Guardian Technologies C2369 User Manual

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24 Generac®Power Systems, Inc.

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 6 kW Generator GN-410 Engine – Drawing No. A7894-C

Generac®Power Systems, Inc. 25

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 6 kW Generator

GN-410 Engine – Drawing No. A7894-C

ITEM PART NO. QTY. DESCRIPTION

1 21533 1 PISTON RING SET 3 71978 1 CONNECTING ROD WITH CAP

AND BOLT 4 71980 1 PISTON PIN 5 71983 2 PISTON PIN RETAINER 6 21713B 1 CYLINDER HEAD GASKET 7 A1442 8 FLANGED HEX HD. CAP-

SCREW M8-1.25 x 42 8 21742 4 M10 1.5 x 105MM HHFL 9 96699 1 PISTON

10 76701 1 CRANKCASE GASKET 11 45756 2 M6 1.0 x 10 TAPTITE (THD.

FORMING)

12 80308 2 BREATHER GASKET 13 80309 1 BREATHER COVER 14 80338 1 OIL BREATHER SEPARATOR 15 26925 1 PIPE PLUG-3/8" 16 83897 2 TAPPET, SOLID 17 72694 2 PIVOT BALL STUD 18 72696 2 JAM NUT (ROCKER ARM) 19 78672 1 SEAL, V ALVE STEM 20 78694 1 PUSH ROD GUIDE PLATE 21 83907 2 ROCKER ARM 22 21714 1 CYLINDER HEAD W/VALVE

SEATS AND GUIDES

23 86514 2 VALVE SPRING RETAINER 24 86515 4 VALVE SPRING KEEPER 25 86516 1 EXHAUST VAL VE 26 86517 1 INTAKE VALVE 27 89673 2 WASHER, VAL VE SPRING 28 91308 2 VALVE SPRING 29 A9877 1 CAMSHAFT ASSEMBLY

ITEM PART NO. QTY. DESCRIPTION

30 72655 2 CAMSHAFT SEAL 31 76361 1 THRUST WASHER 32 A5776 1 PRESSURE RELIEF BALL 33 A7308 1 GOVERNOR SPOOL 34 78645 1 GOVERNOR RETAINER

(C-RING)

35 78691 1 COVER, OIL PRESSURE

RELIEF 36 74908 1 M5-0.8 x 10MM TAPTITE 37 A8930 1 GOVERNOR GEAR ASSEMBLY 38 A5771 1 OIL PRESSURE SPRING 39 B2104 1 SPRING WASHER 40 89280D 1 OIL SUMP ASSEMBLY 42 78658 1 GOVERNOR ARM "R" PIN 43 78659 2 THRUST WASHER 48 C3396C 1 CRANKCASE SUB ASSEMBLY 49 84430 1 BALANCER 50 86002 1 OUTER GEROTOR 51 86026 1 INNER GEROTOR 52 88396B 2 PUSH ROD 53 90416A 1 CRANKSHAFT ASSEMBLY 54 90747 1 BREATHER VALVE ASSEMBL Y 55 C3150 1 ROCKER COVER GASKET 57 92362 1 ROCKER COVER W/FILL 58 79246 4 M6-1.0 x 16MM HEX HEAD.

SCREW AND LOCK WASHER 59 83921 1 BEARING TUBE SHAFT 60 77158 1 OIL SCREEN PICKUP

ASSEMBLY 63 76329 1 OIL FILL PLUG 64 86254 1 "O" RING 17.8 I.D. x 2.4 THICK 65 93064 1 OIL FILL CAP ASSEMBLY

26 Generac

Power Systems, Inc.

Section 7 — Exploded Views and Parts Lists

Guardian 8 kW and 10 kW Generators

GN-724 Engine – Drawing No. C2474-

Generac®Power Systems, Inc. 27

ITEM PART NO. QTY.DESCRIPTION

C1198 GN-724 ENGINE 1 100-C1198 1 CYLINDER ASSEMBLY 2 101-C1198 1 BUSHING/SEAL KIT

(MAGNETO SIDE) 3 102-C1198 1 OIL SEAL 4 103-C1198 1 ENGINE SUMP 5 104-C1198 1 CYLINDER HEAD

(CYLINDER #1)

5A 105-C1198 1 CYLINDER HEAD

(CYLINDER #2) 7 106-C1198 1 CYLINDER HEAD GASKET 8 107-C1198 1 BREATHER ASSEMBLY 9 108-C1198 1 BREATHER GASKET

10 109-C1198 1 SCREW (BREATHER

ASSEMBLY)

12 110-C1198 1 CRANKCASE GASKET 15 112-C1198 1 OIL DRAIN PLUG

15A 113-C1198 1 OIL DRAIN PLUG

16 114-C1198 1 CRANKSHAFT 20 115-C1198 1 OIL SEAL 22 116-C1198 1 SCREW (ENGINE SUMP) 23 117-C1198 1 FLYWHEEL 25 119-C1198 1 PISTON ASSEMBLY

(STANDARD)

120-C1198 1 PISTON ASSEMBLY

(.010 OVERSIZE)

121-C1198 1 PISTON ASSEMBLY

(.020 OVERSIZE)

122-C1198 1 PISTON ASSEMBLY

(.030 OVERSIZE)

26 123-C1198 1 RING SET (STANDARD)

124-C1198 1 RING SET (.010 OVERSIZE) 125-C1198 1 RING SET (.020 OVERSIZE)

126-C1198 1 RING SET (.030 OVERSIZE) 27 127-C1198 1 PISTON PIN LOCK 28 128-C1198 1 PISTON PIN (STANDARD) 29 129-C1198 1 CONNECTING ROD

(STANDARD) 32 130-C1198 1 SCREW (CONNECTING ROD) 33 131-C1198 1 EXHA UST VALVE 34 132-C1198 1 INTAKE V ALVE 35 133-C1198 1 VALVE SPRING (INTAKE) 36 133-C1198 1 VALVE SPRING (EXHAUST) 40 134-C1198 1 VALVE RETAINER 42 193-C1198 1 VALVE KEEPER ASSEMBLY 45 124-85110 1 VAL VE TAPPET 46 136-C1198 1 CAMSHAFT

146 138-C1198 1 TIMING KEY 192 139-C1198 1 ROCKER ARM ADJUSTOR 219 144-C1198 1 GOVERNOR GEAR 220 145-C1198 1 WASHER (GOVERNOR GEAR) 250 146-C1198 1 BREATHER RETAINER 252 147-C1198 1 OIL COLLECTOR

ITEM PART NO. QTY.DESCRIPTION

309 149-C1198 1 MOTOR STARTER 310 150-C1198 1 BOLT (STARTER MOTOR) 311 151-C1198 1 BRUSH SET 333 153-C1198 1 MAGNETO ARMATURE 334 154-C1198 1 SCREW (MAGNETO

ARMATURE) 337 72347 1 SPARK PLUG 358 155-C1198 1 ENGINE GASKET SET 404 156-C1198 1 WASHER (GOVERNOR

CRANK) 510 157-C1198 1 DRIVE-STARTER 513 75261 1 CLUTCH-DRIVE 552 158-C1198 1 BUSHING-GOVERNOR CRANK

552A 159-C1198 1 BUSHING-GOVERNOR CRANK

579 160-C1198 1 NUT (STARTER CABLE) 615 161-C1198 1 RETAINER-GOVERNOR

SHAFT 616 162-C1198 1 CRANK-GOVERNOR 691 165-C1198 1 GOVERNOR SHAFT SEAL 697 166-C1198 1 SCREW (DRIVE CAP) 718 167-C1198 1 PIN-LOCATING 741 168-C1198 1 GEAR-TIMING 742 169-C1198 1 E-RING RETAINER 750 170-C1198 1 SCREW (OIL PUMP COVER) 783 171-C1198 1 GEAR-PINION 797 173-C1198 1 NUT (BRUSH RETAINER) 798 174-C1198 1 SCREW (ROCKER ARM) 801 175-C1198 1 CAP-DRIVE 802 176-C1198 1 CAP-END 851 75272 1 SPARK PLUG TERMINAL 868 193-C1198 1 VALVE SEAL 914 109-C1198 1 SCREW (ROCKER COVER) 934 177-C1198 1 SCREW (FAN RETAINER) 943 178-C1198 1 O-RING SEAL (OIL PUMP

COVER) 965 179-C1198 1 OIL PUMP COVER

1005 180-C1198 1 FAN-FLYWHEEL 1006 181-C1198 1 RETAINER-FAN 1017 182-C1198 1 OIL PUMP SCREEN 1022 183-C1198 1 GASKET-ROCKER COVER 1023 184-C1198 1 COVER-ROCKER

(CYLINDER #2)

1024 185-C1198 1 PUMP-OIL 1026 186-C1198 1 ROD-PUSH (STEEL) 1026A 187-C1198 1 ROD-PUSH (ALUMINUM) 1029 188-C1198 1 ROCKER ARM 1033 189-C1198 1 VALVE OVERHAUL KIT 1035 190-C1198 1 SHAFT-PUMP 1051 191-C1198 1 RING-RETAINING 1090 192-C1198 1 RETAINER-BRUSH 1100 230-85110 1 ROCKER ARM PIVOT

Section 7 — Exploded Views and Parts Lists

Guardian 8 kW and 10 kW Generators

GN-724 Engine – Drawing No. C2474-

28 Generac

Power Systems, Inc.

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 6 kW Generator

GN-410 Engine Accessories – Drawing No. C2910-

Generac®Power Systems, Inc. 29

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 6 kW Generator

GN-410 Engine Accessories – Drawing No. C2910-

ITEM PART NO. QTY. DESCRIPTION

1 A6532 1 MANIFOLD, INTAKE 2 91039 1 GASKET, INTAKE ADAPTOR 3 51753 1 HHCS-M6-1.0 x 40 LG 4 72347 1 SPARK PLUG 5 89228 1 GASKET, CARB./MANIFOLD 6 A7336B 1 CARBURETOR 7 90970 1 GASKET, AIR CLEANER 8 A6564 1 BASE, AIR CLEANER

9 56893 2 CRIMPTITE-#10-24 x 1/2" LG 10 A6778 1 SPRING, ANTILASH. 11 96290 2 STUD, CARB. MOUNT M6-1.0 x

90 LG 12 73111 1 FILTER, AIR 13 81646 1 PRE-CLEANER, AIR FILTER 14 A6563 1 COVER, CLEANER 15 C3633 2 SCREW ASSEMBLY, AIR

CLEANER 16 C1228 1 DECAL, AIR CLEANER 17 49813 2 M6-1.0-NUT 18 83512 2 TAPTITE-M8-1.25 x 15 LG 19 20753 1 HHCS-M6-1.0 x 60 LG 20 92164 1 GOV. SPRING -ADJUSTMENT

BRACKET

ITEM PART NO. QTY. DESCRIPTION

21 91916 1 LEVER, GOVERNOR ARM 22 83532 1 BOLT, HEX HD.WASHER/LOCK

WASHER-M6-1.0 x 30 LG 23 86681 1 NUT, GOVERNOR LEVER 24 74962C 1 SPRING, GOVERNOR 25 91633 1 BELLCRANK, GOV. RODS 26 92586 2 WASHER, FELT-BELLCRANK 27 91161 1 BOLT, SHOULDER M6-1.0 x

15 LG 28 A6913 1 ROD, LINKAGE GOV. LEVER-

BELLCRANK 29 A6785 1 ROD, LINKAGE BELLCRANK-

CARB. 30 A6581 1 BREATHER TUBE, HOSE 31 22473 2 M6-FLAT WASHER 32 22097 4 M6-LOCK WASHER 33 A7029 1 NYLON WASHER .31" x .26" x

.13" 34 A6780 1 SPRING, ANTILASH BELL-

CRANK TO CARB. 35 22145 1 M8-FLAT WASHER

30 Generac®Power Systems, Inc.

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 6 kW Generator GN-410 Sheet Metal – Drawing No. C2480-

Generac®Power Systems, Inc. 31

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 6 kW Generator

GN-410 Sheet Metal – Drawing No. C2480-

ITEM PART NO. QTY. DESCRIPTION

1 A4323 1 SCROLL, FLYWHEEL 2 45756 9 SCREW, TAPTITE M6-1.0 x

10 LG

3 29289

2.5 FT.FOAM TAPE

4 SRV-91222-F 1 FLYWHEEL, MAGNETIZED 5 67198-N 1 WASHER, BELLVILLE M20 6 67890 1 NUT, M20 x 1.5 7 A4456 1 3/8" SPECIAL LOCK

WASHER

8 56893 27 SCREW, CRIMPTITE #10-24

x .5" LG

9 A6358 1 COVER,TOP FLYWHEEL

10 91646 1 DEFLECTOR, EXHAUST

PORT 11 92572 1 ASSEMBLY, IGNITION COIL 12 92079 2 SCREW, TAPTITE M6-1.0 x

25 LG 13 22717A 1 GROMMET, RUBBER 14 73132 1 BOOT, SPARK PLUG 15 23897 3 #10 FLAT WASHER 16 89685 1 GROMMET, RUBBER 17 22129 8 LOCK WASHER-M8 18 22127 1 HEX NUT-1/4"-20 19 57821 2 CAPSCR., HEX HD.-M8-1.25

x 40 LG 20 59637 4 SCREW, TAPTITE 3/8"-16 x

.75" LG 21 21544 1 MOTOR, STARTER-12VOLT 22 40976 2 SOCKET HD. CAPSCR., M8-

1.25 x 20 LG 23 A9841 1 EXHAUST MANIFOLD 24 A8875 1 ASSEMBLY, DIPSTICK & CAP 25 A7299 1 OIL DRAIN/DIPSTICK TUBE 26 A9539 1 OIL DRAIN HOSE

ASSEMBLY

27 31580 1 PIPE NIPPLE, 3/8" x 8.5" LG.

ITEM PART NO. QTY. DESCRIPTION

28 38593 1 BRASS STREET ELBOW,

3/8" 29 22473 1 FLAT WASHER, 1/4"-M6 30 A6357A 1 WRAPPER, ENGINE SPARK

PLUG 31 90954B 1 WRAPPER, STARTER SIDE 32 A6489A 1 WRAPPER, REAR GEAR

CASE 33 A6359A 1 WRAPPER, CARB. SIDE 34 11-74260 1 ASSEMBLY, WIRE-STARTER

(#16) 35 90892 1 SUPPORT, OIL FILTER 36 91159 1 BUSHING, RUBBER 37 91160 1 WASHER, RUBBER 38 91161 1 BOLT, SHOULDER-M6-1.0 x

15 LG. 39 49821 2 BOLT, SOCKET HD.

CAPSCR.-M8-1.25 x 30 LG 40 86999 1 GASKET, OIL FILTER SUP-

PORT ADAPTER 41 60108 1 SWITCH, OIL PRESSURE-10

PSI 42 75281 1 SWITCH, OIL

TEMPERATURE 43 70728 2 SCREW, PHILIPS PAN HD.

MACH.-M3-.5 x 5 LG 44 43182 2 LOCK WASHER-M3 45 70185 1 FILTER, OIL 46 C3304 1 ENGINE, LONG BLOCK-

GN410VSRV 47 82774 1 KEY, WOODRUFF 4 x 19 DIA. 48 C1951 1 GASKET 49 90239 1 GASKET 50 C2866 1 CLAMP-1.25" 51 A9816 1 EXHAUST FLEX 52 40976 2 M8- 1.25 x 20 SOCKET HEAD

32 Generac

Power Systems, Inc.

Section 7 — Exploded Views and Parts Lists

Guardian 8 kW and 10 kW Generators

GN-724 Engine Accessories and Sheet Metal – Drawing No. C2371-

Generac®Power Systems, Inc. 33

ITEM PART NO. QTY. DESCRIPTION

1 C1350A 1 WRAPPER, VALLEY 2 C1351A 1 WRAPPER, CYLINDER #1 3 C1354A 1 STARTER, WRAPPER 4 C1353A 1 WRAPPER, CRANKCASE 5 C1355 1 10KW COVER, ENGINE

C1355A 1 8KW COVER, ENGINE

6 C1352A 1 WRAPPER, CYLINDER

#2-BACK

7 C1468A 1 WRAPPER, CYLINDER

#2-FRONT 8 66480 1 GASKET, AIR CLEANER 9 C1460 1 CARBURETOR

10 C1285 1 MANIFOLD INTAKE 11 C1625 2 GASKET, INTAKE 12 C2784 1 TUBE, INTAKE 13 35685 1 CLAMP, #28 14 70941 1 FILTER, AIR 15 C1626 1 GASKET, CARBURETOR 16 C2689 4 M6-1.0 x 16 SOCKET

HEAD SCREW

17 39287 2 M8-1.25 x 45 HEX HEAD BOLT 18 A9736 1 FRAME, 10KW

A9736A 1 FRAME, 8KW 19 22287 2 ¼-20 x 3/4" HEX HEAD BOLT 20 C2421 1 ROD, SPEED CONTROL 21 C2425 1 BRACKET, SPEED CONTROL 22 C2424 1 CAP, SPRING 23 C2422 1 SPRING, SPEED CONTROL 24 C2423 1 NUT, SPEED CONTROL 25 74908 4 M5-0.8 x 10 TAPTITE 26 22413 4 ¼-20 x 1" HEX HEAD BOLT 27 C1702 1 BREATHER HOSE 28 A9027 1 OIL ADAPTOR 29 A9028 1 OIL ADAPTOR BOLT 30 C1557 1 O-RING, 13/16" I.D. 31 C1547 1 O-RING, 7/8" 32 C1546 1 O-RING, 2-3/8" 33 74948 4 FITTING, 5/16" COMPRESSION 34 C1623 1 OIL TUBE, RETURN 35 C1622 1 OIL TUBE, OUT 36 A6898 1 OIL FILTER SUPPORT 37 70185 1 OIL FILTER 38 60108 1 OIL PRESSURE SWITCH 39 11-74260 1 STARTER CABLE 40 22507 6 ¼-20 x ½" HEX HEAD BOLT

ITEM PART NO. QTY. DESCRIPTION

41 56893 29 10-24 x ½ "CRIMPTITE 42 A2311 2 ¼-20 x 1" TAPTITE 43 C1349 1 SCROLL, FLYWHEEL 44 C1677 1 GOVERNOR BRACKET 45 C1676 1 GOVERNOR LEVER 46 C1679 1 GOVERNOR LINKAGE 47 C1680 1 SPRING, ANTI-LASH 48 C1859 1 SPRING, IDLE 49 22097 16 ¼" LOCK WASHER 50 22717B 1 GROMMET 51 22717A 1 GROMMET 52 22127 2 ¼-20 HEX NUT 53 C2420 1 KEY 54 65852 1 CLIP 55 C2441 1 WIRE DIODE ASSEMBLY 56 C1863 1 BAFFLE 57 36261 2 POP RIVET, 1/8" x .23 S.S. 58 22129 6 5/16" LOCK WASHER 59 C2693 1 CARRIAGE BOLT ¼-20 x 1-3/8" 60 49811 1 M6 FLAT WASHER 61 91159 2 RUBBER BUSHING 62 74962A 1 SPRING, GOVERNOR 63 C2145 1 GASKET, SET ENGINE COVER 64 74902 2 SHIELD WRAPPER 65 38593 1 90 DEG.ST. ELBOW 3/8" 66 C1983 1 3/8" x 11-1/4" PIPE 67 A7299 1 DIPSTICK TUBE 68 A8875 1 DIPSTICK & CAP 69 43790A 1 90 DEG. HOSE FITTING

3/8" x 3/8" 70 C2078 1 OIL DRAIN HOSE 71 75246 4 3/8-16 x 1-1/4" TAPTITE 72 A4456 1 3/8" SPECIAL LOCK WASHER 73 A9820 1 EXHAUST MANIFOLD 74 C1624 2 EXHAUST GASKET 75 75789 4 5/16-18 x ¾" SOCKET

HEAD SCREW 76 C1950 2 GASKET, EXHAUST 77 23897 6 #10 FLAT WASHER 78 23762 1 STAR WASHER #10 79 73132 2 BOOT, SPARK PLUG 80 C2866 1 CLAMP 81 A9816 1 EXHAUST FLEX 82 C2418 1 NUT, FLYWHEEL 83 C2419 1 WASHER, FLYWHEEL 84 C2824 1 TAP-R 10-32 x 9/16"

Section 7 — Exploded Views and Parts Lists

Guardian 8 kW and 10 kW Generators

GN-724 Engine Accessories and Sheet Metal – Drawing No. C2371-

34 Generac

Power Systems, Inc.

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 6 kW, 8 kW and 10 kW Generators

Control Panel Assembly – Drawing No. C2373-

Generac®Power Systems, Inc. 35

ITEM PART NO. QTY. DESCRIPTION

1 A9909 1 CONTROL PANEL 2 A1801 1 ASSEMBLY, ENGINE BATTERY

CHARGER

3 83048 1 ASSEMBL Y, V OLTAGE

REGULATOR 4 C2174 1 RELAY, 12V. 25A SPST 5 75210A 1 TERMINAL BLOCK 6 40213 4 PCB SUPPORT, SNAP-IN 7 C1537 1 ASSEMBLY, PCB

CONTROLLER 8 65795 1 RECTIFIER, BATTERY

CHARGER 9 32300 1 HOLDER, FUSE

10 22676 1 FUSE, 15 AMP. 11 33873 1 SWITCH, DPDT-ROCKER 12 75234 1 RESISTER, 1 OHM 25W 13 A2769 1 LUG, GROUND 8-TABS 14 23484F 3 SNAP BUSHING 15 75476 2 M4-0.7 x 16 PHILLIPS

PAN HEAD

16 22264 9 M4 LOCK WASHER 17 51715 5 M4-0.7 HEX NUT 18 80077 1 M4-0.7 x 20 PHILLIPS

PAN HEAD

19 43182 6 M3 LOCK WASHER 20 43181 6 M3-0.5 x 10 PAN HEAD 21 86729 1 STARTER CONTACTOR 22 C1227 1 DECAL, CONTROL PANEL

(NOT SHOWN)

23 54502 1 CIRCUIT BREAKER AUTO

RESET

24 A1495 2 M4-0.7 x 10 TAPTITE 25 75235 4 M5-0.8 x 30 HEX HD. 26 22985 1 M4/#6 FLAT WASHER

ITEM PART NO. QTY. DESCRIPTION

27 92113 1 SWITCH SPDT (MOM) 28 51714 4 M3-0.5 HEX NUT 29 C1457 1 HOURMETER 30 A2110 2 SWAGEFORM, ¼"-20 31 99076 1 TRANSFORMER, 16V 56VA 32 74908 3 M5-0.8 x 10 TAPTITE 33 A2053 1 M6-1.0 x 65 HEX HEAD 34 22473 1 M6 FLAT WASHER 35 22097 3 M6 LOCK WASHER 36 49813 1 M6-1.0 HEX NUT 37 22471 2 #8-32 HEX NUT 38 49226 4 M5 LOCK WASHER 39 51716 4 M5-0.8 HEX NUT 40 36261 2 POP RIVET 1/8 x .23 41 A9896 1 BOX COVER 42 A9947B 1 45A CIRCUIT BREAKER (10KW)

A9947A 1 35A CIRCUIT BREAKER (8KW)

A9947 1 25A CIRCUIT BREAKER (6KW) 43 A9992A 8 TERMINAL BLOCK 44 A9992D 1 NUMBER STRIP 45 A9992B 2 END BRACKETS 46 A9992C 1 INSULATING PLATE 47 A9872 1 DIN RAIL 48 A9895 1 CONNECTION BOX 49 75475 4 M4 x 0.7 x 10 PMMS 50 38150 6 M4 FLAT WASHER 51 C2657 1 TRANSFORMER, 16V 6VA 52 22155 2 #6 LOCK WASHER 53 C1381 2 #6-32 x ¼" PHILLIPS PAN

HEAD, SELF TAPPING 54 22127 2 ¼-20 HEX NUT 55 C1226 1 HARNESS (NOT SHOWN) 56 31879 2 #4 FLAT WASHER

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 6 kW, 8 kW and 10 kW Generators

Control Panel Assembly – Drawing No. C2373-

ITEM PART NO. QTY. DESCRIPTION

1 C2079 1 6/8KW LOWER BEARING

CARRIER

A9226 1 10KW LOWER BEARING

CARRIER 2 31971 1 BEARING 3 A5649H 1 6KW ROTOR ASSEMBLY

73163H 1 8KW ROTOR ASSEMBLY

A9064 1 10KW ROTOR ASSEMBLY 4 73159 1 BEARING 5 C1854H 1 6KW STATOR ASSEMBLY

C1855H 1 8KW STATOR ASSEMBLY

C1856 1 10KW STATOR ASSEMBLY 6 72379B 1 6/8KW UPPER BEARING

CARRIER

A9227 1 10KW UPPER BEARING

CARRIER

7 77006 4 8/10 KW STATOR BOLT

A6529 4 6 KW STATOR BOLT 8 73146 4 6/8KW NYLON SLIDES

A9918 4 10KW NYLON SLIDES

ITEM PART NO. QTY. DESCRIPTION

9 C1878 2 6/8KW SLIDE SUPPORT

A9202 2 10KW SLIDE SUPPORT

10 75242 4 ALTERNATOR MOUNTING

SPRING 11 75237 4 SPRING CENTERING WASHER 12 52858 10 FLANGED LOCKING NUT 13 75215 2 SPRING CENTERING WASHER 14 29459 2 BELT TENSIONING SPRING 15 C2375 2 M8 x 90 HEX HD. SET SCREW

(6/8KW)

51730 2 M8 x 60 HEX HD. SET SCREW

(10KW) 16 45771 4 M8 NUT 17 27756 4 NYLON WASHER 18 66849 2 M5 x 15MM SCREW 19 66386 1 BRUSH HOLDER ASSEMBLY 20 C2094 1 6/8KW ALTERNATOR COVER

C1696 1 10KW ALTERNATOR COVER

21 22145 2 M8 FLAT WASHER

36 Generac®Power Systems, Inc.

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 6 kW, 8 kW and 10 kW Generators Alternator – Drawing No. C2374-

Generac®Power Systems, Inc. 37

ITEM PART NO. QTY. DESCRIPTION

1 C2259 1 TRANSFER SWITCH

ENCLOSURE 2 74975 1 ENCLOSURE COVER 3 C2237 1 TRANSFER SWITCH 4 74908 4 M5-0.8 x 10 TAPTITE 5 24912 1 ¼-20 x 5/8" TAPTITE 6 A1658 1 WASHER ¼ SHAKEPROOF 7 63617 1 RELAY -10AMP. 12 VOLTS DC 8 27628 1 HEX NUT-3/8"-16 9 24940 4 8-32 x ½" TAPTITE

10 A1661 2 POP RIVET, .156 D x .5 11 62684 1 LUG, GROUND 12 42568 4 M6- 1.0 x 20 HEX HEAD BOLT 13 22097 4 LOCK WASHER M6 14 57073 1 NEUTRAL LUG-JUNCTION

BLOCK

15 66849 2 M5-.8 x 16 TAPTITE 16 22152 6 LOCK WASHER NO.10

ITEM PART NO. QTY. DESCRIPTION

17 64113 1 WING NUT, M6-1.0 18 77441 1 MANUAL TRANSFER HANDLE 19 22131 1 FLAT WASHER-3/8" 21 74138 4 MALE DISCONNECT ADAPTOR 22 36932 6 SCREW, PAN HEAD

NO.10-32 x ¼" 23 77033 6 SOLDERLESS LUG 24 48850 1 TERMINAL BLOCK-5

POSITION 25 77052 2 MALE DISCONNECT ADAPTOR 26 22473 4 FLAT WASHER-M6 27 C2261 1 COVER 28 C2260 1 TRANSFER WIRE HARNESS

(NOT SHOWN FOR CLARITY) 29 73591 2 FUSE HOLDER 30 73590A 2 FUSE, 5A 600 VOLT 31 40213B 4 STAND-OFF

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 6 kW, 8 kW and 10 kW Generators

Transfer Switch – Drawing No. C2696-

ITEM PART NO. QTY. DESCRIPTION

1 C1753 1 ALTERNATOR PULLEY 2 A9628 1 ASSEMBLY, ENCLOSURE

BASE 3 C1112 1 V-BELT 4 75224D 1 ENGINE PULLEY 5 38353 4 RUBBER MOUNT 6 A9593 1 EXHAUST DUCT ASSEMBLY 7 A9827 1 BLOWER HOUSING 8 C1441 1 GASKET SET, BLOWER

HOUSING 9 22473 5 M6 FLAT WASHER

10 22097 2 M6 LOCK WASHER 11 22287 2 ¼-20 x ¾" HEX HEAD 12 C2824 7 TAP-R 10-32 x 9/16" 13 26307 1 90DEG. STREET ELBOW-3/4" 14 C2206 1 BARBED HOSE FITTING 15 74994 2FT. ½" I.D. HOSE 16 57822 2 HOSE CLAMP #8 17 63463 1 BARBED HOSE FITTING 18 C1616 1 8/10 KW LOAD BLOCK

C1616B 1 6 KW LOAD BLOCK 19 75211 1 GAS REGULATOR 20 C2131 1 GASKET SET, AIR DUCT

ITEM PART NO. QTY. DESCRIPTION

21 C1751 1 ALTERNATOR FAN MODEL-

04077, 04109 (7”)

C1752 1 ALTERNATOR FAN MODEL-

04079 (8”) 22 22131 5 3/8" FLAT WASHER 23 22237 4 3/8" LOCK WASHER 24 23152 4 3/8"-16 x ¾" HEX HEAD BOLT 25 22241 1 3/8-16 NUT 26 22145 3 5/16 FLAT WASHER 27 22129 3 5/16 LOCK WASHER 28 55173 3 M8-1.25 x 20 HEX HEAD 29 79246 3 M6-1.0 x 16 HEX HEAD WITH

LOCK WASHER 30 49451 1 7GA. x .41" x 1.62" FLAT

WASHER 31 22237 2 3/8" LOCK WASHER 32 42633 1 3/8"-24 x 1" HEX HEAD 33 73118 1 3/8"-24 x 2-1/4" HEX HEAD 34 C2417 1 GROUND STRAP 35 A4456 1 3/8" LOCK WASHER-SPECIAL 36 A1658 2 ¼" LOCK WASHER-SPECIAL 37 49813 1 M6-1.0 NUT 38 AB38805 1 CABLE, BLACK-BATTERY 39 A2311 1 ¼"-20 x 1" FASTENER

38 Generac®Power Systems, Inc.

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 6 kW, 8 kW and 10 kW Generators Mounting Base Assembly – Drawing No. C2372-

Generac®Power Systems, Inc. 39

ITEM PART NO. QTY. DESCRIPTION

1 A9962 1 PLATE, INTAKE 2 A9892 1 ENCLOSURE, ROOF 3 C1199 1 PANEL, ENCLOSURE-ALT

SIDE 4 A9677 1 RAIL, TOP SUPPORT 5 A9633 1 ENCLOSURE, DOOR 6 A9651 1 MUFFLER 7 A9897 1 SUPPORT, BRACKET

MUFFLER 8 A9629 1 SIDE AND BACK ENCLOSURE 9 A9631 1 BOX, MUFFLER

10 A9632 1 COVER, EXHAUST BOX 11 78115 15 SELF LOCKING DOME WASHER 12 A9816 1 FLEX-EXHAUST PIPE 13 C1023 2 DOOR LATCH 14 A2110 5 ¼-20 x ½" SWAGE FASTENER 15 26915 1 ¾" NPT CLOSE NIPPLE 16 A2666 1 FUEL SOLENOID 17 22473 26 M6 FLAT WASHER 18 22097 15 M6 LOCK WASHER 19 49813 15 M6 -1.0 NUT 20 C2866 1 EXHAUST CLAMP-1.25" 21 57822 1 CLAMP #8

ITEM PART NO. QTY. DESCRIPTION

22 79246 6 M6- 1.0 x 16 HEX HD. & LOCK

WASHER 23 29745 2 3/8"-16 x 1" HEX HEAD 24 22145 5 M8 FLAT WASHER 25 22129 5 M8 LOCK WASHER 26 22241 2 3/8"- 16 HEX NUT 27 C2310 1 GASKET, SET-MUFFLER BOX 28 A2393 3 M6 1.0 x 16 FLAT SOCKET HD.

CAPSCR. 29 A9961 1 BATTERY TRAY 30 A9963 1 BATTERY TRAY SUPPORT 31 A9964 1 ANGLED BATTERY TRAY

SUPPORT 32 56893 5 CRIMPTITE-10-24 x ½ 33 22259 5 5/16"- 18 HEX NUT 34 C2206 1 BARBED FITTING 35 C2506A 2 MESH, DOOR PANEL 36 C2506B 1 MESH, EXHAUST BOX 37 C2506C 1 MESH, EXHAUST OUTLET 38 22131 4 3/8" FLAT WASHER 39 22237 2 3/8" LOCK WASHER 40 C2502 1 BARRIER FOAM

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 6 kW, 8 kW and 10 kW Generators

Enclosure – Drawing No. C2370-