Guardian G3600 Series, G3600, G3650 Installation, Operation And Maintenance Manual

Installation, Operation and Maintenance Guide
G3600 Series Thermostatic Mixing Valves
Note: Please provide valve serial number (stamped on cover of valve) when ordering parts.
Hot Water
Inlet
Thermometer
Cold Water
Inlet
Angle Checkstops
1/2" Copper Tube Inlets
Hot Water
Inlet
Tempered Water
Outlet
Cold Water
Inlet
Inline Check
Redundant Thermostatic Mixing Valve
Primary Thermostatic Mixing Valve
G3600 G3650
Installation
1. Valve should be installed at a location where it can easily be cleaned, adjusted or repaired.
2. The inlets are clearly marked on the valve body casting. Connect the hot water into the inlet marked “HOT” and cold water into the inlet marked “COLD.”
3. The checkstops furnished must be installed on both supply lines as shown above.
4. Use solder or pipe cement sparingly. Supply pipes should be flushed before the valve is connected. Flush outlet pipe and valve as soon as it is connected.
Maximum Operating Pressure 125PSI (860 KPA) for Hot and Cold Water. Maximum hot to cold water pressure differential is 5%.
Note: It may be necessary to recirculate the tempered water to the face/eyewash should the piping be exposed to excessive hot or cold conditions. Consult factory for proper piping.
Note: this is a control system which must be cleaned and maintained on a regular basis (see maintenance guide and record MGRG-1000).
IMPORTANT: THESE SYSTEMS ARE DESIGNED TO PROVIDE MIXED WATER FROM 60 TO 90°F (15 TO 32°C) FOR EMERGENCY SHOWER APPLICATIONS ONLY. CALL GUARDIAN EQUIPMENT FOR SYSTEMS DESIGNED TO OPERATE AT TEMPERATURES OUTSIDE OF THIS RANGE.
Guardian Equipment 1440 N North Branch Chicago, IL 60642
312 447 8100 telephone 312 447 8101 facsimile gesafety.com
1
Adjustment And Service
Installation, Operation and Maintenance Guide
G3600 Series Thermostatic Mixing Valves
Guardian Equipment Thermostatic Water Mixing Valves are simple in design and may be easily cleaned, adjusted and repaired. If the installation is accessible, servicing may be completed without disconnecting the valve.
To reset adjustable high temperature limit stop:
HANDLE
68240
1. Remove 68240 handle, MU-13D retaining ring and loosen
6910 set screw, and remove 6820 stop.
2. Turn emergency fixture on.
3. Replace handle on stem and turn stem until desired
maximum temperature is reached.
4. Replace stop so it rests against the web on the LEFT side
of the cover.
5. Set operating temperature, tighten 6910 set screw and
reassemble.
Note: Thermostatic Water Mixing Valves are REGULATING mechanisms, which must be regularly maintained to provide best performance. Frequency of cleaning depends on quality of local water conditions and usage. (See Maintenance Guide and Record MGRG-1000 and ANSI Z358.1).
WARNING: THIS THERMOSTATIC MIXING VALVE HAS AN ADJUSTABLE HIGH TEMPERATURE LIMIT STOP WHICH MUST BE CHECKED. IF TEMPERATURE IS TOO HIGH, THE INSTALLER MUST RESET THIS STOP IMMEDIATELY. ALWAYS CHECK THE TEMPERATURE OF THE MIXED WATER WHEN THE LEVER HANDLE IS TURNED TO FULL HOT. EXCESSIVELY HOT WATER IS DANGEROUS AND MAY CAUSE SCALDING!
THE HIGH TEMPERATURE LIMIT STOP IS FACTORY SET AT APPROXIMATELY 90°F (32°C) WITH AN INCOMING HOT WATER SUPPLY TEMPERATURE OF 140°F (60°C). IF THE INCOMING HOT WATER ON THE JOB IS HIGHER THAN 140°F, THE VALVE WHEN TURNED TO FULL HOT WILL DELIVER WATER IN EXCESS OF 90°F (32°C) AND THE HIGH TEMPERATURE LIMIT STOP MUST BE RESET BY THE INSTALLER.
Troubleshooting
Symptom Component Type Part No. Description
Leak between valve cover and base. Packings and Gaskets 6806 Cover Gasket
Leak at pointer rod. Packings and Gaskets MU-5A O-Ring
Valve outlet temperature cannot be adjusted or will not mix consistently.
After cleaning or replacing port sleeve assembly, valve will not hold temperature.
Hot water bypass into cold line. Check Stops
Supplies cannot be shut off completely. Check Stops
Leak at checkstop bonnet. Check Stops
SEE PAGE 5 FOR COMPLETE PARTS BREAKDOWN AND PARTS KITS. If installed on a circulated hot water system, make certain the valve is piped according to Guardian Equipment Required Methods of Piping (see page 3).
Note: this is a control system which must be cleaned and maintained on a regular basis (see maintenance guide and record MGRG-1000).
Guardian Equipment 1440 N North Branch Chicago, IL 60642
312 447 8100 telephone 312 447 8101 facsimile gesafety.com
Port Sleeve Assembly TAG-1M or
RK3600A
Thermostat Group 6810 or
RK3600A
RK3600B
RK3650B
Port Sleeve Assembly
Rebuild Kit
Thermostat Group or
Rebuild Kit
for G3600
for G3650
2
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