Guardian MK Edge SRL Instruction Manual

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Product Name: MK Edge SRL
Part #: 10917; 10918; 10937; 10938
Instruction Manual
Do not throw away these instructions!
Read and understand these instructions before using equipment!
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Table of Contents
Introduction
Worker Classifications
Safety Information
Maintenance, Cleaning, and Storage
Inspection
Product Specific Applications
Limitations
Components and Specifications
Installation and Use
Labels
Inspection Log
Notes
1-2
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3-4
5
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6
7-9
10
11
12
13
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Introduction
Thank you for purchasing a Guardian Fall Protection MK Edge SRL. This manual must be read and understood in its entirety, and used as part of an employee training program as required by OSHA or any applicable state agency.
This and any other included instructions must be made available to the user of the equipment. The user must understand how to safely and effectively use the MK Edge SRL, and all fall safety equipment used in combination with the MK Edge SRL.
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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User Information
Date of First Use:
Serial #:
Trainer:
User:
Applicable Safety Standards
When used according to instruction specifications, this product meets or exceeds all applicable OSHA 1926 Subpart M, OSHA 1910, ANSI Z359.1-2007, and ANSI A10.32-2012 standards for fall protection. Applicable standards and regulations depend on the type of work being done, and also might include state-specific regulations. Consult regulatory agencies for more information on personal fall arrest systems and associated components.
Worker Classifications
CAUTION
!
Qualified Person: A person with an accredited degree or certification, and with extensive experience or sufficient professional standing, who is considered proficient in planning and reviewing the conformity of fall protection and rescue systems.
Competent Person: A highly trained and experienced person who is ASSIGNED BY THE EMPLOYER to be responsible for all elements of a fall safety program, including, but not limited to, its regulation, management, and application. A person who is proficient in identifying existing and predictable fall hazards, and who has the authority to stop work in order to eliminate hazards.
Authorized Person: A person who is assigned by their employer to work around or be subject to potential or existing fall hazards.
It is the responsibility of a Qualified or Competent person to supervise the job site and ensure all applicable safety regulations are complied with.
Understand the following definitions of those who work near or who may be exposed to fall hazards.
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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Safety Information
Failure to understand and comply with safety regulations may result in
WARNING
!
Do not alter equipment.
Do not misuse equipment.
Workplace conditions, including, but not limited to, flame, corrosive chemicals, electrical shock, sharp objects, machinery, abrasive substances, weather conditions, and uneven surfaces, must be assessed by a Competent Person before fall protection equipment is selected.
The analysis of the workplace must anticipate where workers will be performing their duties, the routes they will take to reach their work, and the potential and existing fall hazards they may be exposed to.
Fall protection equipment must be chosen by a Competent Person. Selections must account for all potential hazardous workplace conditions.
All fall protection equipment should be purchased new and in an unused condition.
Fall protection systems must be selected and installed under the supervision of a Competent Person, and used in a compliant manner.
Fall protection systems must be designed in a manner compliant with all federal, state, and safety regulations.
serious injury or death. Regulations included herein are not all-inclusive,
are for reference only, and are not intended to replace a Competent
Person’s judgment or knowledge of federal or state standards.
Unless explicitly stated otherwise, the maximum allowable free fall distance for lanyards must not exceed 6’. No free fall allowed for non-LE SRLs. SRLs must arrest falls within 54”.
Forces applied to anchors must be calculated by a Competent Person.
Harnesses and connectors selected must be compliant with manufacturer’s instructions, and must be of compatible size and configuration.
A pre-planned rescue procedure in the case of a fall is required. The rescue plan must be project­specific. The rescue plan must allow for employees to rescue themselves, or provide an alternative means for their prompt rescue.
Store rescue equipment in an easily accessible and clearly marked area.
Training of Authorized Persons to correctly erect, disassemble, inspect, maintain, store, and use equipment must be provided by a Competent Person.
Training must include the ability to recognize fall hazards, minimize the likelihood of fall hazards, and the correct use of personal fall arrest systems.
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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NEVER use fall protection equipment of any kind to hang, lift, support, or hoist tools or equipment, unless explicitly certified for such use.
Maintenance of equipment must be done according to manufacturer’s instructions. Equipment instructions must be retained for reference.
Prior to EACH use, all equipment in a fall protection system must be inspected for any potential or existing deficiencies that may result in its failure or reduced functionality. IMMEDIATELY remove equipment from service if any deficiencies are found.
Equipment must be inspected by a Competent Person at least every six months. These inspections must be documented in equipment instruction manual and on equipment inspection grid label.
Equipment must be inspected for defects, including, but not limited to, the absence of required labels or markings, improper form/fit/function, evidence of cracks, sharp edges, deformation, corrosion, excessive heating, alteration, excessive wear, fraying, knotting, abrasion, and absence of parts.
Equipment that fails inspection in any way must immediately be removed from use, or repaired by an entity approved by the manufacturer.
No on-site repair of equipment unless explicitly permitted by Guardian Fall Protection.
Equipment subjected to forces of fall arrest must immediately be removed from use.
Snap hooks, carabiners, and other connectors must be selected and applied in a compatible fashion. All risk of disengagement must be eliminated. All snap hooks and carabiners must be self-locking and self-closing, and must never be connected to each other.
Age, fitness, and health conditions can seriously affect the worker should a fall occur. Consult a doctor if there is any reason to doubt a user’s ability to withstand and safely absorb fall arrest forces or perform set-up of equipment.
Pregnant women and minors must not use this equipment.
Physical harm may still occur even if fall safety equipment functions correctly. Sustained post-fall suspension may result in serious injury or death. Use trauma relief straps to reduce the effects of suspension trauma.
Allowable individual worker weight limit (including all equipment), unless explicitly stated otherwise, is 130-310 lbs.
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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Maintenance, Cleaning, and Storage
Repairs to MK Edge SRL can only be made by a Guardian Fall Protection representative or an entity authorized by Guardian. Contact Guardian for all maintenance and repair needs at: 1-800-466-6385. If MK Edge SRL fails inspection in any way, immediately remove it from service, and contact Guardian to inquire about its return or repair.
Cleaning after use is important for maintaining the safety and longevity of MK Edge SRL. Remove all dirt, corrosives, and contaminants from MK Edge SRL before and after each use. If MK Edge SRL cannot be cleaned with plain water, use mild soap and water, then rinse and wipe dry. NEVER clean MK Edge SRL with corrosive substances.
When not in use, store equipment where it will not be affected by heat, light, excessive moisture, chemicals, or other degrading elements.
Inspection
KEEP INSTRUCTIONS AVAILABLE FOR REFERENCE. Record Date of First Use. Prior to EACH use, inspect MK Edge SRL for deficiencies, including, but not limited to, corrosion, deformation, pits, burrs, rough surfaces, sharp edges, cracking, rust, paint buildup, excessive heating, alteration, broken stitching, fraying, bird-caging, and missing or illegible labels. Inspect full length of lifeline. IMMEDIATELY remove MK Edge SRL from service if defects or damage are found.
Prior to EACH use, check lifeline retraction by pulling out a minimum 4’ and allowing it to retract under light tension; lifeline must retract completely. Pull lifeline sharply to test braking function; brakes must engage. Depending on model or configuration, check fall arrest indicator for signs of activation. Indicator will display red if unsafe for use. IMMEDIATELY remove from service if SRL does not function properly, of if exposed to forces of fall arrest. Ensure that applicable work area is free of all damage, including, but not limited to, debris, rot, rust, decay, cracking, and hazardous materials. Ensure that selected work area will support the application-specific minimum loads set forth in this instruction manual. Work area MUST be stable.
Every 6 months, a Competent Person other than the user must inspect MK Edge SRL. Competent
Person inspections MUST be recorded in inspection log in instruction manual and on equipment inspection grid label. The Competent Person must sign their initials in the box corresponding to the month and year the inspection took place.
During inspection, consider all applications and hazards MK Edge SRL has been subjected to.
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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Product Specific Applications
WARNING
!
Personal Fall Arrest: MK Edge SRL may be used to support a MAXIMUM 1 Personal Fall Arrest System (PFAS) for use in Fall Arrest applications. Structure must withstand loads applied in the directions permitted by the system of at least 5,000 lbs. Applicable D-ring: Dorsal.
• Standard applications: No free fall is permitted. SRL must always be positioned at or above harness dorsal D-ring AND at or below anchor point.
• Leading Edge (LE) applications: Maximum 2’ free fall. SRL may be positioned a maximum 2’ below harness dorsal D-ring or a maximum 2’ above anchor point.
Restraint: MK Edge SRL may be used in Restraint applications. Restraint systems prevent workers from reaching the leading edge of a fall hazard. Always account for fully deployed length of lanyard/SRL. Structure must withstand loads applied in the directions permitted by the system of at least 1,000 lbs. No free fall is permitted. Restraint systems may only be used on surfaces with slopes up to 4/12 (vertical/horizontal). Applicable D-rings: Dorsal, Chest, Side, Shoulder.
Use of equipment in unintended applications may result in serious
injury or death. Maximum 1 attachment per connection point.
For all applications: worker weight capacity range
(including all clothing, tools, and equipment) is 130-310 lbs.,
or up to 420 lbs. if used in combination with
equipment explicitly certified for such use.
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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Limitations
Fall Clearance: There must be sufficient clearance below the anchorage connector to arrest a fall
before the user strikes the ground or an obstruction. When calculating fall clearance, account for a MINIMUM 3’ safety factor, deceleration distance, user height, length of lanyard/SRL, and all other applicable factors. Diagram shown is an example fall clearance calculation ONLY.
FALL CLEARANCE CALCULATION
Lanyard length
(6’ total)
Required
distance
from anchorage (19’ total)
Deceleration
distance (4’ total)
Height of harness
dorsal D-ring from
worker’s feet
(6’ total)
Safety factor
(3’ total)
Swing Falls: Prior to installation or use, make considerations for eliminating or minimizing all swing fall hazards. Swing falls occur when the anchor is not directly above the location where a fall occurs. Always work as close to in line with the anchor point as possible. Swing falls significantly increase the likelihood of serious injury or death in the event of a fall.
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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Compatibility: When making connections with MK Edge SRL, eliminate all possibility of roll-out. Roll-out occurs when interference between a hook and the attachment point causes the hook gate to unintentionally open and release. All connections must be selected and deemed compatible with MK Edge SRL by a Competent Person. All connector gates must be self-closing and self-locking, and withstand minimum loads of 3,600 lbs. See the following for examples of compatible/incompatible connections:
Connector closed and locked to D-ring. OK.
Two or more snap hooks or carabiners connected to each other. NO.
Two connectors to same D-ring. NO.
Incompatible or irregular application, which may increase risk of roll-out. NO.
Connector to integral lanyard.
NO.
Connector directly to webbing.
NO.
Application that places load on gate.
NO.
Connector directly to horizontal lifeline. NO.
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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Correct Anchorage Positioning:
This chart details allowable working zones required
to reduce risk of swing falls and improper side loading.
ALWAYS adhere to information specified by chart.
Anchor Distance
From
Leading Edge (Y)
6’
10’ 15’
20’ 25’ 30’ 35’ 40’ 45’ 50’ 55’ 60’
For example, if the anchorage connector is 6’ from the leading
edge (Y), the working distance (X) is 8’ in each direction from
the perpendicular, which translates to a 53° working angle.
Key: X: Working Distance Along Roof Edge Y: Distance From Leading Edge Ø: Total Working Angle
Working Distance
Along Roof Edge
(Either Direction) (X)
8’
9’ - 9”
11’ - 7” 13’ - 3” 14’ - 6”
16’ 17’ - 2” 18’ - 3” 19’ - 4”
19’ - 10”
21’ - 4” 22’ - 3”
Y
Working Angle
From
Perpendicular (Ø)
53° 45° 38° 33° 30° 28° 26° 24° 23° 21° 21° 21°
Ø
X
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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Components and Specifications
Materials: stainless steel, brass, and aluminum.
Part # Size Description
10917
10918
10937
10938
Connector
50’
65’
50’
65’
3/16” MK Galvanized Cable SRL w/Swivel Top & High Strength Snap Hook
3/16” MK Galvanized Cable SRL w/Swivel Top & High Strength Snap Hook
3/16” MK Stainless Steel Cable SRL w/Carabiner, Swivel Top, Snap Hook, & Tag Line
3/16” MK Stainless Steel Cable SRL w/Carabiner, Swivel Top, Snap Hook, & Tag Line
Handle
Housing
10
Lifeline
Carabiner
Connection Point
Example Impact Indicator
• Green: Undeployed
• Red: Deployed
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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Installation and Use
Guardian Fall Protection MK Edge SRL MUST NEVER be used in Leading Edge (LE)
applications, unless used in combination with shock absorber extension.
ALWAYS avoid lifeline contact with sharp or abrasive edges and surfaces.
In Fall Arrest applications, anchorage connection point must always be at or
above harness dorsal D-ring, or a maximum 2’ below anchorage connector
1. All components of the personal fall arrest system must be selected and deemed compatible with MK Edge SRL by a Competent Person.
2. Ensure structure to which MK Edge SRL is to be attached, and on which work is to be performed, is free of all hazards, including, but not limited to, debris, rot, rust, sharp or abrasive edges and surfaces, and hazardous materials.
3. MK Edge SRL may be used in stationary applications only.
4. Attach MK Edge SRL carabiner to selected anchorage connector, and attach snap hook to applicable harness D-ring.
5. Ensure 100% tie-off will be maintained at all times, which may require the use of a back-up or supplementary fall protection system.
if used in combination with shock absorber extension.
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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Labels
M
K
E
D
Serial # Mfg. Date
CUSTOM
WARNING: Manufacturer’s instructions supplied with this
product at time of shipment must be followed
for proper use, maintenance and inspection.
Alterations or misuse of this product, or
failure to follow the instructions, may
result in serious injury or death.
DO NOT ATTEMPT TO SELF
SERVICE OR REPAIR. DO NOT
REMOVE THIS LABEL.
USE: Always use in accordance
with manufacturer’s instruction
manual and labels included with
this device at the time of
shipment. This device is only
for use by one person as a fall
arrester. Always connect the
snap hook directly to the
attachment point on the safety
harness. Guard against swing-falls
by keeping the lifeline vertically
overhead. Never work above the
device. Do not allow lifeline to
become slack. Always maintain
tension while letting the device
retract after disconnecting from
worker. Do not allow lifeline to come
in contact with anything that will
damage it, including, but not limited to,
sharp edges, rough or high temperature surfaces,
welding, heat sources, electrical hazards, or moving
machinery. Ensure that connection to anchorage is secured
properly before use. This unit is for use by trained persons
only. See user manual for more details.
Maximum arresting distance: 54 in.
Average arresting force: 900 lbs.
Capacity range: 130 – 310 lbs., or up to 420 lbs.*
G
E
S
E
R
I
E
GUARDIAN FALL PROTECTION
800.466.6385
www.guardianfall.com
50’; 3/16” CABLE
10917 GAL
S
E
I
R
E
S
E
G
D
E
K
M
SPECIFICATIONS:
J F M AA JM J S O N D
YR
YR
YR
YR
YR
MADE IN U.S.A.
OSHA 1926.502, 1910.66 Z359.1-2007, A10.32-2012
L
B
A
T
C
A
R
T
E
R
S
65’; 3/16” CABLE
10937
10918
SS
INSPECTION: Inspect unit in accordance with the
manufacturer’s instruction manual and regulatory
R
E
T
R
L
E
*For capacities between 311-420 lbs., or use over a leading edge, user MUST attach a Guardian 01205 shock absorbing lanyard to the snap hook of this unit. The snap hook of the 01205 MUST be attached to the dorsal D-ring on the harness of the user.
90129 (Rev. B)
10938
GAL
SS
guidelines. Before use, inspect for any
signs of damage, wear, or
malfunctioning components. Check
lifeline retraction by pulling out a
minimum 4 ft. of lifeline and allowing
it to retract under light tension;
lifeline should retract completely.
Pull sharply to test locking
function; brakes must engage.
Before use, inspect the lifeline
condition, function and condition
A
of fasteners, and legibility of
C
labels. Also, check for evidence of defects, damage, or missing
T
parts. Depending on model, user
A
must inspect the shock pack for
B
signs of deployment, or impact indicator for signs of activation. Device must be taken out of
service for inspection and
recertification after arresting a fall,
or if either the shock pack or
impact indicator (depending on
model) show signs of activation. Do
not use if inspection reveals an unsafe
condition. Unit must be inspected by a
trained and competent person at least every
6 months.
Date of First Use
E
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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Inspection Log
User must inspect prior to EACH use. Competent Person other than user must complete formal inspection at least every 6 months. Competent Person to inspect and initial.
Date of First Use: __________________. Product lifetime is indefinite, as long as it passes pre-use and Competent Person inspections.
This inspection log must be specific to one MK Edge SRL. Separate inspection logs must be used for each MK Edge SRL. All inspection records must be made visible and available to all users at all times.
If equipment fails inspection IMMEDIATELY REMOVE FROM SERVICE.
Notes
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
1385118 (Rev. B)
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