GTO SW-2500 Installation Manual

Page 1

Installation Manual for the

Automatic Gate Operator

WARNING!

This equipment is similar to other gate or door equipment and meets or exceeds Underwriters Laboratory Standard 325 (UL 325). However, gate equipment has hazards associated with its use and therefore by installing this product the installer and user accept full responsibility for following and noting the installation and safety instructions. Failure to follow installation and safety instructions can result in hazards developing due to improper assembly. You agree to properly install this product and that if you fail to do so GTO, Inc. shall in no event be liable for direct, indirect, incidental, special or consequential damages or loss of proﬁts whether based in contract tort or any other legal theory during the course of the warranty or at any time thereafter. The installer and/or user agree to assume responsibility for all liability and use of this product releasing GTO, Inc. from any and all liability. If you are not in agreement with this disclaimer or do not feel capable of properly following all installation and safety instructions you may return this product for full replacement value.

READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before attempting to install and use this automatic gate opener. This gate opener produces a high level of force. Stay clear of the unit while it is operating and exercise caution at all times.

All automatic gate operators are intended for use on vehicular gates only and should never be used by pedestrians.

This product meets and exceeds the requirements of UL 325, the standard which regulates gate opener safety,

as established and made effective March 1, 2000, by Underwriters Laboratories Inc.

GTO/PRO • 3121 Hartsﬁeld Road • Tallahassee, Florida, USA 32303

Telephone GTO/PRO Sales: 1-800-543-GATE (4283) or (850) 575-0176 • Fax (850) 575-8912

or GTO/PRO Technical Service: 1-800-543-1236 or (850) 575-4144 • Fax (850)575-8950

www.gtopro.com

2007 GTO, Inc.

R2500INST

rev - 04/18/07

Page 2

The GTO/PRO SW-2500 Gate Opener is intended for use with vehicular swing gates. The opener can be used in Class I, Class II, Class III and Class IV applications.

VEHICULAR GATE OPENER CLASS CATEGORIES

Residential Vehicular Gate Opener-Class I: A vehicular gate opener (or system) intended for use in a home of

one-to-four single family dwelling, or a garage or parking area associated therewith.

Commercial/General Access Vehicular Gate Opener-Class II: A vehicular gate opener (or system) intended for use in a commercial location or building such as a multifamily housing unit (ﬁve or more single family units), hotel, garages, retail store, or other building servicing the general public.

Industrial/Limited Access Vehicular Gate Opener–Class III: A vehicular gate opener (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public.

Restricted Access Vehicular Gate Opener–Class IV: A vehicular gate opener (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.

Conversion Chart

Converting Metric Units to English Equivalents

When You Know Multiply By To Find Symbol

centimeters 0.3937 inches in. (or ") meters 3.2808 feet ft. (or ') kilograms 2.2046 pounds lb. (or #)

Converting English Units to Metric Equivalents

When You Know Multiply By To Find Symbol

inches 2.5400 centimeters cm feet 0.3048 meters m pounds 0.4535 kilograms kg

Converting Temperature

deg. Celsius (ºC x 1.8) + 32 deg. Fahrenheit ºF deg. Fahrenheit (ºF-32) ÷ 1.8 deg. Celsius ºC

FOR YOUR RECORDS

Please record the product serial number (located on the right hand side of the control box), and the date and place of purchase in the spaces provided below. Refer to this information when calling GTO/PRO for service or assistance with your automatic gate opener.

Serial Number ____________________ Date of Purchase ____________________

Place of Purchase ____________________

Remember to keep all receipts for proof of purchase.

Page 3

Table of Contents

Gate Opener Class Categories ------------------------------------------------------------- inside cover Units and Standards Conversion Chart ---------------------------------------------------inside cover

PLEASE READ THIS FIRST! --------------------------------------------------page iii

Important Safety Instructions --------------------------------------------------page 1

KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE

Disconnecting the Opener -------------------------------------------------------------page 1 Important Safety Instructions for the Consumer ----------------------------------- Secondary Means of Protection Against Entrapment ------------------------------ page 5 Required Safety Precautions for Gates -----------------------------------------------page 6 Warning Signs and Labels -------------------------------------------------------------page 7

page 2

Installation --------------------------------------------------------------------------page 8

Parts List ---------------------------------------------------------------------------------page 8 Technical Speciﬁcations -------------------------------------------------------------page 10

Installation Overview ------------------------------------------------------------------ page 11

Installation of the Mounting Hardware ----------------------------------------------page 12 Mounting the Opener ------------------------------------------------------------------- page 16 Installation of the Closed Position Stop ---------------------------------------------page 16 Mounting the Control Box -------------------------------------------------------------page 17 Connecting the Power Cable --------------------------------------------------------- page 18

Powering the System --------------------------------------------------------------page 19

Solar Chart -------------------------------------------------------------------------------page 19 Connecting the Transformer -----------------------------------------------------------page 21

Control Board Settings ----------------------------------------------------------page 22

DIP Switches --------------------------------------------------------------------------- Setting the Closed Position ----------------------------------------------------------- Stall Force -------------------------------------------------------------------------------

page 22 page 23 page 24

Setting Your Personal Transmitter Code -------------------------------------page 25

Installing the Receiver -----------------------------------------------------------page 26

Connecting Additional Safety Devices ----------------------------------------page 27

Connecting Accessories ----------------------------------------------------------page 29

Push to Open Installation --------------------------------------------------------page 31

Maintenance & Troubleshooting Guide --------------------------------------page 34

Repair Service ---------------------------------------------------------------------page 37

Column Installation Information ----------------------------------------------page 37

Accessory Catalog ----------------------------------------------------------------page 38

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PLEASE READ THIS FIRST!

Thank you for purchasing a GTO/PRO-SW2500 When correctly installed and properly used, your GTO/PROSW2500 Operator will give you many years of reliable service. Please read the following information to ensure you have the correct system for your particular needs. This manual will enable you to properly install your GTO/PROSW2500 Automatic Gate Operator.

The GTO/PRO-SW2500 Operator is designed for installation on a pull-to-open single leaf gate (gates that open into the property). By purchasing an accessory bracket, the GTO/PRO-SW2500 Operator can accommodate a push-

to-open single leaf gate (gates that open out from the property). The gate must not exceed 16 feet in length (per leaf) nor weigh more than 500 pounds (per leaf) (please see Technical Speciﬁcations on page 10). The GTO/PRO-SW2500 Operator can be used on vinyl, aluminum, chain link, farm tube, and wrought iron gates. Use on solid (wood) gates is not recommended. Solid surface gates have a high resistance to the wind. If the wind is strong enough, the operator will obstruct and stop.

The GTO/PRO-SW2500 Operator accommodates extra transmitters, digital keypads, solar panels, push buttons, automatic gate locks, and other access control products. These optional accessories (see the enclosed GTO/PRO® Accessory Catalog) are available.

The GTO/PRO-SW2500 Operator features adjustable obstruction sensing. This safety feature makes the gate stop and reverse direction within 2 seconds when it comes in contact with an obstruction. MIN is the factory setting; meaning the gate will exert the minimum force on an obstruction before it stops and reverses direction.

The GTO/PRO-SW2500 Operator also has an adjustable auto-close feature. After the gate reaches the fully open position, it can be set to remain open up to 120 seconds before automatically closing. Pressing the transmitter button at any time after the gate opens fully will cause it to close immediately. OFF is the factory setting; meaning the gate will stay open until you press the transmitter (or keypad, etc.) again.

Please call GTO/PRO at (800) 543-GATE [4283] or (850) 575-0176 for more information about our GTO/PRO® professional line of gate operators and accessories. Our Sales Department will be glad to give you the name and phone number of a GTO/PRO® dealer near you.

PLEASE NOTE—If your application requires any of the following:

Swing gates longer than 16 feet or weighing more than 500 pounds; Slide gates; Heavy duty or commercial uses; Professional installation;

please call GTO at (800) 543-GATE [4283] or (850) 575-0176 for information about our GTO/PRO professional line of gate openers and accessories. Our Sales Department will be glad to give you the name and phone number of a

GTO/PRO dealer near you.

BEFORE YOU BEGIN TO INSTALL YOUR AUTOMATIC GATE OPENER:

watch the enclosed videotape and read these instructions carefully and completely

to become familiar with all parts and installation steps. The video tape is only designed as

a overview of the installation procedure. You must read the installation manual for detailed

instructions on gate opener safety and proper use of the gate opener.

iii

Page 5

IMPORTANT SAFETY INSTRUCTIONS

Clevis Pin

Hairpin Clip

Gate Bracket

Front or Rear Mount

Bushing

Because automatic gate openers produce high levels of force, consumers need to know the potential hazards associated with improperly designed, installed, and maintained automated gate opener systems. Keep in mind that the gate opener is just one component of the total gate operating system. Each component must work in unison to provide the consumer with convenience, security, and safety.

This manual contains various safety precautions and warnings for the consumer. Because there are many possible applications of the gate opener, the safety precautions and warnings contained in this manual cannot be completely exhaustive in nature. They do, however, provide an overview of the safe design, installation, and use of this product. CAREFULLY

READ AND FOLLOW ALL SAFETY PRECAUTIONS, WARNINGS, AND INSTALLATION INSTRUCTIONS TO ENSURE THE SAFE SYSTEM DESIGN, INSTALLATION, AND USE OF THIS PRODUCT.

Precautions and warnings in this manual are identiﬁed with this warning symbol. The symbol identiﬁes conditions that can result in damage to the opener or its components, serious injury, or death.

Because GTO/PRO automatic gate openers are only part of the total gate operating system, it is the responsibility of the consumer to ensure that the total system is safe for its intended use.

To Manually Open and Close the Gate, Follow the Procedure Below:

CAUTION: The gate will move freely and uncontrolled when the gate operator is removed from the gate. ONLY disconnect the operator when the operator power

switch is OFF and the gate is NOT moving.

Disconnecting the operator

1. Turn operator power switch OFF.

2. Remove hairpin clip, clevis pin, and bushing from the front mounting point.

3. Remove the operator from the mount.

The gate can be opened and closed manually when the operator is disconnected.

IMPORTANT:

the front mount - it will break from the arm weight.

CAUTION: Because the GTO/PRO gate operator is

battery powered, disconnect the operator ONLY when the power switch on the operator is turned OFF. Unplugging the transformer does not turn power to the operator OFF.

NEVER allow operator arm to hang by

NOTE: Substitute a Pin Lock for the clevis pin on the front

mount of the gate opener to prevent unauthorized removal of the opener from the gate (see Accessory Catalog).

Page 6

IMPORTANT SAFETY INSTRUCTIONS

Gate in the Open Position

ZONE 2

ZONE 3

ZONE 4

ZONE 5

Driveway

ZONE 1

For The Consumer

WARNING: To reduce the risk of injury or death:

1. READ AND FOLLOW ALL INSTRUCTIONS. Failure to meet the requirements set forth in the instruction

manual could cause severe injury and/or death, for which the manufacturer cannot be held responsible.

2. When designing a system that will be entered from a highway or main thoroughfare, make sure the system is placed far enough from the road to prevent trafﬁc congestion.

3. The gate must be installed in a location that provides adequate clearance between it and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates must not open into public access areas.

4. The gate and gate opener installation must comply with any applicable local codes.

I. Before Installation

1. Verify this opener is proper for the type and size of gate, its frequency of use and the proper class rating.

2. Make sure the gate has been properly installed and swings freely in both directions. Repair or replace all worn or damaged gate hardware prior to installation. A freely moving gate will require less force to operate and will enhance the performance of the opener and safety devices used with the system.

3. Review the operation of the system to become familiar with its safety features. Understand how to disconnect the opener for manual gate operation (see page 1).

4. This gate opener is intended for vehicular gates ONLY. A separate entrance or gate must be installed for pedestrian use (see page 6).

5. Always keep people and objects away from the gate and its area of travel. NO ONE SHOULD CROSS THE

PATH OF A MOVING GATE.

6. Pay close attention to the diagram below and be aware of these areas at all times.

Entrapment Zones for a Pull-To-Open Application

Page 7

IMPORTANT SAFETY INSTRUCTIONS

Moving Gate

Area

Driveway

10'

NEVER INSTALL

any control device

within gray area

Entrapment Zones for a proper Pull-To-Open installation: Zone 1 – leading edge of the gate and the fence post. Zone 2 – between the gate and the gate post. Zone 3 – the path of the gate. Zone 4 – the space between the gate in the open position and any object such as a wall, fence, tree, etc. Zone 5 – pinch points between the opener and gate.

II. During Installation

1. Install the gate opener on the inside of the property and fence line. DO NOT install an opener on the outside of the gate where the public has access to it.

2. Be careful with moving parts and avoid close proximity to areas where ﬁngers or hands could be pinched.

3. Devices such as contact sensors (safety edges) and non contact sensors (photo beams) provide additional protection against entrapment.

4. If push buttons or key switches are installed, they should be within sight of the gate, yet located at least 10 feet from any moving part of the gate (see diagram below). Never install any control device where a user will be tempted to reach through the gate to activate the gate opener.

5. Do not activate your gate opener unless you can see it and can determine that its area of travel is clear of people, pets, or other obstructions. Watch the gate through its entire movement.

6. Secure outdoor or easily accessed gate opener controls in order to prohibit unauthorized use of the gate.

Pull-To-Open Application

Page 8

IMPORTANT SAFETY INSTRUCTIONS

III. After Installation

1. Attach the warning signs (included) to each side of the gate to alert the public of automatic gate operation. It is your responsibility to post warning signs on both sides of your gate. If any of these signs or warning decals become

damaged, illegible or missing, replace them immediately. Contact GTO/PRO for free replacements.

2. The gate is automatic and could move at any time, posing a serious risk of entrapment. No one should be in contact with the gate when it is moving or stationary.

3. Do not attempt to drive into the gate area while the gate is moving; wait until the gate comes to a complete stop.

4. Do not attempt to "beat the gate" while the gate is closing. This is extremely dangerous.

5. Do not allow children or pets near your gate. Never let children operate or play with gate controls. Keep the remote controls away from children and unauthorized users; store controls where children and unauthorized users do not have access to them.

6. KEEP GATES PROPERLY MAINTAINED. Always turn power to opener OFF before performing any maintenance. Clean the push-pull tube with a soft, dry cloth and apply silicone spray to it at least once per month.

7. Service the gate and gate opener regularly. Grease hinges, spray push/pull tube with high quality silicone spray and replace the battery every 3-5 years.

8. To operate this equipment safely, YOU must know how to disconnect the opener for manual gate operation

(see page 1). If you have read the instructions and still do not understand how to disconnect the opener, contact the

GTO/PRO Service Department.

9. Disconnect the opener ONLY when the power is TURNED OFF and the gate is NOT moving.

10. Make arrangements with local ﬁre and law enforcement for emergency access.

11. Distribute and discuss copies of the IMPORTANT SAFETY INSTRUCTIONS section of this manual with all persons authorized to use your gate.

12. IMPORTANT: Save these safety instructions. Make sure everyone who is

using or in the vicinity of the gate and gate opener are aware of the dangers associated with automated gates. In the event you sell the property with the gate opener or sell the gate opener, provide a copy of these safety instructions to the new owner.

Should you lose or misplace this manual, a copy can be obtained by

downloading one from the GTO/PRO web site (www.gtopro.com), by contacting GTO/PRO, at 3121 Hartsﬁeld Road, Tallahassee, Florida 32303 or by calling 1-800-543-4283 and requesting a duplicate copy. One will be

Page 9

IMPORTANT SAFETY INSTRUCTIONS

Vehicular Gate

Leading Edge Contact Sensor

on both sides of the gate

Bottom Edge Contact Sensor

on both sides of the gate

Post Edge Contact Sensor

on both sides of the gate

Secondary Means of Protection Against Entrapment

As speciﬁed by Gate Opener Safety Standard, UL 325 (30A.1.1), automatic gate openers shall have an inherent entrapment sensing system, and shall have provisions for, or be supplied with, at least one independent secondary means to protect against entrapment. GTO/PRO gate operators utilize Type A, an inherent (i.e., built-in) entrapment sensing system as the primary type of entrapment protection. Also, the GTO/PRO gate operator has provisions for the connection of Type B2 protection to be used as the secondary type of entrapment protection, if desired.

1. For gate openers utilizing a contact sensor (e.g., safety edge sensor– Type B2) in accordance with UL 325 (51.8.4 [i]):

A. One or more contact sensors shall be located at the leading edge, bottom edge, and post edge, both inside and

outside of a vehicular swing gate system.

B. A hard wired contact sensor shall be located and its wiring arranged so that the communication between the

sensor and the gate opener is not subjected to mechanical damage.

C. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate opener for

entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.

ENTRAPMENT ALARM (UL 325; 30A.1.1A)

The GTO/PRO Gate Opener is designed to stop and reverse within 2 seconds when the gate comes in contact with an obstruction. Additionally, these openers are equipped with an audio entrapment alarm which will activate if the unit obstructs twice while opening or closing. This alarm will sound for a period of 5 minutes, or until the opener receives an intended signal from a hardwired entry/exit source (e.g. push button control or keypad) and the gate returns to a fully open or fully closed position. Turning the power switch on the control box OFF and back ON will also deactivate the alarm. Wireless controls such as transmitters and wireless keypads will not deactivate the alarm.

Page 10

IMPORTANT SAFETY INSTRUCTIONS

1. KEEP CLEAR! Gate may move at any time.

2. Do not allow children to operate gate or play in gate area.

3. This gate is for vehicles only. Pedestrians must use a separate entrance.

Moving Gate Can Cause

Injury Or Death

WARNING

Warning Sign

Pedestrian Gate

Bulldog Pedestrian

Gate Lock

Vehicular Gate

Contact Sensor

(recommended, not included)

Contact Sensor

(recommended, not included)

Contact Sensor

(recommended, not included)

(recommended, not included

)

Required Safety Precautions for Gates

Install Warning Signs

Warning signs alert people of automatic gate operation and are required when installing the GTO/PRO gate operator. Furthermore, a walk-through gate must be installed if pedestrian trafﬁc is expected near the vehicular gate. We recommend using the GTO/PRO Bulldog Pedestrian Gate Lock (Call the GTO/PRO Sales Department) for controlled access.

Entrapment Protection

GTO/PRO’s inherent obstruction settings, even when properly adjusted, may not be sensitive enough to prevent bodily injury in some circumstances. For this reason, safety devices such as safety edge sensors (or photoelectric sensors), which stop and

reverse gate direction upon sensing an obstruction, are suggested for enhanced protection against entrapment.

Warning Signs

The warning signs (at right) must be installed on both sides of the gate (see page 7 for details).

Page 11

Maximum Gate: 500 lb. (226.7 kg); 16 ft. (4.8 m) Voltage: 12 Vdc; Frequency: 0 Hz; Power: 25 W Class I, II, III and IV Vehicular Swing Gate Operator. Serial Number: XXXXXXXXXX

#xxxxxxx

Conforms to UL 325 STANDARDS

TO MANUALLY OPEN AND CLOSE THE GATE:

1. Turn control box power switch OFF.

2. Disconnect front or rear mount from gate bracket.

3. Pull opener away from front or rear mount.

DC 2500 Series

GTO, Inc. Tallahassee, Florida USA

Disconnect operator ONLY when the control box power switch is OFF and the gate is NOT moving.

Warning signs (2 enclosed) to be installed on each side of the gate (3–5 feet above the bottom of the gate)

Product identification and manual operation instruction label (1) installed on the right hand side of the control box.

Logo and warning labels (2) installed on each side of operator housing.

IMPORTANT SAFETY INSTRUCTIONS

These warning labels should be found at the locations speciﬁed below. If any of them are missing, immediately contact GTO/PRO for replacements.

Page 12

Single Gate Opener Parts List

Hairpin Clip (2)

3/8" x 1-1/2" Clevis Pin (2)

5/16" x 1-3/4" Bolt (1)

3/8" x 2" Bolt (1)

3/8" x 3" Bolt (2)

3/8" x 8" Bolt (4)

8" Nylon Cable Tie (14)

3/8" Washer (9)

3/8" Lock Washer (7)

5/16" Washer (1)

3/8" Nut (7)

5/16" Nut (1)

Hardware

Gate Opener Arm (1) w/ 6' Power Cable

Gate Bracket (1)

Post Pivot Bracket (1)

3/8" Bushings (2)

Customer Support Card (1)

Post Bracket (2)

Closed Position Stop Plate (1)

2" Mounting Screw (5)

Opener and Mounting Hardware

Page 13

Single Gate Opener Parts List (continued)

Transformer (1)

Battery (1)

Control Box (1)

Warning Signs (2)

GTO Transmitter(1)

1. KEEP CLEAR! Gate may move at any time.

2. Do not allow children to operate gate or play in gate area.

3. This gate is for vehicles only. Pedestrians must use a separate entrance.

Moving Gate Can Cause

Injury Or Death

WARNING

Receiver (1)

Control Box and Electrical Components

Tools Needed

• Power Drill

• Open End Wrenches — 3/8", 7/16", 1/2", and 9/16"

• 3/8" Drill Bit

• Hacksaw or Heavy Duty Bolt Cutters

• Small (Flat Bladed) Screwdriver

• Phillips Screwdriver

• Tape Measure

• Level

• Wire Strippers

• C-Clamps — small, medium, and large

• Center Punch

• Extra person will be helpful

YOU MAY ALSO NEED THESE ITEMS BEFORE YOU BEGIN THE INSTALLATION (Some of these items can be found in the Accessory Catalog page 38):

• Low voltage wire will be needed to run from the transformer to the control box; length depends upon the distance between the transformer power supply and the control box. See Powering the System on page 19, and the Accessory Catalog.

• PVC conduit.

• If your gate is more than 1000' away from an ac power source you will need to use at least one GTO/PRO 5 watt Solar Panel to trickle charge the battery. See the Accessory Catalog.

• If your fence post is made of wood and is less than 6" in diameter or 6" square, see page 12.

• If your fence post is larger than 6" in diameter you will need threaded rods or carriage bolts longer than 8".

See page 15.

• If you have thin walled tube or panel gates, see Recommended Reinforcement Examples on page 12.

• Depending on the type of gate, a horizontal cross member or mounting plate may be needed to mount the front of the opener and gate bracket to the gate. See page 11, step 2; page 15, step 10.

• Surge protection for transformer.

• Some types of installations require U-Bolts.

• If the gate is a push-to-open refer to page 31.

• Additional washer or a metal plate may be needeed for wooden post.

• For Push-to-open applications, you'll need the push-to-open bracket 347IH.

Page 14

Technical Speciﬁcations

Gate Weight

Gate Length

Number of Cycles Per Day

GTO/PRO SW2500 Gate Capacity / Cycle Chart

Estimated number of daily cycles, based on use with a transformer and one(1) 12 Volt battery.

500 lbs. 400 lbs. 300 lbs. 200 lbs. 150 lbs. 100 lbs.

50 lbs.

165 175 185 195 205 215 225

5’ - 6’

155 165 175 185 195 205 215

8’

145 155 165 175 185 195 205

10’

135 145 155 165 175 185 195

12’

125 135 145 155 165 175 185

14’

100 125 135 145 155 165 175

16’

GTO/PRO 2500 GATE OPERATOR

DRIVE

• Low friction screw drive (linear actuator) rated for -5 ºF to +160 ºF (-21 ºC to +71 ºC).

• Powered by a 12 V motor with integral case hardened steel gear reducer. Motor speed reduced to 260 rpm. Generates 680

ft. lb. of torque at 12 V.

• Maximum opening arc of 110º. Approximate opening time (90º): 20 seconds, depending on weight of gate.

POWER

• The system is powered by a 12 Vdc, 7.0 Ah, sealed, rechargeable lead acid battery.

• Battery charge is maintained by a 120 Vac input, 18 Vac output transformer rectiﬁed to 14.5 Vdc (40 VA) through the

GTO/PRO control board. One (1) blade-style control board fuse is rated for 25 A.

NOTE: The transformer should not be directly connected to any battery. Do not replace fuses

with higher ampere rated fuses; doing so will void your warranty and may damage your control board.

• Battery charge is maintained by a GTO/PRO Solar Panel Charger: ﬂoat voltage of 14.5 Vdc output is from a solar panel.

Generates a minimum of 5 W at 300 mA. A gated diode on the control board prevents battery discharge.

CONTROL

• GTO/PRO microprocessor-based control board is set for single leaf, pull-to-open gate installations. DIP switches can be

adjusted to accommodate an optional kit for push-to-open gates (see Accessory Catalog).

• Control board has temperature compensated circuits.

• A circuit on the control board regulates charging. "Sleep draw" is 15 mA; "active draw" is 2 to 5 A.

• Auto-memorization of digital transmitter code.

• GTO/PRO remote-mounted RF receiver tuned to 318 MHz.

• Opener length with push-pull tube fully retracted is 40

• Adjustable auto-close timer, and obstruction sensitivity.

• Power terminal block accommodates a transformer or solar panels.

• DIP switches simplify setup of gate opener.

• Accessory terminal lock is fully compatible with push button controls, digital keypads, safety loops, etc.

• Control board allows connection of safety edge sensors and photoelectric sensors.

• Audio entrapment alarm sounds if unit encounters an obstruction twice while opening or closing.

4", mounting point to mounting point. Push/pull tube extends 22".

OPERATIONAL CAPACITY

• The Gate Capacity Chart shows approximate cycles, per day, you can expect from the GTO/PRO SW-2500 Automatic

Gate Operator when powered with a transformer. Actual cycles may vary slightly depending upon the type and condition of gate and installation.

IMPORTANT: BALL BEARING HINGES SHOULD BE USED ON ALL GATES WEIGHING OVER 250 Lbs.

To determine the number of cycles the gate opener will perform using solar panels, please see the speciﬁcations

listed on page 19 or call (800) 543-1236 or (850) 575-4144 for more information.

* An operation cycle is one full opening and closing of the gate.

These speciﬁcations are subject to change without notice.

Page 15

Installation Overview

Horizontal Cross Member

Vertical Cross Member

Horizontal Cross Member

Gate Swings Evenly and Freely Hung Firmly and Plumb

Receiver

Post Bracket Assembly

Control Box with Battery

Gate Bracket

Single Gate Opener

Fence Post Set in Concrete Run 1000' (max.) of low voltage wire to control box from transformer (wire not included).

Power Cable

Closed Position Positive Stop Plate

120 Volt indoor Transformer

(surge protector

not supplied)

PVC conduit (not included)

to protect wire from lawn

mowers and weed eaters.

Warning Sign

Pull-to-Open Gates (Gate Opens into the Property)

The diagram shown below is an example of a pull-to-open installation on a chain link fence and single gate. Mounting the opener on a masonry column requires special procedures; see Column Installation Information on page 37 if you intend to mount the opener on a column. Furthermore, if you have a push-to-open gate, you will need to purchase a push-to-open bracket (see Accessory Catalog) to properly conﬁgure your system. See Push to Open Installation on page 31 before proceeding.

Preparation of the Gate

Step 1

The gate must be plumb, level, and swing freely on its hinges. Wheels must not be attached to the gate. The gate must move throughout its arc without binding or

dragging on the ground. Note that gates over 250 lb. should have ball bearing hinges with grease ﬁttings.

Step 2

The fence post must be secured in the ground with

concrete so it will minimize twist or ﬂex when the opener is activated. We recommend you position the opener near the centerline of the gate to keep the gate from twisting and ﬂexing. The addition of a horizontal or vertical cross member (if one is not already in place) to provide a stable area for mounting the gate bracket is also important.

Page 16

Installation of Mounting Hardware

Post  Bracket

Post  Pivot Bracket

Metal Plate

Wooden Post

Post Bracket

Post Pivot Bracket

Metal Plate

Wooden Post

Center of Gate Hinge

Pull-to-Open Installation

Larger than 6" diameter post

Thin Walled Tube Gate

Steel Pipe Cut in Half

Gate Bracket

Wood or Metal Reinforcement

Gate Bracket

Panel Gate

1" x 6" Wood Reinforcement

(not supplied)

The position of the post bracket determines the leverage and efﬁciency of the opener. The post bracket position also sets the clearance between the opener and gate in the open and closed positions (minimum 2 inches for safety reasons).

The curved design of the post bracket works well for installations on round and square fence posts. Because the post bracket carries the entire thrust of the active opener, bolts that completely penetrate the fence post must be used.

On wooden posts, place a metal plate or washer (not supplied) between the nuts and the fence post to prevent the thrust of the opener from pulling the bolts and washers out of the wood.

NOTE: A fence post smaller than 6" in diameter or 6" square should be made of metal instead of wood so that it will remain stable while the opener is moving the gate.

On round posts of 6" diameter or larger, the post pivot bracket may not be necessary for the installation. In this instance, the two post brackets are mounted by themselves.

IMPORTANT:

We strongly recommend using steel pipe, wood or metal to reinforce thin walled tube gates or wood to reinforce panel gates as shown. These reinforcement methods will prevent damage to the opener and gate when the opener is installed.

Recommended Reinforcement Examples

Page 17

Clevis Pin

Hairpin Clip

Post Bracket Assembly

Bushing

Rear Mount

Opener

Clevis Pin

Hairpin Clip

Bushing

Gate Bracket

Front Mount

Determining the Mounting Position

3/8" x 2" Bolt

3/8" Nut

Post Pivot Bracket

Post Bracket

3/8" Lock Washer

Post Bracket Assembly

3/8" Washer

Level Opener

Fence Post

Gate In Open Position  

LEVEL horizontal cross member

Post Bracket Assembly

Gate Bracket

of the Post Bracket Assembly and the Gate Bracket

Step 3

Insert the 3/8" x 2" bolt through the center hole of the post brackets and post pivot bracket

as shown. Fasten a 3/8" lock washer, 3/8" washer and 3/8" nut

on the end of the bolt. DO NOT overtighten the nut because the post pivot bracket will have to be

NOTE: The following steps are intended for pull-to-open gate installations. If you are mounting your opener on a push-to-open gate (e.g., a gate on a sloped driveway) you will need to purchase a Push

To Open bracket (see Accessory catalog). Also, see Push-to-Open

Installation beginning on page 31.

adjusted later.

Step 4

Attach post bracket assembly and gate bracket to the opener with the clevis pins and bushings. Secure the clevis pins with hairpin clips.

Step 5

With the gate in the open position (up to 110º from its closed position), and the opener fully retracted, adjust the post bracket assembly and gate bracket until the opener is level. While holding the opener level, use C-clamps to temporarily keep the post bracket assembly and gate bracket in their respective positions on the fence post and gate.

Page 18

Gate in the

CLOSED POSITION

Pinch Area

Gate in the OPENED POSITION

Pinch Area

2" minimum

Be sure gate opener and bracket don't bind.

IMPORTANT: While determining the mounting point for the post pivot bracket assembly, be sure that the position allows

for a minimum of 2 inches of clearance between the gate and the opener in both the open and closed positions, as shown in the diagrams below. This clearance will give the opener the most efﬁcient leverage point for opening and closing the gate and more importantly provides the least possible pinch area.

Step 6

When you have achieved the required position for the post pivot bracket in the open position, insert the 5/16" x 1-3/4" bolt through the aligned holes of the post bracket and post pivot bracket to hold it in place. Remove the clevis pin from the front mount and while supporting the gate opener, swing the gate and gate opener to the closed position. With the gate and gate opener in the closed position, check the clearance and be sure that the gate opener is not binding at the post pivot bracket.

If you don't have 2 inches of clearance or the gate opener is binding on the post pivot bracket, remove the 5/16" x 1-3/4" bolt and readjust the pivot bracket until you can achieve these important clearances.

With the post pivot bracket in the optimum position for clearance and freedom of movement, reattach the opener to the gate bracket in the open position and recheck the gate opener level and make sure the brackets are clamped securely.

TIP: Turning the pivot bracket over gives

more hole alignment options for the post pivot bracket assembly. You can also move the entire post pivot bracket assembly to different positions on the gate post to help achieve the proper clearances.

Page 19

Installing the Post Bracket Assembly and Gate Bracket

Gate In Open Position  

LEVEL horizontal cross member

Mark cross member through middle of gate bracket slots and drill 3/8" holes

Round Tube & Chain Link Gate

Square Tube Gate

Mounting Plate  Created for  Decorative Gate (required but not supplied)



Remove excess bolt length  with hacksaw or bolt cutters

FRONT VIEW

SIDE VIEW

FRONT VIEW

SIDE VIEW

Round Metal Post

Round Wood Post

Square Metal Post

Square Wood Post

Remove excess bolt length  with hacksaw or bolt cutters

SIDE VIEW

TOP VIEW

EXAMPLES

Post Bracket Assembly

Mark fence post through  middle of bracket slots and drill 3/8" holes

Step 7

Mark reference points for bolt holes on the fence post through middle of bracket slots. Marking reference points in this manner allows room for adjustment when mounting the post bracket assembly and gate bracket. After marking your reference points, remove the opener and brackets from the fence and gate.

Step 8

Drill 3/8" holes into fence post as marked.

Step 9

Fasten post bracket assembly to the fence post using (4) 3/8" x 8" bolts, washers, lock washers, and nuts (provided).

Remove excess bolt length extending beyond the tightened nuts with a hacksaw or bolt cutters.

NOTE: In cases where the fence post has a diameter larger than 6", threaded rods or carriage bolts longer than 8" (not supplied) must be used.

Step 10

Mark reference points for bolt holes on the gate cross member through middle of gate bracket slots. Drill 3/8" holes into the

gate cross member as marked.

Mount gate bracket using (2)

/8" x 3" bolts, washers, lock washers, and nuts (provided). Cut off excess bolt length extending beyond the tightened nuts.

Gate Bracket Mounting Examples

Page 20

Mounting the Opener

Level Opener

Gate In Open Position  

LEVEL horizontal cross member

Post Bracket Assembly bolted to fence post

Clevis Pin, Bushing, and Hairpin Clip

Gate Bracket bolted to gate cross member

Fence Post

Closed Position  Stop Plate

Closed Position Stop Plate mounted  on metal post with U-bolts.

Gate Hinge

The gate can open

up to 110º (max.)

Fence Post

Gate Post

TOP VIEW

SIDE VIEW

Step 11

Attach the opener to the securely bolted post bracket assembly and gate bracket using clevis pins, bushings, and hairpin clips, or optional Pin Locks (see Accessory Catalog). Verify that the opener is level and adjust the post bracket assembly if necessary.

Installation of the Closed Position Stop

The GTO/PRO® Gate Opener ﬁrmly holds the gate in the closed position using the positive stop plate. The positive stop helps stabilize the gate leaf in the closed position. To further enhance the stability and security of your gate, install the optional GTO/PRO® Automatic Gate Lock (see Accessory Catalog).

Step 12

Remove hairpin, clevis pin, and bushing from front mount and close the gate (remember to support opener). Fasten the closed position stop plate to the end of the gate frame on the gate centerline, but do not tighten it completely. Slide the stop plate toward the fence post until they touch (see illustration). Once you have moved the stop plate to the correct position, tighten its hardware completely.

Use the appropriate hardware for your type of gate (use U-bolts if you have a tube or chain link gate; wood or lag screws for wood gates; etc.). This hardware is not

provided.

Page 21

At this stage of the installation, the opener should be installed on the

Use mounting holes and screws provided to mount control box to a secure surface.

FUSE

BATT+

BATT-

1 2 3 4

DIP

STATUS

LEARN RMT

RECEIVER

LEARN

MAST LIMIT

LEARN

SLV LIMIT

ALM

OFF

SOFT START OFF WARNING OFF OPEN PULL

SLV OPEN DLY.

MODE1 OFF

MODE2 OFF

ON ON

PUSH

SIMULT. ON ON

120

MIN

MAX

CHARGING

PWR IN

GTO RCVR.

WHT

BLU

BRN

ORG

RED

BLK

GRN

WHT

BLU

BRN

ORG

RED

BLK

GRN

COM

GRN

BLK

RED

CYCLE

SAFETY

EXIT

SHADOW

OPEN EDGE

COM

GTO

TRANSF

LOCK

PWR

AUX

RLY

POWER

INPUTS

CONTROL OUTPUTS

MASTER CABLE

SLAVE CABLE

CONTROL INPUTS

AUTO CLOSE

TIME

STALL FORCE

CLOSE EDGE

18 VAC

SOLAR

GTO

LOCK

AUX

Horizontal Cross Member

Gate Swings Evenly and Freely Hung Firmly and Plumb

Post Bracket Assembly

Gate Bracket

Single Gate Opener

Fence Post Set in Concrete

Closed Position Positive Stop Plate

gate and the closed position stop should be in place.

Check List

• The gate is plumb, level, and swings smoothly on its hinges.

• A plate or support was added for the gate bracket (if necessary).

• The opener is level and mounted on the centerline of the gate.

Mounting the Control Box

Step 13

Mount the control box using the screws (provided) or another secure mounting method. The control box must be mounted at least 3 feet above the ground to protect it from rain splash, snow, etc., and at least 3 feet from an AC power source to prevent

electrical interference.

NOTE: The battery that came with your GTO/PRO

®SW2500, MUST be placed in the top (horizontal) battery slot with the terminals on the RIGHT. The extra (vertical) battery slot is for an optional second battery. An optional second battery is recommended for solar and/or high trafﬁc applications, if needed.

Page 22

Power Cable from

the Master Arm

RECEIVER

GTO RCVR.

WHT

BLU

BRN

ORG

RED

BLK

GRN

COM

GRN

BLK

RED

CYCLE

SAFETY

EXIT

SHADOW

OPEN EDGE

COM

MASTER CABLE

CONTROL I NPUTS

EDGE

Correct

Wrong Wrong

Wire

Terminal  Block

Wire Wire

Connecting Opener Power Cable

Sealing Nut

Hub

Lock Nut

Strain Relief

RED wire to POSITIVE (+) terminal

BLACK wire to NEGATIVE (–) terminal

RED

BLACK

FUSE

BATT+

BATT-

1 2 3 4

ON D IP

STATUS

LEARN RMT

RECEIVER

LEARN

MAST LIMIT

LEARN

SLV LIMIT

ALM

OFF

SOFT START OFF

WARNING OFF

OPEN PULL

SLV OPEN DLY.

MODE1 OFF

MODE2 OFF

ONONPUSH

SIMULT.ONON

120 MIN MAX

CHARGING

PWR IN

GTO RCVR.

WHT

BLU

BRN

ORG

RED

BLK

GRN

WHT

BLU

BRN

ORG

RED

BLK

GRN

COM

GRN

BLK

RED

CYCLE

SAFETY

EXIT

SHADOW

OPEN EDGE

COM

GTO

TRANSF

LOCK

PWR

AUX

RLY

POWER

INPUTS

CONTROL

OUTPUTS

MASTER CABLESLAVE CABLE

CONTROL INPUTS

AUTO CLOSE TIME STALL FORCE

EDGE

18 VAC

SOLAR

GTO

LOCK

AUX

Operator Power Cable

Strain Relief

Battery wires for optional second battery.

12 Volt Battery (included)

Space for optional second 12 Volt battery (see Accessory Catalog)

Step 1

Make sure the control box power switch is in the OFF position. The ON/OFF Switch is located on the bottom of the control box. Remove the control box cover and slide the battery into position with its terminals to the RIGHT (see illustration). Connect the BLACK battery wire to the NEGATIVE (–) battery terminal. Connect the RED battery wire to the POSITIVE (+) terminal. Pay close attention to the color of the wires. If the wires

are connected incorrectly, the control board will be damaged.

NEVER insert the battery with the terminals to the left.

Step 2

Strip approximately 3/16" of insulation from each wire of the opener power cable. Twist each exposed wire tightly (there are seven [7] wires inside the power cable sheath). Loosen sealing nut on strain relief hub at bottom of control box. Insert power cable into control box through strain relief. Thread approximately 6" of the power cable into the control box and retighten sealing nut until the power cable locks into place.

Step 3

Insert the stripped power cable wires into the appropriate terminals on the MASTER CABLE

terminal block. The green wire should be inserted into the GRN terminal, the white wire into WHT, the blue wire into BLU, brown wire into BRN, and the orange wire into the ORG terminal, red wire into RED, and black wire into BLK.

Tighten the set screws against the end of the wires. A dab of petroleum jelly on each terminal will help prevent corrosion.

Page 23

Powering the System

ON/OFF Switch

Installation of the Transformer

IMPORTANT:

• The transformer is designed and intended for indoor use. If the transformer can be plugged only into an outside electrical outlet, a weatherproof cover or housing (available at local electrical supply stores) must be used.

• All low voltage wire used with the GTO/PRO® Gate Opener must be 16 gauge dual conductor,

multi-stranded, direct burial wire (see page 20 and the Accessory Catalog). Do not run more than

1000 feet of wire.

• If your gate is more than 1000 ft. from an ac power source, you will need to use at least one 5 watt Solar Panel to charge the battery (see Accessory Catalog). Refer to the Solar Panels and Gate Activity chart below.

Optional Solar Panels and Gate Activity

The table and map illustrate the maximum number of gate cycles to expect per day in a particular area when using from 5 to 30 watts of solar charging power. (see Accessory Catalog). The ﬁgures shown are

for winter (minimum sunlight) and do not account for the use of any accessory items. Accessories connected to

your system will draw additional power from the battery.

NOTE: A maximum of 30 watts of solar charging power can be connected to the GTO/PRO® Gate Opener. Consult Solar

Panel Installation Instructions for further information.

Winter Ratings Zone 1 Zone 2 Zone 3

12 v single gate (5 watts) solar charger 4 8 13 12 v single gate (10 watts) solar charger 8 16 26 12 v single gate (15 watts) solar charger 11 20 30 12 v single gate (20 watts) solar charger 14 28 38 12 v single gate (25 watts) solar charger 17 36 46 12 v single gate (30 watts) solar charger 20 44 54

Step 1

Make sure the power switch is OFF before proceeding to the next step.

Step 2

Select the electrical outlet into which you will plug the transformer. Measure the distance from this outlet to the control box following the path where the wire will be laid. After you have measured how much wire is needed, cut the wire to the appropriate length.

Page 24

IMPORTANT INFORMATION ABOUT LOW VOLTAGE WIRE

Power Cable from Opener Arm

WHT

BLU

BRN

ORG

RED

BLK

GRN

WHT

BLU

BRN

ORG

RED

BLK

GRN

POWER

INPUT

LOCK

PWR

AUX

RLY

CONTROL

OUTPUTS

MASTER CABLESLAVE CAB LE

GTO 18VOLT

TRANSFORMER

OR SOLAR

GTO

LOCK

AUX

RED

BLACK

RED

BLACK

Low Voltage Wire from AC Transformer or Solar Panel

Low Voltage Wire from Transformer

Power Cable from Opener Arm

PVC Pipe

FUSE

BATT+

BATT-

1 2 3 4

ON DIP

STATUS

LEARN RMT

RECEIVER

LEARN

MAST LIMIT

LEARN

SLV LIMIT

ALM

OFF

SOFT START OFF

WARNING OFF

OPEN PULL

SLV OPEN DLY.

MODE1 OFF

MODE2 OFF

ONONPUSH

SIMULT.ONON

120 MIN MAX

CHARGING

PWR IN

GTO RCVR.

WHT

BLU

BRN

ORG

RED

BLK

GRN

WHT

BLU

BRN

ORG

RED

BLK

GRN

COM

GRN

BLK

RED

CYCLE

SAFETY

EXIT

SHADOW

OPEN EDGE

COM

GTO

TRANSF

LOCK

PWR

AUX

RLY

POWER

INPUTS

CONTROL

OUTPUTS

MASTER CABLESLAVE CABLE

CONTROL INPUTS

AUTO CLOSE TIME STALL FORCE

CLOSE EDGE

18 VAC

SOLAR

GTO

LOCK

AUX

The only wire acceptable for use with GTO products is 16 gauge multi-stranded, low voltage, PVC sheathed wire. This particular gauge enables the transformer to provide an adequate charge through the control board to the battery at distances up to 1000 ft.

DO NOT use telephone wire or solid core wire. Unlike multi-stranded wire, these types of wire are

inadequate for use with your gate opener system. Telephone wire and solid core wire do not deliver enough voltage for your gate opener to function and will cause the system to go into a condition known as "low voltage lockout."

NEVER splice wires together. Splicing permits corrosion and seriously degrades the wire's ability to

carry an adequate current.

Step 3

Lay the measured length of low voltage wire in a trench following a path from the selected electrical outlet to the control box. Wires coming up from the ground should be run through PVC conduit to protect them from lawn mower blades, weed eaters, and grazing animals. Be sure to bury the wire laid in the trench.

Step 4

Feed the low voltage wires upward through the strain relief opening on the lower left of the control box. Pull 6" to 8" of wire into the control box and tighten the strain relief screw to secure the wires.

WARNING! DO NOT PLUG THE TRANSFORMER INTO AN OUTLET DURING THIS STEP! THE TRANSFORMER MUST ONLY BE PLUGGED INTO AN OUTLET DURING STEP 7!

Step 5

Strip 3/16" off the ends of the low voltage wire and twist tightly. Attach these ends to the POWER

INPUT (GTO Transformer) terminals located on the POWER INPUTS (GTO Transformer) terminal block (see illustration at right). Be certain not to let the exposed wires touch each other!

Insert one transformer wire into a POWER INPUT terminal. Insert the other transformer wire into the remaining POWER INPUT terminal. The transformer wires can be connected to the POWER INPUT terminals regardless of polarity or color.

Tighten set screws against exposed end of wires. A dab of household petroleum jelly on each terminal will help prevent corrosion.

Page 25

Step 6

SURGE PROTECTOR

Transformer

Strip

/2" of insulation from the ends of the low voltage

wire. Attach these stripped ends to the transformer terminals.

A dab of household petroleum jelly on each terminal will help prevent corrosion.

Make sure the exposed wires do not touch each other!

Step 7

Plug the transformer into the electrical outlet. (Use of a surge protector with the transformer is strongly recommended.)

HINT: Keep a few mothballs in the control box to discourage insects from entering it and damaging the control board.

Page 26

OFF

ON DIP

2 3 4

1 2 3 4

ON DIP

STATUS

LEARN RMT

LEARN

MAST LIMIT

LEARN

SLV LIM IT

OFF

SOFT STA RT OF F WARNING OFF OPEN PUL L SLV OPE N D LY. MODE1 OFF MODE2 OFF

ON ON PUSH SIMULT. ON ON

120 MIN MAX

2 3 4

N DI

LEAR

MAST LI MIT

LEARN

LV LIMI T

OFF

FT START OFF

WARNING OFF

OPEN PUL L

LV OPEN DLY

MODE1 OFF

MODE2 OFF

PUSH

IMULT.

120

MIN

MAX

1 2 3 4

ON DIP

OFF OFF

ON ON PUSH SIMU ON ON

120 MIN

CONTROL BOARD SETTINGS

Auto Close Time Pot

1 2 3 4

ON DIP

STAT US

LEARN RMT

LEARN

MAST LIMIT

OFF

SOFT START OF F WARNING OFF OPEN PULL SLV OPE N DLY.

MODE1 OFF MODE2 OFF

ON ON PUSH SIMULT.

ON ON

120 MIN MAX

AUTO CLOSE TIME STALL FORCE

DIP Switches

Main DIP Switch Settings (MODES)

DIP Switch #1 - Soft Start/Stop ON - Soft start enabled (factory preset). OFF - Soft start disabled.

The Soft Start/Stop feature slowly starts the

gate as it begins to open and slows the gate as it comes to the closed position. This saves wear and tear on the gate and gate opener system.

DIP Switch #2 - Warning Buzzer ON - Buzzer warning enabled (factory preset). OFF - Buzzer warning disabled.

The Warning Buzzer alerts you when the gate

opener is beginning to either open or close the gate. It sounds for the ﬁrst 2 seconds in each direction. It also sounds a warning when the gate obstructs two times in one cycle. Switching this to OFF only disables the open and close warning not the obstruction warning.

DIP Switch #3 - Push/Pull-to-Open ON - Push to open. OFF - Pull to open (factory preset).

If your gate opens into the property the DIP

Switch is set to the OFF position (factory setting). If your gate opens out from the property the DIP Switch must be set to the ON position. NOTE: if you have a Push-to-Open gate application you will need a Push-to-Open bracket (see Push-to-Open Instructions on page 31).

DIP Switch #4 - Dual Operation ON - Slave opens simultaneously with master.

OFF - Slave opens after master.

Note: Not applicable for single gate operator.

Auto Close

The 'AUTO CLOSE TIME' pot controls auto close feature.

Turning the pot all the way counter-clockwise

will turn auto close feature off. The minimum auto close time is 3 seconds. The maximum (turn the pot all the way clockwise) auto close time is 120 seconds.

Page 27

Setting the Closed Position Limit

1 2 3 4

ON D IP

STATUS

LEARN RMT

LEARN

MAST LIMIT

LEARN

SLV LIM IT

PULL

OFF OFF

ON ON PUSH SIMULT.

ON ON

120 MIN MAX

Learn Master Limit

Button

for Pull to Open Applications

TURN CONTROL BOX ON

Your GTO/PRO® has two Limit Settings

1) OPEN Limit setting: (Gate in the OPEN POSITION / the limit is FACTORY SET and NOT ADJUSTABLE) The open limit setting is the fully open position.

2) CLOSED Limit setting: (Gate in the CLOSED POSITION) To achieve optimum closed position, you are required to complete the following FOUR STEPS:

NOTE: Customer may need to adjust the stall force in order to set the limits.

Step 1

Conﬁrm that the power switch is in the ON position and the gate is in the OPEN POSITION.

Step 2

Activate your opener by pressing the entry transmitter button. Your gate should now be moving from the fully open position toward the closed position. Prepare to STOP the gate by pressing the entry transmitter button again when the gate reaches the desired closed position. This step may be repeated until desired close position is achieved. Once the desired CLOSED position has been achieved, proceed to step 3.

Step 3

With the gate in the desired closed position PRESS & HOLD the “LEARN MAST LIMIT" button on the control board for 5 seconds or until buzzer sounds.

Step 4

Press the transmitter button and allow the gate to return to the fully open position. YOUR GATE’S CLOSED POSITION LIMIT IS NOW PROGRAMMED.

TESTING YOUR CLOSED LIMIT SETTING:

Press your entry transmitter and allow your gate to close. If the CLOSED position is not correct or needs to be changed, you will need to CLEAR your CLOSED LIMIT settings and follow Steps 1-4 again.

CLEARING THE PROGRAMMED CLOSED LIMIT SETTING:

If you make a mistake and set the limit at the wrong position – press your transmitter to return the gate to the fully opened position, then press and hold the "LEARN MAST LIMIT" button for 5 seconds. This will clear the memory for the closed limit position. Follow Steps 1-4 again.

Page 28

Stall Force Potentiometer

1 2 3 4

ON DIP

OFF

SOFT START OFF WARNING O FF OPEN PULL SLV OPE N DLY.

MODE1 OFF MODE2 OFF

ON ON PUSH SIMULT.

ON ON

120 MIN

AUTO CLOSE TIME STALL FORCE

1 2 3 4

MIN MAX

STALL FORCE

IMPORTANT: For safety reasons the obstruction setting or Stall Force on the GTO/PRO® control board comes from the factory set at MIN (minimum). In many gate installations this setting will need to be adjusted to overcome the weight and size of the gates.

The Stall Force potentiometer on the control board operates like a volume control on a radio. It controls the obstruction sensitivity (or the amount of force the opener will apply to an obstruction) before it automatically stops and reverses direction for approximately two (2) seconds.

Use a small slotted screwdriver to turn the arrow in the center of the potentiometer. Adjust the stall force from the MINIMUM position where the gate operates without obstructing from its own weight or the wind conditions in your area.

ALWAYS KEEP SAFETY AT THE TOP OF YOUR LIST WHEN ADJUSTING OR

SERVICING YOUR AUTOMATIC GATE OPENER!

Page 29

3 4 5 6 7 8

A23S 12V

ALKALINE BA

–

Setting Your Personal Transmitter Code

1 2 3 4

ON DIP

STATUS

LEARN RMT

LEARN

MAST LIMIT

LEARN

SLV LIM IT

PULL

OFF OFF

ON ON PUSH SIMULT.

ON ON

120 MIN MAX

Learn Remote

Button

ECE

1 2 3 4 5 6 7 8 9

All GTO transmitters are set to a standard code at the factory and are ready to operate your GTO/PRO® Gate Opener®. For your safety and security, however, we strongly recommend that you replace the factory setting with your own personal code. Follow the directions below:

1. Remove the Transmitter Cover

On the back of the transmitter use a small phillips head screw driver to remove the two screws on the sides of the visor clip and separate the front cover from the transmitter. With the front cover removed, the battery and the DIP switches will be exposed. To set a new code, use a small screwdriver to move the switches.

2. Set the transmitter DIP Switches

There are nine (9) transmitter DIP switches; each can be placed in three different positions (+, 0, –). DO NOT set all the switches in the same position, such as all +, all 0, or all –. Once the DIP switches have been set to a personal code, replace front cover.

WARNING: No other adjustments should be made inside the transmitter.

3. “Teach” the New Code to Control Board Memory

A. Press and hold transmitter button. B. Press and hold the LEARN RMT (Learn Remote) button

on the control board until the buzzer sounds. C. Release transmitter button. The new code is stored in control board memory. D. Release the LEARN RMT (Learn Remote) button.

Page 30

Installing the Receiver

Use the transmitter to check the range of the receiver before permanently mounting it.

Consider the following when mounting the receiver:

• Standard receiver cable length is 10 feet (receivers with a longer cable are available as special order items; call the GTO Sales Department). NEVER splice receiver cable!

• Run the cable through PVC conduit to protect it from damage.

• DO NOT run cable through metal conduit because the receiver signal range will be decreased.

• DO NOT run cable in conduit containing ac wiring.

• The receiver range can vary from 50 to 100 feet depending upon weather, topography, and external interference.

• DO NOT mount upside down.

• DO NOT mount on metal fence.

• MOUNT so that you have line of sight between remote and antenna.

• MOUNT 3 feet away from AC voltage.

• MOUNT as high as possible for optimum range.

FCC Regulation

This device complies with FCC rules Part 15. Operation is subject to the following conditions:

1. This device may not cause harmful interference.

2. This device must accept an interference that may cause undesired operation.

Transmitter distance may vary due to circumstances beyond our control. NOTE:

The manufacturer is not responsible for any radio or TV interference caused by unauthorized modiﬁcations to this equipment. Such modiﬁcations could void the user’s authority to operate the equipment.

Page 31

Connecting Additional Safety Devices

Wire from Contact Sensor (open safety edge)

Wire from Contact Sensor (close safety edge)

RECEIV ER

ALM

GTO RCVR.

BLK

COM

GRN

BLK

RED

CYCLE

SAFETY

EXIT

SHADOW

OPEN

EDGE

COM

CONTROL INPUT S

EDGE

Although GTO strongly recommends the use of additional safety devices, we do not endorse any

speciﬁc brand names. Only use products that are certiﬁed and listed to be in compliance with any

applicable UL standards (Underwriters Laboratories) and national and regional safety codes.

Call GTO Sales at 1-800-543-4283 for information on compatible

products for your speciﬁc application.

The GTO/PRO® SW-2500 will ONLY accept accessory devices with normally open dry contact output.

Contact Sensors (safety edges)

If not installing a contact sensor skip to next section.

PLEASE NOTE: Contact sensors are not included with the GTO/PRO® SW-2500.

The GTO/PRO® SW-2500 is equipped with built-in obstruction sensitivity. The opener is designed to stop and reverse the gate within 2 seconds when it comes in contact with an obstruction. However, obstruction sensitivity, although functioning properly, may not be sensitive enough to prevent bodily injury in some circumstances. To augment your protection against entrapment, GTO recommends using some form of additional safety device. When installed, contact sensors must be mounted in compliance with UL 325, Underwriters Laboratories safety standard for gate openers. Review page 5 for information about mounting requirements for safety edges ("contact sensors").

Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.

Make sure the power switch to the opener is turned off before connecting safety device wiring to the terminal blocks. Unplugging the transformer does not turn power to the opener OFF.

Contact Sensor Input Connection:

Connect one of the OPEN EDGE contact sensor wires to the

COMMON (COM) terminal and the other to the OPEN EDGE terminal on the GTO/PRO® SW-2500 control board.

Connect one of the CLOSE EDGE contact sensor wires to the

COMMON (COM) terminal and the other to the CLOSE EDGE terminal on the GTO/PRO® SW-2500 control board.

Activation of a contact sensor while the gate is in motion will cause the gate to stop and reverse within two (2) seconds.

NOTE: If the close edge is contacted when the gate is opening, nothing happens. If the close edge is contacted when the gate is closing, then it reverses. If the open edge is contacted when the gate is closing, nothing happens. If the open edge is contacted when the gate is opening, then it reverses.

Page 32

Non-Contact Sensors (photo beams/loop detectors)

Wire from Non-Contact Sensor (photo beam/loop detector)

RECEI VER

ALM

GTO RCVR.

BLK

COM

GRN

BLK

RED

CYCLE

SAFETY

EXIT

SHADOW

OPEN

EDGE

COM

CONTROL INPUTS

EDGE

Wire from Loop Detector

RECEI VER

ALM

GTO RCVR.

BLK

COM

GRN

BLK

RED

CYCLE

SAFETY

EXIT

SHADOW

OPEN

EDGE

COM

CONTROL INPUTS

EDGE

If not installing a non-contact sensor skip to next section.

PLEASE NOTE: Non-contact sensors are not included with the GTO/PRO® SW-2500.

The GTO/PRO® SW-2500 can also accept "Safety" input from normally open "dry-contact" output devices such as photo beams or loop detectors connected to the SAFETY input terminal.

Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.

Make sure the power switch to the opener is turned off before connecting safety device wiring to the terminal blocks. Unplugging the transformer does not turn power to the opener OFF.

Non-Contact Sensor Connection:

Connect one of the non-contact sensor dry contact output wires to the COMMON (COM) terminal and the other to the SAFETY terminal on the GTO/PRO® SW-2500 control board.

This input is ONLY monitored when the gate is closing. Activating the non-contact sensor (obstructing the safety beam path) will cause the gate to reverse to the fully open position. The gate will remain open as long as the contact is held.

Shadow Loop

If not installing a shadow loop skip to next section.

PLEASE NOTE: Non-contact sensors are not included with the GTO/PRO® SW-2500.

The GTO/PRO® SW-2500 can also accept "Shadow Loop" input from a Loop Detector that provides normally open "drycontact" connected to "Shadow" input terminal.

Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.

Make sure the power switch to the opener is turned off before connecting safety device wiring to the terminal blocks. Unplugging the transformer does not turn power to the opener OFF.

Shadow Loop Connection:

Connect the COM wire from the Loop Detector to the COMMON (COM) terminal and the other normally open wire

from the Loop Detector to the SHADOW terminal on the GTO/PRO® SW-2500 control board.

The SHADOW LOOP is a detector located within the moving path of the gate to prevent the gate from closing when a vehicle is in the path.

This input is ONLY monitored when the gate is at the fully open position. Activating this will prevent the gate from closing.

Page 33

Connecting Accessories

OPEN STOP CLOSE STOP

Wire from Accessory (push button, key pad, etc.)

RECEI VER

ALM

GTO RCVR.

BLK

COM

GRN

BLK

RED

CYCLE

SAFETY

EXIT

SHADOW

OPEN

EDGE

COM

CONTROL INPU TS

EDGE

Wire from Exit/Entry Device (GTO Wand, Loop Detector etc.)

RECEI VER

ALM

GTO RCVR.

BLK

COM

GRN

BLK

RED

CYCLE

SAFETY

EXIT

SHADOW

OPEN

EDGE

COM

CONTROL INPU TS

EDGE

If not connecting accessories skip to next section.

Cycle Input

The GTO/PRO® SW-2500 can accept NORMALLY OPEN, DRY-CONTACT accessories, such as; Push Button Entry Devices and Key Pads.

Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.

Make sure the power to the opener is turned off before connecting cycle input device wiring to the terminal blocks. Unplugging the transformer does not turn power to the opener OFF.

Cycle Input Connection:

Connect one of the accessory wires to the COMMON (COM) terminal and the other to the CYCLE

terminal on the GTO/PRO® SW-2500 control board.

Each activation of the accessory will cause the gate to cycle as follows:

Free Exit Input

The GTO/PRO® SW-2500 can accept NORMALLY OPEN, DRY-CONTACT free exit/entry devices such as GTO Wand and Loop Detector

Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.

Make sure the power to the opener is turned off before connecting safety device wiring to the terminal blocks. Unplugging the transformer does not turn power to the opener OFF.

Free Exit Connection:

Connect Exit Wand BLK wire to the COMMON (COM) terminal and the Exit Wand BLU wire to the EXIT terminal on the GTO/PRO® SW-2500 control board.

Activation of this input will cause the gate to open to the fully opened position. As long as contact is held, the gate will remain open.

Page 34

O L

OCK

SOLAR

18 VAC

ORGBLUEWHTGRN BRN

SLAVE INPUT

LOCK

GTO AUX

GTO

TRANSF

LOCK

PWR

AUX

RLY

POWER INPUTS

CONTROL OUTPUTS

SLAVE CAB

Wire from Automatic GTO Lock

Connecting GTO Automatic Gate Lock

If not connecting gate lock skip to next section.

GTO Lock:

For use exclusively with GTO Lock (FM143 or FM144). Connecting other devices to these terminals may cause incorrect operation and void your warranty.

GTO Lock Connection:

Connect the red and black leads from the lock to the GTO LOCK terminal on the GTO/PRO® SW-2500 control board. You do not use the lock's control board when using GTO's board.

Aux:

• These 2 terminals are normally open 'dry-contact' (no voltage) relay ouput.

• These 2 terminals are ON (shorted) whenever the gate is moving and OFF (opened) otherwise.

• These 2 terminals maximum rating is 24Vdc, 1 Amp.

Page 35

Push to Open Installation

3/8" x 2" Bolt

3/8" Nut

Push-To-Open Bracket (optional accessory)

Post Bracket

3/8" Lock Washer

Post Bracket Assembly

3/8" Washer

Gate in the Closed Position

Pinch Area (gray)

Gate in the Open Position

Pinch Area (gray)

2" minimum

Determining The Mounting Position of The Post Bracket Assembly

Swinging gates shall not open into public access areas!

A "Push-to-Open" gate opens out from the property.

A Push-to-Open Bracket is required for this type of installation (see Accessory Catalog). If you have a pull-to-open gate (gate opens into the

property), return to page 13; step 3.

In a PUSH-TO-OPEN installation, the openers are installed while the gates are in the closed position.

Step 1

With the gates closed, adjust the post bracket assembly and the gate bracket until the opener is level. While holding the opener level, use C-clamps to temporarily keep the post bracket assembly and gate bracket in their respective positions on the fence post and gate.

IMPORTANT: While determining the mounting point for the post

pivot bracket assembly, be sure that the position allows for maximum clearance between the gate and the opener in both the open and closed positions, as shown in the diagrams below. This clearance will give the opener the most efﬁcient leverage point for opening and closing the gate and more importantly provides the least possible pinch area.

Step 2

After verifying that you have the best position for the post pivot bracket, insert the 5/16" x 1 3/4"

bolt through the aligned holes of the post bracket and post pivot bracket and fasten it with the 5/16"

washer and nut.

IMPORTANT: If you loosened the clamp on the post bracket to achieve the optimum position, tighten it in its new position and recheck the gate bracket with the gate in the open position (move the gate bracket and re-clamp it if necessary).

Page 36

Step 3

Operator

Fence Post

Gate Post and Gate Cross Member (In Closed Position)

POST PIVOT BRACKET level with the horizontal surface of the GATE BRACKET

LEVEL

LEVE

OFF

DIP#3 ON Push-to-open operation. OFF Pull-to-open operation (factory setting).

ON DIP

2 3 4

1 2 3 4

OFF

SOFT S TART OF F

WARNING OFF

OPEN PULL

SLV OPEN DLY.

MODE1 OFF

ONONPUSH

SIMULT.

120 MIN MAX

AUTO CLOSE TIME STALL FORCE

1 2 3 4

TART

PEN DLY

E TIME

1 2 3 4

ON DIP

OFF

ONONPUS

SIMUONON

120 MIN

With the gate in the fully closed position and the opener retracted, swing the opener to the gate. Mark reference points for bolt holes on gate cross member through middle of gate bracket slots. The opener must be level. (Some vertical adjustment

is possible by sliding the post bracket assembly up and down.) Drill 3/8" holes into the gate cross member as marked. Fasten gate bracket to cross member using (2) 3/8" x 3" bolts, washers, lock washers, and nuts. Attach the opener to the post bracket assembly and gate bracket using clevis pins, bushings, and hairpins clips.

Step 4

Make sure the control box power switch is OFF. Use a small screwdriver to move the Number 3 DIP switch from the factory setting (OFF / Pull-To-Open) to ON for Push-To-Open. Turn power switch ON. The control board is now conﬁgured to push the gate open.

Page 37

1 2 3 4

ON D IP

STATUS

LEARN RMT

LEARN

MAST LIMIT

LEARN

SLV LIM IT

PULL

OFF OFF

ON ON PUSH SIMULT.

ON ON

120 MIN M AX

Learn Master Limit

Button

Setting the Open Position Limit

Step 1

Conﬁrm that the power switch is in the ON position, and the gate is in the CLOSED POSITION.

Step 2

Activate your opener by pressing the entry transmitter button. Your gate should now be moving from the closed position toward the open position. Prepare to STOP gate by pressing the entry transmitter button again when the gate reaches the desired open position. This step may be repeated until desired open position is achieved. Once the desired OPEN position has been achieved, proceed to Step 3.

Step 3

With the gate in the desired open position PRESS & HOLD the “LEARN MAST LIMIT" button on the control board for 5 seconds.

Step 4

Press the transmitter button and allow the gate to return to the closed position. YOUR GATE’S OPEN POSITION LIMIT IS NOW PROGRAMMED.

TESTING YOUR OPEN LIMIT SETTING:

Press your entry transmitter and allow your gate to open. If the OPEN position is not correct or needs to be changed, you will need to CLEAR your OPEN LIMIT settings and follow steps one (1) to four (4) again.

CLEARING PROGRAMMED OPEN LIMIT SETTING:

If you make a mistake and set the limit at the wrong position – press your transmitter to return the gate to the fully closed position, then press and hold the "LEARN MAST LIMIT" button for 5 seconds. This will clear the memory for the open limit position. Follow steps one (1) to four (4) again.

Page 38

Troubleshooting Guide

If your gate opener does not function properly after it is installed, use this guide before calling the GTO Service Department.

Audible Feedback

Symptom Diagnosis Check:

1 short beep upon activation

1 short beep upon power up

Continuous Uninterrupted Alarm

1 beep with 10 seconds off

1 beep then 2 beeps

1 beep then 3 beeps

1 beep with 2 seconds off

2 beeps with 2 seconds off

3 beeps with 2 seconds off

4 beeps with 2 seconds off

Blown Fuse Low or Bad Battery Loose Battery Connection

Circuit Board Powered Up & Ready

Circuit Board Senses an Obstruction

Low Battery Condition

Master Motor Terminals Shorted

Slave Motor Terminals Shorted

Master Arm Limit Switch Error

Slave Arm Limit Switch Error

Master Arm Rev Counter Error

Slave Arm Rev Counter Error

Fuse Battery Under Load Battery Harness Connections

Normal Operation

Path of Gate Gate for Level and Plumb Stall Force Adjustment Disconnect Safety Devices Rev Counter

Fuses Battery Harness Connections Battery Under Load