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Product Name: Cable Ladder System
Instruction Manual
Part #: 04810; 04820; 04830
Do not throw away these instructions!
Read and understand these instructions before using equipment!
Introduction 1
Applicable Safety Standards
1
Worker Classifications
1
Safety Information
6-7
Product Specific Applications
2
Limitations
2-3
Components and Specifications
4
Maintenance, Cleaning, and Storage
5
Inspection
5
Installation and Use
4-5
Inspection Log
6
Labels
7
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Introduction
Thank you for purchasing a Guardian Fall
Protection Cable Ladder System. This
manual must be read and understood in
its entirety, and used as part of an
employee training program as required
by OSHA or any applicable state agency.
This and any other included instructions
must be made available to the user of
the equipment. The user must
understand how to safely and effectively
use the Cable Ladder System, and all fall
safety equipment used in combination
with the Cable Ladder System.
User Information
Date of First Use:
Serial #:
Trainer:
User:
Applicable Safety Standards
When used according to instruction specifications, this product meets or exceeds all applicable OSHA 1926
Subpart M, OSHA 1910, ANSI Z359.1-2007, and ANSI A10.32-2012 standards for fall protection. Applicable
standards and regulations depend on the type of work being done, and also might include state-specific
regulations. Consult regulatory agencies for more information on fall protection systems and associated
components.
Worker Classifications
!
CAUTION
Understand the following definitions of those who
work near or who may be exposed to fall hazards.
Qualified Person: A person with an accredited degree or certification, and with extensive experience or
sufficient professional standing, who is considered proficient in planning and reviewing the conformity of fall
protection and rescue systems.
Competent Person: A highly trained and experienced person who is ASSIGNED BY THE EMPLOYER to be
responsible for all elements of a fall safety program, including, but not limited to, its regulation, management,
and application. A person who is proficient in identifying existing and predictable fall hazards, and who has
the authority to stop work in order to eliminate hazards.
Authorized Person: A person who is assigned by their employer to work around or be subject to potential or
existing fall hazards.
It is the responsibility of a Qualified or Competent person to supervise the job site and ensure all
applicable safety regulations are complied with.
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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Product Specific Applications
FALL CLEARANCE CALCULATION
Lanyard length
(6’ total)
Safety factor
(3’ total)
Deceleration
distance (4’ total)
Height of harness
dorsal D-ring from
worker’s feet
(6’ total)
Required
distance
from
anchorage
(19’ total)
Limitations
Fall Clearance: There must be sufficient
clearance below the anchorage connector
to arrest a fall before the user strikes the
ground or an obstruction. When calculating
fall clearance, account for a MINIMUM 3’
safety factor, deceleration distance, user
height, length of lanyard/SRL, and all other
applicable factors.
Diagram shown is an example fall
clearance calculation ONLY.
Swing Falls: Prior to installation or use, make
considerations for eliminating or minimizing
all swing fall hazards. Swing falls occur when
the anchor is not directly above the location
where a fall occurs. Always work as close to in
line with the anchor point as possible. Swing
falls significantly increase the likelihood of
serious injury or death in the event of a fall.
Personal Fall Arrest: Cable Ladder Systems may be used to support a MAXIMUM 1 Personal Fall
Arrest System (PFAS) for use in Fall Arrest applications. Structure must withstand loads applied in
the directions permitted by the system of at least 5,000 lbs. Maximum free fall is 18”. Maximum
distance between harness D-ring and fall arrester is 9”. Applicable D-ring: Chest.
!
WARNING
Use of equipment in unintended applications may result in serious
injury or death. Maximum 1 attachment per connection point.
For all applications: worker weight capacity range
(including all clothing, tools, and equipment) is 130-310 lbs.
MAXIMUM 9”
When connecting to Cable Ladder System, NEVER use any connector
that will allow a distance of more than 9” from front D-ring to cable grab.
Guardian recommends using carabiner part #: 01813-S-HS to connect to cable grab.
MUST be used in combination with compatible fall arrester, such as a
Guardian Fall Protection Cable Grab (#01510).
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Ø: Total Working Angle
X: Working Distance
Along Leading Edge
Y: Distance From
Leading Edge
X
Y
ø
X
Leading Edge
Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
3
Compatibility: When making connections with Cable Ladder System, eliminate all possibility of roll-out.
Roll-out occurs when interference between a hook and the attachment point causes the hook gate to
unintentionally open and release. All connections must be selected and deemed compatible with Cable Ladder
System by a Competent Person. All connector gates must be self-closing and self-locking, and withstand
minimum loads of 3,600 lbs. See the following for examples of compatible/incompatible connections:
Connector
closed and
locked to
D-ring. OK.
Two or more
snap hooks or
carabiners
connected to
each other. NO.
Two connectors
to same
D-ring. NO.
Connector
directly to
horizontal
lifeline. NO.
Connector
to integral
lanyard.
NO.
Connector
directly to
webbing.
NO.
Incompatible
or irregular
application,
which may
increase risk
of roll-out. NO.
Correct Anchorage Positioning:
This chart details allowable working zones required
to reduce risk of swing falls and improper side loading.
ALWAYS adhere to information specified by chart.
Anchor Distance
From
Leading Edge (Y)
Working Distance
Along Roof Edge
(Either Direction) (X)
Working Angle
From
Perpendicular (Ø)
6’
10’
15’
20’
25’
30’
35’
40’
45’
50’
55’
60’
8’
9’ - 9”
11’ - 7”
13’ - 3”
14’ - 6”
16’
17’ - 2”
18’ - 3”
19’ - 4”
19’ - 10”
21’ - 4”
22’ - 3”
53°
45°
38°
33°
30°
28°
26°
24°
23°
21°
21°
21°
For example, if the anchorage connector is 6’ from the leading
edge (Y), the working distance (X) is 8’ in each direction from
the perpendicular, which translates to a 53° working angle.
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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Components and Specifications
Materials: galvanized steel.
Upper Support Assembly
3/8” Wire Rope Clip
Large U Bolt Assembly
Lower Support Assembly
3/8” Wire Rope
U Bolt Bracket
U Bolt Assembly
Part # Length Description
04810
04820
100’
200’
Cable Ladder System Kit
Cable Ladder System Kit
300’ Cable Ladder System Kit04830
Installation and Use
Prior to installation, plan your system:
1. All PFAS equipment must be selected and deemed compatible
with the Cable Ladder System by a Competent Person.
2. Eliminate or minimize all risk of swing fall.
3. Ensure structure to which the Cable Ladder System is to be
installed is free of all damage, including, but not limited to,
rot, rust, cracking, sharp or abrasive edges and surfaces, and
hazardous materials.
Installation:
All installation MUST be done under the supervision of a
Qualified Person.
1. Fully inspect all components of the Cable Ladder System; ensure
there are (3) Mounting Brackets, (6) U-Bolts; (12) nuts and lock
washers for U-Bolts, (1) Small U-Bolt for Bottom Assembly with
(2) nuts and lock washers; (2) Cable Clamps with corresponding
nuts and lock washers; (1) Intermediary Cable Bracket for ever 25’
of cable ordered.
2. Attach Top Assembly with two Mounting Plates and supplied
fasteners. Tighten using hand tools until snug. NEVER over-tighten.
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
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Maintenance, Cleaning, and Storage
If Cable Ladder System fails inspection in any way, immediately remove it from service, and contact Guardian
to inquire about its return or repair.
Cleaning after use is important for maintaining the safety and longevity of Cable Ladder System. Remove all
dirt, corrosives, and contaminants from Cable Ladder System before and after each use. If Cable Ladder System
cannot be cleaned with plain water, use mild soap and water, then rinse and wipe dry. NEVER clean Cable
Ladder System with corrosive substances.
When not in use, store equipment where it will not be affected by heat, light, excessive moisture, chemicals,
or other degrading elements.
Prior to EACH use, inspect Cable Ladder System for deficiencies, including, but not limited to, corrosion,
deformation, pits, burrs, rough surfaces, sharp edges, cracking, rust, paint buildup, excessive heating,
alteration, fraying, bird-caging, and missing or illegible labels. IMMEDIATELY remove Cable Ladder System from
service if defects or damage are found, or if exposed to forces of fall arrest.
Ensure that applicable work area is free of all damage, including, but not limited to, debris, rot, rust, decay,
cracking, and hazardous materials. Ensure that selected work area will support the application-specific
minimum loads set forth in this instruction manual. Work area MUST be stable.
At least every 6 months, a Competent Person other than the user must inspect Cable Ladder System.
Competent Person inspections MUST be recorded in inspection log in instruction manual and on
equipment inspection grid label. The Competent Person must sign their initials in the box
corresponding to the month and year the inspection took place.
During inspection, consider all applications and hazards Cable Ladder System has been subjected to.
Inspection
3. Attach Bottom Assembly with (1) Small U-Bolt and (1) Mounting
Plate and supplied fasteners. Tighten with hand tools until snug.
NEVER over-tighten.
4. Loop the non-terminated end of cable through the eyelet, pull
tight, and terminate with supplied Cable Clamps. Ensure Eye Bolt
is at its minimum adjustment. The eye will be at its highest point
in relation to the Mounting Bracket.
5. Tighten eyelet until two spring washers are sitting flush against
each other.
6. Attach ladder to structure using supplied fasteners.
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
6
Safety Information
Failure to understand and comply with safety regulations may result in
serious injury or death. Regulations included herein are not all-inclusive,
are for reference only, and are not intended to replace a Competent
Person’s judgment or knowledge of federal or state standards.
!
WARNING
Inspection Log
If equipment fails inspection IMMEDIATELY REMOVE FROM SERVICE.
Date of First Use: __________________.
Product lifetime is indefinite as long as it passes pre-use and Competent Person inspections. User must
inspect prior to EACH use. Competent Person other than user must complete formal inspection at least
every 6 months. Competent Person to inspect and initial.
This inspection log must be specific to one Cable Ladder System. Separate inspection logs must be used
for each Cable Ladder System. All inspection records must be made visible and available to all users at
all times.
Do not alter equipment. Do not misuse equipment.
Workplace conditions, including, but not limited to, flame, corrosive chemicals, electrical shock, sharp objects,
machinery, abrasive substances, weather conditions, and uneven surfaces, must be assessed by a Competent
Person before fall protection equipment is selected.
The analysis of the workplace must anticipate where workers will be performing their duties, the routes they
will take to reach their work, and the potential and existing fall hazards they may be exposed to. Fall
protection equipment must be chosen by a Competent Person. Selections must account for all potential
hazardous workplace conditions. All fall protection equipment should be purchased new and in an unused
condition.
Fall protection systems must be selected and installed under the supervision of a Competent Person, and used
in a compliant manner. Fall protection systems must be designed in a manner compliant with all federal, state,
and safety regulations. Forces applied to anchors must be calculated by a Competent Person.
Unless explicitly stated otherwise, the maximum allowable free fall distance for lanyards must not exceed 6’.
No free fall allowed for non-LE SRLs. Class A SRLs must arrest falls within 24”; Class B SRLs must arrest falls
within 54”.
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Guardian Fall Protection 6305 S. 231st St., Kent, WA 98032 phone: (800) 466-6385 fax: (800) 670-7892 www.guardianfall.com
7 85108 (Rev. B)
Labels
Harnesses and connectors selected must be compliant with manufacturer’s instructions, and must be of
compatible size and configuration. Snap hooks, carabiners, and other connectors must be selected and applied
in a compatible fashion. All risk of disengagement must be eliminated. All snap hooks and carabiners must be
self-locking and self-closing, and must never be connected to each other.
A pre-planned rescue procedure in the case of a fall is required. The rescue plan must be project-specific. The
rescue plan must allow for employees to rescue themselves, or provide an alternative means for their prompt
rescue. Store rescue equipment in an easily accessible and clearly marked area.
Training of Authorized Persons to correctly erect, disassemble, inspect, maintain, store, and use equipment
must be provided by a Competent Person. Training must include the ability to recognize fall hazards, minimize
the likelihood of fall hazards, and the correct use of personal fall arrest systems.
NEVER use fall protection equipment of any kind to hang, lift, support, or hoist tools or equipment, unless
explicitly certified for such use.
Equipment subjected to forces of fall arrest must immediately be removed from use.
Age, fitness, and health conditions can seriously affect the worker should a fall occur. Consult a doctor if there
is any reason to doubt a user’s ability to withstand and safely absorb fall arrest forces or perform set-up of
equipment. Pregnant women and minors must not use this equipment.
Physical harm may still occur even if fall safety equipment functions correctly. Sustained post-fall suspension
may result in serious injury or death. Use trauma relief straps to reduce the effects of suspension trauma.
User must inspect prior to EACH use. Competent
Person must complete formal inspection every
6 months. Competent Person to inspect and initial.
Date of First Use: __________________.
Product lifetime is indefinite as long as
equipment passes pre-use and
Competent Person inspections.
20___ 20___20___ 20___20___
INSPECTION GRID
J
F
M
A
M
J
J
A
S
O
N
D
If equipment fails inspection
IMMEDIATELY REMOVE FROM SERVICE
DO NOT REMOVE LABELS
YR
MO
1-800-466-6385
www.guardianfall.com
6305 S. 231st St.
Kent, WA 98032
Prior to use, read and understand all
manufacturer’s instructions provided with
equipment at time of shipment.
Date of Manufacture:
Worker capacity range:
(including all equipment) 130-310 lbs.
Materials: Galvanized steel.
All PFAS equipment must be selected and
deemed compatible by a Competent Person.
All installation, set-up, and use of Cable
Ladder System must be done under
supervision of a Qualified Person.
Refer to instructions for compatible
connections and correct installation process.
Always avoid all hazards, including, but
not limited to, chemicals, corrosive substances,
excessive heat, electric shock, and sharp and
abrasive edges and surfaces.
!
WARNING
Compliant with all applicable OSHA 1910,
OSHA 1926 Subpart M, ANSI Z359.1-2007,
and ANSI A10.32-2012 regulations.
90329 (Rev. B)
Cable Ladder System
Part #: 04810; 04820; 04830
Maximum free fall is 18”. Maximum distance
between harness D-ring and fall arrester is 9”.
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