Guardian Fall Protection HLL System Instruction Manual

Product Name: Horizontal Lifeline (HLL) System
Part #: 04625; 04628; 04629; 04630; 04637; 04638; 04639; 04640; 14639
Instruction Manual
Do not throw away these instructions! Read and understand these instructions before using equipment!
Introduction 1
Applicable Safety Standards
Product Specific Applications
Limitations
Components and Specifications
Installation and Use
Maintenance, Cleaning, and Storage
Inspection
Inspection Log
Safety Information
Labels
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Introduction
Thank you for purchasing a Guardian Fall Protection HLL System. This manual must be read and understood in its entirety, and used as part of an employee training program as required by OSHA or any applicable state agency.
This and any other included instructions must be made available to the user of the equipment. The user must understand how to safely and effectively use the HLL System, and all fall safety equipment used in combination with the HLL System.
Date of First Use:
Serial #:
Trainer:
User:
User Information
Applicable Safety Standards
When used according to instruction specifications, this product meets or exceeds all applicable OSHA 1926 Subpart M, OSHA 1910, ANSI Z359.1-2007, and ANSI A10.32-2012 standards for fall protection. Applicable standards and regulations depend on the type of work being done, and also might include state-specific regulations. Consult regulatory agencies for more information on personal fall arrest systems and associated components.
Worker Classifications
CAUTION
!
Qualified Person: A person with an accredited degree or certification, and with extensive experience or sufficient professional standing, who is considered proficient in planning and reviewing the conformity of fall protection and rescue systems.
Competent Person: A highly trained and experienced person who is ASSIGNED BY THE EMPLOYER to be responsible for all elements of a fall safety program, including, but not limited to, its regulation, management, and application. A person who is proficient in identifying existing and predictable fall hazards, and who has the authority to stop work in order to eliminate hazards.
Authorized Person: A person who is assigned by their employer to work around or be subject to potential or existing fall hazards.
It is the responsibility of a Qualified or Competent person to supervise the job site and ensure all applicable safety regulations are complied with.
Understand the following definitions of those who work near or who may be exposed to fall hazards.
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032
Product Specific Applications
WARNING
!
Personal Fall Arrest: HLL System may be used to support a MAXIMUM 2 PFAS for use in Fall Arrest applications. Structure must withstand loads applied in the directions permitted by the system of at least 5,000 lbs. Maximum free fall is 6‘, or up to 12’ if used in combination with equipment explicitly certified for such use. Applicable D-ring: Dorsal.
Restraint: HLL System may be used in Restraint applications. Restraint systems prevent workers from reaching the leading edge of a fall hazard. Always account for fully deployed length of lanyard/SRL. Structure must withstand loads applied in the directions permitted by the system of at least 1,000 lbs. No free fall is permitted. Restraint systems may only be used on surfaces with slopes up to 4/12 (vertical/horizontal). Applicable D-rings: Dorsal, Chest, Side, Shoulder.
(including all clothing, tools, and equipment) is 130-310 lbs., per attached worker.
Use of equipment in unintended applications may result in serious
injury or death. Maximum 1 attachment per connection point.
For all applications: worker weight capacity range
Limitations
Fall Clearance: There must be sufficient clearance below the anchorage connector to arrest a fall before the
user strikes the ground or an obstruction. When calculating fall clearance, account for a MINIMUM 3’ safety factor, deceleration distance, user height, length of lanyard/SRL, harness stretch, lifeline deflection, and all other applicable factors.
Swing Falls: Prior to installation or use, make considerations for eliminating or minimizing all swing fall hazards. Swing falls occur when the anchor is not directly above the location where a fall occurs. Always work as close to in line with the anchor point as possible. Swing falls significantly increase the likelihood of serious injury or death in the event of a fall.
Diagram shown is an example fall clearance calculation ONLY.
Anchor Point
2-Person Rope HLL
Anchor Point
Work Surface
Work Surface
Lifeline Deection
Free Fall Distance
Deceleration Distance
Harness Stretch
Safety Margin
Swing Fall
DEFLECTION
SPAN =
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032
DEFLECTION = 16.5’
What’s the length of your horizontal lifeline span?
10’
20’
30’
5.875’
40’
7’
9.25’
11.5’
60’
50’ 70’
13.5’
15.5’
80’
17.5’
90’
18.25’
100’
19’
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