GTO SW-4000XL, SW-4200XL, PRO 4000XL Installation Manual

Page 1
Installation Manual
®
DC-SERIES
®
DC-SERIES
for installing the GTO/PRO SW-4200XL with the
GTO/PRO SW-4000XL in a dual application
FOR PROFESSIONAL INSTALLATION ONLY!
WARNING!
This equipment is similar to other gate or door equipment and meets or exceeds Underwriters Laboratory Standard 325 (UL 325). However, gate equipment has hazards associated with its use and therefore by installing this product the installer and user accept full responsibility for following and noting the installation and safety instructions. Failure to follow installation and safety instructions can result in hazards developing due to improper assembly. You agree to properly install this product and that if you fail to do so GTO, Inc. shall in no event be liable for direct, indirect, incidental, special or consequential damages or loss of profits whether based in contract tort or any other legal theory during the course of the warranty or at any time thereafter. The installer and/or user agree to assume responsibility for all liability and use of this product releasing GTO, Inc. from any and all liability. If you are not in agreement with this disclaimer or do not feel capable of properly following all installation and safety instructions you may return this product for full replacement value.
READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before attempting to install and use this automatic gate operator. This gate operator produces a high level of force. Stay clear of the unit while it is operating and exercise caution at all times.
All automatic gate operators are intended for use on vehicular gates only.
This product meets and exceeds the requirements of UL 325, the standard which regulates gate operator safety,
as established and made effective March 1, 2000, by Underwriters Laboratories Inc.
For more information on GTO/PRO’s full line of automatic gate openers and access controls visit our website at www.gtopro.com
©
2007 GTO, Inc.
R4200XL INST
rev - 09/13/07
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The GTO/PRO® 4000XL/4200XL Series Gate Operators are intended for use with vehicular swing gates. The operators can be used in Class I, Class II, Class III and Class IV applications.
VEHICULAR GATE OPERATOR CLASS CATEGORIES
Residential Vehicular Gate Operator-Class I: A vehicular gate operator (or system) intended for use in a home
of one-to-four single family dwelling, or a garage or parking area associated therewith.
Commercial/General Access Vehicular Gate Operator-Class II: A vehicular gate operator (or system) intended for use in a commercial location or building such as a multifamily housing unit (five or more single family units), hotel, garages, retail store, or other building servicing the general public.
Industrial/Limited Access Vehicular Gate Operator–Class III: A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public.
Restricted Access Vehicular Gate Operator–Class IV: A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
Conversion Chart
Converting Metric Units to English Equivalents
When You Know Multiply By To Find Symbol
centimeters 0.3937 inches in. (or ")
meters 3.2808 feet ft. (or ')
kilograms 2.2046 pounds lb. (or #)
Converting English Units to Metric Equivalents
When You Know Multiply By To Find Symbol
inches 2.5400 centimeters cm feet 0.3048 meters m pounds 0.4535 kilograms kg
Converting Temperature
deg. Celsius (ºC x 1.8) + 32 deg. Fahrenheit ºF deg. Fahrenheit (ºF-32) ÷ 1.8 deg. Celsius ºC
FOR YOUR RECORDS
Please record the product serial number (located on the right side of the control box), and the date and place of purchase in the spaces provided below. Refer to this information when calling GTO for service or assistance with your automatic gate operator.
Serial Number ____________________ Date of Purchase ____________________
Place of Purchase ____________________
Remember to keep all receipts for proof of purchase.
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Table of Contents
Gate Operator Class Categories ------------------------------------------------------------inside cover Units and Standards Conversion Chart ---------------------------------------------------inside cover
PLEASE READ THIS FIRST! --------------------------------------------------page iii
Important Safety Instructions --------------------------------------------------page 1
Disconnecting the Operator ----------------------------------------------------------- page 1
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
Important Safety Instructions for the Consumer ------------------------------------ page 2 Secondary Means of Protection Against Entrapment ------------------------------ page 5 Required Safety Precautions for Gates -----------------------------------------------page 6 Warning Signs and Labels -------------------------------------------------------------page 7
Installation --------------------------------------------------------------------------page 8
Parts List ---------------------------------------------------------------------------------page 8 Technical Specifications -------------------------------------------------------------page 11
Installation Overview ------------------------------------------------------------------page 12
Installing the Mounting Hardware ---------------------------------------------------- page 13 Installing the Post Bracket Assembly ------------------------------------------- page 13 Installing the Gate Bracket ------------------------------------------------------- page 16 Mounting the Operator ------------------------------------------------------------ page 17 Installation of the Closed Position Stop ---------------------------------------------page 18 Mounting the Control Box ------------------------------------------------------------- page 20 Installing the Battery -------------------------------------------------------------------page 20 Connecting the Operator Power Cable ---------------------------------------------- page 21
Powering the System --------------------------------------------------------------page 22
Solar Chart -------------------------------------------------------------------------------page 22 Connecting the Transformer -----------------------------------------------------------page 23
Control Board Settings ----------------------------------------------------------page 25
DIP Switches ----------------------------------------------------------------------------page 25 Setting the Closed Position ------------------------------------------------------------ page 26
Setting Your Personal Transmitter Code -------------------------------------page 27
Obstruction Sensitivity ------------------------------------------------------------page 28
Installing the Receiver -----------------------------------------------------------page 28
Connecting Accessories ----------------------------------------------------------page 29
Input Connections ---------------------------------------------------------------------- page 29 Wiring Accessories --------------------------------------------------------------------- page 30
Push to Open Installation --------------------------------------------------------page 31
Setting the Open Position Limit ------------------------------------------------------ page 32
Troubleshooting Guide -----------------------------------------------------------page 34
Repair Service ---------------------------------------------------------------------page 37
Column Installation Information ----------------------------------------------page 38
Accessory Catalog ----------------------------------------------------------------page 39
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PLEASE READ THIS FIRST!
®
DC-SERIES
®
DC-SERIES
Thank you for purchasing a GTO/PRO® 4000XL/4200XL. When correctly installed and properly used, your GTO/PRO® 4000XL/4200XL Operators will give you many years of reliable service. Please read the following
information to ensure you have the correct system for your particular needs. This manual will enable you to properly install your GTO/PRO® 4000XL/4200XL Automatic Gate Operators.
The GTO/PRO® 4000XL/4200XL Operators are designed for installation on pull-to-open and push-to-open leaf gates. The gates must not exceed 20 feet in length (per leaf) nor weigh more than 1000 pounds (per leaf) (please see Technical Specifications on page 10). The GTO/PRO® 4000XL/4200XL Operators can be used on vinyl, aluminum, chain link, farm tube, and wrought iron gates. Use on solid (wood) gates is not recommended. Solid surface gates have a high resistance to the wind. If the wind is strong enough, the operator will obstruct and stop.
The GTO/PRO® 4000XL/4200XL Operators accommodate extra transmitters, digital keypads, solar panels, push buttons, automatic gate locks, and other access control products. These optional accessories (see the Accessory Catalog) are available.
The GTO/PRO® 4000XL/4200XL Operators feature adjustable obstruction sensing. This safety feature makes the gates stop and reverse direction within 2 seconds if they come in contact with an obstruction. MIN is the factory setting; meaning the gates will exert the minimum force on an obstruction before they stop and reverse direction.
The GTO/PRO® 4000XL/4200XL Operators also have an adjustable auto-close feature. After the gates reaches the fully open position, they can be set to remain open up to 120 seconds before automatically closing. Pressing the transmitter button at any time after the gates open fully will cause them to close immediately. OFF is the factory setting; meaning the gates will stay open until you press the transmitter (or keypad, etc.) again.
Please call GTO at (800) 543-GATE [4283] or (850) 575-0176 for more information about our GTO/PRO® professional line of gate operators and accessories. Our Sales Department will be glad to give you the name and phone number of a GTO/PRO® dealer near you.
BEFORE YOU BEGIN TO INSTALL YOUR AUTOMATIC GATE OPERATOR:
Read these instructions carefully and completely to become
familiar with all parts and installation steps.
You must read the installation manual for detailed instructions on
gate operator safety and proper use of the gate operator.
iii
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IMPORTANT SAFETY INSTRUCTIONS
Clevis Pin
Hairpin Clip
Gate Bracket
Front Mount
Bushing
Because automatic gate operators produce high levels of force, consumers need to know the potential hazards associated with improperly designed, installed, and maintained automated gate operator systems. Keep in mind that the gate operator is just one component of the total gate operating system. Each component must work in unison to provide the consumer with convenience, security, and safety.
This manual contains various safety precautions and warnings for the consumer. Because there are many possible applications of the gate operator, the safety precautions and warnings contained in this manual cannot be completely exhaustive in nature. They do, however, provide an overview of the safe design, installation, and use of this product.
CAREFULLY READ AND FOLLOW ALL SAFETY PRECAUTIONS, WARNINGS, AND INSTALLATION INSTRUCTIONS TO ENSURE THE SAFE SYSTEM DESIGN, INSTALLATION, AND USE OF THIS PRODUCT.
Precautions and warnings in this manual are identified with this warning symbol. The symbol identifies conditions that can result in damage to the operator or its components, serious injury, or death.
Because GTO automatic gate operators are only part of the total gate operating system, it is the responsibility of the consumer to ensure that the total system is safe for its intended use.
To Manually Open and Close the Gate, Follow the Procedure Below:
CAUTION: The gate will move freely and uncontrolled when the gate operator is removed from the gate. ONLY disconnect the operator when the control box power
switch is OFF and the gate is NOT moving.
Disconnecting the Operator
1. Turn control box power switch OFF.
2. Remove hairpin clip, clevis pin, and bushing from either the front or rear mounting point.
3. Remove the opener from the mount.
The gate can be opened and closed manually when the operator is disconnected.
NOTE: Substitute a Pin Lock for the clevis pin on the front mount of the gate operator to prevent unauthorized removal of the operator from the gate (see Accessory Catalog).
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IMPORTANT SAFETY INSTRUCTIONS
Gate in the Open Position
Gate in the Open Position
ZONE 2
ZONE 3
ZONE 4
ZONE 5
Driveway
ZONE 1
ZONE 2
ZONE 4
ZONE 5
ZONE 3
For The Consumer
WARNING: To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS. Failure to meet the requirements set forth in the instruction
manual could cause severe injury and/or death, for which the manufacturer cannot be held responsible.
2. When designing a system that will be entered from a highway or main thoroughfare, make sure the system is placed far enough from the road to prevent traffic congestion.
3. The gate must be installed in a location that provides adequate clearance between it and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates must not open into public access areas.
4. The gate and gate operator installation must comply with any applicable local codes.
I. Before Installation
1. Verify this operator is proper for the type and size of gate, its frequency of use and the proper class rating.
2. Make sure the gate has been properly installed and swings freely in both directions. Repair or replace all worn or damaged gate hardware prior to installation. A freely moving gate will require less force to operate and will enhance the performance of the operator and safety devices used with the system.
3. Review the operation of the system to become familiar with its safety features. Understand how to disconnect the operator for manual gate operation (see page 1).
4. This gate operator is intended for vehicular gates ONLY. A separate entrance or gate must be installed for pedestrian use (see page 6).
5. Always keep people and objects away from the gate and its area of travel. NO ONE SHOULD CROSS THE
PATH OF A MOVING GATE.
6. Pay close attention to the diagram below and be aware of these areas at all times.
Entrapment Zones for a Pull-To-Open Application
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IMPORTANT SAFETY INSTRUCTIONS
Moving Gate
Area
Moving Gate
Area
Driveway
10'10'
10'10'
10'10'
NEVER INSTALL
any control device
within gray area
Entrapment Zones for a proper Pull-To-Open installation: Zone 1 – leading edge of the gate and the fence post. Zone 2 – between the gate and the gate post. Zone 3 – the path of the gate. Zone 4 – the space between the gate in the open position and any object such as a wall, fence, tree, etc. Zone 5 – pinch points between the opener and gate.
II. During Installation
1. Install the gate opener on the inside of the property and fence line. DO NOT install an opener on the outside of the
gate where the public has access to it.
2. Be careful with moving parts and avoid close proximity to areas where fingers or hands could be pinched.
3. Devices such as contact sensors (safety edges) and non contact sensors (photo beams) provide additional protection against entrapment.
4. If push buttons or key switches are installed, they should be within sight of the gate, yet located at least 10 feet from any moving part of the gate (see diagram below). Never install any control device where a user will be tempted to reach through the gate to activate the gate opener.
5. Do not activate your gate opener unless you can see it and can determine that its area of travel is clear of people, pets, or other obstructions. Watch the gate through its entire movement.
6. Secure outdoor or easily accessed gate opener controls in order to prohibit unauthorized use of the gate.
Pull-To-Open Application
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IMPORTANT SAFETY INSTRUCTIONS
III. After Installation
1. Attach the warning signs (included) to each side of the gate to alert the public of auto matic gate operation. It is your responsibility to post warning signs on both sides of your gate. If any of these signs or warning decals become
damaged, illegible or missing, replace them immediately. Contact GTO for free replacements.
2. The gate is automatic and could move at any time, posing a serious risk of entrapment. No one should be in contact with the gate when it is moving or stationary.
3. Do not attempt to drive into the gate area while the gate is moving; wait until the gate comes to a complete stop.
4. Do not attempt to "beat the gate" while the gate is closing. This is extremely dangerous.
5. Do not allow children or pets near your gate. Never let children operate or play with gate controls. Keep the remote controls away from children and unauthorized users; store controls where children and unauthorized users do not have access to them.
6. KEEP GATES PROPERLY MAINTAINED. Always turn power to operator OFF before performing any maintenance. Clean the push-pull tube with a soft, dry cloth and apply silicone spray to it at least once per month.
7. Service the gate and gate operator regularly. Grease hinges, spray push pull tube with high quality silicone spray and replace the battery every 3-5 years.
8. To operate this equipment safely, YOU must know how to disconnect the operator for manual gate operation
(see page 1). If you have read the instructions and still do not understand how to disconnect the operator, contact the
GTO Service Department.
9. Disconnect the operator ONLY when the power is TURNED OFF and the gate is NOT moving.
10. Make arrangements with local fire and law enforcement for emergency access.
11. Distribute and discuss copies of the IMPORTANT SAFETY INSTRUCTIONS section of this manual with all persons authorized to use your gate.
12. IMPORTANT: Save these safety instructions. Make sure everyone who is
using or will be around the gate and gate operator are aware of the dangers associated with automated gates. In the event you sell the property with the gate operator or sell the gate operator, provide a copy of these safety instructions to the new owner.
Should you lose or misplace this manual, a copy can be obtained by
downloading one from the GTO/PRO® web site (www.gtopro.com), by contacting GTO, Inc., at 3121 Hartsfield Road, Tallahassee, Florida 32303 or by calling 1-800-543-4283 and requesting a duplicate copy. One will be provided to you free of charge.
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IMPORTANT SAFETY INSTRUCTIONS
Bottom Edge Contact Sensor
on both sides of the gate
Leading Edge Contact Sensor
on both sides of the gate
Post Edge Contact Sensor
on both sides of the gate
Post Edge Contact Sensor
on both sides of the gate
Vehicular GateVehicular Gate
Secondary Means of Protection Against Entrapment
As specified by Gate Operator Safety Standard, UL 325 (30A.1.1), automatic gate operators shall have an inherent entrapment sensing system, and shall have provisions for, or be supplied with, at least one independent secondary means to protect against entrapment. The GTO/PRO® 4000XL/4200XL utilizes Type A, an inherent (i.e., built-in) entrapment sensing system as the primary type of entrapment protection. Also, the GTO/PRO® 4000XL/4200XL has provisions for the connection of Type B2 protection to be used as the secondary type of entrapment protection, if desired.
1. For gate operators utilizing a contact sensor (e.g., safety edge sensor– Type B2) in accordance with UL 325 (51.8.4 [i]):
A. One or more contact sensors shall be located at the leading edge, bottom edge, and post edge, both inside and
outside of a vehicular swing gate system. B. A hard wired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage. C. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.
ENTRAPMENT ALARM (UL 325; 30A.1.1A)
The GTO/PRO® 4000XL/4200XL Automatic Gate Operators are designed to stop and reverse within 2 seconds when the gate comes in contact with an obstruction. Additionally, these operators are equipped with an audio entrapment alarm which will activate if the unit obstructs twice while opening or closing. This alarm will sound for a period of 5 minutes, or until the operator receives an intended signal from a hardwired entry/exit source (e.g. push button control or keypad) and the gate returns to a fully open or fully closed position. Turning the power switch on the control box OFF and back ON will also deactivate the alarm. Wireless controls such as transmitters and wireless keypads will not deactivate the alarm.
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IMPORTANT SAFETY INSTRUCTIONS
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or play in gate area.
3. This gate is for vehicles only. Pedestrians must use a separate entrance.
Moving Gate Can Cause
Injury Or Death
WARNING
!
Warning SignWarning Sign
Contact Sensor
(
recommended, not included
)
Contact Sensor
(
recommended, not included
)
Pedestrian Gate
Bulldog Pedestrian
Gate Lock
(recommended, not included
)
Vehicular GateVehicular Gate
Contact Sensor
(
recommended, not included
)
Contact Sensor
(
recommended, not included
)
Photo Beam
(
recommended, not included
)
Photo Beam
(
recommended, not included
)
Required Safety Precautions for Gates
Install Warning Signs
Warning signs alert people of automatic gate operation and are required when installing the GTO/PRO® 4000XL/4200XL Automatic Gate Operators. Furthermore, a walk-through gate must be installed if pedestrian traffic is expected near the vehicular gate. We recommend using the GTO Bulldog Pedestrian Gate Lock (Call the GTO Sales Department) for controlled access.
Entrapment Protection
GTO’s inherent obstruction settings, even when properly adjusted, may not be sensitive enough to prevent bodily injury in some circumstances. For this reason, safety devices such as safety edge sensors (or photoelectric sensors), which stop and
reverse gate direction upon sensing an obstruction, are suggested for enhanced protection against entrapment.
Warning Signs
The warning signs (at right) must be installed on both sides of the gate (see page 7 for details).
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!
Wa rning signs (4 enclosed) to be installed on each side of the gate (3–5 feet above the bottom of the gate).
Maximum Gate: 1000 lb. (453.5 kg); 20 ft. (6.1 m) Voltage: 12 Vdc; Frequency: 0 Hz; Power: 60 W Class I, II, III and IV Vehicular Swing Gate Operator. Serial Number: XXXXXXXXXX
#xxxxxxx
Conforms to UL 325 STANDARDS
TO MANUALLY OPEN AND CLOSE THE GATE:
1. Tu rn control box power switch OFF.
2. Disconnect front or rear mount from gate bracket.
3. Pull operator away from front or real mounts.
DC SW-4000XL SERIES
GTO, Inc. Ta llahassee, Florida USA
Disconnect operator ONLY when the control box power switch is OFF and the gate is NOT moving.
L
I
S
T
E
D
US
C
Product identification and manual operation instruction label (1) installed on control box.
Logo and warning labels (2) installed on each side of master operator housing.
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or play in gate area.
3. This gate is for vehicles only. Pedestrians must use separate entrance.
WARNING
!
MOVING GATE
Can Cause Injury or Death
Logo and warning labels (2) installed on each side of slave operator housing.
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or play in gate area.
3. This gate is for vehicles only. Pedestrians must use separate entrance.
WARNING
!
MOVING GATE
Can Cause Injury or Death
1-800-543-GATE (4283) • www.gtopro.com
®
®
IMPORTANT SAFETY INSTRUCTIONS
These warning labels should be found
at the locations specified below.
If any of them are missing,
immediately contact GTO for
replacements.
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SW-4000XL Parts List
Hairpin Clip (2)
3/8" x 3-1/2" Clevis Pin (1)
1/2" x 2-3/4" Bolt (2)
3/8" x 3-3/4" Bolt (2)
1/2" x 10" Carriage Bolt (2)
8" Nylon Cable Tie (10)
1/2" Washer (4)
3/8" Washer (3)
3/8" x 3/16" Bushing (2)3/8" x 3/4" Bushing (2)
1/2" Lock Nut (4)
3/18" Lock Nut (2)
Gate Bracket (1)
Post Pivot Bracket (1)
Customer Support
Card
Post Bracket (1)
Closed Position
Stop Plate (1)
2" Receiver Mounting Screw (5)
®
3/8" x 1-3/4" Clevis Pin (1)
Transformer (1)
RB570
Batteries (2)
RB500
Control Box w/
PRO3040CBOX
Warning Signs (2)
6’ Power Cable
GTO Transmitter(1)
RB741
Receiver (1)
AQ201NB
ON/OFF
Master Gate Operator (1)
PRO4000ARMXL
BRACKET BOX - HB4000
CONTROL BOX AND ELECTRICAL COMPONENTS
HARDWARE BAG - H200HD
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Gate Bracket (1)
Post Pivot Bracket (1)
Post Bracket (1)
Closed Position
Stop Plates (1)
Warning Signs (2)
Slave Gate Operator (1)
PRO4200ARMXL
50’ Power Cable
Hairpin Clip (2)
3/8" x 3-1/2" Clevis Pin (1)
1/2" x 2-3/4" Bolt (2)
3/8" x 3-3/4" Bolt (2)
1/2" x 10" Carriage Bolt (2)
8" Nylon Cable Tie (10)
1/2" Washer (4)
3/8" Washer (3)
3/8" x 3/16" Bushing (2)3/8" x 3/4" Bushing (2)
1/2" Lock Nut (4)
3/18" Lock Nut (2)
2" Receiver Mounting Screw (5)
3/8" x 1-3/4" Clevis Pin (1)
BRACKET BOX - HB4000
HARDWARE BAG - H200HD
SW-4200XL Parts List
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Other Materials You May Need Before You Start the
3/8” Bit
5/16” Bit
Drill
Pliers
Level
Small, Medium, Large
Clamps
Adjustable
Wrench
Pen
Center
Punch
Hammer
Tape
Measure
Small
Flat Head
Phillips Head
Screwdriver
Flat Head
Screwdriver
Wire
Stripper
Hack Saw
Open End Wrenches
3/8”, 7/16”, 1/2”, 9/16”
Installation:
Depending on the type of gate and fence post, you may need some additional materials/hardware. Some of
these items can be found in the GTO/PRO Accessory Catalog.
• Low voltage wire may be needed. Length depends upon the distance between the transformer power supply
and the control box. See page 22, Powering the System and the Accessory Catalog for wire and solar charging panels.
• If the gate is more than 1000' away from an AC power source you will need to use at least one GTO Solar
Panel to trickle charge the battery. See the Accessory Catalog.
• The diameter of the fence post should be at least 8" (round) or 6" (square) in order to mount the post bracket
(see page 13).
• Depending upon the diameter of the fence post, you may need longer carriage bolts than those provided.
Bolts should be at least 1" longer than the diameter of the fence post (see page 13).
• A horizontal or vertical cross member or mounting plate may be needed to mount the operator to the gate.
See page 12.
• Weatherproof cover for transformer (see page 22).
• Surge protection for transformer.
• Some types of installations require u bolts.
• Some push to open applications require push-to-open brackets (see page 33).
• Metal plate for wooden posts (see page 13).
• Metal plate for decorative gate (see page 16).
• Stop plate for slave gate (see page 19).
Tools Needed
• Power Drill • Adjustable Wrench • Wire Strippers
• Open End Wrenches — • Pliers • C-Clamps — small, medium, and large 3/8", 7/16", 1/2", 9/16" • Tape Measure • Center Punch
• Small (Flat Head) Screwdriver • Level • Hacksaw or Heavy Duty Bolt Cutter
• Phillips Head Screwdriver • 3/8" Drill Bit • Extra person will be helpful
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Technical Specifications
Gate Weight
Gate Length
Gate Capacity Chart GTO/PRO 4200XL
Estimated number of cycles are based on use with a transformer and one(1) 12 Volt battery on a dual gate system.
20 ft. 16 ft. 12 ft.
8 ft.
67 70 72 75
300 lb.
65 67 70 72
400 lb.
62 65 67 70
500 lb.
60 62 65 67
600 lb.
57 60 62 65
700 lb.
55 57 60 62
800 lb.
52 55 57 60
900 lb.
50 52 55 57
1000 lb.
GTO/PRO® 4000XL/4200XL AUTOMATIC GATE OPERATOR
DRIVE
• Low friction screw drive (linear actuator) rated for -5 ºF to +160 ºF (-21ºC to +71 ºC). Use of heater bands on arm and
control box will enhance performance in extreme cold temperatures.
• Powered by a 12 V motor with integral case hardened steel gear reducer. Motor speed reduced to 260 rpm. Generates
1,120 ft. lbs of torque at 12 V.
• Maximum opening arc of 110º. Approximate opening time (90º): 22 seconds, depending on weight of gate.
POWER
• The system is powered by a 12 Vdc, 7.0 Ah, sealed, rechargeable acid battery.
• Battery charge is maintained by a 120 Vac, 18 Vac output transformer rectied to 14.5 Vdc (40 VA) through the GTO
control board. Blade-style control board fuse is rated for 25 A.
NOTE: The transformer should not be directly connected to any battery. Do not replace fuses
with higher ampere rated fuses; doing so will void your warranty and may damage your control board.
• Battery charge is maintained by GTO Solar Panel Charger: float voltage of 14.5 Vdc output. Generates minimum of
15 W at 900 mA. A gated diode on the control board prevents battery discharge.
CONTROL
GTO microprocessor-based control board is set for dual leaf, pull-to-open gate installations. DIP switches can be
adjusted to accommodate an optional kit for push-to-open gates (see Accessory Catalog).
• Control board has temperature compensated circuits.
• A circuit on the control board regulates charging. "Sleep draw" is 40 mA; "active draw" is 5 to 9 A.
• Auto-memorization of digital transmitter code.
• GTO remote-mounted RF receiver tuned to 318 MHz.
• Operator length with push-pull tube fully retracted is 46
• Minimum gate length is 8 ft.
• Adjustable auto-close timer (15 to 120 s), and obstruction sensitivity.
• Power terminal block accommodates a transformer and solar panels.
• DIP switches simplify setup of gate operator.
• Accessory terminal block fully compatible with push button controls, digital keypads, safety loops, etc.
• Control board allows connection of safety edge sensors and photoelectric sensors.
• Audio entrapment alarm sounds if unit encounters an obstruction twice while opening or closing.
1
/
4", mounting point to mounting point, arm stroke 22" max.
OPERATIONAL CAPACITY
• The Gate Capacity Chart shows approximate cycles, per day, you can expect from the GTO/PRO® 4000XL/4200XL
Automatic Gate Operators when powered with a transformer. Actual cycles may vary slightly depending upon the type and condition of gate and installation.
NOTE: BALL BEARING HINGES SHOULD BE USED ON ALL GATES WEIGHING OVER 250 LB.
To determine the number of cycles the gate operator will perform using solar panels, please see the specifications
listed on page 22 or call (800) 543-1236 or (850) 575-4144 for more information.
* An operation cycle is one full opening and closing of the gate.
These specifications are subject to change without notice.
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Installation Overview
Horizontal Cross Member
Vertical Cross Member
Gate Swings Evenly and Freely Hung Firmly and Plumb
Receiver
PVC conduit (not included) to protect slave opener power cable and low voltage wire from lawn mowers and weed eaters.
Post Bracket Assembly
Control Box with Battery
Gate Bracket
MASTER Gate Opener
Concrete Poured Around Gate Post
Run 1000' (max.) of low voltage wire to control box from transformer (wire not included).
6' Power Cable
Closed Position Positive Stop Plates
120 Volt Indoor Transformer
(surge protector
not supplied)
SLAVE Gate Opener
Pull-to-Open Gates (Gates Open into the Property)
The diagram shown below is an example of a pull-to-open installation on a chain link fence and single gate. Mounting the operators on a masonry columns require special procedures; see Column Installation Information on page 38 if you intend to mount the operator on a column. Furthermore, if you have a push-to-open gates, you will need to purchase two push- to-open brackets (see Accessory Catalog) to properly configure your system. See Push to Open Installation on page 33 before proceeding.
Preparation of the Gate
Step 1
The gates must be plumb, level, and swing freely on hinges. Wheels must not be attached to the gates. The gates must move throughout the arc without binding or
dragging on the ground. Note that gates over 250 lb. should have ball bearing hinges with grease fittings.
Step 2
The fence posts must be secured in the ground with concrete to minimize twist or flex when the operators are activated. We recommend you position the operators near the centerline of the gates to keep them from twisting and flexing and to avoid backsplash from rainwater. The addition of horizontal or vertical cross members (if one is not already in place) to provide a stable area for mounting the gate brackets also important.
12
Page 17
Installing Mounting Hardware
Installing the Post Bracket Assembly
The post bracket is designed to work on a flat fence post. Fence posts must be at least 6” square in order to mount the post bracket.
NOTE: The best method of attaching the post bracket to metal post is welding. Round wood posts (no smaller than 8” diameter) may be notched to create a flat surface for attaching the post bracket.
If bolts are used to mount the post bracket, the bolts must completely penetrate the fence post. If your fence post is wider than 8", it will be necessary to use carriage bolts longer than those supplied. On wood posts use a metal plate (not provided) between the nuts and post to prevent the operator from pulling the bolts and washers through the wood.
On masonry columns use red heads or other secure masonary mounting hardware.
NOTE: A fence post smaller than 6" in diameter or 6" square should be made of metal instead of wood so that it will remain stable while the operator is moving the gate.
Step 1:
Close the gate and place your level against the horizontal cross member. The top of the level should be in the center of the cross member and should overlap the fence post. Scribe a line across the cross member and fence post. You will use this line to help determine position of gate and post brackets.
13
Page 18
Step 2:
1/2" x 3-3/4" Bolt
1/2" Nut
Post Pivot Bracket
Post Bracket
1/2" Lock Washer
1/2" Washer
Position the post bracket on the fence post with the mounting holes centered over the scribe line. The post bracket should be flush with the edge of the fence post closest to the gate (see illustration). Mark the position of post bracket holes on the fence post.
Step 3:
Drill holes in fence post as marked using a 1/2" drill bit. Install the post bracket using the 1/2" x 10" carriage bolts,
1
/2" washers, and lock nuts (provided) .
Step 4:
Place the end of post pivot bracket with two holes inside the post bracket. Align the back hole in the post pivot bracket with back hole in the post bracket. Insert 1/2" x 33/4" hex head bolt through post pivot bracket and post bracket and secure with washer, large bushing, lockwasher and nut.
14
Page 19
Clevis Pin
Hairpin Clip
Gate Bracket
Front Mount
Small Bushing Goes Under Front Mount
Operator
Clevis Pin
Small Bushing Goes Under Rear Mount
Hairpin Clip
Step 5:
Gate in the OPENED POSITION
Pinch Area
2" minimum
Position the operator rear mount between post pivot bracket. Place a small bushing under the rear mount. Align the hole in rear mount, bushing and post pivot brackets and secure with the clevis pin and hair pin clip.
Step 6:
Place a small bushing under the the front mount and attach the gate bracket to the front mount using the clevis pin and hairpin clip.
Step 7:
Open the gate to the desired open position. Position the operator so that the gate bracket rests against the gate along the level scribed line. Check the clearance between the operator and the gate. The operator should only make contact with the gate at the gate bracket. See illustration at right for examples of clearance.
When you have achieved the best position for the post pivot bracket in the open position, insert the bolt through the aligned holes of the post bracket and post pivot bracket to hold it in place.
Clamp the gate bracket to the gate using c-clamps or another type of clamp.
IMPORTANT: While determining the position of
the post pivot bracket, be sure that the position allows for minimum 2 inches of clearance between the gate and the operator in both the open and closed positions, as shown in Steps 7 & 8 . This clearance will give the operator the most efficient leverage point for opening and closing the gate and more importantly provides the least possible pinch area.
15
Page 20
Step 8:
Gate in the
CLOSED POSITION
Pinch Area
2" minimum
LEVEL horizontal cross member
Mark cross member through middle of gate bracket slots and drill 1/2" holes
Round Tube & Chain Link Gate
Square Tube Gate
Mounting Plate Created for Decorative Gate
(required but not supplied)
FRONT VIEW
SIDE VIEW
FRONT VIEW
SIDE VIEW
Remove the clevis pin from the front mount and while supporting the gate operator, swing the gate and gate operator to the closed position. With the gate and gate operator in the closed position check the clearance and be sure that the gate operator is not binding at the post pivot bracket.
If you don't have 2 inches of clearance or the gate operator is binding on the post pivot bracket, remove the bolt in
the post bracket and readjust the pivot bracket until you can achieve the proper clearance.
With the post pivot bracket in the optimum position for clearance and freedom of movement, replace the bolt in a post bracket adjustment hole and return the operator to the open position and recheck the gate operator level and clearance. Make sure the gate bracket is clamped securely.
Installing the Gate Bracket
Step 9:
Move the operator away from the gate bracket. The mounting holes should be centered over the scribe line. Mark the gate in the center of the gate bracket holes. Remove the gate bracket and drill the 1/2" holes in the gate cross member and attach the gate bracket using the 1/2" x 23/4" bolts, washers and nuts.
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Page 21
Level Operator
Fence Post
Clevis Pin, Bushing, and Hairpin Clip
Gate In Open Position
Mounting the Operator
Step 10
Attach the operator to the securely bolted post bracket assembly and gate bracket using clevis pins, bushings, and hairpin clips, or optional Pin Locks (see Accessory Catalog). Verify that the operator is level and adjust the post bracket assembly if necessary.
DUAL GATE INSTALLATION
You will need to install the GTO/PRO 4200XL SLAVE operator arm on the slave gate following the same steps you did to install the GTO/PRO 4000XL MASTER operator arm. Begining on page 13, Step 1 through page 17, Step 10. When the slave gate operator is installed go to the page 18 and continue.
17
Page 22
Closed Position  Stop Plates
Gate Hinge
CONTROL BOX
Gate Hinge
The gate leaf can open up to 110˚ (max.)
Optional Ground Stop
(beneath gate)
The gate leaf can open up to 110˚ (max.)
MASTER GATE SLAVE GATE
Installation of the Closed Position Stop
Closed Position Stop Plate mounted  horizontally on metal post with U-bolts.
SLAVE Gate Frame
MASTER Gate Frame
TOP VIEW
FRONT VIEW
The GTO/PRO® 4000XL/4200XL Gate Operators firmly hold the gates in the closed position using positive stops. The positive stops help stabilize the gate leaves in the closed position. To further enhance stability and security, we strongly recommended using an optional GTO/PRO® Automatic Gate Lock (see Accessory Catalog) with your dual gates.
IMPORTANT: You need
to determine which side of the driveway you will mount the control box. From this point on the gate and gate operator on the same side as the control box will be referred to as the MASTER gate and gate operator. The gate and gate operator on the opposite side of the driveway from the control box will be referred to as the SLAVE gate and gate operator.
Illustration A
Step 1
Detach the gate operators from the gates and move the gates to their closed position (Illustration A). Using appropriate hardware for your type of gate (U-bolts for tube or chain link; screw or bolts for wood or metal) attach the closed position stop plate (horizontally) in line with the operator arm, about mid height on the MASTER gate frame. Do not tighten it completely at this time. Slide the stop plate toward the frame of the SLAVE gate leaf until they touch (Illustration B). Once you have moved the stop plate to the correct position, tighten its hardware completely.
Illustration B
NOTE:
against. If you will be using the GTO/PRO Horizontal Gate Lock accessory with your gate operator system, the closed position ground stop is REQUIRED, as shown in Steps 2 and 3 on the next page.
The optional ground stop post is used to provide a secure point for the SLAVE gate to close
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Page 23
Post Bracket Assembly
Gate Bracket
MASTER Gate Opener
Closed Position P ositive Stop Plates
SLAVE Gate Opener
SLAVE MASTER
OPTIONAL Closed Position Ground Stop Post
Step 2
Closed Position Stop Plate mounted on the gate leaf that CLOSES FIRST
Closed Position Stop Plate 
Low Profile Ground Stop in Near the Center of Driveway
FRONT VIEW
SIDE VIEW
Mount Vertically
Install a low profile ground stop (not provided) beneath the SLAVE gate stop plate.
The ground stop needs to be positioned near the end of the gate as shown in Illustration A and may be made of metal or concrete and should be firmly secured in the ground (we recommend setting it in concrete).
Step 3
Attach a vertical closed position stop plate to the SLAVE gate.
Using appropriate hardware for your type of gate attach the vertical closed position stop plate to the SLAVE gate frame at the point where it will come in contact with the ground stop post.. Do not tighten it completely at this time. You must slide the closed position stop plate toward the ground stop until they touch (Illustration C). Once you have moved the stop plate to the correct position, tighten its hardware completely.
NOTE: For a push-to-open installation (gate opens out from the property) attach the closed position stop plate to the outside of the gate.
At this stage of the installation, the operators should be installed on the gate leaves and closed position stops should be in place.
Illustration C
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Page 24
RED wire to POSITIVE (+) terminal
BLACK wire to NEGATIVE (–) terminal
BLACK
RED
RECEIVER
25
FUSE
BATT+
BATT-
1 2 3 4
ON DIP
STATUS
LEARN RMT
RECEIVER
LEARN
MAST LIMIT
LEARN
SLV LIMIT
S3
S4
ALM
S2
OFF
SOFT START OFF WARNING OFF OPEN PULL SLV OPEN DLY. MODE1 OFF MODE2 OFF
ON ON PUSH SIMULT. ON ON
120MIN MAX
MASTER INPUTS
SOLAR
or
18 VAC
SLAVE INPUTS
LOCK
GTOAUX
GTO
TRANSF
LOCK
PWR
AUX RLY
POWER INPUTS
CONTROL OUTPUTS
MASTER CABLESLAVE CABLE
CONTROL INPUTS
AUTO CLOSE TIME STALL FORCE
12 V Batteries (Included)
Master Power Cable
Slave Power Cable
Strain Relief
Use mounting holes and screws provided to mount control box to a secure surface.
RECEIVER
25
FUSE
BATT+
BATT-
1 2 3 4
RECEIVER
MASTER INPUTS
SOLAR
18 VAC
SLAVE INPUTS
LOCK
GTOAUX
GTO
LOCK
AUX RLY
POWER INPUTS
CONTROL OUTPUTS
MASTER CABLESLAVE CABLE
CONTROL INPUTS
Sealing Nut
Hub
Lock Nut
Strain Relief
Mounting the Control Box
Batteries
Installed Vertically
with terminals on bottom.
Step 1
Mount the control box using the screws (provided) or another secure mounting method. The control box must be mounted at least 3 feet above the ground to protect it from rain splash, snow, etc., and at least 3 feet from an AC power source to
prevent electrical interference.
NOTE: The batteries that came with your GTO
PRO®, MUST be placed in the top (vertical) battery slots with the terminals on the BOTTOM.
Step 2
Make sure the control box power switch is in the OFF position. The ON/OFF Switch is located on the bottom of the control box. Remove the control box cover and slide the batteries into position with the terminals to the BOTTOM (see illustration). Connect the BLACK battery wire to the NEGATIVE (–) battery terminal. Connect the RED battery wire to the POSITIVE (+) terminal. Pay close attention to
the color of the wires. If the wires are connected incorrectly, the control board will be damaged. NEVER insert the
batteries with the terminals to the top.
Step 3
Strip approximately 3/16" of insulation from each wire of the power cable. Twist each exposed wire tightly (there are seven [7] wires inside each power cable sheath). Loosen sealing nut on strain relief hub at bottom of control box. Insert power cables into control box through strain reliefs. Thread approximately 6" of the power cable into the control box and retighten sealing nut until the power cable locks into place.
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Page 25
Master Power Cable
GRNCOM COM
CYCLE
CLOSE
SAFETY
SHADOW
LOOP
CLOSE
EDGE
OPEN EDGE
EXIT OPEN
BLK
RECEIVER
RED
RECEIVER
ORGBLUEWHTGRN BRN RED
MASTER INPUTS
BLK
MASTER CABLE
CONTROL I NPUTS
Correct
Wrong Wrong
Wire
Terminal � Block
Terminal � Block
Terminal � Block
Wire Wire
Connecting Opener Power Cables
Slave Power Cable
Master Power Cable
COM COM
CYCLE CLOSE
ORGBLUEWHTGRN BRN RED
MASTER INPUTS
BLKORGBLUEWHTGRN BRN RED
SLAVE INPUTS
BLK
LOCK
GTO AUX
LOCK
PWR
AUX
RLY
MASTER CABLESLAVE CA BLE
CONT
MASTER Operator
Step 4
Insert the stripped power cable wires into the appropriate terminals on the MASTER inputs terminal block. The green wire should be inserted into the GRN terminal, the white wire into WHT, the blue wire into BLUE, brown wire into BRN, orange wire into ORG, red wire into RED, and the black wire into the BLK terminal.
Tighten the set screws against the end of the wires. A dab of petroleum jelly on each terminal will help prevent corrosion.
NEVER splice wires
together. Splicing permits corrosion and seriously degrades the wire's ability to carry an adequate current.
SLAVE Operator
Step 5
Review the Installation Overview illustration on page 11 before proceeding.
Cut a slot into the driveway to accommodate PVC conduit (not provided). The buried conduit will protect the 50 foot power cable from automobile tires, lawn mower blades, weed eaters, and grazing animals. Pull the 50 foot slave opener power cable through the conduit and secure them into the slot in the driveway.
Step 6
Strip approximately 3/16" of insulation from each wire of the 50 foot power cable. Twist each exposed wire tightly. Insert the slave opener power cable upward through the right strain relief (if necessary, loosen the sealing nut). Thread approximately 4" of wire into the control box. Retighten strain relief (on the black sheath of the power cable) until the power cable locks into place.
Insert the stripped wires of the power cable into the appropriate terminals on the SLAVE inputs terminal block. The green wire should be inserted into the GRN terminal, the white wire into WHT, the blue wire into BLUE, brown wire into BRN, orange wire into ORG, red wire into RED, and the black wire into the BLK terminal.
Tighten the set screws against the end of the wires.
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Page 26
Powering the System
ON/OFF Switch
ON/OFF
OPTIONAL Solar Panels and Gate Activity
Winter Ratings Zone 1 Zone 2 Zone 3
12 v dual gate (15 watts) solar charger 3 6 10
The table and map illustrate the maximum number of gate cycles to expect per day in a particular area when using from 15 to 30 watts of solar charging power. (see Accessory Catalog). The
figures shown are for winter (minimum sunlight) and do not account for the use of any accessory items. Accessories
connected to your system will draw additional power from the battery.
NOTE: A maximum of 30 watts of solar charging power can be connected to the GTO PRO® Gate Opener. Consult Solar
Panel Installation Instructions for further information.
12 v dual gate (20 watts) solar charger 4 8 13 12 v dual gate (25 watts) solar charger 5 10 16 12 v dual gate (30 watts) solar charger 6 12 19
IMPORTANT:
If your gate is more than 1000 ft. from an ac power source, you will need to use at least 15 watts
of Solar Panels to charge the battery (see Accessory Catalog). Refer to the Solar Panels and Gate Activity chart below.
All low voltage wire used with the GTO PRO® Gate Opener must be 16 gauge dual conductor,
multi-stranded, direct burial wire (see page 23 and the Accessory Catalog). Do not run more than
1000 feet of wire.
The transformer is designed and intended for indoor use. If the transformer can be plugged only into an outside electrical outlet, a weatherproof cover or housing (available at local electrical supply stores) must be used.
Installation of the Transformer
Step 1
Make sure the power switch is OFF before proceeding to the next step.
Step 2
Select the electrical outlet into which you will plug the transformer. Measure the distance from this outlet to the control box following the path where the wire will be laid. After you have measured how much wire is needed, cut the wire to the appropriate length.
22
Page 27
IMPORTANT INFORMATION ABOUT LOW VOLTAGE WIRE
~
ORGBLUEWHTGRN BRN RED
MASTER INPUTS
BLK
SOLARor18 VAC
ORGBLUEWHTGRN BRN RED
SLAVE INPUTS
BLK
LOCK
GTO AUX
GTO
TRANSF
LOCK
PWR
AUX
RLY
POWER
INPUTS
CONTROL
OUTPUTS
MASTER C ABLESLAVE CABLE
RED
BLACK
RED
BLACK
Low Voltage Wire from AC Transformer or Solar Panel
12 V Batteries
RECEIVER
25
FUSE
BATT+
BATT-
1 2 3 4
ON DIP
RECEIVER
LEARN
MAST LIMIT
LEARN
SLV LIMIT
S3
S4
ALM
S2
MASTER INPUTS
SOLAR
or
18 VAC
SLAVE INPUTS
LOCK
GTOAUX
GTO
LOCK
PWR
AUX RLY
POWER INPUTS
CONTROL OUTPUTS
MASTER CABLESLAVE CABLE
CONTROL INPUTS
AUTO CLOSE TIME STALL FORCE
Low Voltage Wire from Transformer or Solar Panel
PVC Pipe
Master Power Cable
Slave Power Cable
Strain Relief
The only wire acceptable for use with GTO products is 16 gauge multi-stranded, low voltage, PVC sheathed wire. This particular gauge enables the transformer to provide an adequate charge through the control board to the battery at distances up to 1000 ft.
DO NOT use telephone wire or solid core wire. Unlike multi-stranded wire, these types of wire are
inadequate for use with your gate opener system. Telephone wire and solid core wire do not deliver enough voltage for your gate opener to function and will cause the system to go into a condition known as "low voltage lockout."
NEVER splice wires together. Splicing permits corrosion and seriously degrades the wire's ability to
carry an adequate current.
Step 3
Lay the measured length of low voltage wire in a trench following a path from the selected electrical outlet to the control box. Wires coming up from the ground should be run through PVC conduit to protect them from lawn mower blades, weed eaters, and grazing animals. Be sure to bury the wire laid in the trench.
Step 4
Feed the low voltage wires upward through the strain relief opening on the lower left of the control box. Pull 6" to 8" of wire into the control box and tighten the strain relief screw to secure the wires.
WARNING! DO NOT PLUG THE TRANSFORMER INTO AN OUTLET DURING THIS STEP! THE TRANSFORMER MUST ONLY BE PLUGGED INTO AN OUTLET DURING STEP 7!
Step 5
Strip 3/16" off the ends of the low voltage wire and twist tightly. Attach these ends to the 18VAC terminals located on the POWER inputs terminal block (see
illustration at right). Be certain not to let the exposed wires touch each other!
Insert one transformer wire into an 18VAC terminal. Insert the other transformer wire into the remaining 18VAC terminal. The transformer wires can be connected to the 18VAC terminals regardless of polarity or color.
Tighten set screws against exposed end of wires. A dab of household petroleum jelly on each terminal will help prevent corrosion.
23
Page 28
Step 6
1
Strip
/2" of insulation from the ends of the low voltage
wire. Attach these stripped ends to the transformer terminals.
A dab of household petroleum jelly on each terminal will help prevent corrosion.
Make sure the exposed wires do not touch each other!
Step 7
Plug the transformer into the electrical outlet. (Use of a surge protector with the transformer is strongly recommended.)
NOTE: This is a class II indoor transformer.
IMPORTANT: If using transformer outdoors be sure
to enclose it in a weatherproof case.
HINT: Keep a few mothballs in the control box to discourage insects from entering it and damaging the control board.
24
Page 29
1 2 3 4
ON DIP
STATUS
LEARN RMT
LEARN
MAST LIMIT
LEARN
SLV LIMIT
S3
S4
S2
OFF
SOFT START OFF WARNING OFF OPEN PULL SLV OPEN DLY. MODE1 OFF MODE2 OFF
ON ON PUSH SIMULT. ON ON
120 MINMAX
AUTO CLOSE TIME STALL FORCE
1 2 3 4
ON DIP
STATUS
MAST LIMIT
LEARN
SLV LIMIT
S3
S4
S2
OFF
SOFT START OFF
WARNING OFF
OPEN PULL
SLV OPEN DLY.
MODE1 OFF
MODE2 OFF
ON
ON
PUSH
SIMULT.
ON
ON
120
AUTO CLOSE TIME
STALL FORCE
1 2 3 4
ON DIP
SOFT START OFF WARNING OFF OPEN PULL SLV OPEN DLY. MODE1 OFF MODE2 OFF
ON ON PUSH SIMULT. ON ON
120 MIN
ON
OFF
1
ON DIP
2 3 4
CONTROL BOARD SETTINGS
Auto Close Time
Potentiometer
1 2 3 4
ON DIP
STATUS
LEARN RMT
LEARN
MAST LIMIT
S3
S2
OFF
SOFT START OFF WARNING OFF OPEN PULL SLV OPEN DLY.
MODE1 OFF MODE2 OFF
ON ON PUSH SIMULT.
ON ON
120 MINMAX
AUTO CLOSE TIME STALL FORCE
DIP Switches
NOTE: Leave DIP Switch #3 in the OFF position until installation is complete, to prevent gate from
automatically closing during installation.
Main DIP Switch Settings (MODES)
DIP Switch #1 - Soft Start/Stop ON - Soft start enabled (factory preset). OFF - Soft start disabled.
The Soft Start/Stop feature slowly starts the gate
as it begins to open and slows the gate as it comes to the closed position. This saves wear and tear on the gate and gate opener system.
DIP Switch #2 - Warning Buzzer ON - Buzzer warning enabled (factory preset). OFF - Buzzer warning disabled.
The Warning Buzzer alerts you when the gate
opener is beginning to either open or close the gate. It sounds for the first 2 seconds in each direction. It also sounds a warning when the gate obstructs two times in one cycle. Switching this to OFF only disables the open and close warning not the obstruction warning.
DIP Switch #3 - Push/Pull-to-Open ON - Push to open. OFF - Pull to open (factory preset).
If your gate opens into the property the DIP
Switch is set to the OFF position (factory setting). If your gate opens out from the property the DIP Switch must be set to the ON position. NOTE: if you have a Push-to-Open gate application you will need a Push-to-Open bracket (see Push-to­Open Instructions on page 33).
DIP Switch #4 - Delay/Simultaneous operation ON - Slave opens simultaneously with master. OFF - Slave opens after master.
Note: Not applicable for single gate operator.
Auto Close
The 'AUTO CLOSE TIME' potentiometer controls auto close feature.
Turning the potentiometer all the way counter-
clockwise will turn auto close feature off. The minimum auto close time is 3 seconds. The maximum (turn the potentiometer all the way clockwise) auto close time is 120 seconds.
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Page 30
Setting the Closed Position Limits
1 2 3 4
ON DIP
STATUS
LEARN RMT
LEARN
MAST LIMIT
LEARN
SLV LIMIT
S3
S4
S2
ART OFF
PULL
OFF OFF
ON ON PUSH SIMULT.
ON ON
120 MINMAX
Learn Master Limit
Button
Learn Slave Limit
Button
for Pull to Open Applications
NOTE: For heavier gates you may need to increase the stall force (see pg 28). If the gate still does not open or close to the limits you have set, check to ensure that the gate installation was performed correctly according to the guidelines set forth on page 11. If the transmitter does not activate the gate operator you may have to reset the transmitter code (see pg 27).
TURN CONTROL BOX ON
Your GTO PRO® has two Limit Settings
1) OPEN Limit setting: (Gate in the OPEN POSITION / FACTORY SET NOT ADJUSTABLE) The open limit setting is the fully open position. The tube must be fully retracted.
2) CLOSED Limit setting: (Gate in the CLOSED POSITION) To achieve optimum closed position, you are required to complete the following SEVEN STEPS:
Step 1
Confirm that the power switch is in the ON position, and the gates are in the OPEN POSITIONS.
Step 2
Activate your openers by pressing the entry transmitter button. Your gates should now be moving from the fully open positions toward their closing position. Prepare to STOP gate that reaches the desired closed position first by pressing the entry transmitter button again. This step may be repeated until desired close position is achieved. Once the desired CLOSED position has been achieved, proceed to step 3.
Step 3
Note which gate has reached the desired closed position (typically it's the slave gate), program the closed limit setting by pressing and holding the corresponding 'LEARN MAST LIMIT' or 'LEARN SLV LIMIT' for 5 seconds.
Step 4
Press the transmitter button and allow the gates to return to the fully open position. YOUR FIRST GATE’S CLOSED POSITION LIMIT IS NOW PROGRAMMED.
Step 5
Activate your openers again by pressing the entry transmitter button. Your gates should now be moving from the fully open positions toward their closing position. The first gate will stop at the spot you just programmed and the second gate will continue to close until you press the transmitter button again. The optimum CLOSED POSITION for the second gate is when it closes firmly, without excess tension, against the first gate. This step may be repeated until desired close position is achieved. Once the desired CLOSED position has been achieved, proceed to step 6.
Step 6
Repeat step 3 for the other gate that has not been set in
step 3. Hold corresponding 'LEARN MAST LIMIT' or 'LEARN SLAVE LIMIT'.
Step 7
Press the transmitter button and allow the gates to return
to the fully open position. BOTH YOUR MASTER AND
SLAVE GATE’S CLOSED POSITION LIMITS ARE NOW PROGRAMMED.
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Page 31
Learn Remote
Button
1 2 3 4
ON DIP
STATUS
LEARN RMT
LEARN
MAST LIMIT
LEARN
SLV LIMIT
S3
S4
S2
PULL
OFF OFF
ON ON PUSH SIMULT.
ON ON
120 MINMAX
TESTING YOUR CLOSED LIMIT SETTING:
+
0
ECE
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
ECE
A23S 12V
ALKALINE BATTERY
+
0
LED
Press your entry transmitter and allow your gates to close. If CLOSED positions are not correct or need to be changed, you will need to CLEAR your CLOSED LIMIT settings and follow Steps 1-7 again.
CLEARING PROGRAMMED CLOSED LIMIT SETTING:
If you make a mistake and set the limit at the wrong position – press your transmitter to return the gates to their fully opened
positions, then press and hold the 'LEARN MAST LIMIT' or 'LEARN SLV LIMIT' button for 5 seconds. This will clear the
memory for the closed limit positions. Follow Steps 1-7 again.
Setting Your Personal Transmitter Code
All GTO transmitters are set to a standard code at the factory and are ready to operate your GTO PRO® Gate Opener®. For your safety and security, however, we strongly recommend that you replace the factory setting with your own personal code. Follow the directions below:
1. Remove the Transmitter Cover
On the back of the transmitter use a small phillips head screw driver to remove the two screws on the sides of the visor clip and separate the front cover from the transmitter. With the front cover removed, the battery and the DIP switches will be exposed. To set a new code, use a small screwdriver to move the switches.
2. Set the transmitter DIP Switches
There are nine (9) transmitter DIP switches; each can be placed in three different positions (+, 0, –). DO NOT set all the switches in the same position, such as all +, all 0, or all –. Once the DIP switches have been set to a personal code, replace front cover.
WARNING: No other adjustments should be made inside the transmitter.
3. “Teach” the New Code to Control Board Memory
A. Press and hold transmitter button. B. Press and hold the LEARN RMT (Learn Remote) button
on the control board until the buzzer sounds. C. Release transmitter button. The new code is stored in control board memory. D. Release the LEARN RMT (Learn Remote) button.
27
Page 32
Obstruction Sensitivity Potentiometer
1 2 3 4
ON
OFF
SOFT START OFF WARNING OFF OPEN PULL SLV OPEN DLY .
MODE1 OFF MODE2 OFF
ON ON PUS SIM
ON ON
120 MIN
AUTO CLOSE TIME STALL FO
1
2 3 4
O
N
OFT START OF
F
WARNING OFF
OPEN PULL
LV OPEN DLY
.
O
N
O
N
U
S
I
M
ON
O
N
O CLOSE TIME
TA LL F
O
1 2
ON
ON
0MIN MAX
MIN MAX
STALL FORCE
IMPORTANT: For safety reasons the obstruction setting or Stall Force on the GTO PRO® control board comes from the factory set at MIN (minimum). In many gate installations this setting will need to be adjusted to overcome the weight and size of the gates.
The Stall Force potentiometer on the control board operates like a volume control on a radio. It controls the obstruction sensitivity (or the amount of force the opener will apply to an obstruction) before it automatically stops and reverses direction for approximately two (2) seconds.
Use a small slotted screwdriver to turn the arrow in the center of the potentiometer. Adjust the sensitivity from the MINIMUM position where the gate operates without obstructing from its own weight or the wind conditions in your area.
ALWAYS KEEP SAFETY AT THE TOP OF YOUR LIST WHEN ADJUSTING OR
NOTE: YOU MAY NEED TO INCREASE THE STALL FORCE IN COLD TEMPERATURES DUE TO
Installing the Receiver
Use the transmitter to check the range of the receiver before permanently mounting it.
Consider the following when mounting the receiver:
SERVICING YOUR AUTOMATIC GATE OPENER!
INCREASED RESISTANCE FROM GATE HINGES.
• Standard receiver cable length is 10 feet (receivers with a longer cable are available as special
order items; call the GTO Sales Department). NEVER splice receiver cable!
Run the cable through PVC conduit to protect it from damage.
• DO NOT run cable through metal conduit because the receiver signal range will be decreased.
• DO NOT run cable in conduit containing ac wiring.
• DO NOT mount receiver on a metal fence or post; doing so will decrease signal range.
• The receiver range can vary from 50 to 100 feet depending upon weather, topography, and
external interference.
DO NOT mount upside down.
MOUNT so that you have line of sight between remote and antenna.
MOUNT 3 feet away from AC voltage.
MOUNT as high as possible for optimum range.
FCC Regulation
This device complies with FCC rules Part 15. Operation is subject to the following conditions:
1. This device may not cause harmful interference.
2. This device must accept an interference that may cause undesired operation.
Transmitter distance may vary due to circumstances beyond our control. NOTE:
The manufacturer is not responsible for any radio or TV interference caused by unauthorized modifications to this equipment. Such modifications could void the user’s authority to operate the equipment.
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GRNCOM COM
CYCLE CLOSE
SAFETY
SHADOW
LOOP
CLOSE
EDGE
OPEN EDGE
EXIT
OPEN
BLK
RECEIVER
RED
25
FUSE
BATT+
BATT-
1 2 3 4
ON DI P
STATUS
LEARN RMT
RECEIVER
LEARN
MAST LIMIT
LEARN
SLV LIMIT
S3
S4
ALM
S2
OFF
SOFT START OFF
WARNING OFF
OPEN PULL
SLV OPEN DLY.
MODE1 OFF
MODE2 OFF
ON
ON
PUSH
SIMULT.
ON
ON
120 MIN MAX
CHARGING
PWR IN
ORGBLUEWHTGRN BRN RED
MASTER INPUTS
BLK
ORGBLUEWHTGRN BRN RED
SLAVE INPUTS
BLK
LOCK
GTO AUX
LOCK
PWR
AUX
RLY
CONTROL
OUTPUTS
MASTER CABLESLAVE CABLE
CONTROL INPUTS
AUTO CLOSE TIME STALL FORCE
1
2
3
4
7
5
6
Connecting Accessories
Input Connections
NOTE:
• All control inputs are dry-contact, normally open, inputs. DO NOT apply external voltage sources to these inputs.
• All inputs are connected with respect to COMMON terminal.
• The Status LED will blink once when its corresponding input is activated.
1 COM: Circuit common (reference for all logic input)
• Two (2) terminals to provide extra common connection point.
2 CYCLE CLOSE: (Typically for use with doorbell button or hardwired key pad)
• Each activation at this input will cycle the operation as follows:
….→ OPEN → STOP → CLOSE → STOP → OPEN → …
3 SAFETY: (Typically for use with photo beam device, loop detector
or other non-contact sensors)
• Activation of this input while the gate is closing will cause the gate to
stop and return to the opened position.
• Activation of this input while the gate is opening has no effect (gate
will continue to open).
• Activation of this input while gate is idle will prevent gate from closing.
4 EXIT/OPEN: (Typically for use with exit loop or wand)
• Activation of this input will open the gate if it’s not already at the
open position
• Activation of this input while at open limit will restart the auto close time
(if enabled).
5 SHADOW LOOP: (Typically for use with loop detector device)
• This input is only monitored when the gate is at the fully open
position. At any other position, activation of this input has no effect on
gate operation.
• Activation of this input while gate at the fully open position will
prevent gate from closing.
6 CLOSE EDGE: (Typically for use with safety edge device)
• Activation of this input while the gate is closing will cause the gate to
stop and reverse direction for approximately 2 seconds.
• Activation of this input while the gate is opening has no effect (gate will continue to open).
• Activation of this input while gate is idle will prevent gate from closing.
7 OPEN EDGE: (Typically for use with safety edge device)
• Activation of this input while the gate is opening will cause the gate to
stop and reverse direction for approximately 2 seconds.
• Activation of this input while the gate is closing has no effect (gate
will continue to close).
• Activation of this input while gate is idle will prevent gate from opening.
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Page 34
GRNCOM COM
CYCLE
CLOSE
SAFETY
SHADOW
LOOP
CLOSE
EDGE
OPEN
EDGE
EXIT
OPEN
BLK
RECEIVER
RED
RECEIVER
ALM
ORGBLUEWHTGRN BRN RED
BLK
CONTROL INPUTS
1
2 3
4
5
6
7
SOLAR
or
18 VAC
ORGBLUEWHTGRN BRN RED
SLAVE INPUTS
BLK
LOCK
GTO AUX
GTO
TRANSF
LOCK
PWR
AUX
R LY
SLAVE CABLE
GTO/PRO
Photo Beams
GTO/PRO
Loop Detector
GTO/PRO
Push Button Control
GTO/PRO
Automatic Gate Lock
According to Application
According to Application
GTO/PRO
Vehicle Sensor
Refer to Vehicle Sensor
manual for additional
connections.
Edge Sensor
ON
1 2 3 4 5 6 7 8 9 10
DIP
NO COM NC V + V – LOOP LOOP
LOOP
NOTE: Connections are for typical applications. There may be additional connection options for applications that are not illustrated here.
2
1
1
1
3
1
1
GTO/PRO Keypad
3
4
5
4
1
2
1
2
ABC
3
DEF
4
GHI
5
JKL
6
MNO
7
PRS
8
TUV
9
WXY
0
7
6
Connecting Accessories
Wiring Accessories
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Page 35
Gate in the Open Position
Pinch Area
2" minimum
Gate in the Closed Position
Pinch Area
2" minimum
3/8" x 2" Bolt
3/8" Nut
Push-To-Open Bracket (optional accessory)
Post Bracket
Post Bracket
3/8" Lock Washer
Post Bracket Assembly
3/8" Washer
Connecting Other Auxiliary Devices (Mag Locks, Sirens, Lights, etc.}
• These 2 terminals are normally open 'dry-contact' (no voltage) relay ouput.
• These 2 terminals are ON (shorted) whenever the gate is moving and OFF (opened) otherwise.
• These 2 terminals maximum rating is 24Vdc, 1 Amp.
Push to Open Installation
Determining The Mounting Position of The Post Bracket Assembly
Swinging gates shall not open into public access areas!
A "Push-to-Open" gate opens out from the property. If you have a pull-to-open gate (gate opens into the property), return to page 13.
In a PUSH-TO-OPEN installation the operators are installed while the
gates are in the closed position.
NOTE: An optional 12" long Post Pivot Bracket (R4KPTO) is available
for installations that need a greater distance to achieve the safe gate and gate operator clearance (2 inches).
Step 1
With the gates closed, adjust the post bracket assembly and the gate bracket until the operator is level. While holding the operator level, use C-clamps to temporarily keep the post bracket assembly and gate bracket in their respective positions on the fence post and gate.
IMPORTANT: While determining the mounting point for the post
pivot bracket assembly be sure that the position allows for maximum clearance between the gate and the operator in both the open and closed positions, as shown in the diagrams below. This clearance will give the operator the most efficient leverage point for opening and closing the gate and more importantly provides the least possible pinch area.
Step 2
After verifying that you have the best position for the post pivot bracket, insert the 5/16" x 1 3/4"
bolt through the aligned holes of the post bracket and post pivot bracket and fasten it with the 5/16"
washer and nut.
IMPORTANT: If you loosened the clamp on the post bracket to achieve the optimum position, tighten it in its new position and recheck the gate bracket with the gate in the open position (move the gate bracket and re-clamp it if necessary).
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Level Operator
Fence Post
Clevis Pin, Bushing, and Hairpin Clip
Gate In Closed Position
Step 3
ON
OFF
DIP#3 ON Push-to-open operation. OFF Pull-to-open operation (factory setting).
1
ON DIP
234
1 2 3 4
ON
OFF
SOFT START O FF
WARNING OFF
OPEN P ULL
SLV OPEN DLY.
MODE1 OFF
ONONPUSH
SIMULT.
ON
120 MIN MAX
AUTO CLOSE TIME STALL FORCE
1 2 3
4
ON
FF
FT
S
TART
O
FF
LV
O
PEN DLY
.
N
N
PU
SH
IM
U
LT
.
T
O
C
L
OS
E TIME
1 2 3 4
ON DIP
OFF
OFF
ONONPUS
SIMUONON
120 MIN
With the gate in the fully closed position and the opener retracted, swing the opener to the gate. Mark reference points for bolt holes on gate cross member through middle of gate bracket slots. The opener must be level. (Some vertical adjustment
is possible by sliding the post bracket assembly up and down.) Drill 3/8" holes into the gate cross member as marked. Fasten gate bracket to cross member using (2) 3/8" x 3" bolts, washers, lock washers, and nuts. Attach the opener to the post bracket assembly and gate bracket using clevis pins, bushings, and hairpins clips.
Step 4
Make sure the control box power switch is OFF. Use a small screwdriver to move the Number 3 DIP switch from the factory setting (OFF / Pull-To-Open) to ON for Push- To-Open. Turn power switch ON. The control board is now configured to push the gate open.
Step 5
Install the second gate opener on the other gate in the same manner. Then refer to the CONTROL BOARD SETTINGS on page 25 for gate sequencing and other programming steps before proceeding.
Setting the Open Position Limit
Step 1
Confirm that the power switch is in the ON position, and the gates are in the CLOSED POSITIONS.
Step 2
Activate your openers by pressing the entry transmitter button. Your gates should now be moving from the closed positions toward their open position. Prepare to STOP gates by pressing the entry transmitter button again when the first gate reaches the desired open position. This step may be repeated until desired open position is achieved. Once the desired OPEN position has been achieved, proceed to step 3.
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Step 3
1 2 3 4
ON DIP
STATUS
LEARN RMT
LEARN
MAST LIMIT
LEARN
SLV LIMIT
S3
S4
S2
PULL
OFF OFF
ON ON PUSH SIMULT.
ON ON
120 MINMAX
Learn Master Limit
Button
Learn Slave Limit
Button
Note which gate has reached the desired open position (typically it's the slave gate), program the open limit setting by pressing and holding the corresponding 'LEARN MAST LIMIT' or 'LEARN SLV LIMIT' button for 5 seconds.
Step 4
Press the transmitter button and allow the gates to return to the closed position. YOUR FIRST GATE’S OPEN POSITION LIMIT IS NOW PROGRAMMED.
Step 5
Activate your openers again by pressing the entry transmitter button. Your gates should now be moving from the closed positions toward their open positions. The first gate will stop at the spot you just programmed and the second gate will continue to open until you press the transmitter button again. Press the transmitter button when the second gate reaches the desired open position. This step may be repeated until desired open position is achieved. Once the desired OPEN position has been achieved, proceed to step 6.
Step 6
Repeat step 3 for the other gate that has not been set in step 3. Note which gate has reached the
desired open position (typically it's the slave
gate), program the open limit setting by pressing
and holding the corresponding 'LEARN MAST LIMIT' or 'LEARN SLV LIMIT' button for 5
seconds.
Step 7
Press the transmitter button and allow the gates
to return to the closed position. BOTH YOUR
MASTER AND SLAVE GATE’S OPEN POSITION LIMITS ARE NOW PROGRAMMED.
TESTING YOUR OPEN LIMIT SETTING:
Press your entry transmitter and allow your gates to open. If OPEN positions are not correct or need to be changed, you will need to CLEAR your OPEN LIMIT settings and follow steps one (1) to seven (7) again.
CLEARING THE PROGRAMMED OPEN LIMIT SETTING:
If you make a mistake and set the limit at the wrong position – press your transmitter to return the gates to their closed
positions, then press and hold the 'LEARN MAST LIMIT' or 'LEARN SLV LIMIT' button for 5 seconds. This will clear the
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Troubleshooting Guide
If your gate opener does not function properly after it is installed, use this guide before calling the GTO Service Department.
Generation 3 Audible Feedback
Symptom Diagnosis Check:
1 short beep upon activation
1 short beep upon power up
Continuous Uninterrupted Alarm
1 beep with 10 seconds off
1 beep then 2 beeps
1 beep then 3 beeps
1 beep with 2 seconds off
Blown Fuse Low or Bad Battery Loose Battery Connection
Circuit Board Powered Up & Ready
Circuit Board Senses an Obstruction
Low Battery Condition
Master Motor Terminals Shorted
Slave Motor Terminals Shorted
Master Arm Limit Switch Error
Fuse
• Battery Under Load
• Battery Harness Connections
• Normal Operation
• Path of Gate
• Gate for Level and Plumb
• Stall Force Adjustment
• Disconnect Safety Devices
• Rev Counter
• Fuses
• Battery Harness Connections
• Battery Under Load
• Connections to Master Inputs
Master Arm Power Cable
Motor
Circuit Board
Connections to Master Inputs
Master Arm Power Cable
Motor
Circuit Board
Connections to Master Inputs
Master Arm Power Cable
Master Input ORG & GRN, BRN & GRN voltage with wires
disconnected. 11VDC across each terminal.
2 beeps with 2 seconds off
3 beeps with 2 seconds off
4 beeps with 2 seconds off
Slave Arm Limit Switch Error
Master Arm Rev Counter Error
Slave Arm Rev Counter Error
Connections to Slave Inputs
Slave Arm Power Cable
Slave Input ORG & GRN, BRN & GRN voltage with wires
disconnected. 11VDC each across each terminal.
Connections to Master Inputs
Master Arm Power Cable
Rev Counter
Connections to Master Inputs
Master Arm Power Cable
Rev Counter
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Generation 3 Visual Feedback
Symptom
Status (clear) 1 blink
Status (clear) 2 blinks
Diagnosis Check:
Cycle Terminal Shorted
Safety Terminal Shorted
Disconnect the push button, keypad, intercom keypad, or any other accessory wired to this terminal. Try the remote. If the remote works, then the problem is the accessory.
Disconnect the loop detector, photo beam, or any other accessory wired to this terminal. Try the remote. If the remote works, the problem is the accessory.
Status (clear) 3 blinks
Status (clear) 4 blinks
Status (clear) 5 blinks
Status (clear) 6 blinks
RF (yellow) Flickers
RF (yellow) OFF
Power (green) ON
Power (green) OFF
Exit Terminal Shorted
Shadow Terminal Shorted
Close Edge Terminal Shorted
Open Edge Terminal Shorted
Receiving 318
MHz RF
No 318 MHz RF
Received
AC or Solar Power Present
No AC or Solar Power
Disconnect exit wand, loop detector, photo beam, Knox box, or any other accessory wired to this terminal. Try remote. If the remote works, the problem is the accessory.
Disconnect the loop detector, photo beam, or any other accessory wired to this terminal. Try remote. If the remote works, the problem is the accessory.
Disconnect the edge sensor, photo beam, or any other accessory wired to this terminal. Try the remote. If the remote works, the problem is the accessory.
Disconnect edge sensor, photo beam, or any other accessory wired to this terminal. Try the remote. If the remote works, the problem is the accessory.
Normal operation when remote or wireless keypad is used.
Battery in Remote
Program Remote
Antenna Receiver Connections
Antenna Receiver
Normal Operation
Transformer:
Breaker or GFI
Power at AC outlet.
Output of Transformer.
Voltage on wire at 18 VAC Input
Charge (red) ON
Charge (red) Fast Blinking
Charge (red) Slow Blinking
Charge (red) OFF
Fast Charging Mode
Soak Charging Mode
Float Charge Battery Voltage should be ~13.8 VDC when connected to the circuit board
Battery Not Being Charged
Solar:
Solar Panel Wires Reversed
Weather
Solar Panel Placement
Output of Solar Panel
Voltage on wire at Solar Input
Battery Voltage should be ~14.8 VDC when connected to the circuit board
Battery Voltage should be ~14.1 VDC when connected to the circuit board
AC power Transformer Solar Panel – Check Weather Charging Circuit
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Page 40
The GTO, Inc. Technical Service Department is open
PROFESSIONAL ACCESS SYSTEMS
®
Monday – Friday 8:00 A.M. – 7:00 P.M. (Eastern Time)
Telephone (800) 543-1236 Telephone (850) 575-4144
Fax (850) 575-8950 • Web site: www.gtopro.com
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Page 41
VOLTAGE RATINGS
PROFESSIONAL ACCESS SYSTEMS
®
18 Vac Transformer ___________________________ 18.0 to 22.0 Vac, 2200 mA
15 W Solar panel (dual) _______________________ 18.0 to 22.0 Vdc 900 mA measure voltage at panel and control box.
12 V, 7 amp hour Battery ______________________12.0 to 13.5 Vdc 7.0 Ah or Two 12V, 7 amp hour Batteries if using solar power
Charging circuit _____________________________12.0 to 14.8 Vdc measure voltage with battery connected
Repair Service
If your GTO/PRO® 4000XL/4200XL Gate Operator(s) are not operating properly, please follow the steps below:
1. First use the procedures found in the Troubleshooting Guide (see page 36).
2. If you are unable to solve the problem, call the GTO Service Department at (800) 543-1236, or (850) 575-4144. Refer to the serial number (located on the right side of the control box) and date of purchase when calling for assistance.
3. If repair or replacement of your gate operator is necessary, the Service Department will assign a Return Goods Authorization (RGA) number to you.
4. Securely pack the component(s) authorized for return to the factory. Include a copy of your sales reciept for the purchase of the product(s). Write the RGA number issued to you on the outside of the package in LARGE BOLD PRINT. Ship the package(s) freight prepaid to: GTO, Inc., 3121 Hartsfield Road, Tallahassee, Florida, USA 32303.
NOTE: Products returned to GTO without a Return Goods Authorization (RGA) number in LARGE BOLD PRINT on the outside of the package WILL NOT be accepted. Also, items returned to GTO freight collect WILL NOT be accepted.
Fax (850) 575-8950 • Web site: www.gtopro.com
E-Mail: techsupport@gtoinc.com
GTO, Inc.
3121 Hartsfield Road Tallahassee, Florida, USA 32303 (850) 575-0176 Fax (850) 575-8912
Web site www.gtopro.com
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Column Installation Information
Column
Pivot Bracket
Gate
A
B
Column Mount Example (A + B can not exceed 19 inches) Example: If A is 2" then B can not exceed 17"
Hinge
IF THIS OPERATOR WILL BE USED WITH GATES THAT ARE MOUNTED ON
MASONRY, BRICK, OR ROCK (etc.) COLUMNS:
READ THE FOLLOWING CAREFULLY BEFORE PROCEEDING
A. The simplest solution is to install the operator in a push-to-open configuration. The minimum clearance is easier
to achieve and clearance is no longer a problem, since the operator will be pushing the gate away from the column instead of pulling it toward the column. It is recommended that you place a steel plate between the operator mounting brackets and masonry surface for additional strength.
B. If a push-to-open installation is impossible due to traffic hazards, terrain, etc., another option is to re-hang the gate.
You may hang it on a post, either in the center of the column or at the back corner, or move the gate to the back corner of the columns.
C. The most difficult solution is to cut a notch in the column to accommodate the operator and power cable. This job is
NOT for the inexperienced!
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Page 43
ACCESSORIES
®
DC-SERIES
®
DC-SERIES
AUTOMATIC GATE LOC K
1
2
3
4
5
6
7
8
9
0
Solar Panel (FM123), (FM122)
The Solar Panel is a 10 watt solar powered battery charger for use with the all GTO/PRO DC gate operator systems. Particularly suited for remote installations, each Solar Panel comes with tubular steel support, mounting clips, wire connectors, and 8 ft. of low voltage wire (see Low Voltage Wire for additional wire). The GTO/PRO® control board has clearly labeled terminal connections for easy installation of the Solar Panel. Installation in some regions of the world will require multiple solar
panels for adequate charging power. Solar Panel (FM122) is a 5 watt solar powered battery
charger with all the same features as (FM123).
Push Button Control (RB101)
Unlit doorbell button for remote entry or exit control. Wires directly to the control board and uses 16 gauge multi-stranded, dual conductor low voltage wire (sold separately).
Pin Lock (FM345)
The Pin Lock substitutes for the clevis pin at the front end of the GTO/PRO® gate operator. Helps prevent theft of the operator from the gate, while allowing quick release of the operator.
Key Chain Two Button Transmitter (RB742)
The Key Chain Mini Transmitter is a miniature version of the GTO/PRO® entry transmitter and has the same adjustable code settings. 12 Volt battery included.
Single Button Transmitter (RB741) The GTO/PRO® entry transmitter, with adjustable code settings, is standard equipment with all GTO/PRO® systems. 12 Volt battery included.
Digital Keypad (F310)
The specially designed digital keypad can be easily installed as a wireless or wired keypad. It can be programmed to use up to 25 different personal identification number (PIN) codes. Each code is face programmable with additional security features built in. Wired installations require 16 gauge, low voltage, multi-stranded, dual conductor, direct burial wire (sold separately). Requires 3 AA batteries (not included).
Mounting Post (F100) - In Ground
This black powder coated pedestal is designed to provide convenient access to your keypad, wireless intercom, or other access control device from your vehicle. With its break down design it is easy to install and works well in most standard applications. Surface Mount Flanges (F102) and Extensions (F103) for added height are available.
GTO/PRO 50' Exit Wand (FM139), 100' Exit Wand (FM140), 150' Exit Wand (FM141)
The GTO/PRO® Exit Wand is designed for residential and agricultural applications and is compatible with all GTO/PRO® automatic gate operator models. The wand is an electromagnetic sensor, which offers 'hands free' operation of the GTO/PRO® Gate Operators with a 12 ft. radius of detection of vehicles in motion.
Automatic Gate Lock Pull-to-Open (FM144)
A MUST for added security. Solenoid driven, with a steel housing. Unlocks and locks automatically as gates open and close. Used with GTO/PRO® DC swing gate operating systems for maximum stability and security. Comes with a keyed manual release. Recommended for gates over 8 ft. long. Ideal for animal enclosures or high wind areas.
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Page 44
ACCESSORIES
Wireless Entry Intercom / Keypad (F3100MBC)
Allows owner to screen guest at the gate before allowing access to the property. Keypad also allows owner to give up to 25 programmable entry codes to family, friends or approved delivery personnel. Codes can be permanent of temporary. Can be wireless up to 500 feet or hard wired up to 1000 feet. Additional base stations available (F3101MBC).
Replacement Battery (RB500)
Standard 12 volt, 7.0 amp-hour, maintenance-free battery for the GTO/PRO® 2500, GTO/PRO® 2000XL, GTO/PRO® 3000XL, GTO/PRO® 4000XL gate operator systems. This is the only battery approved for use with the GTO/PRO® gate operator systems. Life expectancy is 3-5 years.
Low Voltage Wire (RB509)
The 16 gauge, multi-stranded, dual conductor Low Voltage Wire is for connecting the AC powered transformer, or the Solar Panel to the control board. Also used for the connection of accessories, such as locks, keypads, push buttons and other wired control devices. This specially designed wire is UV treated, PVC coated and ready for direct burial. Available in 50, 100, 250, 500 and 1000 foot rolls.
12" Push to Open Bracket (R4KPTO)
An optional longer Post Pivot Bracket for push-to-open installations that need a greater distance to achieve the safe gate and gate operator clearance (2 inches). Order two 12" PTO brackets for conversion of a dual swing gate
installation.
Column Mount Lock Receiver (433IH)
For mounting the Automatic Gate Lock on brick columns, walls, or for other applications with limited space between gate and post.
Replacement Transformer (RB570)
Standard 18 volt, 2200mA, AC transformer for maintaining the battery included with the GTO/PRO® 4200 gate operator. This is the only transformer approved for use with all UL325 GTO/PRO® gate operator systems.
Garage Door Receiver (RB709U)
The Garage Door Receiver allows you to use the same GTO/PRO® entry transmitter (see Dual Transmitter) to operate your gate operator and your garage door operator. Compatible with most garage door operators.
If you have a question about GTO/PRO accessories
just call 1-800-543-GATE!
The contents of all material available on this installation manual are copyrighted by GTO, Inc. (“GTO”), unless otherwise indicated. All rights are reserved by GTO, and content may not be reproduced,
downloaded, disseminated, published, or transferred in any form or by any means, except with the prior, written permission of GTO. Any reprinting of GTO publications is by permission only. Copyright
GTO®, GTO/PRO®, Bulldog® are registered trademarks of GTO, Inc. Professional Access Systems™ is a trademark of GTO, Inc. and are the exclusive property of GTO, Inc. (“GTO”).
All rights are reserved by GTO, and these marks may not be used, in any for without the prior, written permission of GTO.
infringement is a violation of federal law.
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