Guardian Fall Protection 10950, 10951, 10957, 42000, 42003 Instruction Manual

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ANSI Z359.14-14, ANSI A10.32-12 OSHA 1926 Subpart M, OSHA 1910
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Product Name: Velocity SRL
Part #: 10950; 10951; 10957; 42000; 42001; 42002; 42003; 42004; 42005; 42006; 42008; 42020; 42021; 42023; 42024
Instruction Manual
Do not throw away these instructions! Read and understand these instructions before using equipment!
Introduction 1
Applicable Safety Standards
Worker Classifications
Product Specific Applications
Limitations
Components and Specifications
Installation and Use
Maintenance, Cleaning, and Storage
Inspection
Inspection Log
Safety Information
Labels
2 - 3
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Introduction
Thank you for purchasing a Guardian Fall Protection Velocity SRL. This manual must be read and understood in its entirety, and used as part of an employee training program as required by OSHA or any applicable state agency.
This and any other included instructions must be made available to the user of the equipment. The user must understand how to safely and effectively use the Velocity SRL, and all fall safety equipment used in combination with the Velocity SRL.
Date of First Use:
Serial #:
Trainer:
User:
User Information
Applicable Safety Standards
When used according to instruction specifications, this product meets or exceeds all applicable OSHA 1926 Subpart M, OSHA 1910, ANSI Z359.14-2014, and ANSI A10.32-2012 standards for fall protection. Applicable standards and regulations depend on the type of work being done, and also might include state-specific regulations. Consult regulatory agencies for more information on fall protection systems.
Worker Classifications
CAUTION
!
Understand the following definitions of those who work near or who may be exposed to fall hazards.
Qualified Person: A person with an accredited degree or certification, and with extensive experience or sufficient professional standing, who is considered proficient in planning and reviewing the conformity of fall protection and rescue systems.
Competent Person: A highly trained and experienced person who is ASSIGNED BY THE EMPLOYER to be responsible for all elements of a fall safety program, including, but not limited to, its regulation, management, and implementation. A person who is proficient in identifying existing and predictable fall hazards, and who has the authority to stop work in order to eliminate hazards.
Authorized Person: A person who is assigned by their employer to work around or be subject to potential or existing fall hazards.
It is the responsibility of a Qualified or Competent person to supervise the job site and ensure all applicable safety regulations are complied with.
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032
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Product Specific Applications
WARNING
!
Personal Fall Arrest: Velocity SRLs may be used in Personal Fall Arrest applications as a component of a MAXIMUM 1 Personal Fall Arrest System (PFAS). Structure must withstand loads applied in the directions permitted by the system of at least 5,000 lbs. No free fall is permitted. SRL must always be positioned at or above harness dorsal D-ring AND at or below anchor point. Applicable D-ring: Dorsal.
Restraint: Velocity SRLs may be used in Restraint applications. Restraint systems prevent workers from reaching the leading edge of a fall hazard. Always account for fully deployed length of lanyard/SRL. Structure must withstand loads applied in the directions permitted by the system of at least 1,000 lbs. No free fall is permitted. Restraint systems may only be used on surfaces with slopes up to 4/12 (vertical/horizontal). Applicable D-rings: Dorsal, Chest, Side, Shoulder.
Use of equipment in unintended applications may result in serious
(including all clothing, tools, and equipment) is 130-310 lbs.
Limitations
Fall Clearance: There must be
sufficient clearance below the anchorage connector to arrest a fall before the user strikes the ground or an obstruction. When calculating fall clearance, account for a MINIMUM 3’ safety factor, deceleration distance, user height, length of lanyard/SRL, harness stretch, and all other applicable factors.
Diagram shown is an example fall clearance calculation ONLY.
Swing Falls: Prior to installation
or use, make considerations for eliminating or minimizing all swing fall hazards. Swing falls occur when the anchor is not directly above the location where a fall occurs. Always work as close to in line with the anchor point as possible. Swing falls significantly increase the likelihood of serious injury or death in the event of a fall.
injury or death. Maximum 1 attachment per connection point.
For all applications: worker weight capacity range
Fall clearance calculation shown based on
standing worker falling directly in-line
with anchor point. Always consider
potential swing fall and other hazards
when calculating fall clearance.
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032
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Compatibility: When making connections with Velocity SRL, eliminate all possibility of roll-out. Roll-out occurs when interference between a hook and the attachment point causes the hook gate to unintentionally open and release. All connections must be selected and deemed compatible with Velocity SRL by a Competent Person. All connector gates must be self-closing and self-locking, and withstand minimum loads of 3,600 lbs. See the following for examples of compatible/incompatible connections:
Connector closed and locked to D-ring. OK.
Two connectors to same D-ring. NO.
Incompatible or irregular application, which may increase risk of roll-out. NO.
Two or more snap hooks or carabiners connected to each other. NO.
Correct Anchorage Positioning:
This chart details allowable working zones required
to reduce risk of swing falls and improper side loading.
ALWAYS adhere to information specified by chart.
Anchor Distance
From
Leading Edge (Y)
6’ 10’ 15’ 20’ 25’ 30’ 35’ 40’ 45’ 50’ 55’ 60’
For example, if the anchorage connector is 6’ from the leading
edge (Y), the working distance (X) is 8’ in each direction from
the perpendicular, which translates to a 53° working angle.
Working Distance
Along Roof Edge
(Either Direction) (X)
8’
9’ - 9” 11’ - 7” 13’ - 3” 14’ - 6”
16’ 17’ - 2” 18’ - 3” 19’ - 4”
19’ - 10”
21’ - 4” 22’ - 3”
Perpendicular (Ø)
Working Angle
From
53° 45° 38° 33° 30° 28° 26° 24° 23° 21° 21° 21°
Ø: Total Working Angle X: Working Distance
Along Leading Edge Y: Distance From Leading Edge
X
Leading Edge
Connector to integral lanyard.
NO.
Connector directly to webbing.
NO.
Connector directly to horizontal lifeline. NO.
Y
ø
X
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032
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Components and Specifications
Materials: stainless steel, galvanized steel, polyester, and glass-filled nylon.
Max. arresting distance: 54” Min. fall clearance: 9’ Class B SRL
Carabiner
Connection
Point
Housing
Part # Length Description
42000 42001
42002 42003 42004 42005 42006 42008 42020 20’ 3/16” Galvanized Cable SRL w/Handle, Carabiner, Swivel Top, & Snap Hook 42021 30’ 3/16” Galvanized Cable SRL w/Handle, Carabiner, Swivel Top, & Snap Hook 42023 50’ 3/16” Galvanized Cable SRL w/Handle, Carabiner, Swivel Top, & Snap Hook 42024 65’ 3/16” Galvanized Cable SRL w/Handle, Carabiner, Swivel Top, & Snap Hook
10950 10951 10957
16’ 20’
30’ 50’ 80’
100’
20’ 40’
10’ 10’ 10’
3/16” Galvanized Cable SRL w/Carabiner, Swivel Top, & Snap Hook
3/16” Galvanized Cable SRL w/Carabiner, Swivel Top, & Snap Hook
3/16” Galvanized Cable SRL w/Carabiner, Swivel Top, & Snap Hook
3/16” Galvanized Cable SRL w/Carabiner, Swivel Top, & Snap Hook
3/16” Galvanized Cable SRL w/Carabiner, Swivel Top, & Snap Hook
3/16” Galvanized Cable SRL w/Carabiner, Swivel Top, & Snap Hook
1” Nylon Webbing w/Carabiner, Swivel Top, & Snap Hook
1” Nylon Webbing w/Carabiner, Swivel Top, & Snap Hook
3/16” Galvanized Cable SRL w/Carabiner, Swivel Top, & Snap Hook
3/16” Galvanized Cable SRL w/Carabiner, Swivel Top, & Aluminum Rebar Hook
3/16” Nylon Coated Galvanized Cable SRL w/Carabiner, Swivel Top, & Snap Hook
Lifeline
Connector
Installation and Use
Example impact
Guardian Fall Protection Velocity SRL must NEVER be used in Leading Edge (LE) applications.
No free fall is allowed.
ALWAYS avoid lifeline contact with sharp or abrasive edges and surfaces.
1. All components of the personal fall arrest system must be selected and deemed compatible with applicable SRL by a Competent Person.
2. Ensure structure to which SRL is to be attached, and on which work is to be performed, is free of all hazards, including, but not limited to, debris, rot, rust, sharp or abrasive edges and surfaces, and hazardous materials.
3. Velocity SRL may be used in either mobile or stationary applications.
4. For stationary applications, attach Velocity SRL carabiner to selected anchorage connector, and attach snap hook to applicable harness D-ring.
5. For mobile applications, attach SRL carabiner to harness Dorsal D-ring, and attach snap hook to selected anchorage connector.
6. Ensure 100% tie-off will be maintained at all times, which may require the use of a back-up or supplementary fall protection system.
indicator:
• Green: Undeployed
• Red: Deployed
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032
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Maintenance, Cleaning, and Storage
If Velocity SRL fails inspection in any way, immediately remove it from service, and contact Guardian to inquire about its return or repair.
Cleaning after use is important for maintaining the safety and longevity of Velocity SRL. Remove all dirt, corrosives, and contaminants from Velocity SRL before and after each use. If Velocity SRL cannot be cleaned with plain water, use mild soap and water, then rinse and wipe dry. NEVER clean Velocity SRL with corrosive substances.
When not in use, store equipment where it will not be affected by heat, light, excessive moisture, chemicals, or other degrading elements.
Inspection
Prior to EACH use, inspect Velocity SRL for deficiencies, including, but not limited to, corrosion, deformation, pits, burrs, rough surfaces, sharp edges, cracking, rust, paint buildup, excessive heating, alteration, broken stitching, fraying, bird-caging, and missing or illegible labels. Inspect full length of lifeline. Pay careful attention to cable swage (located beneath rubber stopper on cable units) and ensure no damage is present at location where swage contacts lifeline. IMMEDIATELY remove Velocity SRL from service if defects or damage are found.
Prior to EACH use, check lifeline retraction by pulling out a minimum 4’ and allowing it to retract under light tension; lifeline must retract completely. Pull lifeline sharply to test braking function; brakes must engage. Depending on model or configuration, check shock pack for signs of deployment, and/or fall arrest indicator for signs of activation. Indicator will display red if unsafe for use. IMMEDIATELY remove from service if Velocity SRL does not function properly, of if exposed to forces of fall arrest.
Ensure that applicable work area is free of all damage, including, but not limited to, debris, rot, rust, decay, cracking, and hazardous materials. Ensure that selected work area will support the application-specific minimum loads set forth in this instruction manual. Work area MUST be stable.
Every 6 months, a Competent Person other than the user must inspect Velocity SRL. Competent Person
inspections MUST be recorded in inspection log in instruction manual and on equipment inspection grid label. The Competent Person must sign their initials in the box corresponding to the month and year the inspection took place. During inspection, consider all applications and hazards SRL has been subjected to.
Inspection Log
Date of First Use: __________________.
Product lifetime is indefinite, as long as product passes all inspection requirements. User must inspect prior to EACH use. Competent Person other than user must Complete formal inspection at least every 6 months. Competent Person to inspect and initial.
This inspection log must be specific to one Velocity SRL. Separate inspection logs must be used for each Velocity SRL. All inspection records must be made visible and available to all users at all times.
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If equipment fails inspection
IMMEDIATELY REMOVE FROM SERVICE.
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032
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Safety Information
Failure to understand and comply with safety regulations may result in
WARNING
!
Do not alter equipment. Do not misuse equipment.
Workplace conditions, including, but not limited to, flame, corrosive chemicals, electrical shock, sharp objects, machinery, abrasive substances, weather conditions, and uneven surfaces, must be assessed by a Competent Person before fall protection equipment is selected.
The analysis of the workplace must anticipate where workers will be performing their duties, the routes they will take to reach their work, and the potential and existing fall hazards they may be exposed to. Fall protection equipment must be chosen by a Competent Person. Selections must account for all potential hazardous workplace conditions. All fall protection equipment should be purchased new and in an unused condition.
Fall protection systems must be selected and installed under the supervision of a Competent Person, and used in a compliant manner. Fall protection systems must be designed in a manner compliant with all federal, state, and safety regulations. Forces applied to anchors must be calculated by a Competent Person.
Unless explicitly stated otherwise, the maximum allowable free fall distance for lanyards must not exceed 6’. No free fall allowed for non-LE SRLs. Class A SRLs must arrest falls within 24”; Class B SRLs must arrest falls within 54”.
Harnesses and connectors selected must be compliant with manufacturer’s instructions, and must be of compatible size and configuration. Snap hooks, carabiners, and other connectors must be selected and applied in a compatible fashion. All risk of disengagement must be eliminated. All snap hooks and carabiners must be self-locking and self-closing, and must never be connected to each other.
A pre-planned rescue procedure in the case of a fall is required. The rescue plan must be project-specific. The rescue plan must allow for employees to rescue themselves, or provide an alternative means for their prompt rescue. Store rescue equipment in an easily accessible and clearly marked area.
Training of Authorized Persons to correctly erect, disassemble, inspect, maintain, store, and use equipment must be provided by a Competent Person. Training must include the ability to recognize fall hazards, minimize the likelihood of fall hazards, and the correct use of personal fall arrest systems.
NEVER use fall protection equipment of any kind to hang, lift, support, or hoist tools or equipment, unless explicitly certified for such use.
Equipment subjected to forces of fall arrest must immediately be removed from use.
Age, fitness, and health conditions can seriously affect the worker should a fall occur. Consult a doctor if there is any reason to doubt a user’s ability to withstand and safely absorb fall arrest forces or perform set-up of equipment. Pregnant women and minors must not use this equipment.
Physical harm may still occur even if fall safety equipment functions correctly. Sustained post-fall suspension may result in serious injury or death. Use trauma relief straps to reduce the effects of suspension trauma.
serious injury or death. Regulations included herein are not all-inclusive,
are for reference only, and are not intended to replace a Competent
Person’s judgment or knowledge of federal or state standards.
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032
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Labels
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Serial # Mfg. Date
Length & Material
Part #
WARNING: Prior to use, fully read and
understand all manufacturer’s instructions provided
OR REPAIR! DO NOT REMOVE THIS LABEL.
USE: This device is only for use by one person as a fall
arrester. Only make connections directly to attachment point
on safety harness. Ensure that connection to anchorage is
secured properly before use. Avoid lifeline contact with sharp
or abrasive edges and surfaces, and thermal, electrical, and
chemical hazards. May be used as a component of a PFAS in
HLL applications. Design, installation, and utilization of
HLLs must be supervised by a Qualified Person. Unsuitable
for horizontal use. Competent Person must calculate fall
clearance prior to use; fall clearance calculations must
include considerations for swing fall. Clearance number
specified is based on lifeline installed vertically overhead
with equipment at time of shipment.
DO NOT ATTEMPT TO SELF SERVICE
and in-line with worker.
J F M AA JM J S O N D
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INSPECTION: Prior to each use, inspect device
per instructions, including locking function (sharp pull to test), retraction function, legibility of labels, evidence of defects, damage, or missing parts, and condition of connectors, housing, fasteners, and lifeline (inspect full length). Inspection by Competent Person required at least every 6 months. Immediately remove from service if impact indicator on hook displays red.
SPECIFICATIONS:
Capacity range: 130 - 310 lbs. Average arresting force: 900 lbs. Max. arresting distance: 54” Min. Fall clearance: 9’ Class B SRL
STANDARDS:
ANSI Z359.14-14 & ANSI A10.32-12 OSHA 1926 Subpart M & OSHA 1910
Made in India 90728 (Rev. A)
Date of First Use
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Distributed by Engineered Fall Protection | Sales@EngineeredFallProtection.com | (314) 492-4422 | www.EngineeredFallProtection.com
85210 (Rev. J)
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032
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