

F Drill hole

9007199543219723_v1.1_EN-US

CommissioningSERVICE MANUAL Güdel planetary gear NR, SR, PR

Type / Size Diameter,

motor shaft

Coupling screw, quality

12.9

80-140 ≤14 M6 19.1

80-180 15-24 M8 46

100 / 110 25-35 M8 46

140-240 25-48 M10 92

Table6-2 Tightening torques, coupling screws: Güdel planetary gearbox

Mount the motor as follows:

1 Remove the sealing plug 2 If necessary, remove the burr of the keyway at the motor shaft 3 Clean the coupling, contact surfaces, and motor shaft to ensure that they

are free of grease

4 Position the coupling as shown in the illustration and do not tighten the

coupling screws

Tightening torque [Nm]

9007199543219723_v1.1_EN-US

5 Mount the motor so that both contact surfaces fit flush on each other 6 Install the motor screws, but do not tighten 7 Tighten the coupling screws to about 60 % of the tightening torque 8 Tighten the motor screws 9 Tighten the coupling screws alternately in three consecutive sequences

up to the tightening torque

10 Slightly loosen the motor screws 11 Tighten the motor screws cross-wise (tightening torque acc. to motor

manufacturer specifications)

The motor has been installed.

Commissioning SERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

7 Maintenance

7.1 Introduction

MaintenanceSERVICE MANUAL Güdel planetary gear NR, SR, PR

Work sequences

Original spare

parts

Tightening torques

7.1.1 Safety

Perform the work sequences in the order described. Perform the described tasks at the specified times. This ensures a long service life for your product.

Only use original spare parts. Ü291

Unless otherwise indicated, adhere to the tightening torques of Güdel. ÜChapter12,2100

Only perform the tasks described in this chapter after you have read and understood the chapter "Safety". Ü213 It concerns your personal safety!

WARNING

Automatic startup

During work on the product, there is danger of the machine starting up automatically. This can lead to severe or fatal injuries!

9007199543219723_v1.1_EN-US

Before working in the danger area:

• Secure vertical axes (if equipped) against falling.

• Switch off the superordinate main power supply. Secure it against being switched on again (main switch for the complete system)

• Before switching on the system again, make sure that no one is in the danger area

Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR

WARNING

Slipping hazard

Liquids run out if there is a leak. Persons may slip and injure themselves seriously!

• Take application-specific protective measures

• Repair any leaks promptly

• Prevent any new leaks. Replace or modify the leaking component or assembly

• Check the fill level and refill if necessary

WARNING

Falling axes, workpieces

Falling axes or workpieces can cause physical damage, serious or fatal injuries!

• Set down any workpieces before working in the danger area

• Never enter the area below suspended axes and workpieces

• Secure suspended axes using the stipulated equipment

• Check the belts of the telescope axes for signs of breakage and tears

WARNING

Heavy components

Components can be very heavy. Improper handling can cause severe or fatal injuries!

• Use appropriate lifting units

• Use suitable means to secure the components against tipping over

• Only remove the safety devices after the product has been completely assembled

7.1.2 Personnel qualifications

Only appropriately trained and authorized technicians are allowed to work on the product.

9007199543219723_v1.1_EN-US

7.2 Maintenance tasks

7.2.1 General prerequisites

Prior to performing repair and maintenance tasks, do the following:

• If vertical axes are present, secure them against falling

• Switch off the system and padlock it to secure it against being switched on again

• Make sure that all necessary spare parts and wearing parts are at hand Ü291

7.2.2 Maintenance intervals

The product is subject to natural wear and tear. When it wears out, unplanned downtimes of your system can result. Güdel specifies the service life and maintenance intervals of the product so as to ensure safe and continuous operation. The maintenance intervals relate to the effective operating hours of the product at a power-on time (POT) of 100%. Normal operating conditions are assumed. These correspond with the parameters used by Güdel when designing the product. If the conditions are rougher than assumed, products may fail earlier. Adjust the maintenance intervals to your operating conditions if necessary.

MaintenanceSERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

The definition is based on 5/7 working days per week.

Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR

Operating hours

1-shift operation

2-shift operation

150 every 4 weeks every 2 weeks Weekly

2'250 yearly every 6 months every 4 months

6'750 every 3 years every 1.5 years yearly

11'250 every 5 years every 2.5 years every 20 months

13'500 every 6 years every 3 years every 2 years

22'500 every 10 years every 5 years every 3.3 years

31'500 every 14 years every 7 years every 4.5 years

54'000 every 24 years every 12 years every 8 years

Table7-1 Maintenance intervals in shift operation (5 days a week)

Operating hours

1-shift operation

2-shift operation

3-shift operation

150 every 18 days every 9 days every 6 days

2'250 every 9 months every 4.5

months

6'750 every 2.5 years every 15 months every 10 months

11'250 every 4 years every 2 years every 16 months

13'500 every 4.5 years every 3 years every 1.5 years

22'500 every 7.75 years every 3.8 years every 2.5 years

31'500 every 11 years every 5.5 years every 3.5 years

54'000 every 18.5 years every 9.25 years every 6.25 years

Table7-2 Maintenance intervals in shift operation (7 days a week)

every 3 months

9007199543219723_v1.1_EN-US

7.2.3 Maintenance tasks after 150 hours

D003856

7.2.3.1 Lubricating the pinion

If available, lubricate the pinion after 150 operating hours or 100 km. Lubricate several times if tribocorrosion (reddish discoloration) occurs.

CAUTION

Danger of being crushed

When performing work on the product, there is a risk of being crushed in the area around the exposed pinions.

Observe the following points:

• Never reach into the area around the pinions

• Use a brush to apply the lubrication to the pinions

MaintenanceSERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

Lubrication ex works

Mobil Mobilux EP 2 KP2K-30 in accordance

Table7-3 Lubricants: Pinion

Specification Lubrication quantity

with DIN 51502

Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR

7.2.4 Maintenance tasks after 2,250 hours

7.2.4.1 General inspection

Performing a gen-

eral inspection

For the general inspection, perform a rough check of the entire product. Perform the general inspection as follows: 1 Switch off the system and padlock it to secure it against being switched

on again

2 Check the inspection points as described in the inspection table 3 Take measures as described in the inspection table

The general inspection is complete.

9007199543219723_v1.1_EN-US

MaintenanceSERVICE MANUAL Güdel planetary gear NR, SR, PR

Inspection

Description Measures

point

Contamination Check the planetary

gear for contamination

Damage Check the planetary

gear for damage:

• Paint damage

• Bent components

• General damage

Loose components

Check the fit of the components:

• Screws

• Clamping sets

Loss of oil Check the planetary

gear and its surroundings for signs of the following:

• Puddles of oil and oil spills on the floor or in the drip sheets

• Leaks on the planetary gear

Immediately clean away any contamination

Immediately remedy all discovered damage

Immediately tighten loose screws to the required torque

• Repair or replace the gearbox

• Remove puddles of oil and oil spills on the floor or in the drip sheets

9007199543219723_v1.1_EN-US

Setting Check the planetary

Table7-4 Inspection table

Set the tooth flank backlash

gear for correct setting:

• Pinions

D002990

Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR

7.2.5 Maintenance tasks after 22,500 hours

7.2.5.1 Replacing the Güdel planetary gearbox

Attaching the slings: Planetary gearbox

WARNING

Suspended loads

Improper handling of suspended loads can lead to severe injuries or death!

• Use appropriate lifting units

• Wear appropriate protective clothing

• Always keep sufficient distance from suspended loads

• Never enter the area below a suspended load

Fig.7-1 Attaching the slings: Planetary gearbox

A Crane hook

B Lifting belt

C Gearbox

9007199543219723_v1.1_EN-US

MaintenanceSERVICE MANUAL Güdel planetary gear NR, SR, PR

Attach the slings as follows: 1 Loop the lifting belt around the planetary gear (be aware of center of

gravity!)

2 Hook the lifting belt into the crane hook 3 Carefully lift the load 4 Check horizontal alignment of the load 5 If the load tilts, reposition the lifting belt loop

The slings are in place.

9007199543219723_v1.1_EN-US

Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR

Attaching the slings: Motor

WARNING

Suspended loads

Improper handling of suspended loads can lead to severe injuries or death!

• Use appropriate lifting units

• Wear appropriate protective clothing

• Always keep sufficient distance from suspended loads

• Never enter the area below a suspended load

Fig.7-2 Attaching the slings: Motor (image source: Bosch Rexroth)

Attach the slings as follows:

1 Remove fan from motor if necessary 2 Mount lifting screw if necessary 3 Attach the slings as shown in the illustration 4 Carefully lift the load 5 Check horizontal alignment of the load 6 If the load tilts: Repeat process from step 3

The slings are in place.

9007199543219723_v1.1_EN-US

MaintenanceSERVICE MANUAL Güdel planetary gear NR, SR, PR

Remove motor

WARNING

Moving the axis

The work requires moving the axis. This can lead to severe or fatal injuries!

• Ensure that no persons are in the danger area while the axis is moving

WARNING

Falling axes

After removing the transport securing device, brakes or motors, the vertical axes fall downwards. Carriages may run off to the side. This can lead to severe or fatal injuries!

• If necessary, secure the vertical axes and the carriages before removing transport securing devices, brakes or motors

9007199543219723_v1.1_EN-US

CAUTION

Hot parts/surfaces

Hot surfaces present a burn hazard during work on this product!

• Protect yourself by wearing heat-resistant gloves

• Allow the parts to cool down first

A B C D E F

Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR

Fig.7-3 Remove motor: Planetary gearbox Güdel

A Motor D Plug

B Motor screws (if necessary with spacers

according to motor manufacturer specifications)

C Motor shaft F Drill hole

Remove the motor as follows:

1 Remove the plug 2 Check if the coupling screws can be reached through the drill hole 3 If there are deviations: Adjust axis until the coupling screws can be

reached through the drill hole

4 Switch off the system and padlock it to prevent it from being switched on

again

5 Attach slings to the motor Ü252 6 Release the coupling screws 7 Remove the motor screws 8 Remove motor

E Coupling screws

9007199543219723_v1.1_EN-US

The motor has been removed.

A B C D E F

MaintenanceSERVICE MANUAL Güdel planetary gear NR, SR, PR

Replacing the Güdel planetary gearbox

Replace the Güdel planetary gearbox as follows: 1 Replacing the Güdel planetary gearbox The planetary gear has been replaced.

Mounting the motor

If possible, mount the motor in the vertical direction (motor at top, motor shaft below)

Fig.7-4 Mounting the motor: Güdel planetary gear

A Motor E Coupling screw

9007199543219723_v1.1_EN-US

B Motor screw (if necessary with washers

according to motor manufacturer specifications)

C Motor shaft G Gearbox contact surface

D Sealing plug H Motor contact surface

F Drill hole

Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR

Cleaning agents

mild universal cleaner free from aromatic compounds (e.g. Motorex OPAL

5000)

Table7-5 Cleaning agents: Coupling, contact surfaces, and motor shaft

Type / Size Diameter,

motor shaft

Coupling screw, quality

12.9

80-140 ≤14 M6 19.1

80-180 15-24 M8 46

100 / 110 25-35 M8 46

140-240 25-48 M10 92

Table7-6 Tightening torques, coupling screws: Güdel planetary gearbox

Mount the motor as follows:

1 Remove the sealing plug 2 If necessary, remove the burr of the keyway at the motor shaft 3 Clean the coupling, contact surfaces, and motor shaft to ensure that they

are free of grease

4 Position the coupling as shown in the illustration and do not tighten the

coupling screws

Tightening torque [Nm]

up to the tightening torque

10 Slightly loosen the motor screws 11 Tighten the motor screws cross-wise (tightening torque acc. to motor

manufacturer specifications)

The motor has been installed.

9007199543219723_v1.1_EN-US

MaintenanceSERVICE MANUAL Güdel planetary gear NR, SR, PR

Final tasks

Perform the following final tasks: 1 Set the tooth flank backlash as described in the superordinate operating

manual

2 Calibrate the reference plane of the motor (this procedure is described

in the documentation for the overall plant or the motor)

The final tasks have been performed.

9007199543219723_v1.1_EN-US

Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

7.3 Maintenance schedule: Planetary gear NR, SR, PR

2'250

22'500

150

MaintenanceSERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

Fig.7-5 Maintenance schedule: Planetary gear NR, SR, PR

Grease Replacing Replacing lubricant

Oil Clean Visual inspection

Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

7.4 Maintenance table

MaintenanceSERVICE MANUAL Güdel planetary gear NR, SR, PR

Maintenance work Maintenance cycle [h] Duration [min] Target readership Lubricants

Lubricating the pinion 150

General inspection 2,250

Replacing the Güdel planetary gearbox

This table does not purport to be exhaustive.

Table7-7 Maintenance table

22,500 60

Maintenance technicians The manufacturer's technicians

Service technicians The manufacturer's technicians Maintenance technicians

Further information

Cleaning agents

Mobil Mobilux EP 2 ÜChapter7.2.3.1,247

ÜChapter7.2.4.1,248

ÜChapter7.2.5.1,250

9007199543219723_v1.1_EN-US

Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

7.5 Intervention protocol: Maintenance

9007199543219723_V1.1_EN-US

B1M.1xxxxxxx-xxxx

10xxxxxxxxx

991xxxxxxx

2019

Send

SERVICE MANUAL Güdel planetary gear NR, SR, PR

Project / Order: Company : Bill of materials: Address : Serial number: Location : Year of manufacture: Country :

Complete the intervention report after every intervention. You can overwrite the data each time you complete the report. Send the intervention report to Güdel electronically. Use the "Send" button. Sending only works if you have completed the operator details in the intervention report as specified in the Maintenance chapter. Save the generated XML file as a backup. Copy the empty intervention report and scan it in after completing it if you are not working electronically. Send it to service@ch.gudel.com after every intervention.

MaintenanceSERVICE MANUAL Güdel planetary gear NR, SR, PR

Maintenance work Maintenance cycle

[h]

Lubricating the pinion 150

Effective operating hours

Name

Comments

Date

9007199543219723_v1.1_EN-US

Effective operating hours1 : Service hours [h] of the entire system according to service hour counter in the control panel / Service hours [h] or kilometers [km] of the corresponding axis Name2 : First and last name of the service or maintenance technician

Comments3 : Amount of contamination, anomalies, defects, replaced components

Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

MaintenanceSERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_V1.1_EN-US

B1M.1xxxxxxx-xxxx

10xxxxxxxxx

991xxxxxxx

2019

Send

Intervention protocol: Maintenance

SERVICE MANUAL Güdel planetary gear NR, SR, PR

Project / Order: Bill of materials: Serial number: Year of manufacture:

Maintenance work Maintenance cycle

[h]

General inspection 2,250

Effective operating hours

Name

Comments

Date

9007199543219723_v1.1_EN-US

Comments3 : Amount of contamination, anomalies, defects, replaced components

Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

MaintenanceSERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_V1.1_EN-US

B1M.1xxxxxxx-xxxx

10xxxxxxxxx

991xxxxxxx

2019

Send

Intervention protocol: Maintenance

SERVICE MANUAL Güdel planetary gear NR, SR, PR

Project / Order: Bill of materials: Serial number: Year of manufacture:

Maintenance work Maintenance cycle

[h]

Replacing the Güdel planetary gearbox

This table does not purport to be exhaustive.

22,500

Effective operating hours

Name

Comments

Date

9007199543219723_v1.1_EN-US

Comments3 : Amount of contamination, anomalies, defects, replaced components

Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

9.3.7 Maintenance tasks after 6,750 hours

9.3.7.1 Replacing the lubricating pinion

A pinion soaked in lubricant runs along next to the drive pinion. It ensures a continuous lubrication of the rack and the drive pinions.

Replace the lubricating pinion to ensure uniform lubrication.

A B C D E F G

Fig.9-7 Replacing the lubricating pinion

A Lubrication point E Fastening screw

B Screw F Lubricating pinion

C Hexagonal socket wrench G Carriage

D Covering

Lubrication ex works

Speciﬁcation Lubrication quantity

ÜChapter9.2.2.1, 2116

Table9-12 Lubricants: Guideways, racks, and pinions

Removing the lu-

bricating pinion

Remove the lubricating pinion as follows:

1 Switch o the plant and padlock it to secure it against being switched on

again

2 Remove the line of the automatic lubrication if necessary

3 Remove screws and covering

4 Remove the fastening screw

5 Remove lubricating pinion

The lubricating pinion has been removed.

MaintenanceOPERATING MANUAL ZP 1-5

45035996409887627_v3.1_EN-US

129

9.3.7 Maintenance tasks after 6,750 hours

9.3.7.1 Replacing the lubricating pinion

A pinion soaked in lubricant runs along next to the drive pinion. It ensures a continuous lubrication of the rack and the drive pinions.

Replace the lubricating pinion to ensure uniform lubrication.

A B C D E F G

Fig.9-7 Replacing the lubricating pinion

A Lubrication point E Fastening screw

B Screw F Lubricating pinion

C Hexagonal socket wrench G Carriage

D Covering

Lubrication ex works

Speciﬁcation Lubrication quantity

ÜChapter9.2.2.1, 2116

Table9-12 Lubricants: Guideways, racks, and pinions

Removing the lu-

bricating pinion

Remove the lubricating pinion as follows:

1 Switch o the plant and padlock it to secure it against being switched on

again

45035996409887627_v3.1_EN-US

MaintenanceSERVICE MANUAL Güdel planetary gear NR, SR, PR

7.6 Feedback on the instructions

Your feedback helps us to keep improving these instructions. Thank you!

mailto: docufeedback@ch.gudel.com

Please provide the following information with your feedback:

• Identification number of the instructions

• Product, type

• Project number, order number

• Material number / serial number

• Year of manufacture

• Location of the product (country, ambient conditions, etc.)

• Photos, comments, feedback with clear reference to the section in the instructions

• Your contact data for clarifications if necessary

You can find most of the information on the type plate or the title page of the instructions. The identification number of the instructions is given on each page, as shown here:

9007199543219723_v1.1_EN-US

Fig.7-6 Identification number of the instructions

Repairs SERVICE MANUAL Güdel planetary gear NR, SR, PR

8 Repairs

8.1 Introduction

Work sequences

Original spare

parts

Tightening torques

8.1.1 Safety

Perform the work sequences in the order described. Perform the described tasks at the specified times. This ensures a long service life for your product.

Only use original spare parts. Ü291

Unless otherwise indicated, adhere to the tightening torques of Güdel. ÜChapter12,2100

Only perform the tasks described in this chapter after you have read and understood the chapter "Safety". Ü213 It concerns your personal safety!

WARNING

Automatic startup

During work on the product, there is danger of the machine starting up automatically. This can lead to severe or fatal injuries!

Before working in the danger area:

• Secure vertical axes (if equipped) against falling.

• Switch off the superordinate main power supply. Secure it against being switched on again (main switch for the complete system)

• Before switching on the system again, make sure that no one is in the danger area

WARNING

Falling axes, workpieces

Falling axes or workpieces can cause physical damage, serious or fatal injuries!

• Set down any workpieces before working in the danger area

• Never enter the area below suspended axes and workpieces

• Secure suspended axes using the stipulated equipment

• Check the belts of the telescope axes for signs of breakage and tears

9007199543219723_v1.1_EN-US

WARNING

Heavy components

Components can be very heavy. Improper handling can cause severe or fatal injuries!

• Use appropriate lifting units

• Use suitable means to secure the components against tipping over

• Only remove the safety devices after the product has been completely assembled

8.1.2 Personnel qualifications

Only appropriately trained and authorized technicians are allowed to work on the product.

RepairsSERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

Repairs SERVICE MANUAL Güdel planetary gear NR, SR, PR

8.2 Repairs

8.2.1 General prerequisites

Prior to performing repair and maintenance tasks, do the following:

• If vertical axes are present, secure them against falling

• Switch off the system and padlock it to secure it against being switched on again

• Make sure that all necessary spare parts and wearing parts are at hand Ü291

8.2.2 Replacing lubricant

Replace the lubricant at the latest every:

• 3 years in heavy-duty application conditions

• 5 years in normal application conditions

WARNING

Hot gearbox oil

Working on the gearbox carries the risk of severe injury due to burns!

• Let the gearbox cool before commencing any work

CAUTION

Oil, greases

Oils and greases are harmful to the environment!

• The oils and greases must not get into the drinking water supply. Take appropriate measures

• Observe the country-specific safety data sheets

• Oils and greases must be disposed of as hazardous waste, even if the total quantity is small

NOTE

Unsuitable lubricants

9007199543219723_v1.1_EN-US

Using unsuitable lubricants can cause damage to the machine!

• Only use the lubricants listed

• If uncertain, please contact our service departments

D003857

A B

Fig.8-1 Replacing lubricant

RepairsSERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

A Bleed screw

B Filler screw

C Drain screw

Lubrication ex works

Fuchs Renolin PG220 CLP PG 220 as per DIN

Table8-1 Lubricants: Güdel planetary gearbox

Specification Lubrication quantity

51517-3, polyglycol based

Repairs SERVICE MANUAL Güdel planetary gear NR, SR, PR

Replace the lubricant as follows: 1 Position the gearbox:

Drain screw at the bottom Filler and bleed screw at the top

2 Position a suitable container below the drain screw 3 Remove the bleed, filler, and drain screws 4 Drain the lubricant 5 Rinse the gearbox with fresh lubricant 6 Allow the gearbox to drain 7 Screw in the drain screw 8 Fill up the gearbox through the filler screw 9 Screw in the bleed and filler screws

The lubricant has been replaced.

9007199543219723_v1.1_EN-US

8.2.2.1 Identifying lubricant amount

GUDEL- SUMER

REF : NR240-280-A1-z20-m3H-TP-P12-AM

Made in France

OIL Qty : 2000 cc OF:34274/4

N° 53953 DATE: 3/3/2018

ADAPT : R130/M8-S110-t3.5-d32x58

A B C D E

The lubricant amount can be found on the type plate or the type key of the spare parts list. If you have any questions, please contact our service departments.

Fig.8-2 Güdel planetary gearbox: Identifying lubricant quantity

RepairsSERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

A Lubricant quantity [cm3] D Ratio

B Type E Installation position

C Size

Number of

Ratios

stages

1 3,4,5,7,10

2 9,12,12R,15,16,20,21,25,28,30,35,40,49,50,70,100

3 27,36,36R,45,48,60,63,64,75,80,84,90,105,

112,120,125,140,147,150,160,175,196,200,210,245,25 0,280, 300,343,350,400,490,500,700,1000

Table8-2 Güdel planetary gearbox: Number of stages

Repairs SERVICE MANUAL Güdel planetary gear NR, SR, PR

Stages Instal-

Type / Size lation position

80 100 /

110

1 TP 30 90 170 250 600

2 50 130 315 500 1200

3 70 190 400 800 2000

Table8-3 Güdel planetary gearbox: Lubricant quantity [cm3]

140 180 240

9007199543219723_v1.1_EN-US

8.2.3 Replacing the pinion

‘

•

”“

•

• ’

A B C

F E D

If pins are defective, the gearbox will also be damaged internally! Send the gearbox to Güdel for repairs.

8.2.3.1 Removing the pinion

RepairsSERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

Fig.8-3 Removing the pinion

A Fastening screw D Headless set screw

B Hexagonal socket wrench E Cover

C Elongation piece F Pin

Property Type / Size

80 110 140 180 240

Dimen-

M5x40 M8x45 M8x60 M8x70 M10x80

sion

Quality 12.9 12.9 12.9 12.9 12.9

Table8-4 Properties of the headless set screws

Repairs SERVICE MANUAL Güdel planetary gear NR, SR, PR

Remove the pinion as follows:

1 Remove gearbox unit from machine 2 Remove the cover using a screwdriver 3 Block the coupling, if necessary 4 Remove the fastening screw (elongation piece permitted) 5 Screw the headless set screws into the pins up to the limit stop 6 Pull the pinion off the pins using the headless set screws

(Screw in the headless set screws in the order shown in the figure)

6.1 Screw in the first headless set screw by ⅛ of a rotation

6.2 Repeat the previous step for the remaining headless set screws un-

til the pinion is completely pulled off

6.3 Remove the headless set screws from pinion

The pinion is removed.

9007199543219723_v1.1_EN-US

8.2.3.2 Installing the pinion

D003921

A B C

RepairsSERVICE MANUAL Güdel planetary gear NR, SR, PR

Fig.8-4 Installing the pinion

A Fastening screw E Pin

B Cover F Thread

C Torque wrench G Gearbox

D Pinion

9007199543219723_v1.1_EN-US

Repairs SERVICE MANUAL Güdel planetary gear NR, SR, PR

Size Module Properties

Size Tightening

Quality torque [Nm]

80 2 M8x50 31 12.9

110 2 M12x65 104

3 M12x70 96

140 3 M16x70 200

4 M16x70 180

180 4 M20x80 400

5 M20x90 350

240 5 M24x130 960

6 M24x130 920

Table8-5 Properties of the fastening screw, depending on the pinion module

Install the pinion as follows:

1 Position the gearbox vertically 2 Lubricate the pins, thread, and bottom of the fastening screw head with a

universal grease

3 Place the pinion exactly axial on the pins 4 Press the pinion up to the limit stop using the fastening screw 5 Remove the fastening screw 6 Degrease the fastening screw and thread 7 Apply Loctite 243 to the thread 8 Install and tighten the fastening screw

(Select tightening torque according to above table)

9 Mount the cover using Loctite 243 The pinion has been installed.

9007199543219723_v1.1_EN-US

8.3 Intervention report: Repairs

9007199543219723_V1.1_EN-US

B1M.1xxxxxxx-xxxx

10xxxxxxxxx

991xxxxxxx

2019

Send

SERVICE MANUAL Güdel planetary gear NR, SR, PR

Project / Order: Bill of materials: Serial number: Year of manufacture:

RepairsSERVICE MANUAL Güdel planetary gear NR, SR, PR

Work

Component

Effective operating hours

Name

Comments

Date

9007199543219723_v1.1_EN-US

Work1 : Work carried out during the unplanned maintenance Component2 : Affected component/assembly

Effective operating hours3 : Service hours [h] of the entire system according to service hour counter in the control panel / Service hours [h] or kilometers [km] of the corresponding axis Name4 : First and last name of the service or maintenance technician

Comments5 : Amount of contamination, anomalies, defects, replaced components

Repairs SERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

8.4 Service departments

If you have questions, please contact the service departments. Ü293

RepairsSERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

Decommissioning, storage SERVICE MANUAL Güdel planetary gear NR, SR, PR

9 Decommissioning, storage

9.1 Introduction

Only perform the tasks described in this chapter after you have read and understood the chapter "Safety". Ü213 It concerns your personal safety!

9.1.1 Personnel qualifications

Only appropriately trained and authorized technicians are allowed to work on the product.

9.2 Storage conditions

Leaking fluids

During storage, substances that are hazardous to the environment can leak!

• Hazardous substances must be prevented from entering the drinking water supply. Take appropriate measures

• Observe the country-specific safety data sheets

• Oils and greases must be disposed of as hazardous waste, even if the total quantity is small

Room

Temperature

Air humidity

Store the product in a dry location. For information on the required space and the floor capacity, refer to the layout. Use a covering to protect the product against dust and dirt.

The ambient temperature must remain between -10 and +40 °C. Make sure that the product is not subjected to great temperature fluctuations.

The air humidity must be below 75%.

CAUTION

9007199543219723_v1.1_EN-US

9.3 Decommissioning

9.3.1 Cleaning, rust-proofing

Clean away any dirt and dust from the product. Clean the product thoroughly. Dispose of any cloths soaked in oil or grease in an environmentally friendly manner. Ü287 Apply corrosion protection to all bright parts.

9.3.2 Transport securing devices

On unbraked motors, mount the transport securing devices.

9.3.3 Identification

Label the product with the following data:

• Date of decommissioning

• Internal machine number/name

• Additional data as per internal guidelines

Decommissioning, storageSERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

Decommissioning, storage SERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

10 Disposal

10.1 Introduction

Observe the following during disposal:

• Adhere to the country-specific regulations

• Separate the material groups

• Dispose of the materials in an environmentally friendly way

• Recycle waste if possible

10.1.1 Safety

Only perform the tasks described in this chapter after you have read and understood the chapter "Safety". Ü213 It concerns your personal safety!

DisposalSERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

WARNING

Automatic startup

During work on the product, there is danger of the machine starting up automatically. This can lead to severe or fatal injuries!

Before working in the danger area:

• Secure vertical axes (if equipped) against falling.

• Switch off the superordinate main power supply. Secure it against being switched on again (main switch for the complete system)

• Before switching on the system again, make sure that no one is in the danger area

WARNING

Falling axes, workpieces

Falling axes or workpieces can cause physical damage, serious or fatal injuries!

• Set down any workpieces before working in the danger area

• Never enter the area below suspended axes and workpieces

• Secure suspended axes using the stipulated equipment

• Check the belts of the telescope axes for signs of breakage and tears

Disposal SERVICE MANUAL Güdel planetary gear NR, SR, PR

WARNING

Heavy components

Components can be very heavy. Improper handling can cause severe or fatal injuries!

• Use appropriate lifting units

• Use suitable means to secure the components against tipping over

• Only remove the safety devices after the product has been completely assembled

10.1.2 Personnel qualifications

Only appropriately trained and authorized technicians are allowed to work on the product.

10.2 Disposal

Your product consists of the following units:

• Packaging

• Contaminated materials / auxiliary agents (oil paper)

• Wood

• Plastic (film)

• Consumables

• Lubricants (oils/greases)

• Batteries

• Base unit

• Metals (steel/aluminum)

• Plastics (thermoplasts/duroplasts)

• Contaminated materials / auxiliary agents (felt / cleaning cloths)

• Electrical material (cables)

9007199543219723_v1.1_EN-US

DisposalSERVICE MANUAL Güdel planetary gear NR, SR, PR

10.3 Waste management compliant assemblies

10.3.1 Disassembly

WARNING

Suspended loads

Improper handling of suspended loads can lead to severe injuries or death!

• Use appropriate lifting units

• Wear appropriate protective clothing

• Always keep sufficient distance from suspended loads

• Never enter the area below a suspended load

WARNING

9007199543219723_v1.1_EN-US

Ripping of lifting belts

The sharp edges cut the lifting belts. This can lead to severe or fatal injuries!

• Always protect the lifting belts with an edge guard

CAUTION

Oil, greases

Oils and greases are harmful to the environment!

• The oils and greases must not get into the drinking water supply. Take appropriate measures

• Observe the country-specific safety data sheets

• Oils and greases must be disposed of as hazardous waste, even if the total quantity is small

Disassemble the gearbox as follows:

1 Remove the connecting elements (cables / energy chains) 2 Disassemble the gearbox and drain the oil 3 Disassemble the assemblies and separate the different materials

The gearbox has been disassembled.

Disposal SERVICE MANUAL Güdel planetary gear NR, SR, PR

10.3.2 Material groups

Dispose of the material groups in accordance with the following table:

Material Disposal method

Contaminated materials / auxiliary agents

Wood Municipal waste

Plastic Collecting point or municipal waste

Lubricants Collecting point disposal in accor-

Batteries Battery collection

Metals Scrap metal collection

Electrical material Electrical waste

Table10-1 Disposal: material groups

Hazardous waste

dance with the safety data sheets Ü224

10.4 Disposal facilities, authorities

The disposal facilities and authorities differ from country to country. Observe the local laws and regulations concerning disposal.

9007199543219723_v1.1_EN-US

11 Spare parts supply

Spare parts supplySERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

Spare parts supply SERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

11.1 Service departments

Have the following information available for service inquiries:

• Product, type (as per type plate)

• Project number, order number (as per type plate)

• Serial number (as per type plate)

• Material number (as per type plate)

• Location of the system

• Contact person at the operating company

• Description of the issue

• Drawing number (if applicable)

Regular inquiries

Spare parts supplySERVICE MANUAL Güdel planetary gear NR, SR, PR

9007199543219723_v1.1_EN-US

If you have questions relating to service, please use the service form at www.gudel.com or contact the responsible service department:

For all other countries not included in the following list, please contact the service department in Switzerland.

Customer with special agreements should contact the service department specified in the contract.

Spare parts supply SERVICE MANUAL Güdel planetary gear NR, SR, PR

If you have questions or problems related to the planetary gear, please contact the following service department: Güdel Sumer SAS

Le Roqual Carsac-Aillac Zone industrielle 24200 Sarlat-la-Canéda

Telephone:+33 5 53 30 30 80 E-mail address:info@gudel-sumer.com

Americas

Country Relevant service department Phone E-mail

Brazil Güdel Lineartec Comércio de Automção Ltda.

Argentina Güdel TSC S.A. de C.V.

Mexico

Canada Güdel Inc.

United States

Table11-1 Service departments Americas

+5511995908223 info@br.gudel.com Rua Américo Brasiliense n° 2170, cj. 506 Chácara Santo Antonio CEP 04715-005 São Paulo Brazil

+528183742500107 service@mx.gudel.com Gustavo M. Garcia 308 Col. Buenos Aires N.L. 64800 Monterrey Mexico

+17342140000 service@us.gudel.com 4881 Runway Blvd. Ann Arbor, Michigan 48108 United States

Asia

Country Relevant service department Phone E-mail

China Güdel International Trading Co. Ltd.

+862150550012 info@cn.gudel.com Block A, 8 Floor, C2 BLDG, No. 1599 New Jin Qiao Road Pudong 201206 Shanghai China

China press automation Güdel Jier Automation Ltd.

+8653181616465 service@gudeljier.com A Zone 16th Floor JIER Building 21th Xinxi Road 250022 Jinan China

9007199543219723_v1.1_EN-US

Country Relevant service department Phone E-mail

Spare parts supplySERVICE MANUAL Güdel planetary gear NR, SR, PR

India Güdel India Pvt. Ltd.

Gat No. 458/459 Mauje Kasar Amboli Pirangut, Tal. Mulshi 412 111 Pune India

Korea Güdel Lineartec Inc.

11-22 Songdo-dong Yeonsu-Ku Post no. 406-840 Incheon City South Korea

Taiwan Güdel Lineartec Co. Ltd.

No. 99, An-Chai 8th St. Hsin-Chu Industrial Park TW-Hu-Ko 30373 Hsin-Chu Taiwan

Thailand Güdel Lineartec Co. Ltd.

19/28 Private Ville Hua Mak Road Hua Mak Bang Kapi 10240 Bangkok Thailand

+912067910200 service@in.gudel.com

+82328580541 gkr.service@gudel.co.kr

+88635978808 info@tw.gudel.com

+6623740709 service@th.gudel.com

9007199543219723_v1.1_EN-US

Table11-2 Service departments in Asia

Europe

Country Relevant service department Phone E-mail

Denmark Güdel AG

Finland

Greece

Norway

Sweden

Switzerland

Turkey

+41629169170 service@ch.gudel.com Gaswerkstrasse 26 Industrie Nord 4900 Langenthal Switzerland

Spare parts supply SERVICE MANUAL Güdel planetary gear NR, SR, PR

Country Relevant service department Phone E-mail

Bosnia and Herzegovina Güdel GmbH

Schöneringer Strasse 48

Croatia

4073 Wilhering Austria

Austria

Romania

Serbia

Slovenia

Hungary

Slovakia Güdel a.s.

Holandská 4

Czech Republic

63900 Brno Czech Republic

Portugal Güdel Spain

C/Industria 60

Spain

Local 7 08025 Barcelona Spain

+437226206900 service@at.gudel.com

+420602309593 info@cz.gudel.com

+34934760380 info@es.gudel.com

France Güdel SAS

Tour de l'Europe 213 3 Bd de l'Europe 68100 Mulhouse France

Germany Güdel Germany GmbH

Industriepark 107 74706 Osterburken Germany

Germany intralogistics Güdel Intralogistics GmbH

Gewerbegebiet Salzhub 11 83737 Irschenberg Germany

+33169898016 info@fr.gudel.com

+4962916446792 service@de.gudel.com

+49806270750 service-intralogistics@de.gudel.com

9007199543219723_v1.1_EN-US

Country Relevant service department Phone E-mail

Spare parts supplySERVICE MANUAL Güdel planetary gear NR, SR, PR

Italy Güdel S.r.l.

Via per Cernusco, 7 20060 Bussero (Mi) Italy

Belgium Güdel Benelux

Eertmansweg 30

Luxembourg

7595 PA Weerselo The Netherlands

The Netherlands

Estonia Gudel Sp. z o.o.

ul. Legionów 26/28

Latvia

43-300 Bielsko-Biała Poland

Lithuania

Poland

Ukraine

Russia Gudel Russia

Yubileynaya 40

Belarus

Office 1902 445057 Togliatti Russia

+39029217021 info@it.gudel.com

+31541662250 info@nl.gudel.com

+48338190125 serwis@pl.gudel.com

+78482735544 info@ru.gudel.com

All other countries

9007199543219723_v1.1_EN-US

Ireland Güdel Lineartec (U.K.) Ltd.

United Kingdom

Table11-3 Service departments in Europe

Country Relevant service department Phone E-mail

All other countries Güdel AG

Table11-4 Service departments for all other countries

+442476695444 service@uk.gudel.com Unit 5 Wickmans Drive, Banner Lane Coventry CV4 9XA West Midlands United Kingdom

+41629169170 service@ch.gudel.com Gaswerkstrasse 26 Industrie Nord 4900 Langenthal Switzerland

Spare parts supply SERVICE MANUAL Güdel planetary gear NR, SR, PR

Inquiries outside of business hours

If you have service inquiries outside of business hours, please contact the following service departments:

Europe Güdel AG

Americas Güdel Inc.

Table11-5 Service departments outside of business hours

+41629169170 service@ch.gudel.com Gaswerkstrasse 26 Industrie Nord 4900 Langenthal Switzerland

+17342140000 service@us.gudel.com 4881 Runway Blvd. Ann Arbor, Michigan 48108 United States

9007199543219723_v1.1_EN-US

14.07.2008 / Page 1 of 1

VS0035 2-Amod ZP-4 M MO mec 3.10 10947-001A

EtinUytitnauQgniwarDtxeTrebmun metInoitisoP

300 V000134

ktS1230-32580029=L V 52-022/022PL sixA-

EktS770.002.71.093SUGI 0.002.71.093 niahc ygrenE4001410203

400 0916667

ktS2030-32584-PZ egairraC-

900 406015-10.00 Worm gear unit AE060/L left

Ratio i=10.00

AE060 2 Stk E

910 406089 Motor flange 060 18x116x116 ø130/110 8030-018a 2 Stk E 1000 0910499 Mechanical multi limit switch accessories 750 Y 8523-024 2 Stk 1100 230803 Felt pinion for lubrication

ø40.6x20, Modul m=2.387

itch P=7.5, Z=15

8102-039d 1 Stk V

Güdel AG

Insustrie Nord

CH-4900 Langnethal

phone +41 62 916 91 91 fax +41 62 916 95 29 info@ch.gudel.com

D000094

Spare parts supplySERVICE MANUAL Güdel planetary gear NR, SR, PR

11.2 Explanations regarding the spare parts list

11.2.1 Parts list

The parts list contains all parts of your product. The spare parts and wear items are indicated as described in the explanation of symbols.

9007199543219723_v1.1_EN-US

Fig.11-1 Explanation of symbols

A Spare part status

Spare part status (column E): E = Spare part

V = Wear item

11.2.2 Position drawings

The positions of the spare parts can be seen on the drawings. These are standard drawings. Individual positions or images might differ from your product.

Torque tables SERVICE MANUAL Güdel planetary gear NR, SR, PR

12 Torque tables

12.1 Tightening torques for screws

NOTE

Vibrations

Screws without screw lock can come loose.

• Secure screw connections on moving parts with Loctite medium strength

243.

• Apply the adhesive on the nut thread, not on the screw!

100

9007199543219723_v1.1_EN-US

GUDEL PR, NR, SR User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Revision history

Table of contents

1 General

1.1 Further applicable documentation

1.2 Purpose of the document

1.3 Explanation of symbols/abbreviations

2 Safety

2.1 General

2.1.1 Product safety

2.1.2 Personnel qualifications

2.1.2.1 Operating companies

2.1.2.2 Fitters

2.1.2.3 Commissioning technicians

2.1.2.4 Manufacturer's technicians

2.1.2.5 Maintenance technicians

2.1.2.6 Service technicians

2.1.2.7 Disposal specialists

2.1.3 Disregarding safety regulations

2.1.4 Installation instructions

2.2 Hazard symbols in the manual

2.2.1 Hazard warnings

2.2.2 Explanation of warning symbol

2.3 Hazard symbols on the product

2.3.1 Danger label "Hot surfaces"

2.3.2 Danger label "Heavy Components"

2.4 Fundamentals of safety

2.4.1 Separating protective equipment, monitoring equipment

2.4.2 Product-specific hazards

2.4.3 Material safety data sheets (MSDS)

3 Product description

3.1 Use

3.1.1 Intended use

3.1.2 Non-intended use

3.1.3 Definition

3.2 Product designation

3.2.1 Identifying lubricant amount

3.3 Technical data

4 Design, function

4.1 Structure

4.2 Function

5 Transport

5.1 Packaging symbols

5.2 Transport securing devices

5.2.1 Removing the transport securing device

5.3 Slings

5.3.1 Attaching the slings: Planetary gearbox

6 Commissioning

6.1 Introduction

6.1.1 Safety

6.1.2 Personnel qualifications

6.2 Intermediate storage

6.3 Installing

6.3.1 Attaching the slings: Planetary gearbox

6.3.2 Mounting the motor

7 Maintenance

7.1 Introduction

7.1.1 Safety

7.1.2 Personnel qualifications

7.2 Maintenance tasks

7.2.1 General prerequisites

7.2.2 Maintenance intervals

7.2.3 Maintenance tasks after 150 hours

7.2.3.1 Lubricating the pinion

7.2.4 Maintenance tasks after 2,250 hours

7.2.4.1 General inspection

7.2.5 Maintenance tasks after 22,500 hours

7.2.5.1 Replacing the Güdel planetary gearbox

Attaching the slings: Planetary gearbox

Attaching the slings: Motor

Remove motor

Replacing the Güdel planetary gearbox

Mounting the motor

Final tasks

7.3 Maintenance schedule: Planetary gear NR, SR, PR

7.4 Maintenance table

7.5 Intervention protocol: Maintenance